Nobelift PS15 - 15SL - 20-UserManual+part

Electric Stacker PS15
Electric Stacker PS20

INSTRUCTION HANDBOOK
Electric Stacker

WARNING
Do not use the electric truck before reading
and understanding these operating

instructions.
NOTE:
 Please check the designation of your
present type at the last page of this
Version 03/2014
document as well as on the ID-plate.
 Keep for future reference. PS 15-SMS-002-EN
1
FOREWORD
Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.
This handbook describes the usage of different electric stackers. When operating and servicing the truck,
make sure, that it applies to your type.
Chapter 11 describes specialized stipulations and regulations for the American

market. Follow these instructions and stipulations if you operate the truck within
the American market!
Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements
and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of
industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –
electrical requirements), assumed the truck is used according to the described purpose.
The noise level for this machine is 70 dB(A) according to EN 12053.
The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.
ATTENTION:
 Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.
 The waste packages should be sorted and put into solid dustbins according to the materials and be
collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.
 To avoid leaking during the use of the products, the user should prepare some absorbable materials
(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed in to special departments in terms
of local authorities.
 Our products are subject to ongoing developments. Because this handbook is only for the purpose of
operating /servicing the stacker, therefore please have understanding, that there is no guarantee out
of particular features out of this handbook.
NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.
2
3
TABLE OF CONTENTS
1. CORRECT APPLICATION ............................................................................................5
2. DESCRIPTION OF THE STACKER ..............................................................................6
a. Overview of the main components.............................................................................6
b. Main technical data ....................................................................................................7
c. Description of the safety devices and warning labels (Europe and other, excepting
USA) .................................................................................................................................8
d. Identification plate ......................................................................................................9
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10
a. Commissioning ........................................................................................................10
b. Lifting/ transportation................................................................................................10
c. Decommissioning..................................................................................................... 11
5. DAILY INSPECTION ................................................................................................... 11
6. OPERATING INSTRUCTIONS ...................................................................................12
a. Parking.....................................................................................................................12
b. Residual lift diagram.................................................................................................12
c. Lifting .......................................................................................................................12
d. Lowering ..................................................................................................................13
e. Travelling .................................................................................................................13
f. Steering....................................................................................................................14
g. Braking.....................................................................................................................14
h. Malfunctions.............................................................................................................15
i. Emergency...............................................................................................................15
7. BATTERY CHARGING AND REPLACEMENT ...........................................................15
a. Replacement............................................................................................................16
b. Battery Indicator.......................................................................................................16
c. Charging ..................................................................................................................16
8. REGULAR MAINTENANCE........................................................................................17
a. Maintenance checklist..............................................................................................17
b. Lubricating points .....................................................................................................19
c. Check and refill hydraulic oil ....................................................................................19
d. Checking electrical fuses .........................................................................................19
e. Removing, reattaching guarding ..............................................................................20
9. TROUBLE SHOOTING ...............................................................................................20
10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22
a. Electrical circuit diagram ..........................................................................................22
b. Hydraulic circuit........................................................................................................23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET .......................24
a. Foreword/ Compliance .............................................................................................24
b. Description warning labels (only US- market) ..........................................................25
c. Technical data for US market ...................................................................................28
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30
4
1. CORRECT APPLICATION
It is only allowed to use this electric stacker according to this instruction handbook.
The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,
with electrically powered low height lifting function. The trucks are designed for stacking operations in
dedicated racking by lifting and lowering the palletized load up to the desired lifting height.
A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck
is used only by staff, which is trained and authorized to use this truck.
The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck
is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and
for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not
allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the
stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.
It is not allowed to use this truck on tail lifts or loading ramps.
The capacity is marked on the load diagram as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this truck which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.
By not observing these instructions, the warranty becomes void.
5
2. DESCRIPTION OF THE STACKER
a. Overview of the main components
Fig. 1: Overview main components
1. Foldable platform 12. Discharge indicator and charging indicating

2. Main cover LED
3. Protective arm cover 13. Key switch
4. Protective arms 14. Load wheels
5. Upper cover 15. Forks
6. Tiller 16. Load backrest
7. Safety (belly) button 17. Protective board
8. Accelerator (butterfly button) 18. Protective board seat
9. Middle cover 19. Mast
10. Battery cover 20. Pallet
11. Emergency button 21. Chassis
6
b. Main technical data
Fig. 2: Technical data

Table1: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
1.2 Manufacturer`s type designation PS 15
Distinguishing
1.3 Power (battery ,diesel, petrol, gas, manual) Battery

1.4 Operator type Pedestrian
mark
1.5 Load Capacity / rated load Q (t) 1.5

1.6 Load centre distance C (mm) 600
1.8 Load distance ,centre of drive axle to fork X (mm) 765
1.9 Wheelbase Y(mm) 1519
2.1 Service weight kg 1596
Weig
ht
2.2 Axle loading, laden front/rear kg 1345/1663

2.3 Axle loading, unladen front/rear kg 955/553
3.1 Tires Polyurethane (PU)
Tires, chassis
3.2 Tire size, front xw 230×75

3.3 Tire size, rear xw  80× 70
3.4 Additional wheels(dimensions) xw 124x60
3.5 Wheels, number front/rear(x=driven wheels) 1x+2/4
3.6 Tread, front b10 (mm) 750
3.7 Tread, rear b11 (mm) 390/505
4.2 Lowered mast height h1 (mm) 2220
4.3 Free lift height h2 (mm) 1660
4.4 Lift h3 (mm) 4915
Dimensions
4.5 Extended mast height h4 (mm) 5520

4.9 Height of tiller in drive position min./ max. h14 (mm) 1370/945
4.15 Height, lowered h13 (mm) 85
4.19 Overall length l1 (mm) 2180
4.20 Length to face of forks l2 (mm) 1030
4.21 Overall width b1 (mm) 1000
4.22 Fork dimensions s/e/l (mm) 60/180/1150
7
4.25 Distance between fork- arms b5 (mm) 570/685
4.32 Ground clearance, centre of wheelbase m2 (mm) 25
4.33 Aisle width for pallets 1000X1200 lengthways Ast (mm) 2645
4.35 Turning radius Wa (mm) 1806
5.1 Travel speed, laden/unladen Km/h 6.0/6.0
Performa
nce data
5.2 Lift speed, laden/ unladen m/s 0.141/0.212

5.3 Lowering speed, laden/ unladen m/s 0.227/0.178
5.8 Max. gradeability performance, laden/ unladen % 6/12
5.10 Service brake Electromagnetic
6.1 Drive motor rating S2 60min kW 1.3
6.2 Lift motor rating at S3 15% kW 3.0
Electric-
engine
6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/ 350
6.5 Battery weight kg 288
6.6 Energy consumption acc. to VDI cycle kWh/h 2.1
8.1 Type of drive control AC- speed control
Additiona
Sound level at driver’s ear according to EN

l data
8.4 dB(A) 69
12053
c. Description of the safety devices and warning labels (Europe and

other, excepting USA)
For the USA –market, the description of

the safety and warning labels is
mentioned in chapter 11.
A Crane hook label

B Warning decal: Do not step under or on the
forks
C Residual lift capacity sticker
E Never reach through
F Identification plate (ID-plate)
G Sticker to read and follow these instructions
L Sign of filling point
The truck has an emergency button (11) which

stops all lifting-, lowering-, driving- functions and
engages the failsafe electromagnetic brake when it
（only without platform）
is pushed. By pulling this button, the truck can be
（inside）
operated after the controller checked the functions.
Before operating, insert the key and turn the switch Fig.3: Safety and warning labels
(13) clockwise. To prevent against unauthorized
access, turn the key anti-clockwise and remove it, if you not operate this truck. The truck is equipped
with a safety (belly) button (7) which switches the driving function away from the operator, if the truck
travels towards the operator and the tiller is activated in the tillers operating zone. Follow also the
instructions given on the decals. Replace the decals if they are damaged or missing.
8
d. Identification plate
1 Designation, type 7 Battery weight minimum/ maximum
2 Serial number 8 Nominal power in kW
3 Rated capacity in kg 9 Load center distance
4 Supply voltage in V 10 Manufacturing data
5 Own mass (self weight) in kg without battery 11 Option
6 Name and address of manufacturer)
1
2
3 11
4 10
5
9
8
6 7
Fig. 4: Identification plate

If sold to the EU, here the
place of the CE marking
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT
 Drive outside the stacking operation with a lifted load higher than the lifting point.
 Put foot or hand under or into the lifting mechanism.
 Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
 Overload the truck.
 Put foot in front of the wheels, injury could result.
 Lift people. People could fall down and suffer severe injury.
 Push or pull loads.
 Use this truck on ramps.
 Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).
 Side or end load. Load must be distributed evenly on the forks.
 Use the truck with unstable, unbalanced not stable load.
 Use truck without manufacturer’s written consent.
 Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
9
Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has
any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.
 When operating the truck, the operator has to wear safety shoes.
 The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
 The operating lighting must be minimum 50 Lux.
 It is not allowed to use the truck on ramps.
 To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.) switch off the truck and remove the key.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning
Table 2: Commissioning data
Type PS 15 / 5000
Commissioning weight [kg] 1626
Version/ Lift [mm] 5000
After receiving our new truck or for re-commissioning you have to do following before (firstly) operating
the truck:
 Check if are all parts included and not damaged

 Eventually installation and charging the batteries (follow chapter 7)
 Do the work according to the daily inspections as well as functional
checks.
b. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position
and fix the truck safe with dedicated lifting gear according to the
following figures.
Lifting
Fig.5: Lifting with a crane

USE DEDICATED CRANE AND LIFTING EQUIPMENT
DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING
10
Lower the forks and park the truck securely.
Fasten the truck according to fig.6 by fixing dedicated
lashing belts to each side of the truck’s crane hook holes
and fasten the other side at the transporting truck.
Transportation
DURING TRANSPORTATION ON A LORRY OR

TRUCK ALWAYS FASTEN THE TRUCK
SECURELY
Lower the forks and park the truck on the iron plate securely.
Fixe the forks by the iron sheet with two screws. Fasten the
truck by fixing dedicated lashing belts according to fig. 6 and
fasten the other side at the transporting truck.
Fig. 6: Fixing points

c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this handbook
mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safely, so that there will be no flattening after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric
components must be recycled due to legal regulations.
5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following
points before operation.
Remove load from truck and lower the forks.

DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.
 Check for scratches, deformation or cracks.

 Check if there is any oil leakage from the cylinder.
 Check the vertical creep of the truck.
 Check the chain and rollers for damages or corrosion.
 Check the smooth movement of the wheels.
 Check the function of the emergency brake by activating the emergency button.
 Check, the tiller arm- switch braking function
 Check the lifting and lowering functions by operating the buttons.
 Check if the protective screen has no damages and that is correctly assembled.
 Check the audio warning signal.
 Check if all bolts and nuts are tightened firmly.
11
 Check the function of the key switch.
 Check the speed limitation switch.
 Visual check if there are any broken hoses or broken electric wires.
 If supplied with a backrest extension, check it for damages and correct assembling.
7
6. OPERATING INSTRUCTIONS
8
BEFORE OPERATING THIS TRUCK, PLEASE
FOLLOW THE WARNINGS AND SAFETY 22
INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE
THAT THE LOAD OR OTHER EQUIPMENT 23
NOT CAUSES INSUFFICIENT VISIBILITY!
Make sure, that the load is palletized and stable and that
the daily inspection is carried out. For starting, insert the Fig.7: Tiller operating controls
key and turn it clockwise to the “ON”- position. Eventually
before inserting the key switch (13), the emergency button
(11) must be pulled carefully.
Press the horn button (22) to activate the audible warning signal.
a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES Fig.8: Key switch
The truck is equipped with an electromagnetic failsafe stopping and

parking brake.
Always lower the forks fully and drive the truck to a safe area. Turn the key
anti- clockwise to the “Off” – position and remove the key.
b. Residual lift diagram

The residual lift diagram indicates the maximum capacity Q [kg] for a
given load centre c [mm] and the corresponding lift height H [mm] for the
truck with horizontal load.
The white markings on the mast indicate if the specific lifting limits
reached.
For instance with a load centre of gravity distance c of 600 mm and a
maximum lift height H of 5000 mm, the max. capacity Q is 750 kg. Fig. 9: Residual lift diagram
c. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg.
LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.
12
Travel with the lowered forks fully underneath the pallet and press the lifting button (fig. 7, 22) until you
reached the desired lifting height.
d. Lowering
If the forks are in the racking, firstly travel out of the racking carefully
with or without the pallet. By travelling out of the racking, take care that
the forks are not touching the racking.
Press the lowering button (fig. 7, 23) carefully.
Lower the load until the forks are clear of the pallet, then drive the truck
carefully out of the load unit.
e. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING
UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN
SPECIFIED WITH THE TECHNICAL DATA.
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE
LIFTING POINT (<300MM).
Fig.11: Operating direction
After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling
the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).
Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).
Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired
speed.
If you move the accelerator button back to the neutral position, the controller decelerates the truck until
the truck stops. If the truck stopped, the parking brake will be engaged.
13
Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed
with the accelerator- button.
THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND

SIDEWAYS PROTECTIVE ARMS.
PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO
THE PEDESTRIAN MODE.
Besides the pedestrian mode, following travelling modes can be used:
 Travelling with platform (1) folded downside and sideways arms (4) in protective position
Travelling with maximum speed.
 Travelling with platform (1) folded downside and sideways arms (4) folded downside
Depending on the Controllers parameter setting, the speed might be lower, but not higher than
6km/h.
 Travelling with platform (1) folded upright and sideways arms (4) folded downside
6km/h.
f. Steering
OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.
TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF
THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING
SYSTEM.
You steer the truck by moving the tiller to the left or right side.
g. Braking
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE
LOAD CONDITONS OF THE TRUCK
The braking function can be activated on several ways:
 By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the
regenerative braking is activated. The truck brakes until it stops.
 By moving the accelerator button (8) from one driving direction directly to the opposite direction, the
truck brakes regenerative until it starts travelling into the opposite direction.
 The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,
the tiller moves automatically up to the upper baking zone (‘B’).
The truck brakes until it stops.
 The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the
truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance
and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is
14
in the operating zone.
h. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (6) by pushing it. If possible, park the truck on a safe area, turn the key switch (4) anti-
clockwise and remove the key.
Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating
area by using dedicated towing/ lifting equipment.
i. Emergency
In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push
the emergency button (6). All electrical functions will be stopped.
7. BATTERY CHARGING AND REPLACEMENT

 Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be observed.
 The batteries are liquid acid traction batteries. Optional maintenance free batteries
are available; for these batteries re- filling is prohibited.
 Recycling of batteries undergoes national regulations. Please follow these
regulations.
 By handling batteries, open fire is prohibited, gases could cause explosion!
 In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
 Park the truck securely before starting charging or installing/changing the batteries
 Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.
Depending on the version, the truck is equipped with following liquid acid traction battery- type:
1 pc 3PzS 24V/ 350 Ah (C5) [624x284x627

