MSS SP-98 2012

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MSS SP-98-2012

Protective Coatings
for the Interior of
Valves, Hydrants, and Fittings

Standard Practice
Developed and Approved by the
Manufacturers Standardization Society of the
Valve and Fittings Industry, Inc.
MSS ®
127 Park Street, NE
Vienna, Virginia 22180-4602 www.mss-hq.org
Phone: (703) 281-6613
Fax: (703) 281-6671
E-mail: [email protected]
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MSS STANDARD PRACTICE SP-98

This MSS Standard Practice was developed under the consensus of MSS Technical Committees 112 and the
MSS Coordinating Committee. The content of this Standard Practice is the resulting efforts of competent and
experienced volunteers to provide an effective, clear, and non-exclusive standard that will benefit the industry
as a whole. This MSS Standard Practice describes minimal requirements and is intended as a basis for common
practice by the manufacturer, the user, and the general public. The existence of an MSS Standard Practice does
not in itself preclude the manufacture, sale, or use of products not conforming to the Standard Practice.
Mandatory conformance to this Standard Practice is established only by reference in other documents such as a
code, specification, sales contract, or public law, as applicable. MSS has no power, nor does it undertake, to
enforce or certify compliance with this document. Any certification or other statement of compliance with the
requirements of this Standard Practice shall not be attributable to MSS and is solely the responsibility of the
certifier or maker of the statement.

"Unless otherwise specifically noted in this MSS Standard Practice, other standards documents
referred to herein are identified by the date of issue that was applicable to this Standard Practice
at the date of issue of this Standard Practice (see Annex B). This Standard Practice shall remain
silent on the applicability of those other standards of prior or subsequent dates of issue even
though applicable provisions may not have changed.”

By publication of this Standard Practice, no position is taken with respect to the validity of any potential
claim(s) or of any patent rights in connection therewith. MSS shall not be held responsible for identifying any
patent rights. Users are expressly advised that determination of patent rights and the risk of infringement of
such rights are entirely their responsibility.

In this Standard Practice, all text, notes, annexes, tables, figures, and references are construed to be essential to
the understanding of the message of the standard, and are considered normative unless indicated as
“supplemental”. All appendices, if included, that appear in this document are construed as “supplemental”.
Note that supplemental information does not include mandatory requirements.

U.S. customary units in this Standard Practice are the standard; the SI (metric) units are for reference only.
This Standard Practice has been substantially revised from the previous 2001 (R 2005) edition.
It is suggested that if the user is interested in knowing what changes have been made, that
direct page by page comparison should be made of this document.
Non-toleranced dimensions in the Standard Practice are nominal, and, unless otherwise specified, shall be
considered "for reference only".

Excerpts of this Standard Practice may be quoted with permission. Credit lines should read ‘Extracted
from MSS SP-98-2012 with permission of the publisher, Manufacturers Standardization Society of the
Valve and Fittings Industry'. Reproduction and/or electronic transmission or dissemination is prohibited
under copyright convention unless written permission is granted by the Manufacturers Standardization
Society of the Valve and Fittings Industry Inc. All rights reserved.

Originally Published: June 1987


Current Edition Approved: May 2011
Current Edition Published: March 2012

MSS is a registered trademark of the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
Copyright ©, 2012 by
Manufacturers Standardization Society
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of the
Valve and Fittings Industry, Inc.
Printed in U.S.A.

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MSS STANDARD PRACTICE SP-98

TABLE OF CONTENTS

SECTION PAGE

1 SCOPE ..................................................................................................................................................... 1
2 DEFINITIONS ........................................................................................................................................ 1
3 AFFIDAVIT OF COMPLIANCE ........................................................................................................... 2
4 COATINGS FOR DRINKING WATER SERVICE ............................................................................... 2
5 SURFACE PREPARATION ................................................................................................................... 2
6 COATING APPLICATION .................................................................................................................... 2
7 COATING SYSTEM QUALIFICATION ............................................................................................... 2
8 QUALIFICATION TESTING ................................................................................................................. 2
9 PRODUCTION TESTING ...................................................................................................................... 3
10 SPECIAL TESTING ............................................................................................................................... 3
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11 INSPECTION AND REJECTION .......................................................................................................... 3


