Industrial - PDF p03715

INDUSTRIAL ATTACHMENT
IN
MAGPIE COMPOSITE TEXTILE LTD.

BY
Md.Ashiqul Islam
ID # 091-23-1334
This training is conducted in Partial Fulfillment of the requirements for the degree
Bachelorof Science in Textile Engineering
SUPERVISEDBY
Salima Sultana Shimo
Lecturer
Dept. of Textile Engineering (TE)
Faculty of Science & Information Technology
Daffodil International University
TEXTILE ENGINEERING
DAFFODIL INTERNATIONAL UNIVERSITY
DHAKA, BANGLADESH
OCTOBER 2013
Industrial Attachment in Magpie composite Textile Ltd. Page 1

DECLARATION
I hereby declare that, this Industrial Attachment has been done by me under the
supervision of Salima Sultana Shimo, Lecturer,Department of TEDaffodil
InternationalUniversity. I also declare that neither this report nor any part of this report
has beensubmitted elsewhere for award of any degree or diploma.
Supervised by:
(Salima Sultana Shimo)
Lecturer
Department of TE
Submitted By
(Md.Ashiqul Islam)
ID: 091-23-1334
Department of TE

Dedicated to my parents

Acknowledgement
At first my gratefulness goes to Almighty Allah to give me strength and ability to
complete the industrial training and this report. You have made my life more beautiful.
May you name be exalted, honored and glorified.
Now I wish to take this excellent opportunity to thank a lot of people who have assisted
and inspired me in the completion of my training period.Lecturer, Salima Sultana
Shimo, my supervisor,I extremely indebted for her tremendous support and guidance
throughout my training period. Being working with herIhave not only earned valuable
knowledge but was also inspired by her innovativeness which helped enrich my
experience to a greater extent. Her ideas and way of working was truly remarkable.
I also express my gratitude to ProfessorDr. S. M. Mahbub–Ul–HaqueMajumdar,

Dean, Faculty of Science &Information Technology, and Professor. Dr.
MahbubulHaque, Head of the Department of Textile Engineering, for their support
and continuum guidance throughout my long journey in Daffodil International University
and the endometrial training.
I would like to thank the management of the Magpie Composite TextileLtd. for giving
me the opportunity to do the industrial training successfully and also their valuable
suggestions. My deepest appreciation goes to especially Mr.H.MAbdusSahid General
Manger Dyeing&Finishing section, Md. AtiqurRahman Senior ExecutiveDyeing &
Finishing SectionMagpie Composite Textile Ltd. For their permission to conduct my
industrial training without which it would be incomplete. The gene Rome support is
greatly appreciated. I would also like to thank executives, senior executives and other
officials Magpie Composite Textile Ltd. for helping me to complete industrial training
successfully. My gratitude also goes to all the employees of Magpie Composite Textile
Ltd. for their sincere co-operation, support and valuable advices.
Last but not least, thanks go to my presume family for their never ending love and inspire
at every stages of my life. Without their continuous support me realize that me would not
be a person me are right now.

Introduction:
Textile and garments sector is the biggest and fastest growing sector in Bangladesh. It is
also the highest foreign currency earning sector in Bangladesh. Among this sector, Knit
garment is growing very rapidly due to smaller investment requirement, greater backward
linkage facility & higher profit than woven garments. That’s why export of knit garments
is increasing steadily for last few years and up to now.
Textile education can’t be completed without industrial training. Because of this

industrial training it minimizes the gap between theoretical and practical knowledge and
make meaccommodated to industrial environment. I got an opportunity to complete two-
months long industrial training at Magpie Composite Textile Ltd, which is a 100%
export-oriented composite Knit Garments. It has planned & equipped fabric dyeing-
finishing and garments units in addition to facilitate knitting and knitwear manufacturing.

TABLE OF CONTENTS
CHAPTERS
CHAPTER 1: COMPANY PROFILE
Board of Directors
Message of Managing Director
Company Location
Company Profile
CHAPTER 2: KNITING SECTION
Organogram of knitting section
Types of Raw Material
Source of Yarn for Knitting
Process Definition
Classification of Knitting Section
Flat Knitting section
Machine Description of Circular Knitting Section
Process Flow Chart of Knitting
Description of Production Process
Production Parameters
Production Calculation
Different Parts of Knitting Machine
Photo Gallery
Quality Standard

Fabric Inspection Section
Remarks
CHAPTER 3: BATCH SECTION
Definition
Object of batching
Proper batching criteria
Batch management
M/C’s in batch section
Machine Function
CHAPTER 4: LAB SECTION
Machineries used IN LAB
Definition
Objective of Lab Dip
Development of lab
Color measurement of standard sample
Preparation of stock solution for dyes and chemicals
Dyes and chemicals measurment formula for laboratory
Stock solution preparation
Salt, Soda and m:l ratio according to shade%
Some Important Test of dyeing lab
Color Fastness to Rubbing (met & dry)
Color Fastness to Washing: (ISO/05-CO6)
Shrinkage &Spirality Test
Procedure
Shrinkage Test

Spirality test
PH Test
GSMTest
CHAPTER 5: DYEING SECTI ON
Organogram of dyeing
Types of Machine
Dyeing machineries used in magpie composite tetile ltd
Raw materials for dyeing
Grey fabrics
Different Dyes used in Magpie Composite Textile Ltd
Chemicals used in Magpie Composite Textile Ltd
Flow chart for Knit dyeing process of M.C.T.L
Dyeing Machineries of Magpie Composite Textile Ltd
Recipe at Different Dyeing
Sample Attachment
Process curve for dark color shade
Dyeing Recipe for White Shade (100% cotton)
Different parameters in dyeing
Common faults and their remedies in knit dyeing
CHAPTER 6: FINISHING
Organogram of Finishing Section
Objective of Finishing
Types of Finishing
For Tubular form of fabric following m/c are required

For open form of fabric following m/c are required
For collar & cuff finishing following m/c are required
Description of Finishing m/c
Slitting M/C
Stentering M/C
Standard operating parameter for different fabric in Stenter
Compactor m/c
Checking parameters
Finished fabric inspection
Finishing Machineries of Magpie Composite Textile Ltd
CHAPTER 7: EFFLUENT TREATMENT PLANT (ETP)
Wastewater System Evaluation
Wastewater Characteristics
Details Of Existing Treatment Plan
Layout plan of etp in magpie composittextile ltd
Brief Description of ETP along with a Flow Chart
CHAPTER 8: MAINTANANC
Definition
Objectives of maintenance
Types of Maintenance
Manpower set-up for maintenance
Maintenance procedure
Maintenance tools & equipment’s

CHAPTER 9: UTILITY
Utility services
Water pumps
Natural water quality
Standard water quality for dye house
Water softening
Electricity
Steam
Air compressor
Air Dryer
GAS
CHAPTER 10: COMPLIANCE
Definition
List of compliance issues
Health
Toilet
Fire
Safety Guard
Others
CHAPTER 11: CONCLUSION
Conclusion
Some suggestions
Limitation of the report

BOARD OF DIRECTORS

MESSAGE OF MANAGING DIRECTOR
Bangladesh is the third largest garments exporter in the world but second largest in
sweater export. In sweater, in Bangladesh, I have revolutionized with the largest number
of computerized sweater knitting machines (250 sets) with latest version which are all
multi gauge. Most of the machines are from Stoll, Germany which ensures high quality
and makes huge volume of productivity of around 50,000 Dzn/m. "magpie group" is a
vigorously growing company as it started its journey in 2003 in sweater manufacturing
with only 300 hand driven machines.
In 2007, magpie added a new leaf setting magpie composite textiles. In composite, Iam
vertically set up from fabric knitting to dying and sewing. Me have ETP plant to
minimize environmental hazards and also am giving emphasis to develop re-cycling yarn
to protect environment.
In 2011, I have taken over creative wool ware ltd. The factory contains 120 set of
computerized knitting machine and 600 set of manual knitting machine. The merging of
creative wool ware ltd. with "magpie group" unveils the new horizon of sweater sector in
Bangladesh. Iam now pioneer for sweater exporting in Bangladesh. I can take challenges
to produce any kind of qualitative sweater to support buyer. Iam the most contingent and
fast expanding garment manufacturing group of Interties in Bangladesh. Me are
expanding by keeping my commitments and promises to maintain standards of my
products "magpie group" has not only concentrated in modern machines but also enriched
its management team with highly skilled, professional and experienced high level
employees from home and abroad. We are very strong in making any kind of fancy yarn

and accessories to produce value added fashionable product. Theme in this growing
market it has become one of the modern, stable and innovative company in the garments
sector in Bangladesh.
As the Managing Director of "magpie group" I am determined to ensure high level of

support and service and welcome valued buyers to visit Bangladesh to develop business
here.
Thanks & best regards

M. ArifurRahman
Managing Director
magpie group
COMPANY LOCATION:
Factory Address:
832/833, DewanEdris Road, Amtala, Kathgara, Savar, Dhaka, Bangladesh

COMPANY PROFILE:
Company name Magpie Composite Textile LTD.
Head Office House # 05, Road # 09,Sector # 4,Uttara, Dhaka-1230
Tel No 88-02-8962437, 8954194
Fax 88-02-8918574
E-mail [email protected]
URL www.magpiegroupbd.com
Factory 832/833, DewanEdris Road, Amtala, Kathgara, Savar

Tel No 88-02-7792265
Fax No 06662616914
Location 50~70 minutes’ drive from ZIA Airport to towards Ashulia.
M. ArifurRahman (Managing Director)

Contacted persons
H. M. AbdusSahid (GM Dyeing & Finishing)
Year of Establishment 2007

Business 100% Export oriented Knit Fabrics & Knit Garments
manufacturer
Knitting : 5 Tons/Day
Dyeing & Finishing : 6 Tons/Day

Production Capacity
Garments : 5,000 Pcs/Day
SL. No. Name of the Bank Address

Motijheel C/A, Dhaka-1000, Bangladesh
1. Agrani Bank, Principal Tel:+88029563659
Branch Fax:+88029563662
Swift: AG BK BD DH
Tekex:642757 ABD BJ
632549 ABD BJ

ORGANOGRAM OF KNITTING SECTION
General Manager
Knitting Manager
Production Officer
Knitting Master
Astt. Knitting Master
Shift Incharge
Supervisor
Operator
Helper

TYPES OF RAW MATERIAL:
 Yarn
 Lycra
SOURCE OF YARN FOR KNITTING:
Name of the spinning Mills Location
Arif Knit Spinning Ltd. Gazipur
The Delta Spinning Kashimpur, Gazipur
Square yarn ltd. Kashimpur, Gazipur
Bengol NFK Textile Gazipur
NRG Spinning Mills Gazipur
Prime Textile Pagla, Narayngong
RSWM Ltd. India
AA Kader synthetics Narayngong
Shirin Spinning Ltd. Shreepur, Gazipur
Hyosung Vietnam South Korea
Malek Spinning Valuka, Mymensingh
Sunny International
Aman Cotton Fabrics Ltd.

