Project Report On MS and High Tensile Bolts and Nuts

MS AND HIGH TENSILE BOLTS AND NUTS
[EIRI/EDPR/3681] J.C.: 1767
INTRODUCTION
Fastener may be defined as any device, method or component used to hold or

FASTEN two or more engineering components together.
Fasteners may be classified into groups and sub-groups according to the

functions they perform. Probably the main division is into:
a) Detachable fasteners (e.g. nut and bolt, screw, etc.);
b) Non-detachable fasteners (e.g. rivet, weld, adhesive).
Fastener material can be important when choosing a fastener due to keeping in

view the strength, brittleness, corrosion resistance, galvanic corrosion properties.
Cost of course an important factor which determines which materials to choose
from. Let us now see them in details.
Steel
Steel is the most common material used for making nuts and bolts and fastener
material. These are available plain. They are also available with various surface
treatments. These may include such as zinc plating, galvanization, and chrome
plating.
The grade of steel to be used may vary largely based on your need. They are
usually available in 4 standard grades.
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Alloy Steel
Alloy steel bolts are made from a high strength steel alloy . They are further heat
treated to make them even stronger . These are mostly not plated, resulting in a
dull black finish. These types of bolts are very strong. Nut they are very brittle at
the same time.
The recommended composition for nuts and bolts raw material is given as under:
Carbon 0.22 to 0.23%

Phosphorus 0.40%
Manganese 0.39 to 0.60%
Sulphur 0.50%
Nuts and Bolts are most commonly used items in the family of industrial fasteners
and their demand is fast increasing due to expansion of industries in the country.
Bolt is a piece of metal rod whose one end is upset and at the other end
threading is done. Nut is a device which rolls on bolt threads. In nuts, internal
threading is done while bolts bear external thread. Screw, demonstrate their
true merit in the movements, assembly etc, of wooden components. Screws are
most popular as fasteners which assemble, or join parts together to be made into
a complete unit.
Nuts and Bolts are available in various sizes and shapes. The kind of the
classification of bolts and nuts may broadly be those made by the cold and hot
process plant (i.e. cold formed & not formed fasteners). Bolts are manufactured by
forging (upsetting) and extrusion methods mainly.
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Nuts and Bolts are used by the existing industries, repair workshops etc. The
sale of these items is increasing day-by-day. As such there is a very good scope
for establishment of a few small scale units for the manufacture of nuts and
bolts. Nuts are plain, square or hexagonal in shape with flat chambered, or
washer crowned top. Like bolts, nuts may be finished or unfinished, and
may be regular or heavy type. Nuts for special purposes includes, jam nuts,
used as locking devices to keep regular nuts from loosening, castellated and
slotted nuts, having a square or round bottom slot to accommodate a cotter pin
or safety wire which holds them in place, used in automotive and allied fields
on operating machinery wing and knurled nuts, designed for use. Where the
nut is tightened or loosened with finger pressure only, and nuts for use on
track bolts, stove bolts and machine bolts..
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CONTENTS
INTRODUCTION
STEEL
ALLOY STEEL
PRECISION HIGH TENSILE FASTENERS
BOLTS AND ITS TYPES
THE FOLLOWING ARE THE VARIETIES OF BOLT AVAILABLE WIDELY:
(A) ANCHOR BOLT
(B) MACHINE BOLT
(C) CARRIGE BOLT
(D) ELEVATOR BOLT
(E) T-BOLT
NUT AND ITS TYPES
ACORN NUT
T-NUT
SQUIRE NUT
COUPLING NUT
FLANGE NUT
USES AND APPLICATIONS
EFFECTIVE USE OF NUT AND BOLT
1. ASSEMBLY OF THREAD FASTENER COMPONENTS:
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR (M.S BOLT)
PROCESS FLOW CHART FOR (H.T BOLT)
PROCESS FLOW CHART FOR NUT
MANUFACTURING PROCESS OF BOLTS
BOLT FORMATION
THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY.
(1) RAW MATERIAL INSPECTION & STORAGE
(1) COLD HEADING
(2) TRIMMING
(3) MACHINING
(4) HEAT TREATMENT
(I) HARDENING:
(II) TEMPERING:
(III) QUENCH HARDENING:
(5) SURFACE FINISHING
(6) THREAD ROLLING
(7) COATING
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PHOSPHATING
(8) INSPECTION FOR FORM, FIT & FUNCTION
MANUFACTURE PROCESS OF NUTS
NUT FORMING
MARKET OVERVIEW
INDUSTRIAL FASTENERS MARKET GROWTH PROJECTED AT 4% CAGR TO 2020
THE INDUSTRIAL FASTENERS MARKET: OUTLOOK ON THE GLOBAL AND
INDIAN INDUSTRY (2018-2023).
INDIA INDUSTRIAL FASTENERS MARKET
MARKET SEGMENTATION
GROWTH FACTORS
THREATS
KEY PLAYERS PROFILED
THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.
INDUSTRIAL FASTENERS MARKET
BY COMMODITY
BY APPLICATION
BY GEOGRAPHY
INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE,
USD MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE,
USD MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
INDUSTRIAL FASTENERS MARKET TO REACH USD 137.79 BILLION
BY 2026 | CAGR: 5.4%
PRODUCT (REVENUE, USD MILLION; 2016-2026)
APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)
REGIONAL OUTLOOK (USD MILLION; 2016-2026)
INDUSTRIAL FASTENERS MARKET POWERING WITH NEW FACTORS AND
EXPECTED TO REACH USD 116.5 BILLION IN 2022
DEVELOPMENT OF MAJOR END-USER SECTORS TO AUGMENT THE
DEVELOPMENT OF GLOBAL INDUSTRIAL FASTENERS MARKET
IN ASIA PACIFIC
THE GLOBAL INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS FOLLOWS
BY PRODUCT
BY APPLICATION
BY REGION
PLANT LAYOUT
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SUPPLIERS OF NUT AND BOLT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S ROD
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE
SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF PHOSPHATING PLANT
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BOARING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF HEATREATMENT FURNACE
SUPPLIERS OF DG SETS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
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APPENDIX – A:
01. PLANT ECONOMICS A-1