12 SHIPPING, HANDLING, AND STORAGE PRECAUTIONS ..............................................................4

ANNEX

A Holiday Testing Equipment ..................................................................................................................... 5


B Referenced Standards and Applicable Dates ........................................................................................... 6

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MSS STANDARD PRACTICE SP-98
PROTECTIVE COATINGS FOR THE INTERIOR OF VALVES, HYDRANTS, AND FITTINGS

1. SCOPE

1.1 This Standard Practice covers the 2.3 Powder Coating Material A material
material, application, and performance which is applied in the powdered form and
requirements for liquid or powder interior activated by heat.
coatings for valves, hydrants, and fittings. In
addition, this Standard Practice covers 2.4 Liquid Coating Material A one or two
equipment used to conduct holiday tests on component homogeneously mixed material,
coatings. applied in the liquid form and cured by heat or
chemical reaction.
These coatings are applied to interior ferrous
surfaces of valves, hydrants, and fittings 2.5 Application The method by which the
intended for use in water, drinking water, or coating material is applied.
sewerage systems where corrosion protection 2.6 Holiday Test A non-destructive test to
is specified. electrically determine the presence, if any, of
1.2 Where it is necessary, because of the voids or holidays in a coating.
application process or purchase requirements, 2.7 Holiday A void or discontinuity in the
the coating may also be specified for exterior non-conductive coating which can be detected
use, with recognition that performance visually or electrically.
parameters may vary from those specified for
interior use. 2.8 Ferrous Surface The surface of a valve,
hydrant, or fitting component part made from
1.3 This Standard Practice does not cover gray iron, ductile iron, or steel.
the following:
2.9 Purchaser The party entering into a
1.3.1 Special coatings agreed to by the contract or agreement to purchase coated
purchaser and the manufacturer. valves, hydrants, fittings, or component parts
1.3.2 Coatings for special service conditions thereof, according to this Standard Practice.
such as salt water, acid, high temperature, 2.10 Manufacturer The party producing the
etc. valves, hydrants, fittings, or component parts
2. DEFINITIONS thereof, which are coated in accordance with
this Standard Practice.
Under this Standard Practice, the following
definitions shall apply: 2.11 Coating Manufacturer The producer or
manufacturer of the liquid or powdered
2.1 Coating A material applied on the coating material.
interior surfaces of a valve, hydrant, fitting, or
component part thereof, meeting the 2.12 Inspector The representative of the
requirements of this Standard Practice. purchaser authorized to inspect on behalf of
the purchaser to determine whether the
2.2 Coating System Those materials and requirements of this Standard Practice are met.
procedures used to coat a valve, hydrant,
fitting, or a component part thereof.