PROCESS DEFINITION:
Knitting is the interlocking of one or more yarns through a series of loops. The length
wise columns of stitches, corresponding to the warp in woven cloth, are called Wales; the
cross wise rows of stitches, corresponding to the filling in woven cloth, are called
Courses, Filling Knits (Weft Knits) are those fabrics in which the course are composed of
a single strand of yarn, while warp knits are those in which the Wales are composed of
single strand of yarn. Gauge corresponds to the yarn in a woven fabric, and is defined as
the number if needles of yarns in half inches of cloth. The higher the gauge, the more
compact and finer is the cloth.
CLASSIFICATION OF KNITTING SECTION:
 Flat Knitting section

 Circular Knitting section
 Fabric inspection section
FLAT KNITTING SECTION:

Generally collar and cuff of knitting garments is produced in this section there are flat
knitting machines of the same type. The specifications of this machine are given below:
M/C M/C No. of M/C dia in Gauge Total Run time

Brand origin Machine inch Needle
Matsuya Japan 2 54 14 740x2 24
Flying Taiwan 3 54 14 740x2 24

Tiger
ShemaSiki Japan 1 54 14 740x2 24

MACHINE DESCRIPTION OF CIRCULAR KNITTING
SECTION:
Circular Knitting Machine Single Jersey, Double Jersey
Single Jersey 08
Double Jersey 04
Total no of machine 12
PROCESS FLOW CHART OF KNITTING:
Sample Fabric
Design Analysis
Machine Selection
Set the Machine according to

Specific design
Yarn in Cone Form
Feeding the Yarn Cone in the

Creel
Feeding the Yarn in the Feeder
Tension Device
Knitting
Withdraw the rolled fabric And

Weighting
Inspection
Numbering
DESCRIPTION OF PRODUCTION PROCESS:

In every mill there maintains a sequence in production processing. It is also followed in
this mill where we were in industrial attachment. The process sequences are in list below:
1. Firstly knitting manager gets a production shit from the merchandiser as according
as consumer requirements then he informs or orders production officer about it.
2. Production officer informs technical in charge & knows about machine in which
the production will be running.
3. Technical in charge calls for leader of mechanical fitter troops, they two take
decision about machine for production considering machine condition, production
capacity, maintenance complexity etc.
4. Production officer with experienced mechanical fitter adjusts required stitch
length & grey GSM for required final GSM.
5. Supervisor checks daily production regularity & make operator conscious about
finishing tin due time.
6. Operators operate machine in high attention as if there were no faults in the
fabrics. If he thinks or sure about any fabrics faults then he calls for the
mechanical fitters in duty. Mechanical fitter then fixes it if he can or he informs
technical in charge. Then he comes in spot.
7. After required production & final inspection in 4- point system, they sent in
dyeing section.

PRODUCTION PARAMETERS:
1. Machine diameter
2. Machine RPM
3. No. of feeds or feeders in use
4. Machine Gauge
5. Count of yarn
6. Required time (m/c running time)
7. Machine running efficiency
PRODUCTION CALCULATION:
Production/shift in Kg at 100% efficiency
RPM X No. of feeder X No. of Needle X SL
= ------------------------------------------------------------
3527.80 yarn count
Production/shift in meter
Course / min
= -----------------------
Course / cm
RPM X No. of feeder X 60 x 12 X efficiency

= -------------------------------------------------------
Course / cm X 100
Fabric width in meter
Total no. of Wales

= --------------------------------
Wales / cm X 100
Total no. of needle used in knitting

= -------------------------------------------------
Wales/ cm X 100

DIFFERENT PARTS OF KNITTING MACHINE:
Creel: Creel is used to place the cone.
Feeder: Feeder is used to feed the yarn.
Tensioning device: Tensioning device is used to give proper tension to the yarn.
VDQ pulley: VDQ pulley is used to control the GSM by controlling the stitch length.
Guide: Guide is used to guide the yarn.
Sensor: Sensor is used to seen & the machine stops when any problem occurs.
Take Up roller: Take up roller is used to take up the fabric.

PHOTO GALLERY:
Fig: Circular Knitting Machine

Fig: Circular Knitting Machine
Figure: Fabric Inspection Machine

QUALITY STANDARD:
PPC maintains the ISO: 9001:2000 standards in case of quality. Therefore, the four point
system is followed to inspect the body & rib fabric. The defects found & points given
against are recorded in the inspection sheet. Following table shows the four point grading
system followed by inspection at PPC.
Four Point Grading system
Size of defects Penalty
3 inches or less 1 point
Over 3 inch but not over 6 inch 2 point
Over 6 inch but not over 9 inch 3 point
Over9 inch 4 point
FABRIC INSPECTION SECTION:

There is one machine in cloth inspection section. Specification of this machine is given
below:
Type Cloth Inspection Machine
Country China
Model No YX-2400 A
Manufacturing date 2005
Speed 32 m/min
Remarks:
Production runs with the help of mechanical fitters. For any kind of mechanical fault of
any machine the fix and work under technical in charge. Production officers take account
of daily production by running after the supervisor & workers so on.

DEFINITION
Batching is the process to get ready the fabrics which should be dyed and processed for a
particular lot of a particular order.
OBJECT OF BATCHING:
 To receive the grey fabric roll from knitting section or other smyce.
 Turn the grey fabric if required.
 To prepare the batch of fabric for dyeing according to the following criteria –
 Order sheet (Received from buyer).
 Dyeing shade (color or white, light or dark).
 M/C capacity.
 M/C available.
 Type of fabrics(100% cotton, PE, PC, CVC).
 Emergency.
 To send the grey fabric to the dyeing floor with batch card.
 To keep records for every previous dyeing.
PROPER BATCHING CRITERIA:

 To meet maximum capacity of existing dyeing m/c.
 To minimize the washing time or preparation time & m/c stoppage time.
 To keep the no. of batch as less as possible for same shade.
 To meet a particular m/c for dyeing same shade.
BATCH MANAGEMENT:
Primarily batching is done by dyeing manager taking the above criteria under
consideration. Batch section in charge receives this primary batch plan from dyeing
manager. Sometime planning is adjusted according to m/c condition or emergency.

M/C’s IN BATCH SECTION:
No. of M/c : 01
Machine Name : AIR TURNING M/C
Model : DNTA-400
Company Name:DONGO NAM CO LTD.
Origin : KOREA
MACHINE FUNCTION:
To turn out the fabric face side into back for avoiding visualization of spots on dyed
fabric.
Totransfer back side face of fabric to face side before dyeing.

MACHINERIES USED IN LAB
SL. M/C NAME MODEL ORIGIN CAPACITY(KGS)

NO
01 Sample dyeing m/c (F & HS-24 China Normal pressure

P)
Srl-806121 24 pots
02 Sample dyeing m/c H-24 F China High pressure

(Rapid)
A10001 12 pots
03 Sample dyeing m/c AD-24 China Normal pressure

(Rapid)
Srl-80723 8 pots
04 Fastness washing m/c Rotawash UK Normal pressure
STD ATLAS m-228 A2288 8 pots
05 Dryer m/c (Tumbler) Ariston AS- USA 6 KG

60V
06 Washing m/c WD-10180 6 KG
07 Spectrophotometer CF7000A Macbeth
X-rite USA
08 Pilliscope STD Atlas UK
W-1020
09 Dryer (with incubator) 527021/2 UK Sample 12 of 4x4”
10 Color Assessment cabinet Dengyng Taiwan
11 Crockmeter M 238AA UK

12 ICI Pilling & snagging M227A UK
tester
13 Electronic Balance ESJ200-4 UK
14 Bante instrument PHS-3CW China
DEFINITION
Lab Dip Development means the sample which is dyed according to buyer’s requirements
(similar shade and so on).Depending on lab dip development sample dyeing and bulk
production dyeing planning done.
OBJECTIVE OF LAB DIP

 The main objectives in lab dip are as follows. To calculate the recipe for sample
dyeing.
 To compare dyed sample with swatch by light Box or Spectroflash.
 To calculate revise recipe for sample dyeing.
 Finally approved Lab dip(Grade: A B C).
DEVELOPMENT OF LAB
Lab Dip Development means the sample which is dyed according to buyer’s requirements
(similar shade and so on).The following sequence need to produce a Lab Dip.
Merchandisers sent Swatch or Sample or Color Code
Received Sample by Central Laboratory
Compare Swatch with Self Shade or Spectrophotometer machine
Take Recipe for Sample dyeing (More than one Recipe)