(LxWxH)]
IT IS ONLY ALLOWED TO USE LIQUID ACID

TRACTION BATTERIES.
THE WEIGHT OF THE BATTERIES HAS AN
INFLUENCE TO THE TRUCKS OPERATING
BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING
TEMPERATURE OF THE BATTERIES.
Fig. 12: battery replacement
15
a. Replacement
Park the truck securely and switch off the stacker with the key (13) and activate the emergency button
(11). Open the battery cover and pull out the hinge. Then remove the battery cover, unscrew and remove
the battery fixing plate, pull out the battery plug (Fig.14), and take the batteries out with a crane. The
installation is in the reverse order of the removal. Please connect the positive terminals firstly. Otherwise
the tuck could be damaged.
b. Battery Indicator
The discharge status is indicated by ten red LED segments.
Battery discharged Battery charged

Fig.13: Battery discharge indicator
Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge
decreases, successive LEDs light up, only one on at a time.
 The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
 The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).
c. Charging
 Before charging ensure that you are using an appropriate charger for charging the
installed battery!
 Before using the charger, please fully understand the instructions of the charger
instructions.
 Always follow these instructions!
 The room, where you are charging must be
ventilated.
 The exactly charge status can be only checked Battery
from the dischrge indicator. To control the status, plug
the charging must be interrupted and the truck
must be started.
Park the truck at a dedicated secured area with a deidcated power
supply.
Lower the forks and remove the load.
Open the battery cover and let it stay upright.
Switch the truck off and connect the battery plug to the charging
16 Fig.14: Battery charging

plug of the charger.
The charger starts charging the battery if the charger is connected to the main power supply.
Disconnect the battery plugs after the charger finished charging.
Connect the battery plug with the plug at the truck.
Close the battery cover.
8. REGULAR MAINTENANCE
 Only qualified and trained personnel are allowed to do maintenance on this truck.
 Before maintaining, remove the load and lower the forks to the lowest position.
 If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
 Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
 Use approved and from your dealer released original spare parts.
 Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
 It is allowed to adjust the pressure valve only from trained service technicians.
 If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.
Check the items emphasized maintenance checklist.
a. Maintenance checklist
Table 3: Maintenance checklist Interval (Month)
1 3 6 12
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage 
2 Check the hydraulic joints and hose for damage and leakage 
3 Inspect the hydraulic oil level, refill if necessary 
4 Refill the hydraulic oil ( 12 month or 1500 working hours) 
5 Check and adjust the function of the pressure valve (1500 kg +0/ +10%) 
Mechanical system
6 Inspect the forks for deformation and cracks 
7 Check the chassis for deformation and cracks 
8 Check if all screws are fixed 
9 Check mast and chain for corrosion, deformation or damages, replace if 
necessary
10 Check the gearbox for noise and leakage 
11 Check the wheels for deformation and damages, replace if necessary 
12 Lubricate the steering bearing 
13 Inspect and lubricate the pivot points 
14 Lubricate the grease nipples 
15 Replace the guarding and/or protective screen if it is damaged 
Electric system
17
16 Inspect the electric wiring for damage 
17 Check the electric connections and terminals 
18 Test the Emergency switch function 
19 Check the electric drive motor for noise and damages 
20 Test the display 
21 Check if correct fuses are used, if necessary replace. 
22 Test the audio warning signal 
23 Check the contactors 
24 Check the frame leakage (insulation test) 
25 Check function and wear of the accelerator 
26 Check the electrical system of the drive motor 
Braking system
27 Check brake performance, if necessary replace the brake disc or adjust the air 
gap
Battery
28 Check the battery voltage 
29 Clean and grease the terminals and check for corrosion and damage 
30 Check the battery housing for damages 
Charger
31 Check the main power cable for damages 
32 Check the start-up protection during charging 
Function
34 Check the air gap of the electromagnetic brake 
35 Test the emergency braking 
36 Test the reverse and regenerative braking 
37 Test the safety (belly) button function 
38 Check the steering function 
39 Check the lifting and lowering function 
40 Check the tiller arm switch function 
41 Test the key switch of damages and function 
42 Test the speed limitation switch (lifting height >~300mm) 
General
43 Check if all decals are legible and complete 
44 Check if the protective screen and or guarding is not damaged 
45 Inspect the castor, adjust the height or replace it, if worn out 
46 Carry out a test run 
18
b. Lubricating points
Lubricate the marked points according to the maintenance
checklist. The required grease specification is: DIN 51825,
standard grease.
1 Bearings in wheels
2 Main frame post
3 Chain
4 Hydraulic system
5 Steering bearing
6 Gear box
c. Check and refill hydraulic oil

The required hydraulic fluid- type is Fig. 15: Lubricating points
 H-LP 46, DIN 51524

 Viscosity is 41.4 - 47
 Depending on the type the amount
Is 9.4L
Waste material like oil, used batteries or other must be probably disposed and recycled according to the
national regulations and if necessary brought to a recycling company.
The oil level height shall be in the not lifted position min.9.3L to 9.5L.
If necessary add oil at the filling point.
d. Checking electrical fuses

Remove the main cover. The fuses are located according to fig. 16; the size is according to table 4.
Table 4: Size of the fuses

Rate
FU1 10A
FU2 0.5A
FU3 15A
FU01 150A
FU02 200A
Fig. 16: Location fuses 19

e. Removing, reattaching guarding
DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT
CORRECTLY ASSEMBLED!
If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The
screws will remain with the screen. For reattaching place the screen to the right position and fix each
screw correctly. If you need to replace parts, please call your next service partner.
Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite
direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not
damaged.
9. TROUBLE SHOOTING
 If the truck has malfunctions follow the instructions, mentioned in chapter 6.
Table 5: Trouble shooting

TROUBLE CAUSE REPAIR
Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Battery discharged Charge the battery
Lifting fuse faulty Check and eventually replace
the lifting fuse
Hydraulic oil level too low Check and eventually refill
hydraulic oil
Load can’t be
Oil leakage Repair the hoses and/or the
lifted
sealing of the cylinder
Lifting stops at 1800mm Move the protective arms into
the downside position
Lifting stops at 1800mm Check the sensor for the
protective arm
Height sensor for 1800mm height Check the height sensor on the
defect mast
Oil leakage from Excessive quantity of oil. Reduce oil quantity.
air breathing
Battery is charging Charge the battery completely
Stacker not starts and then remove the main
operating power plug form the electrical
socket.
Battery not connected Connect the battery correctly
The fuse is faulty Check and eventually replace
fuses
Combined emergency switch is De-activate the combined
activated emergency switch by insert and
pull the knob.
20
Tiller in the operating zone Move the tiller firstly to the
braking zone.
Protective arms in the upright Move the protective arms into
position, platform folded upright the downside position
Foldable platform or protective Check the proximate sensors
arms in one of the allowed for the arms and platform
positions
Foldable platform or protective Check the correct function of
arms not in one of the allowed the arms and/or platform
positions
Only travelling in The accelerator and the Check the accelerator and the
one direction connections are damaged. connections.
The battery is discharged. Check the battery status at the
discharge indicator
The electromagnetic brake is Check the electromagnetic
engaged. brake
The relating tiller cables are Check the tiller cables and
The stacker only disconnected or damaged connections.
travels very slowly Defective height sensor for Check the sensor
reduced speed at 300mm height
Electric system overheated Stop using and cool down the
truck
Defective heat sensor Check and if necessary replace
the heat sensor
The controller is damaged. Replace the controller.
The stacker starts
The accelerator not moves back to Repair or replace the
up suddenly
its neutral position. accelerator.
If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with
a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.
21
10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram
Fuses CS 15
FU1 : 10 A
FU2 : 0,5 A
FU3 : 15 A
FU01 : 150 A
FU02 : 200 A
Fig. 17: Electric diagram
22
b. Hydraulic circuit
Fig. 18: Hydraulic circuit
23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN
MARKET
The content in this chapter is specialized for the US-American market.
a. Foreword/ Compliance
Operating this truck requires knowledge which can be acquired from this instruction handbook. This
handbook must be kept available throughout the entire period of use of the industrial truck.
IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK!

READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON
THE TRUCK!
Only properly trained operators are allowed to operate a powered industrial truck. Your employer must
train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The
training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.
Depending on the context in this operating manual, the user can refer to several people, including the
owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.
Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined
that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You
and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating
your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and
built to current industry and government standards. For more information see following:
- ASME B56.1 (American Society of Mechanical Engineers)
- OSHA §1910.178 (Occupational Safety and Health Act)
- UL 583 (Underwriters Laboratory)
- ANSI Z535.4 (American National Standards Institute)
This sign indicates hazard situations, if not avoided, will result in serious injury or
death. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, warning indicates hazard situations which may lead to moderate
injury. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, caution indicated situations which may lead to minor injury.
Instructions or precautions must be observed to avoid minor injury.
24
b. Description warning labels (only US- market)
（ only without platform ）

（inside）
Fig. 19: Warning labels and safety devices (only USA)
A Crane hook label J Sign danger being crushed

C Residual lift capacity sticker K Sign not under, on forks
F Identification plate (ID-plate) L Sign oil filling point
G Sticker to read and follow these instructions M Sign warning stay clear stop truck
H Sign warning electrical devices N Sign danger battery
I Sign danger not riding
The truck is equipped with an emergency button (11) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.
Follow the instructions given on the decals. Replace the decals if they are damaged or missing.
25
Sign read and follow this instruction (G) Sign not under, on forks (K)
Sign warning electrical devices (H)
Sign danger not riding (I)

(only if not equipped with a foldable platform)
Sign oil filling point (L)
Sign warning stay clear stop truck (M)
Sign danger being crushed (J)
26
Sign danger battery (N)
27
c. Technical data for US market

Table 6: Main technical data for standard version(USmarket)
Manufacturer`s type PS 15SL two-stage-mast PS 15SL three-stage-mast
1.2
designation 2900FFL 3600FFL 4600 FFL 6000 FFL
Distinguishing mark
Power (battery ,diesel, petrol,

1.3 Battery
gas, manual)
1.5 Load Capacity / rated load Q(lbs) 3306.9
1.6 Load centre distance C(in) 23.6
Load distance ,centre of drive
1.8 x(in) 28.4
axle to fork
1.9 Wheelbase y(in) 54.6 59.8
2.1 Service weight lbs 2844.0 2910.1 3712.6 3897.8
Weight
2.2 Axle loading, laden front/rear lbs 2778/3373 2811/3406 3062./3763 3155/3856
Axle loading, unladen
2.3 lbs 1841/1003 1874/1036 2202/1316 2295/1409
front/rear
3.2 Tire size, front xW (in) 9.1×3.0
Tires, chassis
3.3 Tire size, rear xW (in) 3.1×2.8

Additional
3.4 xW (in) 4.9x2.4
wheels(dimensions)
Wheels,number
3.5 1x+2/4
front/rear(x=driven wheels)
3.6 Track, front b10(in) 22.4 29.5
3.7 Track, rear b11(in) 42.9-54.9
4.2 Lowered mast height h1 (in) 76.8 90.6 81.9 107.9
Dimensions
4.3 Free Lift height h2 (in) 58.3 72.0 59.8 84.9

4.4 Lift height h3 (in) 112.8 140.4 179.7 234.8
4.5 Extended mast height h4 (in) 132.7 160.2 201.4 259.8
Height of tiller in drive
4.9 h14 (in) 53.9/37.2
position min./ max.
28
4.15 Height, lowered t h13 (in) 1.97
4.19 Overall length l1 (in) 82.7 77.3
4.20 Length to face of forks l2 (in) 36.0 40.55
4.21 Overall width b1 (in) 31.3 39.4
4.22 Fork dimensions s/e/l(in) 1.2/3.9/45.3
4.25 Distance between fork-arms b5 (in) 7.9-28.3
Ground clearance, centre of
4.32 m2 (in) 0.98
wheelbase
Aisle width for pallets
4.33 Ast(in) 101.3 106.9
1000X1200 crossways
Aisle width for pallets
4.34 Ast(in) 101.3 106.9
800X1200 lengthways
4.35 Turning radius Wa(in) 65.1 70.6
5.1 Travel speed, laden/ unladen mph 3.75/3.75
Performance
5.2 Lift speed, laden/ unladen fpm 16.1/29.9 19.1/32.3 27.8/41.7 27.8/41.7
Lowering speed, laden/
data
5.3 fpm 18.7/21.3 25.2/23.6 44.7/35.0

unladen
Max. gradeability, laden/
5.8 % 6/12
unladen
6.1 Drive motor rating S2 60min HP 1.77
Electric- engine
6.2 Lift motor rating at S3 4.5% HP 2.99 4.08 4.1

Battery acc. to DIN
6.3 B，2PzS B，3PzS
43531/35/36 A, B, C, no
Battery voltage, nominal
6.4 V/Ah 24/210 24/350
capacity K5
6.5 Batteryweight lbs 478.4
Energy consumption acc. to
6.6 VDI cycle kWh/h 2.36
Additional data

Sound level at driver`s ear
8.4 acc. to EN 12053 dB(A) 69
Table 7: Mast table

Mast table PS 15
Lowered mast Free lift height Lift height Extended mast height
Designation
height h1 (in) h2 (in) h3 (in) h4 (in)
PS 15
76.8 58.3 112.8 132.7
Two-stage mast FFL
90.6 72.0 140.4 160.2
Three-stage mast 81.9 59.8 179.7 201.4
FFL 107.9 84.9 234.8 259.8
29
CE-DD-002
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity

The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
30
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI WE
Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa)
i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na
celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji
technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.
(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή
(1) Type: XX XX – Self propelled industrial truck

(2) Serial No: XXXXXXXX
(3) Year of constr.: YYYY
(4) Manufacturer or his authorized representative in Community:
Company name/ Street / Postal code Town/ Country