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MSS STANDARD PRACTICE SP-98

3. AFFIDAVIT OF COMPLIANCE 6.3 The protective coating, whether a liquid


or powder material, shall be applied to interior
3.1 The manufacturer, if required by the ferrous surfaces in constant contact with the
Purchase Order, will furnish an affidavit of water or sewage. Unless otherwise required by
compliance stating that the coating of the the Purchase Order, the protective coating may
valves, hydrants, or fittings conforms to the be applied to any exterior ferrous surfaces of
applicable requirements of this Standard valves, hydrants, and fittings at the
Practice. manufacturer’s option.
4. COATINGS FOR DRINKING WATER 6.4 Certain surfaces may be left uncoated
SERVICE provided that the anticipated corrosion of
these areas will not interfere with the effective
4.1 Coatings for drinking water service shall performance of the valve, hydrant, or fitting.
not contain coal tar and shall comply with one These surfaces include, but are not limited to,
or both of the following requirements: interior machined surfaces, bearing surfaces,
a) Formulated from materials deemed mating surfaces of gaskets or elastomeric stem
acceptable in the U.S. Food and Drug seals, and corrosion-resistant surfaces (i.e.,
Administration (FDA) Chapter of Title stainless steel and copper alloys).
21 of the U.S. Code of Federal 6.5 Special consideration may be necessary
Regulations on Indirect Food Additives, on the protective coating thickness for
Subsection 175.300, entitled “Resinous machined surfaces, bearing surfaces, mating
and Polymeric Coatings”. surfaces and joint dimensions of valve,
b) NSF 61, Drinking Water System hydrant, and fitting end connections.
Components – Health Effects.
7. COATING SYSTEM QUALIFICATION
5. SURFACE PREPARATION
7.1 The coating materials and procedures
5.1 Visual Examination Prior to surface that the manufacturer uses for coating valves,
preparation, each valve, hydrant, or fitting hydrants, fittings, and or component parts
component to be coated shall be visually thereof, shall be qualified in accordance with
inspected for cleanliness and surface profile this Standard Practice.
recommended for immersion service by the
coating manufacturer. 7.1.1 If coating material composition or
application procedure parameters are
5.2 Surface Preparation Surface preparation modified to be outside the tolerance range of
shall provide the surface profile that is the original composition or parameters, the
recommended by the coating manufacturer for modified coating materials and or procedures
immersion service. shall be qualified in accordance with this
Standard Practice.
6. COATING APPLICATION
7.2 The manufacturer shall maintain
6.1 Powder coating materials may be certificates of compliance from the coating
applied to pre-heated components using a manufacturer that the coating materials meet
fluidized bed, pneumatic spray system or an the requirements of Section 4.1 of this
electrostatic spray system. The method used Standard Practice.
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may require a post-heating process.


8. QUALIFICATION TESTING
6.2 Liquid coating materials may be applied
by air, airless, electrostatic spray, brush, or by 8.1 Test Coupon The coating material will
electrophoretic deposition. be applied to a test coupon consisting of a
cylindrical tube or pipe approximately six (6)

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MSS STANDARD PRACTICE SP-98

inches in diameter and approximately four (4) 9.2.1 A visual examination of all coated
inches long, split lengthwise into two surfaces shall be made for freedom from
approximately equal sections so that both the blisters, cracks, and lack of coverage.
concave and convex surfaces are accessible
for examination. The test coupon material and 9.2.2 The film thickness of the cured
surface roughness shall be similar to the coating shall be measured with a
product to be coated. The test coupon shall be nondestructive instrument on randomly
coated on the convex and concave surfaces selected coated components and shall not be
with the same thickness of protective coating less than the minimum coating thickness of
material that is to be applied to the valve parts, the coating qualification test coupon, except
hydrant parts, or fittings, and it shall have the as allowed in Section 6.5.
same surface preparation and application
procedure that is to be used to coat the valve, 10. SPECIAL TESTING
hydrant, or the fitting. 10.1 Holiday Testing Holiday testing
8.2 Disbondment After the coating material requires special handling and treatment of
has been applied to the coupon and the coating valve parts, hydrant parts, or fittings and is not
material has been fully cured, an “X” shall be a routine production test. If experience
scribed with a sharp instrument through the indicates that severe service conditions exist
coating material, down to the metal surface of which justifies the added expense, the
the coupon for the maximum length possible purchaser may request a special, electrically
on both the concave and convex cylindrical void-free coating. When so requested, interior
surfaces of the test coupon. No disbondment coated surfaces of valve parts, hydrant parts,
or blistering of the coating material shall be or fittings shall be shown to be holiday-free.
noted on the coated and scribed test coupon See Annex A for testing equipment.
after 500 hours of immersion in 150 °F 10.2 Coating Repairs Coatings which fail
distilled water. the holiday test may be repaired, upon
8.3 Direct Impact No cracking of the agreement with the Purchaser. All required,
coating material under the indentor of the holiday-free coatings shall be retested.
impact apparatus described in ASTM D2794 11. INSPECTION AND REJECTION
shall be visible without magnification, after a
direct impact of 20 inch-pound is applied near 11.1 With prior agreement between the
the center of the convex and concave purchaser and the manufacturer, protective
cylindrical surfaces of the test coupon. Only coated parts may be inspected by the
that section of ASTM D2794 describing the purchaser or a designated inspector prior to the
impact apparatus shall be applicable to this assembly of the valve, hydrant, or fitting. Such
Standard Practice. inspection, or lack of inspection, shall not
relieve the manufacturer of the responsibility
9. PRODUCTION TESTING to furnish material and to perform work in
9.1 All coated surfaces shall be examined accordance with this Standard Practice. The
before assembly and where practical, after purchaser or their representative shall have
assembly. access to the assembly and testing facilities.