Take dyeing auxiliaries automatically and manually
Sample Dyeing
Dryer
Compare Dyeing Sample with Light Box and Spectrophotometer machine
If need Take correction for required shade manually and automatically
Sample Dyeing
Compare Dyeing sample with Swatch
If Approved Sample
Bulk production
COLOR MEASUREMENT OF STANDARD SAMPLE:

Color measurement is mainly done for the purpose of shade matching as perfectly as
possible. Shade matching of the produced sample with the standard one is compulsory.
Color measurement can be done by two methods –
Color measurement
Manual method Instrumental

method

In manual method, the std. sample’s color is measured by comparing it with previously
produced samples of different tri-chromatic color combination. The sample with which
the color of the std. matched, that sample’s color recipe is being taken for shade matching
.This method’s accuracy completely depends on the vision of the person related to it but
person meet to be needed gather experience about color matching.
The instrumental method is more reliable if it is operated accurately to do the work of

color measurement. “Spectrophotometer” interfaced with a PC is meet for shade matching
.This instrument works with the principle of reflectance measurement of light at different
wave length. When the standard sample is being subjected under spectrophotometer, then
the instrument suggest a recipe with required tri-chromatic colors within the tolerance
limit of color difference. In this way, color measurement of the standard sample is carried
out for the purpose of shade matching.
PREPARATION OF STOCK SOLUTION FOR DYES AND

CHEMICALS:
Preparation of stock solutionfor dyes -
Normally 0.1%, 0.5%, 1%, 1.5% and 2% stock solution of dyes are prepared in beakers
for daily need.
Preparation of stock solution for chemicals-
Similarly 20% salt and 20% soda stock solutions are prepared in beakers for daily need.
DYES AND CHEMICALS MEASURMENT FORMULA FOR

LABORATORY:
The amount of dye solution (ml) is calculated as follow -
Fabric weight x Shade %
Amount of dye soln (ml) = ----------------------------------------
Concentration of stock dye soln %

The amount of chemical soln (ml) is measured as follow -
Fabric wt. * M : L * g/l
Amount of chemical soln (ml) = --------------------------------------
1000 * Conc. of stock soln%
Pipette made in dyeing lab:
0.1, 0.2, 0.5,1,2,5,10,20 ml etc.
STOCK SOLUTION PREPARATION:
SHADE % STOCK SOLUTION %
0.0001-0.009 0.01
0.10-0.99 0.5
1-1.99 1
2-3.99 2
4 TO MORE 4
SALT, SODA AND M: L RATIO ACCORDING TO SHADE%:
SL. NO. SHADE% SALT SODA WATER
01 0.001-0.019 20 6 1:8
02 0.20-0.40 25 8 1:8
03 0.41-0.50 30 10 1:8
04 0.51-0.74 35 12 1:8
05 0.75-1.49 40 13 1:8

06 1.5-1.79 45 14 1:8
07 1.80-3 50 15 1:8
08 3.01-4.99 60 18 1:8
09 ABOVE-5 70/80/90 20 1:8
10 VERY DEEP 100 25 1:8

COLOR
SOME IMPORTANT TEST OF DYEING LAB

Hardness test of water:
Required chemicals:
1. Buffer→ 5drops
2. Indicator→ 1drops
3. EDTA→ dropped until getting pink color.
Procedure:
 At first take 5ml water in a biker
 Then add 5 drops buffer into the water
 Shake it for few minutes
 Then add 1 drops indicator
 After adding the indicator then adds EDTA solution until getting pink
color with the help of a test tube.
Result:
If me saw 0.1 ml will required for obtain result then me multiply 0.1 with 300 and
result is 30 then hardness is 30.
Comments: Water hardness below 50 is good but above 50 is not good.

Color Fastness to Rubbing (met & dry):
Procedure:
At first take a sample of size (14 × 5) cm at Wales &Cmyse wise. Put the crocking cloth
on to the finger & stag by finger clip & run 10 times in 10 seconds manually & assess the
crocking cloth with gray scale.
Place the crocking cloth on the water, it will sucked some water and then squeeze the
crocking cloth. Then place the met rubbing cloth on to the finger and stag with finger clip
and run 10 times in 10 seconds manually. Then assess the crocking cloth by gray scale for
met rubbing. Met and dry rubbing are checked according to buyer’s requirement.
Color Fastness to Washing: (ISO 105-CO6):

Procedure:
1. Size of specimen: Cut sample &multifibre at (10 × 2)cm then stitch.
2. Detergent: 4g/l ECE detergent (WOB) + 1g/l sodium per borate put in distilled water &
cooled at 20°C & measured PH (where necessary).
3. Run the program in the following way: -
Test no. Temp°CLiq.volume ml Time min. Steel balls Adjust pH
C2S 60°C 50 30 25 10.5±1
4. Rinse the sample twice with cold water.
5. Dry at 60°C by hanging or by flat iron pressing but temperature should not less more than
150°C.
Shrinkage &Spirality Test:

Buyer’s requirements:
Template size: 50cm & 35cm, 25.5cm &18cm (meet after quick wash).
Shrinkage: length wise--- 5%
Width wise----5%
Spirality: Left -------- 5%
Right -------- 5%

Procedure:
At first take two ply of fabric & put the template (50cm) on to the fabric. The template has 8
holes. Both length & width wise the template holes can measure 35cm at 3 places. Then me mark
the 8 holes by permanent marker & also at the edges of the template.
Then sewn the fabric & it is given to the washing m/c for run at 60°C for 60minutes with water.
After that dry the sample & then measure the fabric
Spin speed --- 500r
Drum speed--500rpm
PH Test:
Procedure:
Take 2gm sample fabrics and cut into small pieces. Then put it conical flax with
100cc water (M: L -1:50). Then shake it 15 min, then place it in a shaker m/c for 1
hmy. Then check PH by PH meter.
GSM Test:
Procedure:
GSM is the most important factor. There is a GSM cutter. The sample cut
by the GSM cutter andweighted in the electronic balance. The reading (in gm)
from the balance is multiplied by 100 to get the value of GSM.

ORGANOGRAM OFDYEING:
General Manager (GM)
Sr. Executive
Production officer Lab Executive
Dyeing master Asst.Lab Executive
Shift in charge Technician
Floor in charge Asst. Technician
Supervisor Operator
Operator
Helper
Types of Machine:
There Are Three types of Machine are used for Scouring, Bleaching & Dyeing the fabric:
 Fong’s Dyeing machine
 D.H. Dyeing Machine
 Kwang Dong Dyeing Machine

DYEING MACHINERIS USED IN MAGPIE COMPOSITE
TETILE LTD.
Srl Machine Name M/C Specification NO of
NO M/C
Fong’s Dyeing
M/c Model : ECO-38-4T
Machine(Atmospheric)
Srl No:37030212
01 M/c Origin : SHENZHEN, CHINA 01
M/c capacity : 800 kgs
M/c Temp : 100 ˚C

D.H.® Dyeing Machine M/c Model : DH 3500, DH3890
(Atmospheric)
M/c Origin : SHEOL,KOREA
02 M/c capacity :700, 200 kgs 02
M/c Temp : 100 ˚C
D.H EURO HI-TECH M/c Model : DH3950

Dyeing Machine(High
Temperature) M/c Origin : SHEOL,KOREA
03 M/c capacity : 1000, 60, 300kgs 03
M/c Temp : 130 ˚C
Kwan Dong Dyeing M/c Model : ET-230, 1800T

Machine(High
Temperature) M/c Origin : KOREA
04 M/c capacity : 250, 500 kgs 02
M/c Temp : 130 ˚C
GM38 Dyeing
M/c Model : 07003, 07004
Machine(High
05 Temperature) M/c Origin : TAIWAN
02
M/c capacity : 600, 1000 kgs
M/c Temp : 130 ˚C

D.H EURO HI-TECH
M/c Origin : KOREA
Sample Dyeing
Machine(High M/c capacity : 10, 50 kgs
06 Temperature) 02
M/c Temp : 130 ˚C
RAW MATERIALS FOR DYEING:
1. The raw materials for production - Grey Fabric
2. Dyes and Chemicals
GREY FABRICS:
Following types of grey fabrics are dyed –
 Single jersey
 Single jersey with lycra
 Polo pique
 Back Pique
 Single lacoste
 Double Lacoste
 Fleece
 Terry
 Mini Terry
 Interlock
 Rib
 Lycra rib
 1 x 1 rib
 Collar & cuff
 Polyester fabrics etc.

