S~mprogettl

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : CONTROLLER .

FAILURE RATE B.OE-6 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1- FAIL TO CONTROL 92% (7.4E-6 occ/h)

2- LEAKAGE. 4%

3- OTHERS 4%
4-

5-
6-
7-

8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

e
II presente documento RISERVATO ed e d1 proprreta della SnamprogeN1
Esso non sara moslrato a Terzr ne sara utrlrzzalo per SCOPI divers! da quell! per I quail e stato rnvlato
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : THERMOCOUPLE

FAILURE RATE : 3.5E-6 (ace/h)

FAILURE ON DEMAND : (ace/d)

REPAIR MEAN TIME : 5 (hours)

FAILURE MODES :

1- ABNORMAL OUTPUT 93% (3.3E-6 ace/h)

2- LEAKAGE 7%

3-
4-

5-
6-
7-

8-

9-

10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

The repair mean time has been estimated. In the safety study the following
failure rates have been considered:
-ABNORMAL OUTPUT THAT OPENS THE VALVE: A.= 1.65E-6 occ/h
-ABNORMAL OUTPUT THAT CLOSES THE VALVE:}..= 1.65E-6 occ/h
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : PRESSURE TRANSMITTER

FAILURE RATE : 1.4E-5 (ace/h)

FAILURE ON DEMAND : (ace/d)

REPAIR MEAN TIME : 5 (hours)

FAILURE MODES :

1- ABNORMAL OUTPUT 96% (1.3E-5 ace/h)

2- LEAKAGE 4%

3-
4-

5-
6-
7-
8-

9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

The repair mean time has been estimated. In the safety study the following
failure rates have been considered:
-ABNORMAL OUTPUT THAT OPENS THE VALVE: A= 6.5 E-6 occ/h
-ABNORMAL OUTPUT THAT CLOSES THE VALVE:i\= 6.5 E-6 occ/h
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : FLOW TRANSMITTER

FAILURE RATE : 1.3E-5 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: 5 (hours)

FAILURE MODES :

1-
2-

3-
4-

5-

6-
7-
8-
9-
10-

SOURCE: YARD DATA DOSSIER (REPORT N. 2858)

NOTES:
The repair mean time has been estimated. In the safety study the following
failure rates have been considered:
-ABNORMAL OUTPUT THAT OPENS THE VALVE: i\. = 6.5E-6 occ/h
-ABNORMAL OUTPUT THAT CLOSES THE VALVE: A.= 6.5E-6 occ/h
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : LEVEL TRANSMITTER

FAILURE RATE : 1.2E-5 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : 5 (hours)

FAILURE MODES :

1-
2-

3-
4-

5-

6-
7-

8-
9-
10-

SOURCE: YARD DATA DOSSIER (REPORT N. 2858)

NOTES:

The repair mean time has been estimated. In the safety study the following
failure rates have been considered:
-ABNORMAL OUTPUT THAT OPENS THE VALVE: i\. = 6.0E-6 occ/h
-ABNORMAL OUTPUT THAT CLOSES THE VALVE: }I..= 6.0E-6 occ/h
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : CONTROL VALVE

FAILURE RATE : 2.1 E-5 (occ/h)

FAILURE ON DEMAND: (occ/d)

REPAIR MEAN TIME: 32 (hours)

FAILURE MODES :

1- LEAK 50%

2- ACTUATOR 30% (6.3E-6 occ/h)

3- SEIZE (2.1 E-6 occ/h)

10%
4- OTHERS 10% (2.1 E-6 occ/h)
5-

6-
7-

8-

9-

10-

SOURCE: "HARIS" RELIABILITY DATA SHEETS

NOTES:
The repair mean time has been estimated. In the safety study the following
failure rates have been considered:
-CONTROL VALVE FAILS OPEN:.t-4.2E-6 occ/h (50% failure mode 2 & 4)
-CONTROL VALVE FAILS CLOSE:~"'4.2E-6 occ/h (50% failure mode 2 & 4)
When the control valve failure was due only to the spring the following failure
rate has been considered:i\= 2.0E-7 occ/h (I.C.I. RELIABILITY DATA BANK)
 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : TEMPERATURE SWITCH