9.2 Tests described in Sections 9.2.1 and 11.2 Failure to meet the requirements of
9.2.2 shall be performed on an ongoing basis, applicable criteria of this Standard Practice
as required to ensure control of the coating will be the basis for rejection. Rejected valves,
process. hydrants, fittings, or their components may be
repaired and reevaluated for acceptance.
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MSS STANDARD PRACTICE SP-98

12. SHIPPING, HANDLING, AND


STORAGE PRECAUTIONS

12.1 Coated valves, hydrants, fittings, or


components thereof, shall be shipped, handled
and stored in a manner that will prevent
damage to the interior coating and will comply
with MSS SP-92, Section 4 (Shipping and
Storage).

12.2 Coatings damaged in shipping or by


field handling may be repaired at the jobsite
using materials and procedures recommended
by the manufacturer. The manufacturer shall
upon request provide a test report
demonstrating that the recommended materials
and procedures for repair of a damaged
coating will provide a coating system that is in
compliance with this Standard Practice.

12.3 Storage shall be in a manner consistent


with the recommendations of the
manufacturer. Direct sunlight, ozone, and
fumes that may be damaging to the coating,
should be avoided.
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MSS STANDARD PRACTICE SP-98

Annex A
Holiday Testing Equipment

A.1 Testing Equipment Testing equipment used is dependent on the thickness of the coating. The
manufacturer’s specified coating thickness should be used to determine the type of test equipment
used.

A1.1 The following equipment shall be used to conduct the holiday test on coatings with a specified
thickness of 20 mils of less.

a. A low voltage detector tester having an electrical source of 67.5 volts DC that meets the
requirements of ASTM G62, Section 1.2, Method A. A detector tester with an electrical source
of 22.5 volts DC to 80 volts DC may be used if agreed upon with the purchaser.
b. A cellulous sponge with an insulating handle electrically connected to the positive electrode of
the tester.
c. A grounding clamp or magnet electrically connected to the negative (ground) terminal of the
tester.
d. A source of distilled water to saturate the sponge.
e. An 80,000 ohm, 1/2 watt resistor for checking proper audio indication. This test resistor may
be built into some models of detector testers.

A1.2 The following equipment shall be used to conduct the holiday test on coatings with a specified
thickness greater than 20 mils.

a. A voltage detector tester having an electrical source of 500 volts DC to 10,000 volts DC that
meets the requirements of ASTM G62, Section 1.2, Method B.
b. A wand with an insulating handle and a tip consisting of several steel wires electrically
connected to the positive electrode of the tester.
c. A grounding clamp or magnet electrically connected to the negative (ground) terminal of the
tester.

A1.3 Other holiday testing equipment may be used if agreed upon with the purchaser.

5
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MSS STANDARD PRACTICE SP-98

ANNEX B
Referenced Standards and Applicable Dates
This Annex is an integral part of this Standard Practice and is placed after the main text for convenience.