(5) Date: YYYY. MM.DD
(6) Authorized signatory: Mr. Sample
31

INSTRUCTION HANDBOOK
Electric Stacker

WARNING

Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE:
 Please check the designation of your
present type at the last page of this Version 10/2014
document as well as on the ID-plate.
PS 20-SMS-001-EN
 Keep for future reference.
1
FOREWORD
Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.
This handbook describes the usage of different electric stackers. When operating and servicing the truck,
make sure, that it applies to your type.
Chapter 11 describes specialized stipulations and regulations for the American

market. Follow these instructions and stipulations if you operate the truck within
the American market!
Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements
and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of
industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –
electrical requirements), assumed the truck is used according to the described purpose.
The noise level for this machine is 69 dB(A) according to EN 12053.
The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.
ATTENTION:
 Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.
 The waste packages should be sorted and put into solid dustbins according to the materials and be
collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.
 To avoid leaking during the use of the products, the user should prepare some absorbable materials
(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed in to special departments in terms
of local authorities.
 Our products are subject to ongoing developments. Because this handbook is only for the purpose of
operating /servicing the stacker, therefore please have understanding, that there is no guarantee out
of particular features out of this handbook.
NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.
2
3
TABLE OF CONTENTS
1. CORRECT APPLICATION ............................................................................................5
2. DESCRIPTION OF THE STACKER ..............................................................................6
a. Overview of the main components.............................................................................6
b. Main technical data ....................................................................................................7
c. Description of the safety devices and warning labels (Europe and other, excepting
USA) .................................................................................................................................8
d. Identification plate ......................................................................................................9
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10
a. Commissioning ........................................................................................................10
b. Lifting/ transportation................................................................................................10
c. Decommissioning..................................................................................................... 11
5. DAILY INSPECTION ................................................................................................... 11
6. OPERATING INSTRUCTIONS ...................................................................................12
a. Parking.....................................................................................................................12
b. Residual lift diagram.................................................................................................12
c. Lifting .......................................................................................................................13
d. Lowering ..................................................................................................................13
e. Travelling .................................................................................................................13
f. Steering....................................................................................................................14
g. Braking.....................................................................................................................14
h. Malfunctions.............................................................................................................15
i. Emergency...............................................................................................................15
7. BATTERY CHARGING AND REPLACEMENT ...........................................................15
a. Replacement............................................................................................................16
b. Battery Indicator.......................................................................................................16
c. Charging ..................................................................................................................16
8. REGULAR MAINTENANCE........................................................................................17
a. Maintenance checklist..............................................................................................17
b. Lubricating points .....................................................................................................19
c. Check and refill hydraulic oil ....................................................................................19
d. Checking electrical fuses .........................................................................................19
e. Removing, reattaching guarding ..............................................................................20
9. TROUBLE SHOOTING ...............................................................................................20
10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22
a. Electrical circuit diagram ..........................................................................................22
b. Hydraulic circuit........................................................................................................23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET .......................24
a. Foreword/ Compliance .............................................................................................24
b. Description warning labels (only US- market) ..........................................................25
c. Technical data for US market ...................................................................................28
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30
4
1. CORRECT APPLICATION
It is only allowed to use this electric stacker according to this instruction handbook.
The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,
with electrically powered low height lifting function. The trucks are designed for stacking operations in
dedicated racking by lifting and lowering the palletized load up to the desired lifting height.
A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck
is used only by staff, which is trained and authorized to use this truck.
The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck
is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and
for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not
allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the
stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.
It is not allowed to use this truck on tail lifts or loading ramps.
The capacity is marked on the load diagram as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this truck which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.
By not observing these instructions, the warranty becomes void.
5
2. DESCRIPTION OF THE STACKER
a. Overview of the main components
Fig. 1: Overview main components
1. Foldable platform 12. Assembly board

2. Main cover 13. Protective board
3. Protective arm cover 14. Load backrest
4. Protective arms 15. Load wheels
5. Upper cover 16. Forks
6. Tiller 17. Pallet
7. Safety (belly) button 18. Key switch
8. Accelerator (butterfly button) 19. Discharge indicator and charging indicating
9. Middle cover LED
10. Battery cover 20. Emergency button
11. Mast 21. Chassis
6
b. Main technical data

Table1: Main technical data for standard version
PS 20
Distinguishing mark
1.2 Manufacturer`s type designation

2600 2900 3600
1.5 Load Capacity / rated load Q (t) 2
1.6 Load centre distance C (mm) 600
1.8 Load distance ,centre of drive axle to fork X (mm) 760
1.9 Wheelbase Y(mm) 1508
2.1 Service weight kg 1440 1460 1515
Weight
1245 1250 1270

2.2 Axle loading, laden front/rear kg
/2195 /2210 /2245
1020 1030 1070
2.3 Axle loading, unladen front/rear kg
/420 /430 /445
Tires, chassis
3.2 Tire size, front  x w (mm) 230×75

3.3 Tire size, rear  x w (mm) 84×70
3.4 Additional wheels(dimensions)  x w (mm) 124x60
3.6 Tread, front b10 (mm) 766
3.7 Tread, rear b11 (mm) 400/515
4.2 Lowered mast height h1 (mm) 1930 2080 2430
Dimensions
4.3 Free lift height h2 (mm) -

4.4 Lift h3 (mm) 2515 2815 3515
4.5 Extended mast height h4 (mm) 3187.5 3487.5 4187.5
4.9 Height of tiller in drive position min./ max. h14 (mm) 964/1326
4.15 Height, lowered h13 (mm) 85
7
4.19 Overall length l1 (mm) 2083
4.20 Length to face of forks l2 (mm) 933
4.21 Overall width b1 (mm) 1000
4.22 Fork dimensions s/e/l (mm) 60/185/1150
4.25 Distance between fork- arms b5 (mm) 570/685
4.32 Ground clearance, centre of wheelbase m2 (mm) 25
4.35 Turning radius Wa (mm) 1725
5.1 Travel speed, laden/unladen Km/h 5.2/5.5
Performanc
5.2 Lift speed, laden/ unladen m/s 0.11/0.16

e data
5.3 Lowering speed, laden/ unladen m/s 0.1/0.1

6.1 Drive motor rating S2 60min kW 1.3
6.2 Lift motor rating at S3 15% kW 3.0
Electric-
engine
6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B，3PzS

6.4 Battery voltage, nominal capacity K5 V/Ah 24/350
6.5 Battery weight kg 288
6.6 Energy consumption acc. to VDI cycle Kwh/h 2.83
Addition
al data
8.4 Sound level at driver’s ear according to EN 12053 dB(A) 69
c. Description of the safety devices and warning labels (Europe and

other, excepting USA)
For the USA –market, the description of the

safety and warning labels is mentioned in
chapter 11.
A Crane hook label

B Warning decal: Do not step under or on the forks
C Residual lift capacity sticker
E Never reach through
F Identification plate (ID-plate)
G Sticker to read and follow these instructions
L Sign of filling point
The truck has an emergency button (20) which stops all

lifting-, lowering-, driving- functions and engages the
failsafe electromagnetic brake when it is pushed. By
pulling this button, the truck can be operated after the
controller checked the functions. Before operating, insert
the key and turn the switch (18) clockwise. To prevent
against unauthorized access, turn the key anti-clockwise
8
Fig.3: Safety and warning labels
and remove it, if you not operate this truck. The truck is equipped with a safety (belly) button (7) which
switches the driving function away from the operator, if the truck travels towards the operator and the
tiller is activated in the tillers operating zone. Follow also the instructions given on the decals. Replace
the decals if they are damaged or missing.
d. Identification plate
1 Designation, type 7 Battery weight minimum/ maximum
2 Serial number 8 Nominal power in kW
3 Rated capacity in kg 9 Load center distance
4 Supply voltage in V 10 Manufacturing data
5 Own mass (self weight) in kg without battery 11 Option
6 Name and address of manufacturer)
1
2
3 11
4 10
5
9
8
6 7
Fig. 4: Identification plate

If sold to the EU, here the
place of the CE marking
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT
 Drive outside the stacking operation with a lifted load higher than the lifting point.
 Put foot or hand under or into the lifting mechanism.
 Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
 Overload the truck.
 Put foot in front of the wheels, injury could result.
 Lift people. People could fall down and suffer severe injury.
 Push or pull loads.
 Use this truck on ramps.
 Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).
9
 Side or end load. Load must be distributed evenly on the forks.
 Use the truck with unstable, unbalanced not stable load.
 Use truck without manufacturer’s written consent.
 Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has
any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.
 When operating the truck, the operator has to wear safety shoes.
 The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
 The operating lighting must be minimum 50 Lux.
 It is not allowed to use the truck on ramps.
 To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.) switch off the truck and remove the key.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

a. Commissioning
Table 2: Commissioning data
Type PS 20 / 2600 PS 20 / 2900 PS 20 / 3600
Commissioning weight [kg] 1475 1495 1550
Version/ Lift [mm] 2600 2900 3600
After receiving our new truck or for re-commissioning you have to do

following before (firstly) operating the truck:
 Check if are all parts included and not damaged

 Eventually installation and charging the batteries (follow chapter 7)
 Do the work according to the daily inspections as well as functional
checks.
b. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position
and fix the truck safe with dedicated lifting gear according to the following
figures.
10
Fig.5: Lifting with a crane
Lifting
USE DEDICATED CRANE AND LIFTING EQUIPMENT

DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA
DURING LIFTING
Lower the forks and park the truck securely.

Fasten the truck according to fig.6 by fixing dedicated lashing belts to
each side of the truck’s crane hook holes and fasten the other side at
the transporting truck.
Transportation Fig. 6: Fixing points
DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE

TRUCK SECURELY
Lower the forks and park the truck on the iron plate securely. Fixe the forks by the iron sheet with two
screws. Fasten the truck by fixing dedicated lashing belts according to fig. 6 and fasten the other side at
the transporting truck.
c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this handbook
mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safely, so that there will be no flattening after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric
components must be recycled due to legal regulations.
5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following
points before operation.
Remove load from truck and lower the forks.

DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.
 Check for scratches, deformation or cracks.

 Check if there is any oil leakage from the cylinder.
 Check the vertical creep of the truck.
 Check the chain and rollers for damages or corrosion.
 Check the smooth movement of the wheels.
 Check the function of the emergency brake by activating the emergency button.
11
 Check, the tiller arm- switch braking function
 Check the lifting and lowering functions by operating the buttons.
 Check if the protective screen has no damages and that is correctly assembled.
 Check the audio warning signal.
 Check if all bolts and nuts are tightened firmly.
 Check the function of the key switch.
 Check the speed limitation switch.
 Visual check if there are any broken hoses or broken electric wires.
 If supplied with a backrest extension, check it for damages and correct assembling.
7
6. OPERATING INSTRUCTIONS
8
BEFORE OPERATING THIS TRUCK, PLEASE
FOLLOW THE WARNINGS AND SAFETY 22
INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE
THAT THE LOAD OR OTHER EQUIPMENT 23
NOT CAUSES INSUFFICIENT VISIBILITY!
Make sure, that the load is palletized and stable and that
the daily inspection is carried out. For starting, insert the Fig.7: Tiller operating controls
key and turn it clockwise to the “ON”- position. Eventually
before inserting the key switch (18), the emergency button
(20) must be pulled carefully.
Press the horn button (22) to activate the audible warning signal.
a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES Fig.8: Key switch
The truck is equipped with an electromagnetic failsafe stopping and parking brake.
Always lower the forks fully and drive the truck to a safe area. Turn the key anti- clockwise to the “Off” –
position and remove the key.
b. Residual lift diagram

The residual lift diagram indicates the maximum capacity Q [kg] for a given
load centre c [mm] and the corresponding lift height H [mm] for the truck with
horizontal load.
The white markings on the mast indicate if the specific lifting limits reached.
For instance with a load centre of gravity distance c of 600 mm and a
maximum lift height H of 3600 mm, the max. capacity Q is 2000 kg.
Fig. 9: Residual lift diagram

12
c. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 2000 kg.
LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.
Travel with the lowered forks fully underneath the pallet and press the
lifting button (fig. 7, 22) until you reached the desired lifting height.
d. Lowering
If the forks are in the racking, firstly travel out of the racking carefully
with or without the pallet. By travelling out of the racking, take care
that the forks are not touching the racking.
Press the lowering button (fig. 7, 23) carefully.
Lower the load until the forks are clear of the pallet, then drive the Fig.10: Load facing uphill
truck carefully out of the load unit.
e. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL
DATA.
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE
LIFTING POINT (<300MM).
Fig.11: Operating direction

After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling
the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).
Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).
Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired
13
speed.
If you move the accelerator button back to the neutral position, the controller decelerates the truck until
the truck stops. If the truck stopped, the parking brake will be engaged.
Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed
with the accelerator- button.
THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND

SIDEWAYS PROTECTIVE ARMS.
PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO
THE PEDESTRIAN MODE.
Besides the pedestrian mode, following travelling modes can be used:
 Travelling with platform (1) folded downside and sideways arms (4) in protective position
Travelling with maximum speed.
 Travelling with platform (1) folded downside and sideways arms (4) folded downside
5.5km/h.
 Travelling with platform (1) folded upright and sideways arms (4) folded downside
5.5km/h.
f. Steering
OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.
TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF
THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING
SYSTEM.
You steer the truck by moving the tiller to the left or right side.
g. Braking
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE
LOAD CONDITONS OF THE TRUCK
The braking function can be activated on several ways:
 By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the
regenerative braking is activated. The truck brakes until it stops.
 By moving the accelerator button (8) from one driving direction directly to the opposite direction, the
truck brakes regenerative until it starts travelling into the opposite direction.
 The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,
the tiller moves automatically up to the upper baking zone (‘B’).
The truck brakes until it stops.
14
 The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the
truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance
and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is
in the operating zone.
h. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (20) by pushing it. If possible, park the truck on a safe area, turn the key switch (18)
anti- clockwise and remove the key.
Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating
area by using dedicated towing/ lifting equipment.
i. Emergency
In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push
the emergency button (20). All electrical functions will be stopped.
7. BATTERY CHARGING AND REPLACEMENT

 Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be observed.
 The batteries are liquid acid traction batteries. Optional maintenance free batteries
are available; for these batteries re- filling is prohibited.
 Recycling of batteries undergoes national regulations. Please follow these
regulations.
 By handling batteries, open fire is prohibited, gases could cause explosion!
 In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
 Park the truck securely before starting charging or installing/changing the batteries
 Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.
Depending on the version, the truck is equipped with following liquid acid traction battery- type:
1 pc 3PzS 24V/ 350 Ah (C5) [624x284x627 (LxWxH)]
IT IS ONLY ALLOWED TO USE LIQUID ACID TRACTION BATTERIES.

THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS
OPERATING BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE
BATTERIES.
15
a. Replacement
Park the truck securely and switch off the stacker with the key (18)
and activate the emergency button (20). Open the battery cover
and pull out the hinge. Then remove the battery cover, unscrew and
remove the battery fixing plate, pull out the battery plug (Fig.14),
and take the batteries out with a crane. The installation is in the
reverse order of the removal. Please connect the positive terminals
firstly. Otherwise the tuck could be damaged.
b. Battery Indicator
The discharge status is indicated by ten red LED segments.
Fig. 12: battery replacement
Battery discharged Battery charged

Fig.13: Battery discharge indicator
Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge
decreases, successive LEDs light up, only one on at a time.
 The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
 The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).
c. Charging
 Before charging ensure that you are using an
appropriate charger for charging the installed
battery!
 Before using the charger, please fully understand
the instructions of the charger instructions.
 Always follow these instructions!
 The room, where you are charging must be
ventilated.
 The exactly charge status can be only checked from
the dischrge indicator. To control the status, the
charging must be interrupted and the truck must be
started.
Park the truck at a dedicated secured area with a deidcated power
supply. Fig.14: Battery charging
16
Lower the forks and remove the load.
Open the battery cover and let it stay upright.
Switch the truck off and connect the battery plug to the charging plug of the charger.
The charger starts charging the battery if the charger is connected to the main power supply.
Disconnect the battery plugs after the charger finished charging.
Connect the battery plug with the plug at the truck.
Close the battery cover.
8. REGULAR MAINTENANCE
 Only qualified and trained personnel are allowed to do maintenance on this truck.
 Before maintaining, remove the load and lower the forks to the lowest position.
 If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
 Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
 Use approved and from your dealer released original spare parts.
 Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
 It is allowed to adjust the pressure valve only from trained service technicians.
 If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.
Check the items emphasized maintenance checklist.
a. Maintenance checklist
Table 3: Maintenance checklist Interval (Month)
1 3 6 12
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage 
2 Check the hydraulic joints and hose for damage and leakage 
3 Inspect the hydraulic oil level, refill if necessary 
4 Refill the hydraulic oil ( 12 month or 1500 working hours) 
5 Check and adjust the function of the pressure valve (1500 kg +0/ +10%) 
Mechanical system
6 Inspect the forks for deformation and cracks 
7 Check the chassis for deformation and cracks 
8 Check if all screws are fixed 
9 Check mast and chain for corrosion, deformation or damages, replace if 
necessary
10 Check the gearbox for noise and leakage 
11 Check the wheels for deformation and damages, replace if necessary 
12 Lubricate the steering bearing 
13 Inspect and lubricate the pivot points 
17
14 Lubricate the grease nipples 
15 Replace the guarding and/or protective screen if it is damaged 
Electric system
16 Inspect the electric wiring for damage 
17 Check the electric connections and terminals 
18 Test the Emergency switch function 
19 Check the electric drive motor for noise and damages 
20 Test the display 
21 Check if correct fuses are used, if necessary replace. 
23 Check the contactors 
24 Check the frame leakage (insulation test) 
25 Check function and wear of the accelerator 
26 Check the electrical system of the drive motor 
Braking system
27 Check brake performance, if necessary replace the brake disc or adjust the air 
gap
Battery
28 Check the battery voltage 
29 Clean and grease the terminals and check for corrosion and damage 
30 Check the battery housing for damages 
Charger
31 Check the main power cable for damages 
32 Check the start-up protection during charging 
Function
34 Check the air gap of the electromagnetic brake 
35 Test the emergency braking 
36 Test the reverse and regenerative braking 
37 Test the safety (belly) button function 
38 Check the steering function 
39 Check the lifting and lowering function 
40 Check the tiller arm switch function 
41 Test the key switch of damages and function 
42 Test the speed limitation switch (lifting height >~300mm) 
General
43 Check if all decals are legible and complete 
44 Check if the protective screen and or guarding is not damaged 
45 Inspect the castor, adjust the height or replace it, if worn out 
46 Carry out a test run 
18
b. Lubricating points
Lubricate the marked points according to the maintenance checklist. The required grease specification is:
DIN 51825, standard grease.
1 Bearings in wheels
2 Main frame post
3 Chain
4 Hydraulic system
5 Steering bearing
6 Gear box
c. Check and refill hydraulic oil

The required hydraulic fluid- type is
 H-LP 46, DIN 51524

 Viscosity is 41.4 - 47
 Depending on the type the amount
Is 8.5L Fig. 15: Lubricating points
Waste material like oil, used batteries or other must be probably disposed and recycled according to the
national regulations and if necessary brought to a recycling company.
The oil level height shall be in the not lifted position min.8.4L to 8.6L.
If necessary add oil at the filling point.
d. Checking electrical fuses

Remove the main cover. The fuses are
located according to fig. 16; the size is
according to table 4.
Table 4: Size of the fuses

Rate
FU1 10A
FU2 0.5A
FU3 15A
FU01 150A
FU02 200A
19
Fig. 16: Location fuses
e. Removing, reattaching guarding
DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT
CORRECTLY ASSEMBLED!
If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The
screws will remain with the screen. For reattaching place the screen to the right position and fix each
screw correctly. If you need to replace parts, please call your next service partner.
Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite
direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not
damaged.
9. TROUBLE SHOOTING
 If the truck has malfunctions follow the instructions, mentioned in chapter 6.
Table 5: Trouble shooting

TROUBLE CAUSE REPAIR
Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Lifting fuse faulty Check and eventually replace
the lifting fuse
Hydraulic oil level too low Check and eventually refill
hydraulic oil
Load can’t be
Oil leakage Repair the hoses and/or the
lifted
sealing of the cylinder
Lifting stops at 1800mm Move the protective arms into
the downside position
Lifting stops at 1800mm Check the sensor for the
protective arm
Height sensor for 1800mm height Check the height sensor on the
defect mast
Oil leakage from Excessive quantity of oil. Reduce oil quantity.
air breathing
Battery is charging Charge the battery completely
Stacker not starts and then remove the main
operating power plug form the electrical
socket.
Battery not connected Connect the battery correctly
The fuse is faulty Check and eventually replace
fuses
Combined emergency switch is De-activate the combined
activated emergency switch by insert and
pull the knob.
20
Tiller in the operating zone Move the tiller firstly to the
braking zone.
Protective arms in the upright Move the protective arms into
position, platform folded upright the downside position
Foldable platform or protective Check the proximate sensors
arms in one of the allowed for the arms and platform
positions
Foldable platform or protective Check the correct function of
arms not in one of the allowed the arms and/or platform
positions
Only travelling in The accelerator and the Check the accelerator and the
one direction connections are damaged. connections.
The battery is discharged. Check the battery status at the
discharge indicator
The electromagnetic brake is Check the electromagnetic
engaged. brake
The relating tiller cables are Check the tiller cables and
The stacker only disconnected or damaged connections.
travels very slowly Defective height sensor for Check the sensor
reduced speed at 300mm height
Electric system overheated Stop using and cool down the
truck
Defective heat sensor Check and if necessary replace
the heat sensor
The controller is damaged. Replace the controller.
The stacker starts
The accelerator not moves back to Repair or replace the
up suddenly
its neutral position. accelerator.
If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with
a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.
21
10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram
Fuses CS 15
FU1 : 10 A
FU2 : 0,5 A
FU3 : 15 A
FU01 : 150 A
FU02 : 200 A
Fig. 17: Electric diagram
22
b. Hydraulic circuit
Fig. 18: Hydraulic circuit
23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN
MARKET
The content in this chapter is specialized for the US-American market.
a. Foreword/ Compliance
Operating this truck requires knowledge which can be acquired from this instruction handbook. This
handbook must be kept available throughout the entire period of use of the industrial truck.
IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK!

READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON
THE TRUCK!
Only properly trained operators are allowed to operate a powered industrial truck. Your employer must
train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The
training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.
Depending on the context in this operating manual, the user can refer to several people, including the
owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.
Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined
that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You
and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating
your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and
built to current industry and government standards. For more information see following:
- ASME B56.1 (American Society of Mechanical Engineers)
- OSHA §1910.178 (Occupational Safety and Health Act)
- UL 583 (Underwriters Laboratory)
- ANSI Z535.4 (American National Standards Institute)
This sign indicates hazard situations, if not avoided, will result in serious injury or
death. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, warning indicates hazard situations which may lead to moderate
injury. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, caution indicated situations which may lead to minor injury.
Instructions or precautions must be observed to avoid minor injury.
24
b. Description warning labels (only US- market)
Fig. 19: Warning labels and safety devices (only USA)
A Crane hook label J Sign danger being crushed

C Residual lift capacity sticker K Sign not under, on forks
F Identification plate (ID-plate) L Sign oil filling point
G Sticker to read and follow these instructions M Sign warning stay clear stop truck
H Sign warning electrical devices N Sign danger battery
I Sign danger not riding
The truck is equipped with an emergency button (20) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.
Follow the instructions given on the decals. Replace the decals if they are damaged or missing.
25
Sign read and follow this instruction (G) Sign not under, on forks (K)
Sign warning electrical devices (H)
Sign danger not riding (I)

(only if not equipped with a foldable platform)
Sign oil filling point (L)
Sign warning stay clear stop truck (M)
Sign danger being crushed (J)
26
Sign danger battery (N)
27
c. Technical data for US market
Drawing see page 7

Table 6: Main technical data for standard version(USmarket)
PS 20
1.2 Manufacturer`s type designation
Distinguishing mark
2600 2900 3600

1.5 Load Capacity / rated load Q (lbs) 4409.2
1.6 Load centre distance C (in) 23.6
1.8 Load distance ,centre of drive axle to fork X (in) 29.9
1.9 Wheelbase Y(in) 59.4
2.1 Service weight lbs 3174.7 3218.7 3340.0
2744.8/48 2755.7/4 2799.8/49
Weight
2.2 Axle loading, laden front/rear lbs

39.1 872.2 49.4
2248.7/92 2270.7/9 2359.0/98
2.3 Axle loading, unladen front/rear lbs
6.0 48.0 1.0
3.2 Tire size, front  x w (in) 9.1×3.0
Tires, chassis
3.3 Tire size, rear  x w (in) 3.3×2.8

3.4 Additional wheels(dimensions)  x w (in) 4.9x2.4
3.6 Tread, front b10 (in) 30.2
3.7 Tread, rear b11 (in) 15.7/20.3

4.2 Lowered mast height h1 (in) 76.0 81.9 95.7
4.3 Free lift height h2 (in) -
4.4 Lift h3 (in) 101.0 112.8 140.4
4.5 Extended mast height h4 (in) 126.5 138.3 165.8
4.9 Height of tiller in drive position min./ max. h14 (in) 38.0/52.2
4.15 Height, lowered h13 (in) 3.3
Dimensions
4.19 Overall length l1 (in) 82.0

4.20 Length to face of forks l2 (in) 36.7
4.21 Overall width b1 (in) 39.4
4.22 Fork dimensions s/e/l (in) 2.4/7.3/45.3
4.25 Distance between fork- arms b5 (in) 22.4/27.0
4.32 Ground clearance, centre of wheelbase m2 (in) 0.98
4.33 Aisle width for pallets 1000X1200 lengthways Ast (in) 101.3
4.34 Aisle width for pallets 800X1200 lengthways Ast (in) 99.2
4.35 Turning radius Wa (in) 67.9
5.1 Travel speed, laden/unladen mph 3.2/3.4
Performa
nce data
5.2 Lift speed, laden/ unladen fpm 21.7/31.5

5.3 Lowering speed, laden/ unladen fpm 19.7/19.7
28
6.1 Drive motor rating S2 60min HP 1.77
Electric- engine
6.2 Lift motor rating at S3 15% HP 4.1

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B，3PzS
6.4 Battery voltage, nominal capacity K5 V/Ah 24/350
6.5 Battery weight lbs 478.4
6.6 Energy consumption acc. to VDI cycle Kwh/h 2.83
Additiona
l data
8.4 Sound level at driver’s ear according to EN 12053 dB(A) 69
29
CE-DD-002
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity

The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
30
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI WE
Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa)
i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na
celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji
technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.
(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή
(1) Type: XX XX – Self propelled industrial truck

(2) Serial No: XXXXXXXX
(3) Year of constr.: YYYY
(4) Manufacturer or his authorized representative in Community:
Company name/ Street / Postal code Town/ Country

(5) Date: YYYY. MM.DD
(6) Authorized signatory: Mr. Sample
31

ECL10-BPT-001
SPAREPARTS LIST
Electric Stacker PS 15
Version 10/2014
From truck identification number:
30130700011
PS 15-BPT-004-EN

Catalogue
Fig. 1 Label (for EU).........................................................................................3
Fig. 2 Label (for US).........................................................................................4
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)...........................5
Fig. 4 Outline (Two-stage mast/ Straddle leg) ..................................................7
Fig. 5 Outline (Two-stage mast Full Free Lift) ..................................................9
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/
Two-stage mast Full Free Lift)........................................................................ 11
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg) ..........................12
Fig. 8 Chassis system (Three-stage mast Full Free Lift)................................13
Fig. 9 Chassis system (Three-stage mast Straddle Leg) ...............................14
Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift) ...................16
Fig. 11 Chassis system (Two-stage mast Straddle Leg) ................................17
Fig. 12 Steering wheel assembly ...................................................................19
Fig. 13 Load wheel assembly (tandem roller) ................................................20
Fig. 14 Truck body .........................................................................................21
Fig. 15 Power supply .....................................................................................23
Fig. 16 Instrument assembly ..........................................................................25
Fig. 17 Battery cover assembly......................................................................26
Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle Leg)..............27
Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg).........................29
Fig. 20 Mast system (Two-stage mast Full Free Lift) .....................................31
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift) .........................32
Fig. 22 Mast other accessories (Three-stage mast Full Free Lift) ..................34
Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle Leg) ...............35
Fig. 24 Mast lifting system (Three-stage mast Full Free Lift) .........................37
Fig. 25 Hydraulic system (Three-stage mast Full Free Lift/Straddle Leg) ......39
Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle Leg)..................42
Fig. 27 Hydraulic system (Two-stage mast Full Free Lift) ..............................44
1
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)46
Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)
.......................................................................................................................48
Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)................................50
Fig. 31 Cylinder (Two-stage mast Full Free Lift) ............................................52
Fig. 32 Manual steering wheel carrier ............................................................53
Fig. 33 Electric power assisted steering wheel carrier ...................................55
Fig. 34 Electric steering assembly .................................................................57
Fig. 35 Drive wheel assembly 7EL-AC-1.3 ....................................................59
Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly .........................................63
Fig. 37 Handle lever.......................................................................................67
Fig. 38 CANBUS Handle head.......................................................................69
Fig. 39 High pressure pump station system（3.0KW 2.6 high pressure
delivery capacity）.........................................................................................71
Fig. 40 Pump station system（3.0KW 3.2 delivery capacity）.......................73
Fig. 41 Pump station system（2.2KW 2.2 delivery capacity）.......................75
Fig. 42 Main circuit wiring (Electrical steering） ............................................77
Fig. 43 Main circuit wiring（Manual steering） ..............................................78
Fig. 44 General electrical parts ......................................................................79
Fig. 45 Electric control assembly(Electrical steering).....................................81
Fig. 46 Electric control assembly(Manual steering)........................................84
Fig. 47 Foldable platform ...............................................................................87
Fig. 48 Protective arm....................................................................................90
Fig. 49 Backrest (Normal) ..............................................................................92
Fig. 50 Backrest (Straddle Leg) .....................................................................93
Easy worn parts list ........................................................................................94
2
Fig. 1 Label (for EU)
Fig. 1 Label (for EU)