FAILURE RATE 1.1 E-5 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES:

1-
2-

3-
4-

5-
6-
7-
8-
9-
10-

SOURCE: OREDA

NOTES:

II presente documento e RISERVATO ed e d1 propr1eta della Snamprogett1

Esso non sara mostrato a Terll ne sara Utlllzzato per SCOpl dlverSI da quelll per I quail estate invlato
CATEGORY : INSTRUMENTATION

COMPONENT DESCRIPTION : PRESSURE SWITCH

FAILURE RATE : B.2E-6 (ace/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES:

1- FAIL TO OPEN 14%

2- UNREQUESTED OPENING 29%

3- FAIL TO SWITCH 42%

4- LEAKAGE 15%

5-
6-
7-

8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

In 1he safety study 1he following failure rate has been considered
(failure modes 1 & 3): 4.6E-6 occ/h
 Snamprogettl

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : FLOW SWITCH

FAILURE RATE 4.6E-6 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-

2-

3-
4-

5-
6-
7-

8-

9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

11 oresenle documento e RISERVATO ed e dr prop,eta della Snamprogettr

Esso non sara moslralo a Tew ne sara UIIIIZZalo per scapi drverSI da quelli per I quail e slalo invralo
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : LEVEL SWITCH

FAILURE RATE : 1.3E-5 (ace/h)

FAILURE ON DEMAND : (ace/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1- FAIL TO OPEN 27%

2- UNREQUESTED CLOSING 6%

3- FAIL TO CLOSE 2%
4- FAIL TO SWITCH 57%

5- LEAKAGE 8%

6-
7-

8-

9-

10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

In the safety study the following failure rate has been considered

(failure modes 1,3 & 4): 1.1 E-5 occ/h

~'·,~.,-.,. "-" _____ , e (\t
CATEGORY : INSTRUMENTATION

COMPONENT DESCRIPTION : ELECTROPNEUM. TRANSDUCER

FAILURE RATE : 2.9E-6 (ace/h)

FAILURE ON DEMAND : (ace/d)

REPAIR MEAN TIME: 28 (hours)

FAILURE MODES :

1-
2-

3-
4-

5-

6-
7-

8-
9-

10-

SOURCE: E.N.I. RELIABILilY DATA BANK

NOTES:

The repair mean 1ime has been es1ima1ed.

 Snamprogett:i

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : ALARM ANNUNCIATOR

FAILURE RATE 6.1 E-7 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES:

1-
2-

3-
4-
5-
6-
7-
8-

9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

e
II presente documento RISERVATO ed e d1 propr1eta della Snamprogetl1
Esse non sara mostrato a Terzl ne sara UtlliZZato per SCOPI diverS! da quell! per I quail e state lnvlato
 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : SAFETY RELIEF VALVE

FAILURE RATE 2.2E-5 (ace/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1- OPEN AT LOW PRESSURE 17% (3. 7E-6 ace/h)

2- FAIL TO OPEN 13% (2.9E-6 ace/h)

3- FAIL TO RECLOSE 3%
4- LEAKAGE 66%
5- OTHERS 1%

6-
7-

8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

11 presenle documento e RISERVATO ed e

dl propneta della SnamprogeM1
Esso non sara mostrato a Tew ne sara UIIIIZZ8IO per SCOPI dlversl cla quell! per I quail e stato invlalo
 Snamprogetti

CATEGORY : INSTRUMENTATION

COMPONENT DESCRIPTION : AIR SUPPLY LINE

FAILURE RATE 2.3E-6 (occ/h}

FAILURE ON DEMAND : (occ/d}

REPAIR MEAN TIME: (hours}

FAILURE MODES :

1- BLOCKED 50%

2- FRACTURED 50%

3-
4-

5-
6-
7-
8-
9-
10-

SOURCE: CREMER & WARNER REPORT

NOTES:

11 presente documento e RISERVATO ed e d1 propneta della Snamprogen1

Esso non sara moslrato a TefZI ne sara utlllzzalo per scop1 d1vers1 da quell1 per' qual1 e stato inv1ato
 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : VIBRATION SWITCH

FAILURE RATE 5.0E-7 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES:

1-
2-
3-
4-

5-

6-
7-
8-
9-
10-

SOURCE: ROTHBART- MECHANICAL HANDBOOK

NOTES:

e
II presente documento RISERVATO ed e d1 propneta della Snamprogett1
Esso non sara mostrato a Terzt ne sara utiiiZZato per SCOPI dlverSI da quell! per I quail e stato lnVIato
 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : SOLENOID VALVE

FAILURE RATE 5.5E-6 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1- ·FAIL TO CLOSE 80% (4.4E-6 occ/h)

2- UNREQUESTED CLOSING 20% (1.1 E-6 occ/h)

3-
4-

5-

6-
7-

8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

II presenle documento e RISERVATO ed e d1 propneta della SnamprogeN1

Esso non sara mostrato a TerZI ne sara U!IIIZZato per SCOPI dlversl da quelll per I quail e stato lnVIato
 Snamprogettl

CATEGORY:
..
COMPONENT DESCRIPTION : ~~ ~\. ~.v...•...<..

FAILURE RATE L+u ru~ ) ~) (occ!h)

FAILURE ON DEMAND: 0'o sh:.rfJ(fo~c/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-

3-
4-
5-
6-
7-
8-
9-
10-

NOTES:

11 oresente documento e AISEAVATO ed e dl propneta della Snamprogeltt

Esse non sara mostrato a Terl! ne sara Ullilzzato per SCOPI diverS! da Quell! peri quail e stale invlalo
 Snamprogetti

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE 3 w_ lO - S' ({o n.1.,) (occ/h)

FAILURE ON DEMAND : 1 (}( I u- '1 (t-o sfu f) (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :
. )
-~-

1-
2-
3-
4-
5-
6-
7-
8-
9-
10-

NOTES : VcJ~ etrrJA.A.~'-t.J_ <V\..-C ,t-t,...f-"}..(. f'l· c o.._~vJkJ.__

~l f\)'~ 'f").

II presente documento e AISERVATO ed e d1 propnela della Snamprogett1

Esso non sara mostrato a Tell! ne sara ulliiZZato per SCOPI diverS! da quell! per i quail e stato inv•alo
 Snamprogetti

CATEGORY: MACHINERY

COMPONENT DESCRIPTION : CENTRIFUGAL PUMP

FAILURE RATE 3.7E-6 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-
3-
4-
5-
6-
7-
8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

The failure rate is related to the loss of function of the centrifugal pump

II presenle documento e RISERVATO ed e dr propr~eta della Snamprogettr

Esso non sara moslrato a Tew ne sara Ulrlrzzalo per scopr drversr da quell! per I qualr e slalo invralo
 Snamprogettl

CATEGORY: MACHINERY

COMPONENT DESCRIPTION : ELECTRIC MOTOR

FAILURE RATE 2.3E-6 (ace/h)

FAILURE ON DEMAND : 0.001 (ace/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-
3-
4-
5-
6-
7-

8-

9-
10-

E.N.I. RELIABILITY DATA BANK

SOURCE:
WASH- 1400 (FAILURE ON DEMAND)

NOTES:

The failure rate is related to the loss of function of the electric motor

II presente documento e RISERVATO ed e d1 propneta della Snamprogett1

Esso non sara mostrato a Terzl ne sara utllillato per SCOPI dlversl da quell! per I quail e stato invlato
 Snamprogetti

CATEGORY: MACHINERY

COMPONENT DESCRIPTION : MOTOR CONTROL CENTRE UNIT

FAILURE RATE 3.6-6 (ace/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES:

1-
2-

3-
4-

5-
6-
7-

8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

II presente documento e RISERVATO ed edt propneta delta Snamprogent

Esso non sara mostrato a Terzt ne sara U!IIIZZato per SCOpl dtverSI da quell! per I qual! e stato invtalo
 Snamprogettl

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : o.c.s.