Standard Name Description

ASTM
D2794-93(2010) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid
Deformation (Impact)
G62-07 Standard Test Methods for Holiday Detection in Pipeline Coatings

MSS
SP-92-2012 MSS Valve User Guide

NSF; NSF/ANSI
61-2011 Drinking Water System Components – Health Effects

U.S CFR (FDA)


21 C.F.R. §175.300 U.S. Code of Federal Regulations Title 21- Food and Drugs; Chapter I-Food and Drug
Administration, Department of Health and Human Services; Part 175-Indirect Food
Additives: Adhesives and Components of Coatings; Subpart C-Substances for Use as
Components of Coatings; Sub-Section 175.300-Resinous and Polymeric Coatings

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The following organizations appear in the above list:

ANSI American National Standards Institute


25 West 43rd Street, Fourth Floor
New York, NY 10036-7406

ASTM ASTM International


100 Barr Harbor Drive, P.O. Box C700
West Conshohocken, PA 19428-2959

U.S. FDA Department of Health & Human Services


U.S. Food and Drug Administration
5600 Fishers Lane, Rockville, MD 20852-1750

MSS Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
127 Park Street, NE
Vienna, VA 22180-4602

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Listing of MSS Standard Practices
TITLE
SP-6-2012 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
SP-9-2008 Spot Facing for Bronze, Iron and Steel Flanges
SP-25-2008 Standard Marking System for Valves, Fittings, Flanges, and Unions
SP-42-2009 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends (Classes 150, 300 & 600)
SP-43-2008 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications (Incl. 2010 Errata Sheet)
SP-44-2010 Steel Pipeline Flanges (incl. 2011 Errata Sheet)
SP-45-2003 (R 2008) Bypass and Drain Connections
SP-51-2007 Class 150LW Corrosion Resistant Flanges and Cast Flanged Fittings
SP-53-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Magnetic Particle
Examination Method
SP-54-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Radiographic Examination Method
SP-55-2011 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components – Visual Method for Evaluation of
Surface Irregularities (ANSI-approved American National Standard)
SP-58-2009 Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application, and Installation (incorporates content of SP-69, 77, 89, and 90)
(ANSI-approved American National Standard)
SP-60-2004 Connecting Flange Joint between Tapping Sleeves and Tapping Valves
SP-61-2009 Pressure Testing of Valves
SP-65-2008 High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets
SP-67-2011 Butterfly Valves
SP-68-2011 High Pressure Butterfly Valves with Offset Design
SP-69-2003 Pipe Hangers and Supports – Selection and Application (ANSI-approved American National Standard)
SP-70-2011 Gray Iron Gate Valves, Flanged and Threaded Ends
SP-71-2011 Gray Iron Swing Check Valves, Flanged and Threaded Ends
SP-72-2010 Ball Valves with Flanged or Butt-Welding Ends for General Service
SP-75-2008 Specification for High-Test, Wrought, Butt-Welding Fittings
SP-78-2011 Gray Iron Plug Valves, Flanged and Threaded Ends
SP-79-2011 Socket Welding Reducer Inserts
SP-80-2008 Bronze Gate, Globe, Angle, and Check Valves
SP-81-2006a Stainless Steel, Bonnetless, Flanged Knife Gate Valves
SP-83-2006 Class 3000 Steel Pipe Unions Socket Welding and Threaded
SP-85-2011 Gray Iron Globe & Angle Valves, Flanged and Threaded Ends
SP-86-2009 Guidelines for Metric Data in Standards for Valves, Flanges, Fittings, and Actuators (Incl. 2011 Errata Sheet)
SP-87-1991 (R 1996 – Reinstated 2011) Factory-Made Butt-Welding Fittings for Class I Nuclear Piping Applications
SP-88-2010 Diaphragm Valves
SP-91-2009 Guidelines for Manual Operation of Valves
SP-92-2012 MSS Valve User Guide
SP-93-2008 Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Liquid Penetrant
Examination Method
SP-94-2008 Quality Standard for Ferritic and Martensitic Steel Castings for Valves, Flanges, Fittings, and Other Piping Components – Ultrasonic