No. Parts No. Item Qty. Note
A 9000005967 Crane hook label 2
Warning decal: Do not
B 9000003923 2
step under or on the forks
Residual lift capacity
C 9000008650 1
sticker
D 9000003573 ‘No passengers’ decal 1
E 9000008561 Never reach through 1
F 9000008649 Identification plate 1
Sticker to read and follow
G 9000003570 1
these instructions
L 9000008555 Filling sticker 1
3
Fig. 2 Label (for US)
Fig. 2 Label (for US)

A 9000005967 Crane hook label 2
B 9000008555 Filling sticker 1
C 9000008650 Residual lift capacity sticker 1
D 9000003575 Warning label 1
E 9000003577 Warning label 1
F 9000008649 Identification plate (ID-plate) 1
G 9000003570 Sticker to read and follow these instructions 1
H 9000003579 Warning label 1
I 9000003580 Warning label 1
J 9000005970 Warning label 1
K 9000005971 Warning label 2
4
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)
5
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg )
No. Art No. Description Qty. Note Standard
1 9000008061 Main cover 1
Protective arm
2 9000008063 1
cover
3 9000008062 Upper cover 1
4 9000008065 Middle cover 1
5 9000008229 Battery cover 1
9000008230 5000
9000009063 4300
6 9000009064 Protective board 1 4600
9000009065 5500
9000009066 6000
9000008231 5000
9000009059 4300
Protective board
7 9000009060 2 4600
block
9000009061 5500
9000009062 6000
8 0000023519 Screw 8 M6×10 GB/T70.2=ISO7380
9 9000007785 Nut 8 M6
10 0000023555 Screw 4 M6×16 GB/T70.2=ISO7380
11 0000025010 Washer 4 6 GB/T93
12 0000023055 Washer 4 6 GB/T95
13 9000008233 Protective board 1
14 9000007803 Rivet 10
15 1000423003 Screw 2 M10×30
16 9000007793 Screw 1 M10×10
Right protective
17 9000008234 1
cover
Left protective
18 9000008235 1
cover
1 9000007862 Platform assembly 1
Protective arm
2 9000007891 1
assembly
6
Fig. 4 Outline (Two-stage mast/ Straddle leg)
7
Fig. 4 Outline (Two-stage mast/ Straddle leg)
No. Art No. Description Qty. Note
1 9000008061 Main cover 1
2 9000008063 Protective arm cover 1
3 9000008062 Upper cover 1
9000008977 2900
9000008978 3200
6 Protective board 1
9000008979 3600
9000008980 4000
7 9000007782 Spring buckle 10 1
8 9000008972 Upper protective board 1
9 1000423003 Screw 2 M10×30
10 9000007793 Screw 1 M10×10
2 9000007891 Protective arm assembly 1
8
Fig. 5 Outline (Two-stage mast Full Free Lift)
9
Fig. 5 Outline (Two-stage mast Full Free Lift )
1 9000008061 Main cover 1
2 9000008063 Protective arm cover 1
3 9000008062 Upper cover 1
9000008997 2900
6 Protective board 1
9000008998 3600
7 9000007782 Spring buckle 10 1
8 1000423003 Screw 2 M10×30
9 9000007793 Screw 1 M10×10
2 9000007891 Protective arm assembly 1
10
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage
mast Normal/ Two-stage mast Full Free Lift)
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage
mast Full Free Lift)
1 2220511001 Compound roller 4 1
2 2000435002 Magnet steel 1
Welded chassis
9000008236
(570×1150) Three-stage mast
Welded chassis Full Free Lift
9000009006
(680×1150)
3 1
Welded chassis Two-stage mast
9000008958
(570×1150) Normal/
Welded chassis Two-stage mast
9000008959
(680×1150) Full Free Lift
11
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg)
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg )

No. Parts No. Item Qty. Note Standard
Three-stage
2220511001 mast Straddle
Leg
1 Compound roller 4
Two-stage
Leg
2 2000435002 Compound roller 1
3 2090500001 Fork 2 W 100
4 0000023080 Screw 2 M10x16 GB/T70.1=ISO4762
Three-stage
Leg
5 Fork carrier 1
Two-stage
Leg
12
Fig. 8 Chassis system (Three-stage mast Full Free Lift)
Fig. 8 Chassis system (Three-stage mast Full Free Lift )

1 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762
2 9000008237 Damping pad 1 PU
9000008238 570x1150
3 Welded chassis 1
9000009081 685x1150
4 2040400001 Castor assembly 2
5 0000025002 Washer 8 10 GB/T95
6 0000023006 Washer 8 10 GB/T93
7 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762
8 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762
9 0000025032 Washer 2 12 GB/T95
10 0000025024 Washer 2 12 GB/T93
□1 9000010408 Castor complete 2
13
Fig. 9 Chassis system (Three-stage mast Straddle Leg)
14
Fig. 9 Chassis system (Three-stage mast Straddle Leg )
1 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762
2 9000008237 Damping pad 1 PU
3 9000009070 Welded chassis 1
4 2040400001 Castor 2
5 0000025002 Washer 8 10 GB/T95
6 0000023006 Washer 8 10 GB/T93
7 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762
8 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762
9 0000025024 Washer 2 12 GB/T93
10 0000025032 Washer 2 12 GB/T95
11 0000023490 Screw 4 M16x20 GB/T77=ISO4026
12 9000009071 Welded front leg 1
Welded right front
13 9000009072 1
leg
14 0000023453 Screw 4 M20x60 GB/T70.1=ISO4762
15 0000025033 Washer 4 20 GB/T93
16 0000025031 Washer 4 20 GB/T95
17 9000009074 Positioning pin 2
18 9000009073 Press plate 2
Support
19 9000009069 2
components
15
Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift)
Fig. 10 Chassis system (Two-stage mast Normal / Full Free Lift )

9000008985 570X1150
1 Welded chassis 1
9000008986 685X1150
2 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762
3 0000025024 Washer 2 12 GB/T93
4 0000025032 Washer 2 12 GB/T95
5 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762
6 0000023006 Washer 8 10 GB/T93
7 0000025002 Washer 8 10 GB/T95
8 2040400001 Castor 2
16
Fig. 11 Chassis system (Two-stage mast Straddle Leg)
17
Fig. 11 Chassis system (Two-stage mast Straddle Leg )
1 9000008989 Welded chassis 1
2 2040400001 Castor 2
3 0000025002 Washer 8 10 GB/T95
4 0000023006 Washer 8 10 GB/T93
5 0000023029 Screw 8 M10×35 GB/T70.1=ISO4762
6 0000023156 Screw 2 M12×25 GB/T70.1=ISO4762
7 0000025024 Washer 2 12 GB/T93
8 0000025032 Washer 2 12 GB/T95
9 0000023490 Screw 4 M16x20 GB/T77=ISO4026
10 9000008990 Welded front leg 1
Welded right front
11 9000008991 1
leg
12 0000023453 Screw 4 M20x60 GB/T70.1=ISO4762
13 0000025033 Washer 4 20 GB/T93
14 0000025031 Washer 4 20 GB/T95
15 9000009074 Positioning pin 2
16 9000009073 Press plate 2
Support
17 9000009069 2
components
18
Fig. 12 Steering wheel assembly
Fig. 12 Steering Wheel Assembly

1 0000026008 Circlip 1 30 GB/T894.1
2 2000405001 Bearing seat 1
3 0000027013 Ball bearing 2 7206C/DB GB/T292
4 2000413001 Sleeve 1
5 0000026010 Circlip 1 62 GB/T893.1
6 0000024015 Lock nut 1 M14 GB/T889.1=ISO7040
Rear wheel
7 2000401007 1
carrier welding
8 0000023111 Bolt 1 M14×100 GB/T5782=ISO4014
9 2000413002 Shaft sleeve 1
10 1000525001 Washer 2
11 0000027001 Ball bearing 2 6204 GB/T276
12 2020416001 Castor 1 124×60
13 9000003638 Castor wheel 2
19
Fig. 13 Load wheel assembly (tandem roller)
Fig. 13 Load Wheel Assembly (tandem roller)

1 2000405002 Linking plate 2
2 0000028009 Dowel pin 4 5×35 GB/T879.1=ISO8752
3 2000407001 Castor shaft 2
4 2000416002 Load wheel 2 80×70
5 0000027001 Ball bearing 4 6204 GB/T276
6 0000030001 Press-on grease cup 2 6 JB/T7940.4=ISOB1575
7 9000010398 Load wheel set 2
□1 2000600001 Load wheel 2
20
Fig. 14 Truck body
21
Fig. 14 Truck Body
Instrument
1 9000007940 1
assembly
2 0000023020 Screw 4 M6×20 GB/T70.1=ISO4762
3 9000007791 Screw 4 M10×35
4 9000007783 Nut 13 M10
5 9000007790 Screw 2 M10×55
6 1000423003 Screw 1 M10×30
7 0000023029 Screw 4 M10×35 GB/T70.1=ISO4762
8 0000023006 Washer 8 10 GB/T93
9 0000025002 Washer 8 10 GB/T95
10 0000023034 Screw 4 M10×20 GB/T70.1=ISO4762
11 0000025024 Washer 4 12 GB/T93
12 0000025032 Washer 4 12 GB/T95
13 9000008240 Board 1
Electronic control
14 9000008069 1
assemble board
Right vent
15 9000007923 1
components
Left vent
16 9000007920 1
components
17 0000023082 Screw 4 M12×35 GB/T70.1=ISO4762
18 0000023455 Screw 2 M8×35 GB/T70.1=ISO4762
19 0000024026 Nut 2 M8 GB/T6170=ISO4032
Three-stage
9000008241
mast
20 Welded body 1
Two-stage
9000009082
mast
Upper plate of Only used
21 9000009080 2
protective board for
22 0000025014 Washer 5 4 Two-stage GB/T95
23 0000023311 Screw M5x10 4 mast GB/T70.1=ISO4762
24 0000025010 Washer 1 6 GB/T93
25 0000023053 Screw 1 M6x12 GB/T70.1=ISO4762
YGE rubber pipe
26 9000009545 1
clamp
22
Fig. 15 Power supply
23
Fig. 15 Power Supply
1 0000023106 Screw 2 M6×30 GB/T70.1=ISO4762
2 0000023055 Washer 2 6 GB/T95
Charger 24V/45A(Asia in
9000010147
Chinese)
9000010148
English)
Charger 24V/45A(For
9000010194
EU) Three-stage
1
Charger 24V/45A(For mast
9000010195
AUS)
Charger 24V/45A(For
9000010196
UK)
Charger 24V/45A(For
9000010197
USA)
3
9000010116
Chinese)
9000010117
English)
Charger 24V/30A(For
9000010118
EU) Two-stage
1
Charger 24V/30A(For mast
9000010120
AUS)
Charger 24V/30A(For
9000010121
UK)
Charger 24V/30A(For
9000010146
USA)
Power supply（210Ah） Two-stage
9000009083
welded type mast
4 1
Power supply（350Ah） Three-stage
9000008322
welded type mast
Power supply（210Ah） Two-stage
9000003990
bolt type mast
5 1
Power supply（350Ah） Three-stage
9000008935
bolt type mast
Connector components
9000003988 （350Ah）
(Three-stage mast) Only used
6 1
Connector components for bolt type
9000008585 （210Ah） battery
(Two-stage mast)
7 9000009832 Bolt 24
24
Fig. 16 Instrument assembly
Fig. 16 Instrument Assembly

No. Parts No. Description Qty. Note Standard
1 0000023685 Screw 2 M3×25 GB/T818-2000=ISO7045
2 9000008516 Emergency 1 ZDK32-350
3 0000024002 Nut 2 M3 GB/T6170=ISO4032
4 1000434025 Indicator 1 CURTIS
5 9000008326 Key switch 1 LKS-101A

6 9000008519 Key 1
7 9000007938 Plastic plate 1
8 0000023215 Screw 2 M5×10 GB/T70.3=ISO10642
9 9000007939 Fi×ing plate 1
10 0090000272 Screw 4 M4×12 GB/T6560
11 9000008517 Pro×imity switch 1
12 9000008515 DC power 1 ZDK32-350
25
Fig. 17 Battery cover assembly
Fig. 17 Battery Cover Assembly

1 0000023073 Screw 2 M4×10 GB/T70.1=ISO4762
2 0000025018 Washer 2 4 GB/T93
3 0000025019 Washer 2 4 GB/T95
4 9000008795 Pin 1
5 0000023306 Screw 1 M5×20 GB/T70.1=ISO4762
6 0000025015 Washer 1 5 GB/T93
7 0000025014 Washer 1 5 GB/T95
8 0090000636 Nut 1 M5 GB/T6172.1=ISO4035
26
Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle
Leg)
27
Fig. 18 Mast system (Three-stage mast Full Free Lift / Straddle Leg )
9000008242 5000
9000009043 4300
Outer mast
1 9000009044 1 4600
welding
9000009045 5500
9000009046 6000
9000008243 5000
9000009047 4300
Middle mast
2 9000009048 1 4600
welding
9000009049 5500
9000009050 6000
9000008244 5000
9000009051 4300
3 9000009052 Inner mast welding 1 4600
9000009053 5500
9000009054 6000
Compound roller
4 2040511001 8
for mast
5 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017
6 0000025022 Washer 4 18 GB/T93
7 0000025023 Washer 4 8 GB/T95
28
Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg)
29
Fig. 19 Mast system (Two-stage mast Normal / Straddle Leg )
9000008968 2900
9000008969 3200
1 Outer mast welding 1
9000008970 3600
9000008971 4000
9000008973 2900
9000008974 3200
2 Inner mast welding 1
9000008975 3600
9000008976 4000
Compound roller for
3 2220611001 2
mast
4 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017
5 0000025022 Washer 4 18 GB/T93
6 0000025023 Washer 4 18 GB/T95
7 0000023056 Screw 2 M4x12 GB/T70.1=ISO4762
8 0000025018 Washer 2 4 GB/T93
9 0000025019 Washer 2 4 GB/T95
10 9000008981 Limit block 1
Compound roller for
11 2040511001 2
mast
30
Fig. 20 Mast system (Two-stage mast Full Free Lift)
Fig. 20 Mast system (Two-stage mast Full Free Lift )