FAILURE RATE 6.93E-4 (occ/h)

FAILURE ON DEMAND: (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-

2-

3-
4-
5-
6-
7-

8-
9-
10-

SOURCE: HONEY'NELL RELIABILITY REPORT (1.1 0.90)

NOTES:

11 oresente documento e RISERVATO ed e d1 propneta della Snamprogettl

Esso non sara mostrato a Terzt ne sara U!IIIZZato per SCOPI dlverSI da quelll per I quail e stato invlato
 Snamprogetti

CATEGORY : INSTRUMENTATION

COMPONENT DESCRIPTION : CPU

FAILURE RATE 4.0E-6 (ace/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-
2-
3-
4-

5-
6-
7-
8-
9-
10-

"INTEGRATED INSTRUMENTATION SYSTEMS: THE ROLE OF RELIABILITY

SOURCE:
ENGINEERING WHEN EVALUATING A SYSTEM"- JANSEN, WILMERING

NOTES:

e e
11 oresente documento RISERVATO ed d1 propneta della Snamproge"'
Esse non sara mostrato a Terz1 ne sara ut1l1zzato per scop1 d1vers1 da quelll per' qua11 estate inv1ato
 Snamprogettl

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : PLC

FAILURE RATE 9.1 E-5 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-

3-
4-

5-
6-

7-
8-

9-

10-

SOURCE:

NOTES:

The failure ra1e has been es1ima1ed on 1he basis of "HIMA" informa1ion

e
II presente documento e RISERVATO ed d1 propneta della Snamprogen1
Esso non sara mostrato a Terzl ne sara UIIIIZZalo per scop! dlversi da quell! per I quail e stato lnVIato
CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : LEVEL CAPACITY PROBE

FAILURE RATE : 1.14E-5 (occ/h}

FAILURE ON DEMAND : (occ/d}

REPAIR MEAN TIME: 5 (hours}

FAILURE MODES :

1-
2-

3-
4-

5-

6-
7-

8-

9-
10-

SOURCE: I.C.I. RELIABILITY DATA BANK

NOTES:

The repair mean 1ime has been es1ima1ed

 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : LIMIT SWITCH

FAILURE RATE 7.0E-6 (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-
3-
4-
5-
6-
7-
8-
9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

II presente documento e RISERVATO ed e dr propneta della Snamprogettr

Esso non sara moslrato a Tew ne sara ulilizzato per scopr drversr da quell! per I qualr e stato invralo
 Snamprogetti

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : AUXILIARY RELAY

FAILURE RATE 3.0E-7 (ace/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-
2-

3-
4-

5-
6-
7-
8-

9-
10-

SOURCE: E.N.I. RELIABILITY DATA BANK

NOTES:

e
II presente documento RISERVATO ed e d1 propneta della Snamproge"'
Esso non sara mostrato a Tew ne sara utiiiZZato per scopl dlversl da quelll per I quail e stato lnvlato
 Snamprogettl

CATEGORY:

COMPONENT DESCRIPTION : L~ve-( rhrcwv,~ (sfra.ti't jA~ J

FAILURE RATE : (occ/h)

FAILURE ON DEMAND: (ace/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-

2-
3-
4-
5-
6-
7-
8-
9-
10-

e e
II oresenle documenlo AISERVATO eel d1 propnela della Snamprogettl.
Esso non sara mostrato a TerZI ne sara ulllizzalo per SCOpl dlverSI Cia quelll peri quail e slato lnvlalo
 Snamprogettl

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE (occ/h)

FAILURE ON DEMAND : o . orz (occ/d}

REPAIR MEAN TIME : (hours)