Different Dyes used inMagpie Composite Textile Ltd.
No Dyes Brand Name Types Smyce Origin
1 Remazol Yellow 3GL Reactive Dye Dyestar India

2 Remazol Blue BB Reactive Dye Dyestar India
3 Remazol Yellow 3RS Reactive Dye Dyestar India
4 Reactive Yellow RR Reactive Dye Dyestar India
5 Reactive Red RR Reactive Dye Dyestar India
6 White 4BK Reactive Dye Dyestar India
7 Brighten RT-1015 Reactive Dye Dyestar India
8 Megaperse Yellow YNA Reactive Dye Dyestar India
9 Megaperse Blue F2RL Reactive Dye Dyestar Germany
10 Megaperse Navy NNA Reactive Dye Dyestar Germany
11 Megaperse Blue FBL Reactive Dye Dyestar Germany
12 Megaperse Yellow 3RHXF Reactive Dye Dyestar Germany
13 Novacron Yellow FN-2R Reactive Dye Dyestar Germany
14 NovacronBright Red FN- Reactive Dye Dyestar Germany
3GL
15 NovacronBlue -FNR Reactive Dye Dyestar Germany
16 NovacronTurquise-HNG Reactive Dye Dyestar Germany
17 Novacron Yellow S-3R Reactive Dye Dyestar Germany
18 Novacron deep Red S-B Reactive Dye Dyestar Germany
19 Novacron Red FN2BL Reactive Dye Dyestar Germany
20 Novacron Orange FN-R Reactive Dye Clariant Germany
21 Novacron Navy FN-BN Reactive Dye Clariant Germany
22 Novacron Ruby S3B Reactive Dye Clariant Germany
23 Novacron Navy WB Reactive Dye Clariant Germany
24 Novacron Ocean SR Reactive Dye Clariant Germany
25 Drima TURQUISE CL-B Reactive Dye Clariant Germany
26 Drima Navy CL-R Reactive Dye Clariant Germany
27 Drima Blue –HF2B Reactive Dye Clariant Germany
28 Imcozin Red E-3BF Reactive Dye Impo color Germany
29 Imcozin Yellow E-3R Reactive Dye Impo color Germany
30 Imcozin Blue E-NR Reactive Dye Impo color Germany
31 Imcozin Orange E-2R Reactive Dye Impo color Germany
32 Imcozin Navy blue E-RB Reactive Dye Impo color Germany
33 Imcozin Blue –ERL Reactive Dye Impo color Germany
34 Imcozin Navy Blue –E2G Reactive Dye Impo color Germany
35 Imcozin Blue V-3 R 150% Reactive Dye Impo color Germany
36 Imcozin Black VB Reactive Dye Impo color Germany
37 Imcozin Yellow V4GL Reactive Dye Impo color Germany
38 ImcozinTurquise Blue VG Reactive Dye Impo color Germany
39 Imcozin BR Blue VR(SPE) Reactive Dye Impo color Germany
40 ImcozinGol Yellow VRNL Reactive Dye Impo color Germany
41 Imcozin BRI Red V –F3B Reactive Dye Impo color Germany
42 Ciba Navy NFB Reactive Dye HANNSMAN MEA
43 Ciba Red FB Reactive Dye HANNSMAN MEA
44 Ciba Yellow FN-2R Reactive Dye HANNSMAN MEA
45 Cibacron Red –FN-3G Reactive Dye HANNSMAN MEA
46 Cibacron Super Black –G Reactive Dye HANNSMAN MEA
47 Liva Amber –CA Reactive Dye Dyestar Germany
48 Liva Blue –CA Reactive Dye Dyestar Germany
49 Liva Red –CA Reactive Dye Dyestar Germany
50 Solacion Yellow HE-XL Reactive Dye

51 Reactive Black –GR Reactive Dye
52 Rective Black –WNN Reactive Dye
53 Zeda Black –B Reactive Dye
54 Zeda Black –HFGR Reactive Dye
55 Zeda Red –ME4BL Reactive Dye
56 Zeda Yellow-MERL Reactive Dye
57 Bezactive Red S-2B Reactive Dye
58 Beza Yellow S3R Reactive Dye
59 Beza Blue SG LD Reactive Dye
60 Bezactive Blue V-2B Reactive Dye
61 Procion Crimson HE –XL Reactive Dye
62 Procion Navy HE –XL Reactive Dye
63 Procion Yellow HE –XL Reactive Dye
64 Procion Royal Blue HE-Xl Reactive Dye
65 Sumifix supra Red E-XL Reactive Dye
66 Sumifix supra Yellow E-XF Reactive Dye
67 Sumifix supra Blue E-XF Reactive Dye
68 Sionzol Black B Reactive Dye
69 Reactive Red ME4 BL Reactive Dye
70 Taifix Black VSB –T 133% Reactive Dye
71 Taicron Yellow –HW-T Disperse Dye
72 Tai Yellow Brown –XF –T Disperse Dye
73 Taicon Crimson –XF –T Disperse Dye
74 Taicon Red –XF T Disperse Dye
75 Taicon Blue –HW –T Disperse Dye
76 Taicon Navy Blue –HW –T Disperse Dye
77 Taicron Black -HWT Disperse Dye
78 Taicon Blue –XF -T Disperse Dye
79 Terasil Red R Disperse Dye Swiss Color Switzerland
80 Terasil G Yellow W3R Disperse Dye Swiss Color Switzerland
81 Terasil Navy GRLC Disperse Dye Swiss Color Switzerland
82 Terasil Black –SRL Disperse Dye Swiss Color Switzerland
83 Dianix Blue –SBB Disperse Dye
84 Leucophor BSB Brightener
85 Syno White 4BK Brightener For Cotton
86 UVI Tex 2B Brightener For Cotton
87 UVITex HBV Brightener For Cotton
88 UVITex EBF Brightener For Polyester
89 Bluton -2B Brightener For Cotton
90 Leucophor –BMB Brightener
Chemicals used inMagpie Composite TextileLtd.
Sl. Category Brand Name

No
Acetic Acid
1 Sirrrix – NE
Acid
ECO Acid R
Green Acid
Core Neutracid – 100
Cametic soda

2 Alkali Soda Ash
Chemtech – ALF
3 Salt Glauber Salt
Common Salt
Bio – Polish EC
4
Forylase DLS 255
Enzyme
Biozymes-ECX
Bio Polish – B II
Mega – PH -20
5 Detergent Sandoclean – PCLF
Ledegen – QC
Heptol – EMG
Sequesteren
6 Ladiquest – 1097
Lanapex – HTS
Iglazyne Acid MAX
Jintexalate SQ - 117
Texchehelate - 46
Na –Thio-Sulphite
7 Per-oxide-Killer Peroclean 50L Extra
Jitler – Qak
Dekol – SN
8 Soaping Agent Jipsoap - RYK
Eriopon – R
9 Anti-foam Antimmepl - HTS
Breviol–PAM-N
Depsolube-ACA
10 Anti - Crease Albafluid-C
Primasol-JET
Ciba fluid-C
Lubrifil-TFV
11 Dispersing agent Satamol WS
Palegal SFD
Univadine -BIF
12 Stabilizer Lanapex – HPST
Stabilizer- B
13 pH buffer Eulysin S
Cyclanon ERL
14 Fixing agent Cyclanon - FIA
Optfix F (Direct)
15 Reducing agent Hydros
16 Bleaching agent Hydrogen per Oxide(35%)
17 Levelling agent Drimagin E2R
IrgasolCO NEW
18 Oil remover Lanaryl - RK

19 Starch(Stiffening Agent) Parapret VAS
20 Non ionic Softener Softamine CL
Basosoft F-EUK
21 Cat ionic Softener Ceranine KWL
Texamina C/SAL FLAKES
Sapamine – CWS
Sapamine KL
Adasil – ME -135
Adasil – SM-1930
Dowsil HMS
Dowsil DCS
Silicon Softener
SolmeoftWA
22
Sandoperm ME
Dowsil ME
Mesoft – MASE
Mesoft - CRC
Dowsil MAX
Tubiguard SR-Ultra
Tubicoat FIX – FC
Tubicoat Fix Nano
Flow chart for Knit dyeing process of M.C.T.L:

Turn over Machine Grey Knit Fabric
↓
Batching
↓
Scouring & Bleaching
↓
Dyeing
↓
De-watering / Squeezing m/c
↓
----------------------------------------------
If tube form If open form
↓ ↓
Dryer m/c Slitting m/c
↓ ↓
Tube Compactor m/c Stenter m/c
↓ ↓
Finished Open compacor m/c
↓
Finished

Dyeing Machineries of Magpie Composite Textile Ltd.
High Temperature Dyeing machine

Atmospheric Dyeing machine


Sample Dyeing Machine
Sample Dyeing Machine

RECIPE AT DIFFERENT DYEING:
Recipe for machine’s heavy wash:
Detergent (Meteril ADW) = 0.5 gm/L
Caustic = 1 gm/L 60 minutes at 100 °C
Hydrous = 2 gm/L
For machine neutralization:
Acetic acid = (As required) gm/L
Recipe for scouring and bleaching: :( For cotton)
Wettingagent (Invatex CRA) = 1 gm/L
Detergent (Meteril ADW) = 0.5 gm/L
Anti creasing agent (Albafluid C) = 1 gm/L
60 minutes at 100 °C
Sequestering agent (Sirix 2Ud) = 0.5 gm/L
Caustic = 2-3.5 gm/L
Stabilizer (Clarite-CBB) = 0.20 gm/L
Hydrogen per oxide (H2O2) = 2-4 gm/L
Recipe for hot (cotton black):
Wetting agent (Invatex CRA) = 1.5gm/L
Acid (acetic acid) = 1.0 gm/L 30 minutes at 100 °C
Caustic Soda = 1.5 gm/L

Recipe for enzyme treatment: :( For cotton)
Detergent (MeterilADW ) = 0.5 gm/L
Acid (acetic acid) = 0.5 gm/L
60 minutes at 55 °C
Enzyme (Enzyme SFR) = 0.5-1.0 gm/L
Recipe for leveling:( For cotton)
Leveling agent (Albatex DBC) = 1.0 gm/Anticreasing Agent (Albaflud C)
= 0.25gm/L 10 minutes at 40°C
Recipe for softening:

Acid (acetic acid) = 0.10gm/L
Softener(Sapamine CWS) = 20 gm/L 30 minutes at 50°C

Sample Attachment (Dark, medium, Light Shade)

