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    BEAM SUPPORT Calculation

    Uploaded by

    Mohamed Adel
    This document provides calculations for a scaffolding and formwork system for the MASHTAL PUMP STATION project. It includes: 1) A description of the Safelok scaffolding system and aluminum beam formwork to be used, along with beam dimensions. 2) Calculations checking the allowable strength of the plywood, secondary and primary beams, as well as scaffolding components, against design loads. 3) Analysis of lateral stability requirements to safely transfer horizontal forces from loads to the ground foundation.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    BEAM SUPPORT Calculation

    Uploaded by

    Mohamed Adel
    155 views8 pages
    This document provides calculations for a scaffolding and formwork system for the MASHTAL PUMP STATION project. It includes: 1) A description of the Safelok scaffolding system and aluminum beam formwork to be used, along with beam dimensions. 2) Calculations checking the allowable strength of the plywood, secondary and primary beams, as well as scaffolding components, against design loads. 3) Analysis of lateral stability requirements to safely transfer horizontal forces from loads to the ground foundation.

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    BEAM SUPPORT calculation

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    This document provides calculations for a scaffolding and formwork system for the MASHTAL PUMP STATION project. It includes: 1) A description of the Safelok scaffolding system and aluminum beam formwork to be used, along with beam dimensions. 2) Calculations checking the allowable strength of the plywood, secondary and primary beams, as well as scaffolding components, against design loads. 3) Analysis of lateral stability requirements to safely transfer horizontal forces from loads to the ground foundation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    155 views8 pages

    BEAM SUPPORT Calculation

    Uploaded by

    Mohamed Adel
    This document provides calculations for a scaffolding and formwork system for the MASHTAL PUMP STATION project. It includes: 1) A description of the Safelok scaffolding system and aluminum beam formwork to be used, along with beam dimensions. 2) Calculations checking the allowable strength of the plywood, secondary and primary beams, as well as scaffolding components, against design loads. 3) Analysis of lateral stability requirements to safely transfer horizontal forces from loads to the ground foundation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8
    At a glance
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    The document discusses calculations for formwork design of beams for a pump station project.

    The project is for the Mashtal Pump Station located in Qassim Braidah, Kingdom of Saudi Arabia.

    The formwork system uses Safelok standards and ledgers with aluminum beams for primary and secondary decking.

    CALCULATION SHEET

    Project Title: MASHTAL PUMP STATION


    Scaffolding System: SAFELOK + SW150-75 ALUM. BEAM
    Formwork System: ALUMINUM + STEEL SOLDIER
    Drawing Ref. No.: UNI20-R-300

    Client Name: SSEM

    Submitted by: UNITED STEEL INDUSTRIES COMPANY


    Prepared by: ENGR. DENNIS S. MACASAQUIT/Designer
    Drawn & Design by: ENGR. DENNIS MACASAQUIT/Designer
    Checked by: ENGR. MOHAMED ADEL EZZAT/Technical Mngr.
    Date: 09-NOV-2020
    I. System Description:

    SAFELOK Standards and ledgers with base at the bottom and U head jack at the top to
    provide the supporting grid under the beam.
    Primary Decking is SW150-75 Alum. beams and Secondary Decking are Aluminum Beam
    SW150-75 with cladding plywood to provide the beam bottom formwork decking.
    Beams side shutters timber by site.

    II. Dimensions:

    Beam Size: 2.2 x 1.0m

    III. Allowable Strength:

    1. Cladding :(Plywood18mm)
    Considering 1.0m width
    MATERIAL PROPERTIES VALUE UNIT
    Bending Stiffness, EI 3.23 kN.m²/m
    Moment of Resistance, M =fZ 0.834 kN.m/m
    Shear Load, qA 15.55 kN/m

    2. Secondary Beam :(SW150-75 Aluminum Beam)

    MATERIAL PROPERTIES VALUE UNIT


    Moment Capacity, M 8.07 kN.m
    Shear Capacity, V 52.5 kN

    3. Primary Beam:(SW150-75 Aluminum Beam)

    MATERIAL PROPERTIES VALUE UNIT


    Moment Capacity, M 8.07 kN.m
    Shear Capacity, V 52.5 kN

    4. Fork head/Standard Post/Base Jack

    MATERIAL PROPERTIES Fork Head Standard Base Jack


    Unsupported Length (Lu, in mm) 150 1000 150
    TECHNICAL DEPARTMENT PAGE 2 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    Allowable Axial Load, (P, in kN) 62.21 65.65 59.90


    Outside Diameter, (D, in mm) 38.1 48.3 38.1
    Inside Diameter, (d, in mm) 30.1 42.3 30.1

    IV. Loads:

    DESIGN PARAMETERS
    1.0 Concrete Density = 25.0 kN/m³
    2.0 Live Load = 2.50 kPa
    3.0 Formwork Weight = 0.50 kPa
    4.0 Impact Load = 20% From Weight of Concrete

    A. CHECK FOR 18MM THK. PLYWOOD SUPPORT FOR BEAM


    TECHNICAL DEPARTMENT PAGE 3 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    For a strip of 1.0m wide


    Consider Beam loading = 25*1.0*1.2 + 2.5 + 0.5 = 33.0 kN/m²
    w = 33.0 x 1.0 = 33.0 kN/m
    Spacing between secondary beam L = 0.30m.