02. LAND & BUILDING A-2
03. PLANT AND MACHINERY A-3
04. OTHER FIXED ASSESTS A-4
05. FIXED CAPITAL A-5
06. RAW MATERIAL A-6
07. SALARY AND WAGES A-7
08. UTILITIES AND OVERHEADS A-8
09. TOTAL WORKING CAPITAL A-9
10. TOTAL CAPITAL INVESTMENT A-10
11. COST OF PRODUCTION A-11
12. TURN OVER/ANNUM A-12
13. BREAK EVEN POINT A-13
14. RESOURCES FOR FINANCE A-14
15. INSTALMENT PAYABLE IN 5 YEARS A-15
16. DEPRECIATION CHART FOR 5 YEARS A-16
17. PROFIT ANALYSIS FOR 5 YEARS A-17
18. PROJECTED BALANCE SHEET FOR (5 YEARS) A-18
COST ESTIMATION
Plant Capacity 2.40 MT/Day

Land & Building (1000 sq.mt.) Rs. 83 Lac
Plant & Machinery Rs. 93 Lac
Working Capital for 1 Month Rs. 47 Lac
Total Capital Investment Rs. 2.48 Cr
Rate of Return 18%
Break Even Point 76%
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MS AND HIGH TENSILE BOLTS AND NUTS

[EIRI/EDPR/3681] J.C.: 1767

Fastener may be defined as any device, method or component used to hold or

Fasteners may be classified into groups and sub-groups according to the

a) Detachable fasteners (e.g. nut and bolt, screw, etc.);

b) Non-detachable fasteners (e.g. rivet, weld, adhesive).

Fastener material can be important when choosing a fastener due to keeping in

Carbon 0.22 to 0.23%

01. PLANT ECONOMICS A-1

Plant Capacity 2.40 MT/Day

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