Common Dyeing Process for Light, Medium & Dark Shade of 100%
Cotton Fabric:
Machine Wash:
Hydrose (2g/L) +Caustic (2g/L) +Foaming Agent (0.5g/L)
30 min at 90 oc
Machine Washed
A. Acid (0.7g/L)
20min at 70oc
M/C Neutralized
Demineralization:
Detergent (1g/L)
Sequestering Agent (.5 g/L)
Ant creasing Agent (.5 g/L)
20min at 80oc
Scouring & Bleaching:

Detergent (1 g/L)
Sequestering Agent (.5 g/L)
Stabilizer (.8 g/L)
Caustic (3 g/L)
H2O2 (3 g/L)
60min at 98’c
Neutralizations (After Scouring & Bleaching):
H2O2 Killer (.8 g/L)

A.Acid (1 g/L)
20min at 80’c

Enzyme Wash:
A.Acid (1 g/L)
Enzyme (1%)
55min at 50’c, PH =4.5
Dyeing:
Ant creasing Agent (.5 g/L)
Leveling Agent (1 g/L)
A.Acid (.2 g/L)
Dyes (According to shade %)
G.Salt (According to shade %)
Soda Ash (According to shade %)
60min at 60’c
Neutralization: (Dyeing)
A.Acid (1 g/L)
10min at 40-50’c
Soaping:
Soaping Agent (.5 g/L)
20min at 70-80’c
Fixing & Softening:

Fixing Agent (.5 g/l)
15min at 40’c
A.Acid (.5 g/L)
Softener (1.5 g/L)
20min at 40’c
Bath Drain

Process curve for dark color shade:
100 °c
60'
70°c Hot Drain
1 2 3 4 5 6
7
40°c
Fig: Process curve for scouring& Bleaching
Hot wash
8 9 80°c
10 10min
60°c
60'
55°c drain
40°c
Fig: Process curve for neutralization
1. Wetting agent
2. Sequestering agent
3. Stabilizer
4. Anti foaming agent
5. Anti creasing agent
6. Caustic
7. Hydrogen peroxide
8. Peroxide killer
9. Acetic acid
10. Enzyme

Process curve for dyeing:
2 3 4
60°c
60'
1
40°c
Drain
15'
560°c
40°c Drain
50°c (15')
40°c
Drain
1. Leveling agent
2. salt
3. color
4. Soda
5. Acetic acid
6. Softener

Dyeing Recipe for White Shade (100% cotton)
Type of chemicals Name of chemical Dosing amount
Below 180 GSM Above 180 GSM

Detergent agent LFD CONC 0.10 g/l 0.1 g/l
Anticreaseing P-100 1.50 g/l 2.00 g/l
agent
Acitic Acid A/Acid 0.3-0.50 g/l 0.3-0.50 g/l
Bio-polishing Enzyme B-12 0.3-0.50 g/l 0.3-0.50 g/l
agent
Detergent agent LFD Conc 0.4 g/l 0.5-0.6 g/l

Anticreaseing P-100 1.00 -1.50 2.00g/l
agent
Stabilizer ARGAPREP 1.00 g/l 1.00 g/l
MSS Conc
Sequestering GS Conc 0.30 g/l 0.30 g/l
agent
Cametic soda NaOH 2.50 g/l 2.50 g/l
Optical Brightner BTV
Hydrogen H2O2-50% 2.5-5.00 g/l 2.5-5.00 g/l
peroxide
H2O2-35% 3.50-7.00 g/l 3.50-7.00 g/l
Acitic acid A/ACID 1.0 g/l 1.00 g/l

Softening agent Sapamine CWS 0.3-1.50 g/l 0.30 -0.50 g/l

Dyeing Sequence for White Shade:
Fabric Loading at normal temp.
W.A+S.A+St.+A.F.A+A.C.A(Inject at 40°c )
Caustic (dosing at 60°c & dosing time 10min)
Run Time (10 min at 60°C)
Temperature increase 70°C at 10 min
Whitening agent (4BK) mixed with highly hot water & dosing
at 100°c dosing time 40 min
Run time 1 hr
Drain
Hot wash at 80°c
Drain
Shade check
Acetic Acid (dosing at 60°C) for

PHCheck
Drain
Cool wash

Enzymes wash at 55°C
Run Time 60min at 55°C
Drain
Hot wash at 80°C
Drain
Cold wash
Drain
Softener dosing at 50°c
Run time 15 min
Fabric unload
Process curve for White color:

8
100 °c
60'
Drain
70°c
1 2 3 4 5 6
7
40°c
Fig: Process curve for scouring& Bleaching

Hot wash
9 80°c
10 10min
60°c
60'
55°c Drain
40°c
Fig: Process curve for whitening
50°c (15')
11
40°c
Drain
1. Wetting agent
2. Sequestering agent 10. Enzyme
3. Stabilizer 11. Softener
4. Anti foaming agent
5. Anti creasing agent
6. Caustic
7. Hydrogen peroxide
8. Whitening
9. Acetic acid
DIFFERENT PARAMETERS IN DYEING:

PH Levels for Different Stages of Cotton Dyeing:
1. Initial Bath pH  6.5~7.0.

2. Before Enzyme, bath pH  4.5~4.7.
3. After Enzyme &Aquachoron ,pH  5.5~6.0.
4. Before Scmying& Bleaching, pH (With Enzyme)  5.5~5.8.
5. Before Scmying& Bleaching, pH (Without Enzyme)  5.5~5.8.
6. Scmying& Bleaching, bath pH  10.0~10.5.
7. After Scmying& Bleaching, pH  8.5~9.0.
8. Before Leveling Chemicals, pH  6.5~7.0.

9. After Leveling Chemicals, pH  6.7~7.0.
10. After Adding Dyes, pH  6.2~6.35.
11. After Addition of Salt, pH  7.5~8.0.
12. After Addition of Soda, pH  10.5~11.0.
13. Before HotWash, Bath pH  6.8~7.2.
14. Hot Wash, bath pH  8.5~8.7.
15. Before Softener, bath pH  7.2~7.8.
16. After Softener Addition, bath pH  6.5~6.8.
PH Levels for Different Stages of Polyester Dyeing:

1. Initial bath pH  6.5~7.0.
2. Scmying, bath pH  10.0~11.5.
3. After Scmying, bath pH  8.5~9.0.
4. Before Addition of Leveling Chemicals, pH  6.0~6.5.
5. After Addition of Leveling Chemicals, pH  4.5~4.7.
6. After Addition of Colors, bath pH  4.2~4.3.
7. During Reduction Clearing, bath pH  10.5~11.5.
8. Before Softener, bath pH  6.3~6.8.
9. After Softener Addition, bath pH  5.8~6.2
Temperature
For cotton scmying 95-110˚C
For cotton cold wash 40-50˚C
For cotton hot wash 70-80˚C
For cotton acid wash 60-70˚C
For cotton dyeing 80˚C ( For hot brand)/60˚C(For cold brand)
Table: Temperature at different Stage
Time
For scmying and bleaching 60-90 mins
For reactive dyeing 60-90 mins
For disperse dyeing 60-90 mins
Table: Time at different Stage

COMMON FAULTS AND THEIR REMEDIES IN KNIT DYEING
1. Crack, rope & crease marks:
Causes:
 Poor opening of the fabric rope
 Shock cooling of synthetic material
 Incorrect process procedure
 Higher fabric speed
Remedies:
 Pre-Heat setting
 Lomer rate rising and cooling the temperature
 Reducing the m/c load
 Higher liquor ratio
 Running at a slightly higher nozzle pressure
2. Fabric distortion and increase in width:
Causes:
 Too high material speed
 Low liquor ratio
Remedies:
 By decreasing both nozzle pressure & winch speed
3. Pilling:
Causes:
 Too high mechanical stress on the surface of the fabric
 Excess speed during processing
 Excess foam formation in the dye bath
Remedies:
 By meing of a suitable chemical lubricant

 By meing antifoaming agent
 By turn reversing the Fabric before dyeing
4. Running problem:
A. Ballooning:
Causes:
 Seam joining with too densely sewn
Remedies:
 By cutting a vertical slit of 10-15 cm in length for escaping the air.
B. Intensive foaming:
Causes:
 Pumping a mixture of air and water
Remedies:
 By meing antifoaming agent
5. Uneven dyeing:
Causes:
 Uneven pretreatment (uneven scmying, bleaching & mercerizing)
 Uneven heat-setting in case of synthetic fibres
 Quick addition of dyes and chemicals
 Lack of control of dyeing m/c
Remedies:
 By ensuring even pretreatment
 By ensuring even heat-setting in case of synthetic fibres
 By slow addition of dyes and chemicals
 Proper controlling of dyeing m/c

6. Shade variation (Batch to batch):
Batch to batch shade variation is common in exhamet dyeing which is not completely
avoidable. Even though, to ensure a consistent batch to batch production of shade the
following matters should be controlled carefully-
 Mee standard dyes and chemicals
 Maintain the same liquor ratio
 Follow the standard pretreatment procedure
 Maintain the same dyeing cycle
 Identical dyeing procedure should be follomed for the same depth of the shade
 Make sure that the operators add the right bulk chemicals at the same time and
temperature in the process.
 The Ph, hardness and sodium carbonate content of supply water should check
daily.
7. Dye spot:
Causes:
 Improper mixing of dyestuff in the solution, in right amount of water, at the

temperature.
Remedies:
 Me should pass the dissolved dyestuff through a fine stainless steel mesh strainer
when adding it to the chemical tank, so that the large un-dissolved particles are
removed.
8. Patchy dyeing:
Causes:
 Uneven heat in the machine.
 Improper impregnation of dye liquor due to the low metting property of the fabric.
 Dye migration during intermediate dyeing.
Remedies:
 By proper pretreatment.