9000008994 2900
1 Outer mast welding 1
9000008995 3600
9000008999 2900
2 Inner mast welding 1
9000009000 3600
Compound roller for
3 2220611001 2
mast
4 0000023079 Bolt 4 M18×40 GB/T5783=ISO4017
5 0000025022 Washer 4 18 GB/T93
6 0000025023 Washer 4 18 GB/T95
7 0000023056 Screw 2 M4x12 GB/T70.1=ISO4762
8 0000025018 Washer 2 4 GB/T93
9 0000025019 Washer 2 4 GB/T95
10 9000008981 Limit block 1
Compound roller for
11 2040511001 2
mast
31
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift)
32
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift )
1 0000024042 Nut 6 M16×1.5 GB/T6171=ISO8673
2 0000028011 Split pin 3 3×40 GB/T91=ISO1234
3 9000008260 Bolt 3
4 0000028030 Hinge pin 6 6×45 GB/T882=ISO2341
5 0000028010 Split pin 6 2×20 GB/T91=ISO1234
0090000540 Chain LH1066×135 5000 GB/T6074=ISO4347
0000029237 Chain LH1066×121 4300 GB/T6074=ISO4347
6 0090000455 Chain LH1066×127 2 4600 GB/T6074=ISO4347
0090000543 Chain LH1066×151 5500 GB/T6074=ISO4347
0090000544 Chain LH1066×167 6000 GB/T6074=ISO4347
7 9000007762 Chain wheel for mast 2
8 0000026049 Retainer ring for shaft 2 45 GB/T894.1
9 0000024010 Nut 2 M16 GB/T6172.1=ISO4035
10 0000025029 Washer N 16 GB/T95
11 9000008245 Bearing sleeve 1
12 9000008246 Pulley 1
13 0000023123 Bolt 1 M16×70 GB/T5782=ISO4014
14 2230305002 Side cover 1
15 2000302002 Adjusting washer 2 2
16 0000027012 Ball bearing 2 6206 GB/T276
Middle cylinder chain
17 9000010331 1
wheel
19 2230307001 Chain wheel shaft 1
20 2230305001 Chain wheel seat 1
21 0000023094 Screw 1 M12×30 GB/T70.1=ISO4762
22 9000009831 Hoop assembly 1
0000029068 Chain LH1066×79 5000 GB/T6074=ISO4347
0090000539 Chain LH1066×73 4300 GB/T6074=ISO4347
23 0090000483 Chain LH1066×75 1 4600 GB/T6074=ISO4347
0000029057 Chain LH1066×89 5500 GB/T6074=ISO4347
0000029085 Chain LH1066×97 6000 GB/T6074=ISO4347
33
Fig. 22 Mast other accessories (Three-stage mast Full Free
Lift)
Fig. 22 Mast Other Accessories (Three-stage mast Full Free Lift

1 0000023047 Screw 4 M8×25 GB/T70.1=ISO4762
2 0000025001 Washer 4 8 GB/T93
3 0000025011 Washer 4 8 GB/T95
Cylinder fixing
4 9000008248 2
plate
Limit switch
5 9000010332 1
mounting plate
6 0000023040 Screw 2 M6×16 GB/T70.1=ISO4762
7 0000025010 Washer 2 6 GB/T93
8 0000023055 Washer 2 6 GB/T95
34
Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle
Leg)
35
Fig. 23 Mast lifting system (Two-stage mast Normal / Straddle Leg )
1 0000023510 Screw 2 M16x35 GB/T77=ISO4026
2 0000024014 Nut 2 M16x1.5 GB/T6173=ISO8675
3 2010310001 Chain wheel 1
4 0000027012 Ball bearing 2 6206 GB/T276
6 0000023158 Screw 2 M10x30 GB/T70.1=ISO4762
7 0000023006 Washer 2 10 GB/T93
8 0000025002 Washer 2 10 GB/T95
Chain wheel shaft
9 2030301001 1
components
10 0000023103 Screw 1 M6x8 GB/T70.3=ISO10642
11 2010305001 Chain wheel carrier 1
12 0000028011 Split pin 2 3x40 GB/T91=ISO1234
13 9000008983 Chain tension bar 1
14 0000024042 Nut 2 M16x1.5 GB/T6171=ISO8673
16 0000028014 Hinge pin 2 8x40 GB/T882=ISO2341
0000029012 Leaf chain LH1244x91 2900 GB/T6074=ISO4347
17 1
18 2010302001 Cylinder fixing plate 1
19 0000023101 Bolt 1 M12x25 GB/T5783=ISO4017
20 2010319001 Cushion pad 1
21 0000024014 Nut 2 M16x1.5 GB/T6173=ISO8675
36
Fig. 24 Mast lifting system (Three-stage mast Full Free Lift)
37
Fig. 24 Mast lifting system (Two-stage mast Full Free Lift )
1 0000023067 Screw 8 M8x16 GB/T70.1=ISO4762
2 0000025001 Washer 6 8 GB/T93
3 0000025011 Washer 6 8 GB/T95
4 9000009003 Holder 1 1
5 9000009002 Holder 1 2
6 2010305001 Chain wheel carrier 2
Chain wheel shaft
7 2030301001 2
components
8 0000023103 Screw 2 M6x8 GB/T70.3=ISO10642
9 2010310001 Chain wheel 2
10 0000027012 Ball bearing 4 6206 GB/T276
Welded tension bar
12 9000009001 2
seat
13 2000301002 Welded pulley carrier 1
14 0000025031 Washer 1 20 GB/T95
Retainer ring for
15 0000026003 1 20 GB/T894.1
shaft
16 2000310002 Pulley 1
19 0000024014 Nut 4 M16x1.5 GB/T6173=ISO8675
20 0000024042 Nut 8 M16x1.5 GB/T6171=ISO8673
0090000484 Chain LH1244x61 2900 GB/T6074=ISO4347
22 2
0000029017 Chain LH1244x69 3600 GB/T6074=ISO4347
23 0000028060 Hinge pin 4 8x35 GB/T882=ISO2341
24 0000025098 Washer 4 16 GB/T849
25 0000025099 Washer 4 16 GB/T850
26 2010319001 Cushion pad 2
38
Fig. 25 Hydraulic system (Three-stage mast Full Free
Lift/Straddle Leg)
39
Fig. 25 Hydraulic System (Three-stage mast Full Free Lift / Straddle Leg )
1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762
High
DC hydraulic power pressure
2 9000008796 1
unit body pump
station
3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762
4 0000025001 Washer 2 8 GB/T93
5 0000025011 Washer 2 8 GB/T95
Hydraulic oil tank
6 2000303001 1
cover
7 9000008249 Oil tank welding 1
G end direct
8 9000007832 1
connection pipe joint
Steering connecting
9 9000007838 1
elbow
10 9000010283 Tube 1
Pump station outlet
11 9000008250 1
steel pipe
Left cylinder steel
12 9000008252 1
pipe
Right cylinder steel
13 9000008251 1
pipe
14 9000007841 Four-way joint 1
9000008253 5000
9000009055 4300
Middle cylinder steel
15 9000009056 1 4600
pipe
9000009057 5500
9000009058 6000
16 0000023053 Screw 2 M6×12 GB/T70.1=ISO4762
9000010287 5000
9000010284 4300
Hydraulic tube
17 9000010286 1 4600
assembly
9000010288 5500
9000010289 6000
18 9000008325 Screw 3
Hydraulic tube
19 0000023020 1 M6×20 GB/T70.1=ISO4762
assembly
YGE rubber pipe
20 9000008254 1 1
clamp
40
21 9000007842 Screw 3
22 2000337001 Safety valve 3
9000008255 5000
9000009027 4300
High pressure
23 9000009028 1 4600
middle cylinder
9000009029 5500
9000009030 6000
9000008256 5000
9000009007 4300
High pressure outer
24 9000009008 2 4600
cylinder
9000009009 5500
9000009010 6000
25 0000023094 Screw 3 M12×30 GB/T70.1=ISO4762
26 0000025032 Washer 3 12 GB/T95
27 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762
28 0000023055 Washer 2 6 GB/T95
29 9000010307 Anti-vibration pad 1
41
Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle
Leg)
42
Fig. 26 Hydraulic System (Two-stage mast Normal / Straddle Leg )
1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762
9000008867 DC hydraulic 3200/3600/4000
2 1
9000007854 power unit body 2900
3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762
4 0000025001 Washer 2 8 GB/T93
5 0000025011 Washer 2 8 GB/T95
Hydraulic cylinder
6 2000303001 1
cover
7 9000008249 Welded cylinder 1
G end direct
8 9000007832 connection pipe 1
joint
Steering
9 9000007838 1
connecting bend
10 9000010282 Tube 1
Pump station outlet
11 9000008987 1
steel pipe
YGE rubber pipe
12 9000008325 2
clamp
13 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762
Hydraulic tube
14 9000007820 1
assembly
15 9000007842 Direct pipe joint 1
Safe anti-explosion
16 2000337001 1
valve
9000008960 2900
9000008961 3200
17 Cylinder assembly 1
9000008962 3600
9000008963 4000
9000008964 2900
9000008965 Oil return tube 3200
18 1
9000008966 assembly 3600
9000008967 4000
43
Fig. 27 Hydraulic system (Two-stage mast Full Free Lift)
44
Fig. 27 Hydraulic System (Two-stage mast Full Free Lift)
1 0000023090 Screw 4 M6×35 GB/T70.1=ISO4762
9000008867 DC hydraulic power 3600
2 1
9000007854 unit body 2900
3 0000023044 Screw 2 M8×20 GB/T70.1=ISO4762
4 0000025001 Washer 2 8 GB/T93
5 0000025011 Washer 2 8 GB/T95
Hydraulic cylinder
6 2000303001 1
cover
7 9000008249 Welded cylinder 1
G end direct
8 9000007832 1
connection pipe joint
Steering connecting
9 9000007838 1
bend
10 9000010282 Tube 1
Pump station outlet
11 9000008987 1
steel pipe
YGE rubber pipe
12 9000008325 3
clamp
13 0000023042 Screw 2 M6×10 GB/T70.1=ISO4762
Hydraulic tube
14 9000007820 1
assembly
Steering connecting
15 9000008887 1
bend
16 0000023053 Screw 2 M6x12 GB/T70.1=ISO4762
17 0000025010 Washer 2 6 GB/T93
18 0000023055 Washer 2 6 GB/T95
19 2000302005 Tube card board 1
9000008992 Hydraulic cylinder 2900
20 2
9000008993 assembly 3200
21 0000023101 Screw 2 M12×25 GB/T5783=ISO4017
22 0000025032 Washer 2 GB/T95
9000008888 Hydraulic tube 2900
23 1
9000005537 assembly 3600
24 9000009004 Steel tube 1
25 0000024068 Nut 1 M6 GB/T6170=ISO4032
26 9000007842 Direct pipe joint 2
27 2000337001 Safety valve 2
29 0000023310 Screw 1 M6x20 GB/T5781=ISO4018
45
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free
Lift/Straddle Leg)
46
Fig. 28 Outer cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )
9000009011 5000
9000009012 4300
1 9000009013 Piston rod 1 4600
9000009014 5500
9000009015 6000
2 9000009075 Dust cover 1 32X40X5/6.5
3 0090000487 O ring 1 38X3.1 GB/T3452.1=ISO3601-1
4 9000009079 Seal ring for shaft 1 32X42X6/7
5 9000008953 Seal ring 1 32X42.7X4.2
Support ring for
6 9000008954 1 32X36X5
shaft
7 0000022029 O ring 2 50X3.1 GB1235-76
8 9000009016 Guide sleeve 1
9 0000023415 Screw 1 M8X10 GB/T70.1=ISO4762
Combination
10 0000022026 1 8 JB/T982
washer
9000009017 5000
9000009018 4300
11 9000009019 Cylinder body 1 4600
9000009020 5500
9000009021 6000
9000009022 5000
9000009023 4300/4600
12 Bushing 1
9000009024 5500
9000009025 6000
13 9000009026 Piston 1
Support ring for
14 9000008955 2 36X40X10
hole
Outer cylinder seal
□1 9000003636 2
kit
47
Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free
Lift/Straddle Leg)
48
Fig. 29 Middle cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )
9000009031 5000
9000009032 4300
1 9000009033 Piston rod 1 4600
9000009035 5500
9000009034 6000
2 9000009076 Dust cover 1 45X53X5/6.5
3 9000009078 Seal ring for shaft 1 45X55X6/7
4 9000009036 End cap 1
5 9000008957 Retainer ring 1 55X60X1.5
6 0000022055 O ring 1 60X3.1 GB/T3452.1=ISO3601-1
7 0000023415 Screw 1 M8X10 GB/T70.1=ISO4762
8 9000009077 Copper sleeve 1 45X50X30
9000009037 5000
9000009038 4300
9 9000009039 Cylinder body 1 4600
9000009040 5500
9000009041 6000
10 9000009042 Piston 1
Support ring for
11 9000008956 1 48X52X15
hole
12 0000022026 Washer 1 8 JB/T982
Middle cylinder seal
1
□ 9000003637 1
kit
49
Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)
50
Fig. 30 Cylinder (Two-stage mast Normal / Straddle Leg )
9000009922 2900
9000009923 3200
1 Piston rod 1
9000009924 3600
9000009925 4000
2 9000009926 Dust cover 1 40x48x5/6.5
3 9000009927 Support ring for shaft 1 40X44X10
9000009928 2900
9000009929 3200
4 Cylinder body 1
9000009930 3600
9000009931 4000
5 9000009932 O ring 1 44.4X3.1
6 9000009933 Support ring for hole 1 45X50X10
7 9000009934 O ring 2 24.4X3.1
8 9000009178 Y ring for hole 1 40X50X6/7
9 9000009935 Piston 1
10 0000025100 Washer 1 24 GB/T93
11 0000024072 Nut 1 M24x1.5 GB/T6171=ISO8673
12 9000009936 Coer 1
1
□ 9000009943 Cylinder seal kit 1
51
Fig. 31 Cylinder (Two-stage mast Full Free Lift)
Fig. 31 Cylinder (Two-stage mast Full Free Lift )