FAILURE MODES:
~··

1-
2-
3-
4-

5-
6-
7-

8-
9-
10-

SOURCE: R.l-f ~~~~~ / /(j f !) \

NOTES:

11 oresente docurnento e RISERVATO ed e d1 propneta della Snarnprogen1

Esse non sara rnostrato a Terzl ne sara utiiiZZato per SCOPI dlverSI da Quell! per I quail estate lnvlato
 Snamprogettl

CATEGORY: INSTRUMENTATION

COMPONENT DESCRIPTION : SHUT-OFF VALVE, HYDRAULICALLY OPERATED

FAILURE RATE (occ/h)

FAILURE ON DEMAND : 0.0019 (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-
2-
3-
4-
5-

6-
7-
8-
9-
10-

SOURCE: OREDA

NOTES:

II presenle documenlo e RISERVATO ed e d1 prop"ela della SnamprogettL

Esso non sara mostralo a Terzl ne sara uliiiZZato per SCOPI diversi da quelll per I quail e stale invlalo
 Snamprogetti

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE : (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES:
~~-

_..
1-
2-
3-
4-

5-
6-
7-
8-
9-

----./
10-
-

SOURCE:

NOTES:

e e
11 oreser.te documento RISERVATO ed d1 propneta della Snamprogeth.
Esse non sara mostrato a TeiZI ne sara UllliZzato per SCOPI dlverSI da quell! peri quail estate invlalo
 Snamprogettl

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME: (hours)

FAILURE MODES :

1-
2-
3-
4-
5-
6-
7-

8-
9-
10-

NOTES:

e e
II preser.te documento AISEAVATO ed d1 propneta della Snamprogett1.
Esso non sara mostrato a Terz• ne sara Ullilzzato per SCOPI divers• da quell! per i qual• e stato inv•alo
 Snamprogettl

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE (ace/h)

FAILURE ON DEMAND : (ace/d)

REPAIR MEAN TIME : (hours)

'
FAILURE MODES:
~--

~-

1-
2-
3-
4-

5-
6-
7-

8-
9-
10-

SOURCE: [Z_K C.t--vvv.J)_ (MJ~ (I~~~)

NOTES:

II oreser.te documenlo e AISEAVATO ed e d1 propneta della Snamproge"1

Esso non sara mostrato a Terzl ne sara ullilzzato per SCOPI dlversl da quell! per I quail e stalo invlalo
 Snamprogetti

CATEGORY:

COMPONENT DESCRIPTION :

FAILURE RATE : '·' .,

'-f!ol'T .. to-' (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : (hours)

FAILURE MODES :

1-
2-
3-
4-
5-
6-
7-
8-
9-
10-

SOURCE: {Zt--\ ~~~ ( ,,~~)

NoTEs: 1.M..- ~ltv ~hJ ,*~ l~W'"') ~~f} ..:v...,.. C't&V~~Ht4ca(

s~ (.)f{~,AA-1-""-1 ' c,) /'/&;I 3S ..., t 0~ £ oe cIA
k.l ~ Q ,.t>-.. . :,'\~,;:l ,! ·~ ~ <. , t} c.

11 oreser.te documento e RISERVATO ed e d1 propnela della Snamprogen'

Esso non sara mostrato a Tew ne sara ulllizzato per SCOPI dlversl da quell! per i quail e stato invlalo
 Snamprogetti

COMPONENT DESCRIPTION : 0:-t ct· t\.a.t.

01'1 .J,.
lt-.~tVJJf\..
li

FAILURE RATE (occ/h)

FAILURE ON DEMAND : (occ/d)

REPAIR MEAN TIME : {hours)

'
FAILURE MODES :

1-
2-

3-
4-

5-
6-
7-
8-

9-

'---"'
10-

SOURCE: Rt-( ~o.,.;ks (l'\Eg)

NOTES:

11 oresente documento e AISEAVATO ed e d1 propneta della Snamprogen'

Esso non sara mostrato a Terzl ne sara ultilzzato per SCOPI dlversl da Quell! per I Quail e state invlato