 By adding extra metting agent.
 Heat should be same throughout the dye liquor.
9. Specky dyeing:
Causes:
 Excessive foam in the dye bath.
 Fall of water droplets on fabric surface before or after dyeing.
 In sufficient after treatment.
Remedies:
 By meing antifoaming agent.
 Sufficient after treatment.
 By meing a good metting agent in the dye bath.
10. Roll to roll variation or Meter to Meter variation:
Causes:
 Poor migration property of dyes.
 Improper dyes solubility.
 Hardness of water.
 Faulty m/c speed, etc
Remedies:
 Mee standard dyes and chemicals.
 Proper m/c speed.
 Mee of soft water
11. Crease mark:
Causes:
 Poor opening of the fabric rope
 Shock cooling of synthetic material
 If pump pressure & reel speed is not equal

 Due to high speed m/c running
Remedies:
 Maintaining proper reel sped & pump speed.
 Lomer rate rising and cooling the temperature
 Reducing the m/c load
 Higher liquor ratio
12. Dye spot:
Causes:
 Improper Dissolving of dye particle in bath.
 Improper Dissolving of cametic soda particle in bath.
Remedies:
 By proper dissolving of dyes & chemicals
 By passing the dissolved dyestuff through a fine stainless steel mesh

strainer, so that thelarge un-dissolved particles are removed
13. Softener Mark:
Causes:
 Improper mixing of the Softener.
 Improper running time of the fabric during application of softener.
 Entanglement of the fabric during application of softener
Remedies:
 Maintaining proper reel sped & pump speed.
 Proper Mixing of the softener before addition.
 Prevent the entanglement of the fabric during application of soften.

ORGANOGRAM OF FINISHING SECTION:
General
Manager(Dyeing&
Finishing)
Sr. Executive
Production officer
Shift in charge
Floor in charge
Supervisor
Operator
Helper

Objective of Finishing:
Improving the appearance –Lmeter, whiteness etc of the fabric.
 Improving the fell which depends on the handle of the material & its softness.
 Mearing qualities, non-soiling, anti crease, anti shrink, etc
 Special properties required for particular mees, such as water-proofing, flame-

proofing, etc
 Increase the meight of the cloth
Types of Finishing:
Chemical finishing
 Chemical reaction of auxiliaries with fibres
 Application of the handle modifying products/additives
Mechanical Finishing:Mechanical treatment with m/c
Finishing effects:
 Easy-care
 Crease recovery
 Dimensional stability
 Good abrasion resistance
 Improve tear resistance
 Good sew ability
 Soft or stiff handle
 Shine or luster

For Tubular form of fabric following m/c are required:
Hydro-extractor/Dewatering
Dryer
Tubular Compactor
For open form of fabric following m/c are required:

Hydro-extractor/Dewatering
Slitter
Dryer
Stenter
Open compactor
For collar & cuff finishing following m/c are required:

Dewatering
Softening M/C
Dryer
Description of Finishing m/c:

Hydro Extractor m/c:
Manufacturer : Nazar Corporation (Pakistan)
Extraction% : 65% Maximum
Speed : 1400 rpm
Extraction time : 5-7 min
Function : To remove the water from the fabric by centrifugal
extraction.
Dewatering m/c:
Manufacturer: Alkan (china)
Function:
 Reduce water content
 Apply chemical
 Open the fabric from rope form

Controlling Parameters:
Padder pressure : 4-7 bar

Pick up % : 80-85%
Speed at m/c : 8-60 m/min
Chemical application:
Softener: To soften the fabric.
Equipment meed: Following equipment are meed for relax drying process:
a) Alkan(China)
 Gas burner heated.
 2 Chamber
b) Alkan (China)
 Steam heated
 2 chamber
Slitting M/C:
ALKAN Slitter m/c (Turkey)
Slitting:
Slitting is a process that is applied for cutting the tubular fabric through the intended
break Wales line on lengthwise direction prior to stenter processing.
Machine parts:
1. Rotary blade: To cut the fabric through break Wales line.
2. Ring: To help cutting.
3. Guide Roller: To guide the fabric to plaiting.
4. Plaiting: To plait the fabric.
5. Sensor: Sense for cutting through break Wales line.
Stentering M/C:
Machine specification
ALKAN Stenter M/C
Upper feed roller rpm-80 max
Lower feed roller rpm-80 max
Burner -7*2=14

Function of Stenter:
 Heat setting.
 Width control, finishing chemical application.
 Loop control.
 Moisture control.
 Spirility control.
 GSM control
 Drying
 Shrinkage control
Standard operating parameter for different fabric in Stenter:
Fabric GSM Dia Tempera Over Padder Speed Blomer

Type ture Feed Pressue (rpm) rpm
Single 115-150 2”+ 110-140 40-45% 2 bar 30-35 1100-

jersey 1300
Single 160-220 2”+ 120-170 40-45% 2.5 bar 25-30 1200-
jersey 1400
Lycra 160-200 4”+ 130-160 50% 2 bar 25-30 1200-
Single 1400
jersey
Lycra 200-250 4”+ 140-160 50% 2 bar 24-28 1200-
Single 1400
jersey
Pique 160-200 3”+ 130-160 40-45% 1.5-2bar 25-30 1200-
1400
Lycra 190-220 4”+ 130-160 50% 2 bar 20-25 1200-
Pique 1400
Fleece/Terr 260-300 4”+ 140-170 40-45% 2 bar 20-25 1300-
y 1400
1x1 Rib 160-220 2”+ 130-160 45% 2 bar 24-28 1300-
1400
2x2 Rib 190-220 2”+ 140-160 45% 2 bar 20-25 1200-
1400
Interlock 190-220 3”+ 130-160 50% 2 bar 20-25 1200-
1400
*S/J fabric feed at 3-5 degree angle.

*Others fabric feed, straight.

Checking parameters:
 Shade Check
 width Check
 meight Check
 Fault Check
Compactor m/c:
Equipment meed:
 Confident tubular compactor m/c (USA)

 Confident open compactor m/c (Turkey)
M/C set up: m/c set up for Compactor is given below:
M/C parameter Set-up value

Temperature setting 900c-1100c
Steam pressure 4-6 bar
M/C speed 3-35 m/min
Over feed (-10-+40%)
Air pressure 5 bar
Cooling fan motor Auto
Fig- Tubular compactor m/c Fig. - Open compactor m/c
Checking parameters:
 Shade Check
 width Check
 meight Check
 Fault Check

Squeezer:
To squeeze the dyed fabric with the help of squeezer. Here excess water is removing from
dyed fabric, sometime here mee softener for more hand filling.
Machine-Dong Nam Balloning Squeezer M/C(Korea)
Dryer:
To dry the fabric by dryer m/c. Sometime here control the shade of the dyed fabric
Machine: TENSIONLESS DRYER M/C

Model : DNTD 2400(3L, 3CH)
Serial : DN 0642
Capacity: 1200-1500 kgs/day
Heat : 95-130°C
Back Sewing M/C

To back sewing open fabrics for dyeing or washing.
Machine: JIUH SHUENN M/C (Taiwan)

Model: JS-AESM 188
Air pressure: 7-8 kg/cm²
SWEDING M/C:
Machine: Laser-Turk (Turkey)

Model: CSMEV0111
Serial: 3CSM042-T
FINISHED FABRIC INSPECTION:
The following defects are found in the final inspection.
1. Uneven shade
2. Oil spot
3. Neps
4. Crease mark
5. Machine Stoppage mark
6. Listing
7. Line mark
8. Pick missing
9. Double yarn
10. Dead cotton
11. Bowing
12. Fly yarn contamination

Finishing Machineries of Magpie Composite Textile Ltd.
Stenter M/C
Figure :Back Sewing M/C

Figure :Squeezer M/C

Sliting M/C
Hydro Extractor

Wastewater System Evaluation
Name of Industry:-MAGPIE COMPOSIT TEXTILE LTD.
Address:- 832/833,DEWAN EDRIS ROAD,AMTALA, KATHGARA,
SAVAR, DHAKA, BANGLADESH.
Phone:- 88- 02- 8962437
[email protected]
E-mail:-
Contact Person:- M. ArifurRahman
Type of Industry:- TEXTILE BASED
Products manufactured:- KNIT FABRICS
Ratio of organic to inorganic waste :

(organic) (inorganic)
WASTEWATER CHARACTERISTICS
Parameters Untreated wastewater Treated wastewater

(out of secondary)
Flow m3/day 1200-1400 1200-1400
pH 9.5 6.5-8.5
BOD (mg/lit) 400 <30
COD (mg/lit) 1200 <150
Total Dissolved Solids (mg/lit) 5000 (± 10%)
Total Suspended Solids (TSS) 100 <30
Heavy metal (mg/lit) NIL NIL
Oil & Grease (mg/lit)
Phenol (mg/lit)
Sulphide (mg/lit)
Chlorides (mg/lit)
Ammonical Nitrogen (mg/lit)

Details Of Existing Treatment Plant
Equalization tank capacity in m3 :- 650
PH and type of mixing inEqualization tank: - 9.5 COARSE BUBBLE AIR MIXING
Neutralization tank capacity in m3:- 125
Type of mixing inNeutralization tank:- AIR MIXING
Primary Clarifier tank capacity in m3 :-
Additives added in the primary:- LIME, FeSO4, POLYMER
Biological treatment
Anaerobic tank:- Yes √ No Capacity :
Aerobic tank:- √ Yes No Capacity : 500 m3
No. of Aeration tanks:- 02
Aeration tanks capacity in m3 :- 500 m3
HP & No. of Aerators:- 30 Kw 28 SETS IN EACH TANK
Dissolved Oxygen (DO) maintained:-
Percentage Recirculation of sludge in the secondary:-
Frequency and quantum of sludge wasting from secondary: _ONCE IN TWO DAYS
Mixed Liquor Suspended Solids (MLSS) maintained:-
Secondary Clarifier tank capacity in m3 :- NOT THERE
Nutrients added in the secondary NIL