9000009937 2900
1 Piston rod 1
9000009938 3600
2 9000009926 Dust cover 1 40x48x5/6.5
3 9000009927 Support ring for shaft 1 40X44X10
9000009939 2900
4 Cylinder body 1
9000009940 3600
5 9000009932 O ring 1 44.4X3.1
6 9000009933 Support ring for hole 1 45X50X10
7 9000009934 O ring 2 24.4X3.1
8 9000009178 Y ring for hole 1 40X50X6/7
9 9000009941 Piston 1
10 0000025033 Washer 1 GB/T93
11 0000024074 Nut 1 M20x1.5 GB/T6171=ISO8673
12 9000009942 Guide bushing 1
1
□ 9000009944 Cylinder seal kit 2
52
Fig. 32 Manual steering wheel carrier
53
Fig. 32 Manual Steering Wheel Carrier
1 0000023042 Screw 8 M6×10 GB/T70.1=ISO4762
2 0000025010 Washer 8 6 GB/T93
3 2000202006 End cover 4
4 2000231001 Spring 4
5 2000207001 Spring spindle 4
6 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762
7 0000023006 Washer 18 10 GB/T93
8 0000025002 Washer 18 10 GB/T95
9 2000202004 V type outer block 2
10 2000202008 Roller 24
11 2000202005 V type inner block 2
12 0000023025 Screw 6 M10×40 GB/T70.1=ISO4762
13 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762
Wheel carrier
14 2000201005 1
welding
15 2000202003 Cushion block 2
Supporting frame
16 2000201004 1
welding
17 0090000602 Screw 4 M10×25 GB/T821
18 0000024012 Thin nut 4 M10 GB/T6172.1=ISO4035
19 9000008321 Top plate 1
20 0000023095 Full thread bolt 2 M14×60 GB/T5783=ISO4017
21 2000223001 Screw 2 M10×180
22 2000208001 Spring guide sleeve 2
23 2000231002 Spring 2
24 2000212001 Spring guide rod 2
25 0000025024 Washer 4 12 GB/T93
26 0000023094 Screw 4 M12×30 GB/T70.1=ISO4762
27 0000023098 Screw 1 M12×10 GB/T70.1=ISO4762
28 0000025032 Washer 4 12 GB/T95
Handle shaft
29 9000008257 1
welding
30 0000023172 Screw 10 M8×30 GB/T70.1=ISO4762
31 0000025001 Washer 10 8 GB/T93
32 0000025011 Washer 10 8 GB/T95
33 2000202001 Limit block 2
34 9000007774 Vertical type drive 1 7EL-AC-1.3
1
□ 2000200003 Spring assembly 2
54
Fig. 33 Electric power assisted steering wheel carrier
55
Fig. 33 Electric Power Assisted Steering Wheel Carrier
1 0000023042 Screw 8 M6×10 GB/T70.1=ISO4762
2 0000025010 Washer 8 6 GB/T93
3 2000202006 End cover 4
4 2000231001 Spring 4
5 2000207001 Spring spindle 4
6 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762
7 0000023006 Washer 18 10 GB/T93
8 0000025002 Washer 22 10 GB/T95
9 2000202004 V type outer block 2
10 2000202008 Roller 24
11 9000007685 V type inner block 2
12 0000023025 Screw 6 M10×40 GB/T70.1=ISO4762
13 0000023099 Screw 6 M10×45 GB/T70.1=ISO4762
Wheel carrier
14 9000007680 1
welding
15 2000202003 Cushion block 2
Supporting frame
16 2000201004 1
welding
17 0090000602 Screw 4 M10×25 GB/T821
18 0000024012 Thin nut 4 M10 GB/T6172.1=ISO4035
19 2000202002 Top plate 1
20 0000023095 Bolt 2 M14×60 GB/T5783=ISO4017
21 2000223001 Screw 2 M10×180
22 2000208001 Spring guide sleeve 2
23 2000231002 Spring 2
24 2000212001 Spring guide rod 2
25 0000025024 Washer 4 12 GB/T93
26 0000023094 Screw 4 M12×30 GB/T70.1=ISO4762
27 0000023098 Screw 1 M12×10 GB/T70.1=ISO4762
28 0000025032 Washer 4 12 GB/T95
Electronic steering
29 9000007686 1
assembly
Drive wheel
30 9000007779 1
assembly
1
□ 2000200003 Spring assembly 2
56
Fig. 34 Electric steering assembly
57
Fig. 34 Electric Steering Assembly
1 9000007422 Bearing seat welding 1
2 9000000240 Ball bearing 2 65×50×7 GB/T276
3 0000023042 Screw 3 M6×10 GB/T70.1=ISO476
4 0000023034 Screw 4 M10×20 GB/T70.1=ISO476
5 9000007423 Fixing seat welding 1
7 9000007806 Damper 1
8 9000007421 Transition linking block 1
Potentiometer fixing
9 9000007693 1
plate
10 0000023032 Washer 4 5 GB/T95
11 0000025015 Washer 4 5 GB/T93
12 0000023311 Screw 4 M5×10 GB/T70.1=ISO476
13 9000007424 Linking block 1
14 0000023073 Screw 4 M4×10 GB/T70.1=ISO476
58
Fig. 35 Drive wheel assembly 7EL-AC-1.3
59
Fig. 35 Drive Wheel Assembly 7EL-AC-1.3
1 9000009493 Gear box 1
2 9000009494 Retainer ring 1
3 0090000116 Bearing 1 30208 GB/T297
4 0090000505 Oil seal 1 50×80×8 GB/T9877
5 9000009496 Bushing 1
6 0000027031 Bearing 1 32010 GB/T297
7 9000009497 Adjusting washer 1

8 9000009498 Gear 1
9 9000009499 Drive wheel 1
10 0090000117 Roll pin 2 4×12 GB/T119.1=ISO2338

12 9000009501 Bolt 1
13 0090000502 Bearing 1 32304 GB/T297
14 0090000503 Bearing 1 32204 GB/T297
15 9000009502 Gear 1
16 9000009503 Outer thimble 1
17 9000009504 Inner thimble 1
20 9000009507 Shaft block 1
21 0000025012 Washer 8 5 GB/T93
22 0000023675 Screw 4 M5×16 GB/T70.2=ISO7380
23 0000022036 Combination washer 3 12 JB/T982
24 0090000506 Plug JB/ZQ4444
25 9000009508 Big gear 1
26 9000009509 Washer 1
27 0000025066 Washer 1 14 GB/T856
28 0090000090 Nut 1 M14×1.5 GB/T6173=ISO8675
29 9000009510 Washer 1
30 9000009511 Side cover 1
31 9000009512 Upper cover 1
32 9000009513 Dust cover 1
60
61
33 9000009514 Bolt 5
34 9000009515 Drive wheel 1
35 0000028027 Roll pin 2 6×30 GB/T119.1=ISO2338
36 0000025006 Washer 22 6 GB/T93
37 0000023020 Screw 11 M6×20 GB/T70.1=ISO4762
38 9000009495 Vent plug 1
39 9000009516 Rotating support 1
40 0000023106 Screw 6 M6×30 GB/T70.1=ISO4762
41 0090000504 Roll pin 2 6×26 GB/T119.1=ISO2338
42 0000022037 O seal ring 2 125×2.65 GB/T3452.1=ISO3601-1
43 9000009517 Small gear 1
44 9000009518 Drive motor 1
45 9000009519 Shaft sleeve 1
47 9000009520 Brake 1
48 9000009521 Dust cover 1
49 9000009522 Flange 2
50 9000009523 Speed sensor gear 1
51 9000009524 Speed sensor 1
52 9000009525 Spacer 1
53 0000023311 Screw 4 M5×10 GB/T70.1=ISO4762
54 0000022059 O seal ring 1 20×2.65 GB/T3452.1=ISO3601-1
55 9000009526 Bracket 1
56 0000025001 Washer 3 8 GB/T93
57 0000023047 Screw 3 M8x25 GB/T70.1=ISO4762
58 0000036003 Flat key 1 A 6×18 GB/T1096
60 9000009527 Dust cover 1
61 0000023563 Screw 3 M6×65 GB/T70.1=ISO4762
63 0000028137 Roll pin 2 6×30 GB/T879.1=ISO8752
64 0090000321 Screw 2 M6×45 GB/T70.1=ISO4762
65 0000022038 O seal ring 1 65X2.65 GB/T3452.1=ISO3601-1
62
Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly
63
Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly
1 9000009493 Gear box 1
3 0090000116 Bearing 1 30208 GB/T297
4 0090000505 Oil seal 1 50x80x8 GB/T9877
5 9000009496 Bushing 1
6 0000027031 Bearing 1 32010 GB/T276
7 9000009497 Adjustng washer 1
8 9000009498 Gear 1
9 9000009499 Drive shaft 1
10 0090000117 Roll pin 2 4x12 GB/T119.2-2000
12 9000009501 Locking bolt 1
13 0090000502 Bearing 1 32304 GB/T276
14 0090000503 Bearing 1 32204 GB/T276
15 9000009502 Gear 1
16 9000009503 Outter sleeve 1
17 9000009504 Inner sleeve 1
20 9000009507 Bearing seat 1
21 0000025015 Washer 8 5 GB/T93
22 0000023107 Screw 4 M5x16 GB/T70.1=ISO4762
23 0000022036 Combination washer 3 12 JB/T982
24 0090000506 Bolt 3 M12x1.25 JB/ZQ4444-2006
25 9000009508 Big gear 1
26 9000009509 Washer 1
27 0090000090 Nut 1 M14x1.5 GB/T6173=ISO8675
28 9000009511 Side cover 1
29 9000009513 Dust cover 1
30 9000009514 Tyre bolt 5
31 9000009515 Drive wheel 1
32 0000025010 Washer 20 6 GB/T93
33 0000023106 Screw 8 M6x30 GB/T70.1=ISO4762
34 9000009495 Vent plug 1
35 0090000504 Roll pin 2 6x26 GB/T119.1=ISO2338
36 0000022037 O ring 2 125x2.65 GB/T3452.1=ISO3601-1
37 9000009517 Small gear 1
38 9000009824 Paper washer 1
39 9000009825 Upper cover 1
40 9000009826 Strring big gear 1
41 9000009745 Rotating bearing 1
64
65
42 0000025001 Washer 6 8 GB/T93
43 0000023455 Screw 6 M8x35 GB/T70.1=ISO4762
44 0090000151 Oil seal 1 GB/T9877
45 9000009532 Assembling board 1
46 9000009827 Motor 1
47 0000023172 Screw 6 M8x30 GB/T70.1-2000
48 9000009522 Locking flange 2
49 9000009523 Speeed sensor gear 1
50 9000009524 Speeed sensor 1
51 9000009748 Bearing 1
52 9000008854 Bushing 1
53 0000026013 Retainer ring for axle 1 25 GB/T894.1
54 0000023311 Screw 4 M5x10 GB/T70.1=ISO4762
55 9000009525 spacer 1
56 0000022059 O seal ring 1 20x2.65 GB/T3452.1=ISO3601-1
57 9000009749 Bushing 1
58 0000036001 Flat key 1 6x16 GB/T1096
60 9000009521 Dust cover 1
62 0000025066 Washer 1 14 GB/T856
63 9000009750 Brake 1
64 0090000526 Bolt 3 M6x20 GB/T5782=ISO4014
65 0000023020 Screw 9 M6x20 GB/T70.1=ISO4762
66 9000006304 Steering carbon brush 1
67 9000009726 Steering motor 1
68 0090000119 Screw 8 M6x22 GB/T70.1=ISO4762
69 9000009828 Steering small gear 1
71 0090000118 Flat key 1 6x28 GB/T1096
72 0000023106 Screw 12 M6x30 GB/T70.1=ISO4762
66
Fig. 37 Handle lever
67
Fig. 37 Handle lever
No. Parts No. Item Quantity Note Standard
1 1100100001 Canbus control tiller 1
2 0000023232 Bolt 2 M8×25 GB/T5783=ISO4017
3 1000123003 Screw 4 M4×8 GB/T70.2=ISO7380
4 9000007926 Cover board 1
5 9000007925 Welded tiller arm 1
6 9000008327 Proximity switch 1
7 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762
8 1000113001 Shoulder harness 2 17×19×11
9 9000007928 Tiller axle 1

10 0000028003 Elastic roll pin 1 4×24 GB/T879.1=ISO8752
11 1000123001 Screw 1 M8×20
12 9000007930 Left tiller cover 1
400N
13 1010121001 Air spring 1
S≥55
14 0000023005 Lock nut 2 M10 GB/T889.1=ISO7040
15 9000007929 Tiller seat 1
16 9000007931 Right tiller cover 1
17 0000023519 Screw 4 M6×10 GB/T70.2=ISO7380
68
Fig. 38 CANBUS Handle head
69
Fig. 38 CANBUS Handle head
1 1010114001 Left driving button 1
2 1000114015 Horn button 1
3 1000131009 Spring for horn button 5
4 1000113004 Bushing for camshaft 2
5 1000137001 Magnetic substance 4
Spring for urgent
6 1000131010 4
reversing button
7 0000023058 Screw 3 GB/T70.1=ISO4762
8 0000023057 Screw 2 GB/T70.1=ISO4762
9 0000025017 Washer 2 GB/T95
10 1010114003 Right driving button 1
11 1000107002 Shaft for driving button 1
12 1000137002 Circlip for PCB board 1
13 1000134005 Load censor 2
14 1000103012 Upper part of handle 1
15 1000103013 Under part of handle 1
16 1000114017 Left button 1
Magnetic substance
17 1000137003 2
seat
18 1000131011 Torsional spring 2
Seat for Spring for
19 1000114018 1
urgent reversing button
Cover for Spring for

20 1000114020 1
urgent reversing button
21 1000114021 Cover for option switch 1
22 1000114022 Right button 1
23 0000023060 Screw 1 GB/T845=ISO7049
24 1000134006 LED bi-color light 1
Seat for LED bi-color
25 1000103014 1
light
Torsional spring for right
26 1000131012 1
driving button
Torsional spring for left
27 1000131013 1
driving button
28 1100135001 PCB 1
70
Fig. 39 High pressure pump station system（3.0KW 2.6 high
pressure delivery capacity）
71
Fig. 39 High Pressure Pump Station Syste（3.0KW 2.6 High Pressure Delivery
Capacity）
1 2040334001 Pump contactor 1
2 9000003582 Carbon brush(assembly) 1
3 9000003583 Motor 1
4 2000323001 Plug 1
5 2000300002 Valve body 1
6 2000335003 Solenoid valve 1
7 2000335004 Check valve 1
8 2000323002 Screw 4
9 9000008828 Flow control valve 1 9.5L/min
10 2000323003 Bolt 1
11 2040315003 Overflow valve 1
12 2000322004 O ring 1
13 2000317008 Oil return pipe 1
15 9000008829 Gear pump 1
16 2040317009 Oil suction pipe 1
17 2000300004 Filter 1
3.0KW 2.6 high
pressure
1
□ 9000008796 DC power unit 1 delivery capacity
9.5L check valve
72
Fig. 40 Pump station system（3.0KW 3.2 delivery capacity）
73
Fig. 40 Pump Station System（3.0KW 3.2 Delivery Capacity）
2 9000003582 Carbon brush(assembly) 1
3 9000003583 Motor 1
4 2000323001 Plug 1
5 2000300002 Valve body 1
7 2000335004 Check valve 1
8 2000323002 Screw 4
9 9000008870 Flow control valve 1 7.5L/min
10 2000323003 Bolt 1
12 2000322004 O ring 1
15 9000008874 Gear pump 3.2cc/r 1
16 9000008873 Oil suction pipe 1 L=250.50mm
17 2000300004 Filter 1
Pump Station
System 3.0Kw，
1
□ 9000008867 DC power unit 1
3.2 delivery
capacity
74
Fig. 41 Pump station system（2.2KW 2.2 delivery capacity）
75
Fig. 41 Pump Station System（2.2KW 2.2 Delivery Capacity）
2 2000335002 Carbon brush(assembly) 1 Iskra
3 2000334001 Motor 1 Iskra
4 2000323001 Plug 1
5 2000300002 Valve body 1
7 2000335004 Check valve 1
8 2000323002 Screw 4
9 2000335005 Flow control valve 1
10 2000323003 Bolt 1
12 2000322004 O ring 1
15 2000300003 Gear pump 1
16 2000317010 Oil suction pipe 1
17 2000300004 Filter 1
2.2kw 2.2
1
□ 2000300001 DC power unit 1 delivery capacity
(Iskra motor)
76
Fig. 42 Main circuit wiring (Electrical steering）
Fig. 42 Main Circuit Wiring (Electrical steering)

