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SECTION 15738 - SPLIT-SYSTEM AIR-CONDITIONING UNITS

PART 1 - GENERAL

0.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

0.2 SUMMARY

A. This Section includes split-system air-conditioning units consisting of separate evaporator-

fan and compressor-condenser components. Units are designed for exposed or concealed
mounting, and may be connected to ducts.

B. Related Sections include the following:

1. Division 15 Section "Mechanical Vibration Controls and Seismic Restraints" for

isolation pads, spring isolators, and seismic restraints.
2. Division 15 Section "HVAC Instrumentation and Controls" for control devices not
packaged with units.
3. Division 15 Section "Sequence of Operation" for control sequences affecting
operation of units.

0.3 DEFINITIONS

A. Evaporator-Fan Unit: The part of the split-system air-conditioning unit that contains a coil
for cooling and a fan to circulate air to conditioned space.

B. Compressor-Condenser Unit: The part of the split-system air-conditioning unit that contains
a refrigerant compressor and a coil for condensing refrigerant.

0.4 SUBMITTALS

A. Product Data: Include rated capacities; shipping, installed, and operating weights; furnished
specialties; and accessories for each type of product indicated. Include performance data in
terms of capacities, outlet velocities, static pressures, sound power characteristics, motor
requirements, and electrical characteristics.

1. Sample Warranty: Copy of manufacturer's proposed warranty, stating obligations,

remedies, limitations, and exclusions.

B. Shop Drawings: Diagram power, signal, and control wiring and differentiate between
manufacturer-installed and field-installed wiring.

C. Samples for Initial Selection: Manufacturer's color charts consisting of units of sections of
units showing the full range of colors available for units with factory-applied color finishes.

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D. Field Test and Commissioning Reports: As specified in "Field Quality Control" and
"Commissioning" Articles in Part 3 of this Section. Indicate and interpret test results for
compliance with performance requirements.

E. Maintenance Data: For split-system air-conditioning units to include in maintenance

manuals specified in Division 1.

F. Warranties: Warranties specified in this Section.

0.5 QUALITY ASSURANCE

A. Product Options: Drawings indicate size, profiles, and dimensional requirements of split-
system units and are based on the specific system indicated. Other manufacturers' systems
with equal performance characteristics may be considered.

B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in

NFPA 70, Article 100.

C. Paint finish shall be suitable for hot and humid climates. Unit shall be capable and suitable
of working at outdoor ambient temperature of 50 deg. C.

D. Sound-power-level, decibels reference, 10 to the minus 12 power watt, at the fan operating
speed selected to meet the specified capacity. Sound level shall not exceed 40dBa at low
speed and 48dBa at high speed.

E. Sound-power-level data or values for these units shall be obtained in accordance with the
test procedures specified in ANSI S12.23. Sound-power values apply to units provided with
factory-fabricated cabinet enclosures and standard grilles. Values obtained for the standard
cabinet models will be acceptable for concealed models without separate tests provided
there is no variation between models as to the coil configuration, blowers, motor speeds, or
relative arrangement of parts. Each unit shall be fastened securely to the building structure.

0.6 COORDINATION

A. Coordinate size and location of concrete bases for units. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork are specified in Division 3 Section "Cast-in-Place
Concrete."

B. Coordinate size, location, and connection details with roof curbs, equipment supports, and
roof penetrations specified in Division 7 Section "Roof Accessories."

0.7 WARRANTY

A. Manufacturer's Warranty: Provide written warranty, signed by manufacturer agreeing to

repair or replace components of split-system air-conditioning units that fail in materials or
workmanship within specified warranty period.

B. Warranty Period: [Five] <Insert other number> years from date of Substantial
Completion.

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0.8 EXTRA MATERIALS

A. Furnish extra materials described below that match products installed and that are packaged
with protective covering for storage and identified with labels describing contents.

1. Filters: One set of filters for each unit.

2. Fan Belts: One set of belts for each unit.

PART 2 - PRODUCTS

0.1 CONCEALED EVAPORATOR-FAN COMPONENTS

A. Chassis: Galvanized steel with flanged edges, removable panels for servicing, and
insulation on back of panel.

1. Insulation: Faced, glass-fiber duct liner.

2. Drain Pans: Stainless steel, with connection for drain; insulated with polystyrene.

B. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with thermal-expansion valve.

C. Fan: Forward-curved, double-width wheel of galvanized steel; directly connected to motor.

D. Fan Motor: Multispeed, PSC type.

E. Filters: 25 mm thick, permanent, washable, cleanable type in aluminum frames.

F. Wiring Terminations: Connect motor to chassis wiring with plug connection.

0.2 FLOOR-MOUNTED, EVAPORATOR-FAN COMPONENTS

A. Cabinet: Enameled steel with removable panels on front and ends.

1. Discharge Grille: [Steel with surface-mounted frame] [Welded steel bars forming
a linear grille and welded into supporting panel].
2. Insulation: Faced, glass-fiber, duct liner.
3. Drain Pans: Stainless steel, with connection for drain; insulated with polystyrene..

B. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with thermal-expansion valve.