LAYOUT PLAN OF ETP IN MAGPIE COMPOSIT TEXTILE LTD.:

Brief Description of ETP along with a Flow Chart:
TREATMENT SCHEME
Raw Waste water
Manual Bar Screen
Equalization Tank
Chemical Coagulation (Lime, FeSO4 and Poly Electrolyte)
Primary Inclined Plate Clarifier

Primary Sludge
Excess
Sludge Supernatant
Sequencing Batch Reactor Aerobic Digester
Tank
Filter Press Filtrate

Disposal of Treated Water
(By Client Scope)
Sludge Disposal
(By Client Scope)

DEFINATION:
Machine, Buildings and other facilities are subjected to deterioration due to their use and
exposure to environmental condition process of deterioration, if unchecked, culminates in
rendering these service facilities unserviceable and brings them to a standstill. In Industry,
therefore has no choice ut to attend them from time to time to repair and recondition them
so as to elongate their life to the extent it is economically and physically possible to do so.
OBJECTIVES OF MAINTENANCE:
1. To keep the factory plants, equipments, machine tools in an optimum working
condition.
2. To ensure specified accuracy to product and time schedule of delivery to

customer.
3. To keep me downtime of machines to me minimum must to have control over me

production program.
4. To keep the production cycle within the stipulated range.
5. To modify the machine tools to meet the need for production.
Industrial Attachment on Magpie composite Textile Ltd. Page 84

TYPES OF MAINTENANCE:
Maintenance
Preventive
Break down
Maintenance
maintenance
Electrical Mechanical
Electrical Mechanical
Maintenance Maintenance
Maintenance Maintenance
Preventive maintenance:
Preventive maintenance is a predetermined routine actively to ensure on time inspection/
checking of facilities to uncover conditions that may lead to production break downs or
harmful description.
Break down maintenance:

In this case, repairs are made after the equipment is out of order and it can not perform its
normal functions.
Routine Maintenance:
Maintenance of different machines are prepared by expert engineer of maintenance
department. Normally in case of dyeing machine maintenance after 30 days complete
checking of different important parts are done.

MANPOWER SET-UP FOR MAINTENANCE:
 A Shift 8 AM 8 PM
 B Shift 8 PM 8 AM
 General Shift 9 AM 6 PM
Maintenance Manager-01
Mechanical Electrical
Mechanical In charge- 02 Electrical foreman-04
Diploma (Mechanical)- 02 Diploma (Electrical) – 02
MAINTENANCE PRODCEDUCRE:
Normally preventive maintenance should be done. During maintenance procedure following
points should be checked.
Check List of Different Parts:
Maintenance: Mechanical
Machine: Dyeing machine

Sl Items need to be checked & Serviced
No
01 Crease the M/C bearing.
02 Complete cleaning of machine.
03 Cleaning of drain valves, replace seals if required.
04 Check air supply filters, regulators auto drain seals
05 Clean filters element and blow out.
06 Greasing of unloading roller bearing.
07 Checking of oil level and bolts of unloading roller gearbox.
08 Checking of unloading roller coupling and packing.
09 Checking & cleaning (if required) of main vessel level indicator.
10 Check the oil level of pump bearing and refill if required.
11 Check the function of heat and cool modulation valves
12 Check all door seals
Maintenance: Electrical
Machine: Dyeing machine
Sl Items need to be checked & Serviced

No
01 Check & clean fluff and dirt at dirt at all motor fan covers.
02 Check all motor’s terminals
03 Check main panels (by using compressed air)
04 Check panel cooling fan & clean its filter
05 Clean main pump inverter and its cooling fan.
06 Check all circuit breaker, magnetic conductors and relays.
07 Check current setting of all circuit breaker & motor over load.
08 Visual checking of all power & control cables.
09 Check all pressure switches.
10 Check calibration of main vessel & all addition tank.
11 Check all pneumatic solenoids
12 Check calibration of heating / cooling modulation value
13 Check setting of tangle sensor.
14 Check setting & operation of lid safely switches
15 Check all emergency switches
16 Check all indication lamps
17 Check all on/off switches
18 Check all signal isolators

MAINTENANCE TOOLS & EQUIPMENTS:
1. Combination tools / spanner
Function : Tightening &looseng of nuts & bolts.
2. Socket ratchet set
Function : Tightening of nuts & bolts
3. Slide Range
Function : Tightening & loosening of nuts & bolts
4. Monkey pliers
Function : Tightening & loosening of nuts & bolts
5. Pipe threat cutting tools
Function : To cut the threat in pipe.
6. Bearing puller
Function : To assist the opening of bearing from shaft.
7. Pipe range
Function : Tightening & loosening of pipe joint
8. Pipe cutting tools
Function : for pipe cutting.
9. Hole punch
Function : Punching the hole.

10. Divider
Function : For circle making on metal & wood.
11. Easy opener
Function : To open the broken head bolt.
12. External threat die
Function : For external threat cutting.
13. Heavy scissor
Function : Cutting of gasket & steel sheet
14. Pipe threat cutting tools
Function: To cut the threat in pipe.
15. Drill machine and drill bit.
Function : for drilling.
16. Grease gun
Function : For greasing of moving parts of M/C.
17. Grinding M/C
Function : For grinding & cutting of mild steel.
18. Welding M/C
Function : For welding & cutting.

19. Spirit leveler
Function : For perfect leveling.
20. File
Function : For smoothing the surface.
21. Harmmer
Function : For scaling & Right angling.
22. Circlip tools
Function :Circlip opening & closing.
23. Hacksaw blade
Function: For metal cutting.
24. Handsaw (wood)
Function: For wood cutting.
25. Grinding stone
Function: For smooth finishing.
26. Grinding paste
Function: For easy cutting of metal.
REMARKS:
Maintenance of M/C’s are very essential to prolong the M/C life and good maintenance is
important consideration. It is necessary to check that all routine maintenance is being
done regularly and properly otherwise efficiency of each department will be reduced.

UTILITY SERVICES
Here the following utility services are available-
1. Water
2. Electricity
3. Steam
4. Gas
5. Compress air
WATER
WATER PUMPS:
Centrifugal Pump for water supply to Dyeing & Others Section

1 20 H. P Pedrollo Pump each pump, 1000L/min 4 Units 4,000.00L/min
2 10 H.P Pedrollo Pump flow rate, 600 L/Min 1 Unit 600.00L/min
3 5.5 H.P Pedrollo – Pump flow rate, 50 L/Min 1 Unit 350.00L/min
4 Spare Pump Motor Pedrollo 20 H.P1 Unit and 5.5 1 Unit 1, 00L/min
H.P
5 Jhonson Pump (30 H.P) 2 Unit 100 m3/hr
6 KSB Pump (30 H.P) 1 Unit 100 m3/hr
7 Submerssible Pump KSB 46 Kw 150 m3/hr
NATURAL WATER QUALITY:

Water for a textile plant may come from various sources. These include surface water
from rivers and lakes, and subterranean water from wells. In PPC they collect water from
Underground. Natural and pretreated water may contain a variety of chemical species that
can influence textile wet processing in general, and dyeing in particular.
The various salts present in water depend on the geological formations through which the
water has flowed. These salts are mainly the carbonates (CO32- ), hydrogen carbonates or
bi-carbonates ( HCO3- ), Sulphates ( SO42- ) and chlorides ( Cl- ) of calcium ( Ca2+),
magnesium (Mg2+) . Although calcium and magnesium carbonates in limestone are
relatively insoluble in water. So in this reasons, water hardness can be divided into two
ways-
1) Temporary hardness :Ca(HCO3)2 , Mg(HCO3)2 , Fe(HCO3)2 .
2) Permanent hardness : CaCl2 , CaSO4 , Ca (NO3)2 , MgCl2 , MgSO4 , Mg(NO3)2 .