    Note: Formwork use only: face contact material continuous over four or more supports with L
    < 610mm and width of support B wider than 2t.
    w L2
    M=
    10

    **Moment M = 33 x (0.3)2 / 10 = 0. 297 kN.m < Mallow = 0.834 kN.m O.K


    **Deflection = 0.5 mm < allowable L/300 = 300/300 = 1.0 mm

    B. CHECK FOR 2200x1000mm BEAM SUPPORT


    TECHNICAL DEPARTMENT PAGE 4 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    B.1 Secondary Beam: (SW150-75)


    Loading w = 33 x 0.3 = 9.9 kN/m

    From Computer Analysis


    CRITICAL LOADING

    Maximum Bending Moment = 0.9 kN.m < 8.07kN.m


    where, 8.07 kN.m = Bending Resistance for SECONDARY BEAM as indicated at page no. 2
    Maximum Shear = 5.24 kN < 52.5 kN
    where, 52.5 kN = Shear Resistance for SECONDARY BEAM as indicated at page no. 2
    Maximum Deflection at Serviceability Limit State (SLS) =0.1mm < 3.0mm
    where, 3.0mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
    with L = 900mm

    ∴All checks are safe


    TECHNICAL DEPARTMENT PAGE 5 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    B.2. Primary Beam: (SW150-75)


    w= Max. Reaction (from secondary beam) / spacing of secondary beam
    w = 10.48 / 0.3 = 34.93 kN/m
    From Computer Analysis
    CRITICAL LOADING

    Maximum Bending Moment = 5.24 kN.m < 8.07 kN.m


    where, 8.07 kN.m = Bending Resistance for PRIMARY BEAM as indicated at page no. 2
    Maximum Shear = 22.70 kN < 52.5 kN
    where, 52.5 kN = Shear Resistance for PRIMARY BEAM as indicated at page no. 2
    Maximum Deflection at Serviceability Limit State (SLS) = 3.3 mm < 4.33mm
    where, 4.33mm = L/300 permissible deflection at SLS as indicated in code EN 1993,
    with L = 1300mm
    Reaction of prim. Beam = 34.93 kN < 59.90 kN Safelok Leg Load Capacity as indicated at page no. 3

    ∴All checks are safe


    TECHNICAL DEPARTMENT PAGE 6 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    V. Lateral Stability
    6.4.4 Lateral stability (BS 5975: 1996)
    6.4.4.1 General
    To ensure the lateral stability of falsework structures, including beam grillages, they should be
    designed to be able to resist at each phase of construction the applied vertical loads and the greater
    of either:
    a) horizontal forces equivalent to 2.5 % of the applied vertical loads considered as acting at the
    points of contact between the vertical loads and the supporting falsework; or
    b) the horizontal forces that can result from wind, erection tolerances, non-verticality, concrete
    pressures, water and waves as described in 6.3.1.3, dynamic and impact forces as described in 6.3.1.4
    and the forces generated by the permanent works as described in 6.3.1.5.
    A. From dead load:

    D.L = 25*1.0*1.2*(2*1.1) =66kN


    Horizontal force to be safely transfer to ground(foundation) = 2.5% x D.L = 1.65kN
    B. From wind load:
    Wind Pressure
    Compute for Wind Load, F=qzGCfAf Equation I
    Where:
    Velocity Pressure qz=0.613 KzKztKd V 2 I Equation II

    Structure Height h = 3.6m


    Exposure Coefficient Kz = 0.85
    Topographic Factor Kzt = 1.0 (Assume w/o Hill or Ridge)
    Wind Directionality Factor Kd = 0.85 (Open Signs and Lattice Framework)
    Basic Wind Speed V = 190 km/hr (Qassim Braidah)
    V = 52.8 m/s
    Importance Factor I = 1.0 (Category II)
    Gust Factor G = 0.85
    Net Force Coefficient Cf = 1.2
    Substituting values in Equation II
    qz = 0.613(0.85)(1.0)(0.85)(52.8²)(1.0) = 1234.7 N/m²
    qz = 1.23 kN/m²
    Projected Area, Af
    Af = 1.50 m2 (projected area of scaffolding normal to the wind)
    Substituting values in Equation I F=qzGCfAf

    F = 1.23(0.85)(1.2)(1.50) = 1.88 kN
    * Bracing tubes to transfer total force of 1.88 kN
    TECHNICAL DEPARTMENT PAGE 7 OF 8
    RIYADH BRANCH REV. 0
    DATE: 09-NOV-20
    CALCULATION SHEET PREPARED BY: DENNIS
    CLIENT NAME: SSEM DESIGN: BEAM
    PROJECT TITLE: MASHTAL PUMP STATION DWG REF. NO.: UNI20-R-
    300
    LOCATION: QASSIM BRAIDAH, KINGDOM OF SAUDI ARABIA DRAWN & DESIGN BY:
    DSM

    * Swivel coupler capacity 5.0 kN


    * No of required couplers = 1.88/5.0 = 0.38 ≈ 1 coupler <= 1.0 actual tubes no. in the bay.

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