Examination Method
SP-95-2006 Swage(d) Nipples and Bull Plugs
SP-96-2011 Guidelines on Terminology for Valves and Fittings
SP-97-2006 Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded, and Buttwelding Ends
SP-98-2012 Protective Coatings for the Interior of Valves, Hydrants, and Fittings
SP-99-2010 Instrument Valves
SP-100-2009 Qualification Requirements for Elastomer Diaphragms for Nuclear Service Diaphragm Valves
SP-101-1989 (R 2001) Part-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
SP-102-1989 (R 2001) Multi-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
SP-104-2012 Wrought Copper Solder-Joint Pressure Fittings
SP-105-2010 Instrument Valves for Code Applications
SP-106-2012 Cast Copper Alloy Flanges and Flanged Fittings: Class 125, 150, and 300
SP-108-2012 Resilient-Seated Cast Iron Eccentric Plug Valves
SP-109-1997 (R 2006) Welded Fabricated Copper Solder Joint Pressure Fittings
SP-110-2010 Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends (incl. 2010 Errata Sheet)
SP-111-2001 (R 2005) Gray-Iron and Ductile-Iron Tapping Sleeves
SP-112-2010 Quality Standard for Evaluation of Cast Surface Finishes – Visual and Tactile Method. This SP must be used with a 10-surface, three dimensional Cast
Surface Comparator, which is a necessary part of the standard. Additional Comparators available separately.
SP-113-2001 (R 2007) Connecting Joint between Tapping Machines and Tapping Valves
SP-114-2007 Corrosion Resistant Pipe Fittings Threaded and Socket Welding Class 150 and 1000 (ANSI-approved American National Standard)
SP-115-2010 Excess Flow Valves, 1¼ NPS and Smaller, for Fuel Gas Service
SP-116-2011 Service-Line Valves and Fittings for Drinking Water Systems
SP-117-2011 Bellows Seals for Globe and Gate Valves
SP-118-2007 Compact Steel Globe & Check Valves – Flanged, Flangeless, Threaded & Welding Ends (Chemical & Petroleum Refinery Service)
SP-119-2010 Factory-Made Wrought Belled End Pipe Fittings for Socket-Welding
SP-120-2011 Flexible Graphite Packing System for Rising Stem Valves – Design Requirements
SP-121-2006 Qualification Testing Methods for Stem Packing for Rising Stem Steel Valves
SP-122-2005 Plastic Industrial Ball Valves
SP-123-1998 (R 2006) Non-Ferrous Threaded and Solder-Joint Unions for Use with Copper Water Tube
SP-124-2001 Fabricated Tapping Sleeves
SP-125-2010 Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves
SP-126-2007 Steel In-Line Spring-Assisted Center Guided Check Valves
SP-127-2001 Bracing for Piping Systems Seismic-Wind-Dynamic Design, Selection, Application
SP-128-2006 Ductile Iron Gate Valves
SP-129-2003 (R 2007) Copper-Nickel Socket-Welding Fittings and Unions
SP-130-2003 Bellows Seals for Instrument Valves
SP-131-2010 Metallic Manually Operated Gas Distribution Valves
SP-132-2010 Compression Packing Systems for Instrument Valves
SP-133-2010 Excess Flow Valves for Low Pressure Fuel Gas Appliances
SP-134-2010 Valves for Cryogenic Service Including Requirements for Body/Bonnet Extensions
SP-135-2010 High Pressure Knife Gate Valves
SP-136-2007 Ductile Iron Swing Check Valves
SP-137-2007 Quality Standard for Positive Material Identification of Metal Valves, Flanges, Fittings, and Other Piping Components
SP-138-2009 Quality Standard Practice for Oxygen Cleaning of Valves & Fittings
SP-139-2010 Copper Alloy Gate, Globe, Angle, and Check Valves for Low Pressure/Low Temperature Plumbing Applications
SP-140-2012 Quality Standard Practice for Preparation of Valves and Fittings for Silicone-Free Service
SP-141-2012 Multi-Turn and Check Valve Modifications
SP-142-2012 Excess Flow Valves for Fuel Gas Service, NPS 1½ through 12
SP-143-2012 Live-Loaded Valve Stem Packing Systems
(R YEAR) Indicates year reaffirmed • Price List Available Upon Request • MSS is an ANSI-accredited American National Standards developer

Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.


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