This water hardness causes some serious consequences in a textile dyeing and finishing
industries and these are -
 Precipitation of soaps.
 Redeposit ion of dirt and insoluble soaps on the fabric being washed ,
this can cause yellowing and lead to uneven dyeing and poor handle.
 Precipitation of some dyes as calcium and magnesium salts.
 Scale formation on equipment and in boilers and pipelines.
 Reduction of the activity of the enzymes used in washing.
 Incompatibility with chemicals in finishing recipes and so on.
Hardness expressed by parts per million (ppm) of CaCO3 which is standard

hardness scale and it is also called American hardness. The hardness of raw water is 100
ppm or more. To use it in dyeing and in boiler this water must need to soft & foreign
materials needs to remove.
STANDERD WATER QUALITY FOR DYE HOUSE:
Parameter Permissible concentration

Color Color less
Smell No bad smell
Water Hardness <5 ppm
PH value 7-8 (Neutral)
Dissolve solid < 1 ppm
Inorganic salt < 500 ppm
Iron(Fe) < 0.1 ppm
Manganese(Mn) < 0.01 ppm
Copper (Cu) <0.005 ppm
Nitrate(NO3) < 50 ppm
Nitrate(NO2) < 5 ppm

WATER SOFTENING:
There is ion exchange methods by which hardness of water is removed .
There is ion exchange methods by which hardness of water is removed .
The flow chart of water treatment plant is given below -
Stone Carbon Resin Dele-

Hard Water Store Tank Filter Filter Filter Very
Soft Water Store Tank
Fig: Water treatment plan
ELECTRICITY:
Sl. Machine description Origin No. Of Capacity

no Machine
1 Chidong Gas Generator China 1 No. 500 KW
2 Warsila gas Generator France 1 No. 952 KW
3 Leroy somer Generation India 1 No 640 KW
4 Sub – Station, Power Development Bangladesh 1 No 1000KVA
Board(PDB)
CHIDONG GAS GENERATOR:

Brand name : CHIDONG
Origin : China
Model : 12V190ZDT-2
Standby Voltage : 400 V, 795 KvA
Prime Voltage : 500 Kw, 1208 KvA
Phase : 3
Weight : 12000 kg

DISEL GENERATOR
Origin : India
Brand Name : LEROY SOMER
Model : LSA49.1L9
SL No. : L49.110022
Standby voltage : 640 Kw, 750KvA
Prime Voltage : 640 Kw, 800 KvA
Frequency : 50 Hz
Phase : 3
Weight : 3800 kg
Generator
STEAM
Sl. Brand name of boiler Origin No. Of Capacity

No Machine
1 Standard Kessel Germany 1 12 Ton
2 Cleaver Brooks USA 1 3 Ton
3 Cleaver Brooks USA 1 10 ton/hr
4 Hurst USA 1 470Kg/Hr
BOILER:
Brand Name : KOMATSU
Origin : Singapore
Model : EGS 630-3
SL No. : 30112
Standby voltage : 440 Kw, 550 KvA
Max. Pressure : 200 PSI

Boiler
AIR COMPRESSOR:
Description of Machine No. Of Machine Capasity

1 Kaeser Screw compressor, Model AS44, 30 2 Units 8.00M3/Min
KW, 4 M3/Min each Origin – Germany
2 AIR PLUS. Screw Compressor. (LG Com.) 1 Unit 50.10
Gms-37-52, Made in Korea M3/Min
3 Ingersoll-Rand, Air Discharge - 8 M3/Min, 1 Unit 8.00 M3/Min
Model No. 55R, ML-50, 57.5 KW
4 Kaeser Screw Compressor, Origin – 1 Unit 8.00 M3/Min
Germany Model – CSD 102 Sl no.
9_5700_06_E
5 Atlas Copco ROTARY SCREW 2 unit 75 Hp/55 Kw
Compressor, GA 37-10, 10 BAR, India
Air Dryer:
1 KAESER Air Dryer Machine, Model 1 Unit 13.00M3/Min
TE121, 5KW Years of Manufacture,
1998, Made in Germany
2 JUCAI Air Dryer Machine, Model No. 1 Unit 13.00M3/Min
100A
3 Ingersoll-Rand Air Dryer, Model TMS 1 Unit 6.00 M3/Min
80.30 KW
4 Ingersoll-Rand Air Dryer, Model TMS 1 Unit 3.00 M3/Min
30.20 KW
5 Kaeser Air Dryer, Origin – Germany Mode 1 Unit 13.00M3/Min
TE – 141
Act 80 T, Italy 2 unit 9000 L/min

Compressor
GAS:
PPCes natural gas from Titas Gas Transmission Company. Gas is used as the fuel of
Boiler, Generator and also used for heating dryer, Stenter and compactor m/cs etc.

DEFINITION:
Compliance means conformity of certain standard. PPC maintain a moderate working
condition for their employees. Though it is well established project, there is some lacking
of proper compliance issues.
LIST OF COMPLIANCE ISSUES:

Here is the list of compliance in which some points are maintained fully and some are
partially.
 Compensation for holiday  Sexual harassment policy

 Leave with wages  Child labor abolition policy
 Health register  Anti-discrimination policy
 Time care  Zero abusement policy
 Accident register  Working hour policy
 Workman register  Hiring /recruitment policy
 Equal remuneration  Environment policy
 National festival holiday  Security policy
 Overtime register  Buyers code of conduct
 Labor welfare  Health and safety committee
 Weekly holiday fund  Canteen
HEALTH:
 Drinking water at least 4.5 L/day/employee
 Cup availability
 Drinking water supply
 Water cooler ,heater available in canteen
 Drinking water signs in Bangla and English locate min. 20 feet away from
work place
 Drinking water vassal clean at once in a week
 Water reserve at least once a week
 Water center in charge person with cleanliness
 Suggestion box register
TOILET:
 Separate toilet for women and men
 A seat with proper privacy and lock facility
 Urinal accommodation
 Effective water sewage system
 Soap toilet
 Water tap
 Dust bins
 Toilet white washed one in every four month
 Daily cleaning log sheet
 No-smoking signs

 Ladies /gents toilet signs both in bangle and English
 Deposal of wastes and effluent
FIRE:
 Sufficient fire extinguisher and active
 Access area without hindrance
 Fire signs in both languages
 Fire certified personal photo
 Emergency exit
SAFETY GUARD:
 Metal glows on good conditions
 Rubber mats & ironers
 First aid box one
 Ironers wearing sleepers
 First trained employees
 Motor/needle guard
 Eye guard
 Nurse
 Doctor
 Medicine
 Medicine issuing register
Welfare officer
OTHERS
 Room temperature
 Lighting facilities
Picture-33 : Doctor Picture-34: First aid box Picture-35: Fire training

Conclusion:
MAGPIE COMPOSIT TEXTILE LTD. is a well-planned versatile project. The
administrations, management, chain of command – all are well organized. They are devoted to
satisfy the customer by their activities. However, some of the point we want to mention for the
good ofMAGPIE COMPOSIT TEXTILE LTD.
SOME SUGGESTIONS:
 During the transport of the fabric in the dyeing floor and also during the loading of the
M/C, fabrics are soiled for the contact with floor. This makes the fabric / part of the
fabric dirty. It may require more scouring/bleaching agent or may create stain making it
faulty.
 The dyeing floor is water most of the time: it should be cleaned all the time.
 The illumination of the dyeing shade should be enhanced. It may exert the worker fatigue
ness
 More skilled labour should be used in a project as MAGPIE COMPOSIT TEXTILE
LTD. Many times the dosing pipelines are clogged due to the careless dosing of
chemicals.
 The M/C stoppage time should be analysed and minimized. The maintenance should be
carried out when the M/C is out of action.
LIMITITON OF THE REPORT:
 Because of secrecy act the data on costing and marketing activities has not been supplied
& hence this report excludes these chapters.
 We had a very limited time in spite of our willing to study more details it was not
possible to do so.
 Some of the points in different chapter are not described as these were not available.
 The whole process is not possible to bind in such a small frame as this report, hence our
effort spent on summarizing them.
LASTLY:
What special in this report is that the information, data & description very much subjective &
practical. So, one can easily have an idea about the whole dyeing unit of MAGPIE COMPOSIT
TEXTILE LTD. at a single look on it.The newcomer can use this report for further detailed
study or can know MAGPIE COMPOSIT TEXTILE LTD. without much work. But what

should be remembered the chemical, some process steps may be modified within the pined this
papers goes the reader.

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INDUSTRIAL ATTACHMENT

MAGPIE COMPOSITE TEXTILE LTD.

Salima Sultana Shimo

Dept. of Textile Engineering (TE)

Faculty of Science & Information Technology

Daffodil International University

DAFFODIL INTERNATIONAL UNIVERSITY

Industrial Attachment in Magpie composite Textile Ltd. Page 1

(Salima Sultana Shimo)

Daffodil International University

Daffodil International University

Industrial Attachment in Magpie composite Textile Ltd. Page 2

Industrial Attachment in Magpie composite Textile Ltd. Page 3

I also express my gratitude to ProfessorDr. S. M. Mahbub–Ul–HaqueMajumdar,

Industrial Attachment in Magpie composite Textile Ltd. Page 4

Textile education can’t be completed without industrial training. Because of this

Industrial Attachment in Magpie composite Textile Ltd. Page 5

CHAPTER 1: COMPANY PROFILE

Message of Managing Director

CHAPTER 2: KNITING SECTION

Organogram of knitting section

Types of Raw Material

Source of Yarn for Knitting

Classification of Knitting Section

Flat Knitting section

Machine Description of Circular Knitting Section

Process Flow Chart of Knitting

Description of Production Process

Different Parts of Knitting Machine

Industrial Attachment in Magpie composite Textile Ltd. Page 6

CHAPTER 3: BATCH SECTION

Proper batching criteria

M/C’s in batch section

CHAPTER 4: LAB SECTION

Machineries used IN LAB

Objective of Lab Dip

Color measurement of standard sample

Preparation of stock solution for dyes and chemicals

Dyes and chemicals measurment formula for laboratory

Stock solution preparation

Salt, Soda and m:l ratio according to shade%

Some Important Test of dyeing lab

Color Fastness to Rubbing (met & dry)

Color Fastness to Washing: (ISO/05-CO6)

Shrinkage &Spirality Test

Industrial Attachment in Magpie composite Textile Ltd. Page 7

CHAPTER 5: DYEING SECTI ON

Dyeing machineries used in magpie composite tetile ltd

Raw materials for dyeing

Different Dyes used in Magpie Composite Textile Ltd

Chemicals used in Magpie Composite Textile Ltd

Flow chart for Knit dyeing process of M.C.T.L

Dyeing Machineries of Magpie Composite Textile Ltd

Recipe at Different Dyeing

Process curve for dark color shade

Dyeing Recipe for White Shade (100% cotton)

Different parameters in dyeing

Common faults and their remedies in knit dyeing

Organogram of Finishing Section