No. Parts No. Name Qty. Note
1 9000008444 Drive motor cable 1
2 9000008361 Pump motor cable 1
3 9000008362 Power supply cable 1
4 9000008371 FU+ cable 1
5 9000008446 Steering controller cable 1
6 9000008520 Steering motor cable 1
77
Fig. 43 Main circuit wiring（Manual steering）
Fig. 43 Main Circuit Wiring (Manual steering)

No. Parts No. Name Qty. Note
1 9000008368 Drive motor cable 1
2 9000008361 Pump motor cable 1
3 9000008362 Power supply cable 1
4 9000008371 FU+ cable 1
78
Fig. 44 General electrical parts
79
Fig. 44 General Electrical Parts
No. Parts No. Name Qty. Note Standard
1 0000023083 Screw 4 M3×8 GB/T70.2=ISO7380
2 9000008332 Magnet switch 2 HWK23
3 0000023033 Screw 2 M4×25 GB/T70.1=ISO4762
4 2040634001 Proximity switch 1 XZ-15GW22-B
Proximity switch
5 9000010040 protective cover 1
AP-B
Limit control
6 9000008360 1
wiring harness
Tiller sensor
9000008448
BD-MS-3
7 1
Tiller sensor
9000000239
BD-MS
8 0000025026 Washer 3 3 GB/T95
Only for
9 0000023216 Screw M3×8 3 GB/T818-2000=ISO7045
electronical
10 0000023056 Screw M4×12 4 steering truck GB/T70.1=ISO4762
11 0000025019 Washer 4 4 GB/T95
Position sensor
9000001159
BD-PS
12 1
Position sensor
9000008451
BD-PS-3
9000008355 Main control 电子转向
13 1
9000008359 wiring harness 手动转向
80
Fig. 45 Electric control assembly(Electrical steering)
81
Fig. 45 Electric Control Assembly(Electrical steering)
Controller
1 9000008069 assemble 1
plate
2 9000000235 Controller 1 CURTIS1232E-2121
9000000236 Steering BD-SC-24/10
3 1
9000008584 controller BD-SC-24/10-3
Aluminium
4 9000008376 1
plate
Wiring
5 1020434002 1 BD-M8
terminal
6 9000008586 Fuse seat 1 BD-2×10A-1
7 1000434041 Relay 1 ACR01F-F 1C
Plug fixing
8 9000007679 1
plate
9 1000434021 Fuse seat 1 BD-1×10A
Traction
10 1000434006 motor 1 C100/120
contactor
Main
contactor
11 9000008598 1
assembly
plate
12 1020434003 Copper bar 1
13 1000434007 Fuse seat 2 SYY
14 1020434001 Fuse 1 200A
15 2210434004 Fuse 1 150A
16 9000008374 Copper bar 1
17 9000008373 Copper bar 1
18 1000434040 Fuse 1 10A
19 3042434014 Fuse 1 15A
20 0090000082 Screw 2 M4×30 GB/T70.1=ISO4762
21 0000025018 Washer 12 4 GB/T93
22 0000025019 Washer 12 4 GB/T95
23 0000023073 Screw 2 M4×10 GB/T70.1=ISO4762
24 0000023019 Screw 2 M4×30 GB/T818-2000=ISO7045
25 0000023307 Screw 4 M4×10 GB/T818-2000=ISO7045
82
26 0000023211 Screw 4 M4×16 GB/T818-2000=ISO7045
27 0000025010 Washer 9 6 GB/T93

28 0000023055 Washer 9 6 GB/T95
29 0000023478 Screw 5 M6×12 GB/T70.1=ISO4762
30 0000023923 Screw 4 M6×18 GB/T70.1=ISO4762
31 0000025001 Washer 12 8 GB/T93
32 0000025011 Washer 11 8 GB/T95
33 0000024086 Nut 12 M8 GB/T6170=ISO4032
34 0000023067 Screw 4 M8×16 GB/T70.1=ISO4762
GB/T818-2000=ISO7045
35 0000023516 Screw 1 M5×10
36 0000025015 Washer 1 5 GB/T93

37 0000025014 Washer 1 5 GB/T95
38 0000023070 Screw 2 M3×25 GB/T70.1=ISO4762
39 9000008356 Controller 1
40 9000008372 Copper bar 1
41 1000434015 Horn 1 DC24V
42 0000023727 Screw 2 M4×6 GB/T818-2000=ISO7045
83
Fig. 46 Electric control assembly(Manual steering)
84
Fig. 46 Electric Control Assembly(Manual steering)
1 9000008375 Controller 1
Controller
2 9000008069 1
assembly plate
CURTIS1232E-
3 9000000235 Controller 1
2121
4 1000434040 Fuse 1 10A
5 9000008376 Aluminium plate 1
6 1020434002 Wiring terminal 1 BD-M8
7 9000008586 Fuse seat 1 BD-2×10A-1
ACR01F-F 1C
8 1000434041 Relay 1
DC24V
9 9000007679 Plug fixing plate 1
Traction motor C100/120
10 1000434006 1
contactor DC24V
Main contactor
11 9000008598 1
assemble plate
12 1020434003 Copper bar 1
13 1000434007 Fuse seat 2 SYY
14 1020434001 Fuse 1 200A
15 2210434004 Fuse 1 150A
16 9000008374 Copper bar 1
17 9000008373 Copper bar 1
18 0000025014 Washer 1 5 GB/T95
GB/T818-2000=IS
19 0000023516 Screw 1 M5×10
O7045
20 0000025015 Washer 1 5 GB/T93
21 0000025018 Washer 12 4 GB/T93
22 0000025019 Washer 12 4 GB/T95
GB/T70.1=ISO476
23 0000023073 Screw 2 M4×10
2
GB/T818-2000=IS
24 0000023019 Screw 2 M4×30
O7045
GB/T818-2000=IS
25 0000023307 Screw 4 M4×10
O7045
GB/T818-2000=IS
26 0000023211 Screw 4 M4×16
O7045
27 0000025010 Washer 9 6 GB/T93
28 0000023055 Washer 9 6 GB/T95
85
GB/T70.1=ISO476
29 0000023478 Screw 5 M6×12
2
GB/T70.1=ISO476
30 0000023923 Screw 4 M6×18
2
31 0000025001 Washer 12 8 GB/T93
32 0000025011 Washer 11 8 GB/T95
GB/T6170=ISO40
33 0000024086 Nut 12 M8
32
GB/T70.1=ISO476
34 0000023067 Screw 4 M8×16
2
35 9000008372 Copper bar 1
36 1000434015 Horn 1 DC24V
GB/T818-2000=IS
37 0000023727 Screw 2 M4×6
O7045
86
Fig. 47 Foldable platform
87
Fig. 47 Foot Pedal Assembly

1 9000007867 Pedal pad 1
2 9000007869 Rotating shaft 1
Shoulder
3 9000007799 4 20×23×16.5
harness
Welded foot
4 9000007863 1
platform
5 0000023555 Screw 2 M6×16 GB/T70.2=ISO7380
6 2000421001 Air spring 1
7 0000024014 Nut 1 M16×1.5 GB/T6173=ISO8675
8 9000007873 Cam 1
9 9000007866 Cam shaft 1
10 0000025012 Washer 2 5 GB/T93
11 0000023032 Washer 2 5 GB/T95
12 0000023107 Screw 2 M5×16 GB/T70.1=ISO4762
Switch transition
13 9000009799 1
plate
14 9000008328 Proximity switch 1 NBN5-F7-E2
15 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762
Welded
16 9000007864 1
assemble seat
17 0090000048 Washer 4 12 GB/T97.1-2002
18 0000025024 Washer 4 12 GB/T93
Line hanging
19 9000007874 1
board
20 0000024006 Lock nut 4 M12 GB/T889.1=ISO7040
21 0090000450 Screw 4 M12×45 GB/T70.2=ISO7380
22 9000007865 Cushion 2
Anti-vibration
23 9000007872 2
pad
Anti-vibration
24 9000007871 2
washer
25 0000031001 Spring 8 16.3×31.5×1.75 GB/T1972-2005
26 9000007870 Fixed bolt 2
27 0000028033 Split pin 2 3.2×20 GB/T91=ISO1234
Assemble seat
28 9000007868 1
cover
29 0000025010 Washer 6 6 GB/T93
30 0000023045 Screw 6 M6×12 GB/T70.2=ISO7380
88
Suspension
31 9000008897 2
components
89
Fig. 48 Protective arm
90
Fig. 48 Protective Arm
Right protective arm
1 9000007895 1
cover
2 0090000448 Screw 5 M8×20 GB/T70.2=ISO7380
3 9000007896 Left protective arm cover 1
4 9000007894 Welded protective arm 1
5 9000007780 Air spring 1
6 0000023045 Screw 3 M6×12 GB/T70.2=ISO7380
7 0000025010 Washer 3 6 GB/T93
8 9000007897 Positioning spring 1
9 0000023075 Screw 2 M3×20 GB/T70.1=ISO4762
10 9000008329 Proximity switch 1 NBN5-F7-E2
11 0000025012 Washer 2 5 GB/T93
12 0000023032 Washer 2 5 GB/T95
13 0000023107 Screw 2 M5×16 GB/T70.1=ISO4762
14 9000009799 Switch transition plate 1
Welded protective arm
15 9000007892 1
seat
16 0000023006 Washer 4 10 GB/T93
17 0090000447 Screw 4 M10×25 GB/T70.2=ISO7380
Protective arm clamp
18 9000007893 2
block
19 0000023099 Screw 4 M10×45 GB/T70.1=ISO4762
91
Fig. 49 Backrest (Normal)
Fig. 49 Backrest
Backrest frame
1 9000008259 1
welding
2 0000023088 Screw 2 M10×25 GB/T70.1=ISO4762
3 0000025002 Washer 4 10 GB/T95
Standard spring
4 0000023006 4 10 GB/T93
washer
5 0000023029 Screw 2 M10×35 GB/T70.1=ISO4762
92
Fig. 50 Backrest (Straddle Leg)
Fig. 50 Backrest (Straddle Leg)

1 0000023156 Screw 4 GB/T70.1=ISO4762
2 0000025032 Washer 4 12 GB/T93
3 0000025024 Washer 4 12 GB/T95
Backrest frame
4 9000009068 1
welding
93
Easy worn parts list
No. Art No. Description Qty. Fig./Position Note
Fig.6/1
1 2220511001
Compound roller 1 4 Fig.7/1 Chassis
2 2330511001 Fig.7/2
8 Fig.18/4
3 2040511001 Fig.19/11
2
Compound roller 1 Fig.20/11 Mast system
Fig.19/3
4 2220611001 2
Fig.20/3
5 9000003638 Castor 2 Fig.12/13 Steering wheel
6 9000007806 Damper 1 Fig.34/7 Electric steerig
7 9000010398 Load wheel set 2 Fig.13/7 Load wheel
8 1010121001 Air spring (S≥55) 1 Fig.37/13 Tiller
9 9000003582 Carbon brush 1 Fig.39/2 Pump
10 1020434001 Fuse 200A 1 Fig.45/14
11 2210434004 Fuse 150A 1 Fig.45/15
Electric Control
12 1000434040 Fuse 10A 1 Fig.45/18
13 3042434014 Fuse 15A 1 Fig.45/19
14 9000007799 Shoulder harness 4 Fig.47/3
15 2000421001 Air spring (S≥70) 1 Fig.47/6 Foot pedal
16 9000008897 Suspension components 2 Fig.47/31
17 9000007780 Air spring (S≥36) 1 Fig.48/5 Protective arm
18 9000003636 Outer cylinder seal kit 2 1
Fig.28/□ Three-stage mast
Full Free Lift /
19 9000003637 Middle cylinder seal kit 1 1
Fig.29/□ Straddle Leg
Two-stage mast
20 9000009943 Cylinder 1 1
Fig.30/□ Normal / Straddle
Leg
Two-stage mast
21 9000009944 Cylinder 2 1
Fig.31/□
Full Free Lift
1
Fig.8/□
1
Fig.9/□
22 9000010408 Castor complete 2 Chassis system
1
Fig.10/□
1
Fig.11/□
94

Nobelift PS15 - 15SL - 20-UserManual+part

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Electric Stacker PS15

Electric Stacker PS20

Chapter 11 describes specialized stipulations and regulations for the American

A wrong usage can cause human injuries or can damage equipment.

It is not allowed to use this truck on tail lifts or loading ramps.

By not observing these instructions, the warranty becomes void.

Fig. 1: Overview main components

1. Foldable platform 12. Discharge indicator and charging indicating

Fig. 2: Technical data

1.3 Power (battery ,diesel, petrol, gas, manual) Battery

1.5 Load Capacity / rated load Q (t) 1.5

2.2 Axle loading, laden front/rear kg 1345/1663

3.2 Tire size, front xw 230×75

4.5 Extended mast height h4 (mm) 5520

5.2 Lift speed, laden/ unladen m/s 0.141/0.212

6.3 Battery acc. to DIN 43531/35/36 A, B, C, no B,3PzS

Sound level at driver’s ear according to EN

c. Description of the safety devices and warning labels (Europe and

For the USA –market, the description of

A Crane hook label

The truck has an emergency button (11) which

Fig. 4: Identification plate

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING

 Check if are all parts included and not damaged

Fig.5: Lifting with a crane

DURING TRANSPORTATION ON A LORRY OR

Fig. 6: Fixing points

Remove load from truck and lower the forks.

 Check for scratches, deformation or cracks.

The truck is equipped with an electromagnetic failsafe stopping and

b. Residual lift diagram

Fig.11: Operating direction

THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND

Besides the pedestrian mode, following travelling modes can be used:

The braking function can be activated on several ways:

7. BATTERY CHARGING AND REPLACEMENT

1 pc 3PzS 24V/ 350 Ah (C5) [624x284x627

IT IS ONLY ALLOWED TO USE LIQUID ACID

Fig. 12: battery replacement

Battery discharged Battery charged

16 Fig.14: Battery charging

c. Check and refill hydraulic oil

 H-LP 46, DIN 51524

d. Checking electrical fuses

Table 4: Size of the fuses

Fig. 16: Location fuses 19

 If the truck has malfunctions follow the instructions, mentioned in chapter 6.

Table 5: Trouble shooting

Fig. 17: Electric diagram

Fig. 18: Hydraulic circuit

IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK!

（ only without platform ）

Fig. 19: Warning labels and safety devices (only USA)

A Crane hook label J Sign danger being crushed

Sign warning electrical devices (H)

Sign danger not riding (I)

Sign warning stay clear stop truck (M)

Sign danger being crushed (J)