C. Fan and Motor: Centrifugal fan, directly driven by multispeed, electric motor with integral
overload protection; resiliently mounted.

D. Filters: 25 mm thick, permanent, washable, cleanable type in aluminum frames.

0.3 WALL- OR CEILING-MOUNTED, EVAPORATOR-FAN COMPONENTS

A. Cabinet: Enameled steel with removable panels on front and ends, and discharge drain pans
with drain connection.

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B. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with thermal-expansion valve.

C. Fan and Motor: Centrifugal fan, directly driven by multispeed, electric motor with integral
overload protection; resiliently mounted.

D. Filters: 25 mm thick, permanent, washable, cleanable type in aluminum frames.

0.4 AIR-COOLED, COMPRESSOR-CONDENSER COMPONENTS

A. Casing: Steel, finished with baked enamel, with removable panels for access to controls,
weep holes for water drainage, and mounting holes in base. Provide brass service valves,
fittings, and gage ports on exterior of casing.

B. Compressor: Hermetically sealed with crankcase heater and mounted on vibration isolation.
Compressor motor shall have thermal- and current-sensitive overload devices, start
capacitor, relay, and contactor.

1. Compressor Type: [Reciprocating] [Scroll].

2. Two-speed compressor motor with manual-reset high-pressure switch and automatic-
reset low-pressure switch.

C. Refrigerant Coil: Copper tube, with mechanically bonded aluminum fins, complying with
ARI 210/240, and with liquid subcooler.

D. Fan: Aluminum-propeller type, directly connected to motor.

E. Motor: Permanently lubricated, with integral thermal-overload protection.

F. Mounting Base: Polyethylene.

0.5 ACCESSORIES

A. Thermostat: [Low voltage with sub-base to control compressor and evaporator fan].

B. Thermostat: [Wireless infrared functioning to remotely control compressor and evaporator

fan, with the following features:

1. Compressor time delay.

2. 24-hour time control of system stop and start.
3. Liquid-crystal display indicating temperature, set-point temperature, time setting,
operating mode, and fan speed.
4. Fan-speed selection, including auto setting].
5. Interface with BMS

C. Thermostat: [DDC wall type. Refer to specification section 15900, clause 2.5–A]

D. Automatic-reset timer to prevent rapid cycling of compressor.

E. Refrigerant Line Kits: Soft-annealed copper suction and liquid lines factory cleaned, dried,
pressurized, and sealed; factory-insulated suction line with flared fittings at both ends.

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PART 3 - EXECUTION

0.1 INSTALLATION

A. Install units level and plumb.

B. Install evaporator-fan components using manufacturer's standard mounting devices securely

fastened to building structure.

C. Install ground-mounted, compressor-condenser components on minimum 100 mm thick,

reinforced concrete base; 100 mm larger on each side than unit. Concrete, reinforcement,
and formwork are specified in Division 3, "Cast-in-Place Concrete." Coordinate anchor
installation with concrete base.

D. Install roof-mounted compressor-condenser components on equipment supports specified in

Division 7 Section "Roof Accessories." Anchor units to supports with removable,
cadmium-plated fasteners.

E. Install compressor-condenser components on restrained, spring isolators with a minimum

static deflection of 25 mm. Refer to Division 15 Section "Mechanical Vibration Controls
and Seismic Restraints."

F. Connect precharged refrigerant tubing to component's quick-connect fittings. Install tubing

to allow access to unit.

0.2 CONNECTIONS

A. Piping installation requirements are specified in other Division 15 Sections. Drawings

indicate general arrangement of piping, fittings, and specialties.

B. Install piping adjacent to unit to allow service and maintenance.

C. Unless otherwise indicated, connect piping with unions and shutoff valves to allow units to
be disconnected without draining piping. Refer to piping system Sections for specific valve
and specialty arrangements.

D. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in UL 486A and UL 486B.

0.3 FIELD QUALITY CONTROL

A. Installation Inspection: Engage a factory-authorized service representative to inspect field-

assembled components and equipment installation, including piping and electrical
connections, and to prepare a written report of inspection.

B. Leak Test: After installation, charge system and test for leaks. Repair leaks and retest until
no leaks exist.

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C. Operational Test: After electrical circuitry has been energized, start units to confirm proper
motor rotation and unit operation. Remove malfunctioning units, replace with new
components, and retest.

D. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and
equipment.

0.4 COMMISSIONING

A. Engage a factory-authorized service representative to perform startup service, and report

results in writing.

B. Verify that units are installed and connected according to the Contract Documents.

C. Lubricate bearings, adjust belt tension, and change filters.

D. Perform startup checks according to manufacturer's written instructions and do the

following:

1. Fill out manufacturer's checklists.

2. Check for unobstructed airflow over coils.
3. Check operation of condenser capacity-control device.
4. Verify that vibration isolation devices and flexible connectors dampen vibration
transmission to structure.

0.5 DEMONSTRATION

A. Engage a factory-authorized service representative to train the Employer's maintenance

personnel to adjust, operate, and maintain split-system air-conditioning units. Refer to
Division 1 Section "[Demonstration and Training] [Closeout Procedures]."

END OF SECTION 15738

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