Deltapoint: Installation and Operation Manual 12 GPM Water Saver

™
DeltaPoint
Installation and Operation Manual
12 GPM Water Saver
AC Unit
ROCON LLC
1755 East Nine Mile Road
PO Box 249
Hazel Park, MI 48030-0249
TEL (248) 542-9635 FAX (248) 398-4274
Website: http://www.flowmeters.com
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TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................2
PROPRIETARY NOTICE..........................................................................................................................3
USING THIS MANUAL..............................................................................................................................4
Nameplate Example ..............................................................................................................................4
SPECIFICATIONS – 12 GPM (45 LPM) UNIT..........................................................................................5
Pressure Drop Data...............................................................................................................................5
HOW VORTEX SHEDDING FLOW METER WORKS..............................................................................6
HOW THE DELTAPOINT MONITORS COOLING WATER IN THE ROBOTICS CELL ..........................7
Indicator Lights ......................................................................................................................................8
Keypad...................................................................................................................................................9
INSTALLATION.......................................................................................................................................10
SETUP AND CONFIGURATION ............................................................................................................11
START UP...........................................................................................................................................11
START-UP TEST CYCLE ...................................................................................................................12
FACTORY SETPOINTS ......................................................................................................................12
LCD Screen .....................................................................................................................................13
USER MENU...........................................................................................................................................14
Set Flow OK ........................................................................................................................................14
Set Min Flow........................................................................................................................................15
Set Leak Rate......................................................................................................................................15
Set Over Temperature.........................................................................................................................16
Set Response Time .............................................................................................................................16
Restart Delay.......................................................................................................................................17
Engineering Units ................................................................................................................................18
Setting System Clock ..........................................................................................................................18
MAINTENANCE ......................................................................................................................................19
Shut-Off Valve .....................................................................................................................................19
Check Valve ........................................................................................................................................19
Cleaning ..............................................................................................................................................19
Note .....................................................................................................................................................19
TROUBLESHOOTING ............................................................................................................................20
DIMENSIONS .........................................................................................................................................24
MODEL CODES......................................................................................................................................26
APPENDIX ..............................................................................................................................................27
Check Valve Specifications .................................................................................................................27
Shut-Off Valve Specifications..............................................................................................................27
RMA NOTICE RETURN MATERIAL AUTHORIZATION.....................................................................28
RMA FORM.............................................................................................................................................29
ROCON / DELTAPOINT WARRANTY ...................................................................................................30
DPLAC MAN 01-14-09.PDF 2

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PROPRIETARY NOTICE
The information contained in this publication is derived in part from proprietary and patented data. This
information has been prepared for the express purpose of assisting in installation, operation, and
maintenance of the instruments described herein. Publication of this information does not convey any
rights of use or reproduction other than in connection with the installation, operation and maintenance
of the equipment described herein. Universal Flow Monitors, Inc. and Rocon LLC reserve the right to
change the information contained in this publication at any time and without prior notice.

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USING THIS MANUAL

In order to use this manual, you will need the model code that can be found on the nameplate of the
flowmeter, as shown on the example below (see MODEL CODES). The Model Code allows you to
determine minimum and maximum flow capabilities for the Delta Point water saver.
Nameplate Example

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SPECIFICATIONS – 12 GPM (45 LPM) UNIT

Supply Voltage 120 VAC
Minimum Water Flow: 1.5 GPM (5.7 LPM)

Maximum Water Flow: 12.0 GPM (45 LPM)
Flow Measurement Accuracy: ±0.24 GPM (±0.9 LPM)
Flow Measurement Repeatability: 0.25% of actual flow
Minimum Detectable Leak: 0.5 GPM (1.9 LPM)
Response Time (Cap Pulled To Fault): 1.0 – 1.5 second
Restart Delay: 1.0 – 3.0 sec. (user selectable) (See Note 1)
Water Temperature Range: 40 °F (4.4 °C) - 180 °F (82 °C)
Temperature Probe Accuracy: ±2 °F (±1 °C) from 32–200 °F (0–93 °C)
Operating Temperature Range: 32 °F (0 °C) - 122 °F (50 °C)
Storage Temperature: -4 °F (-20 °C) - 158 °F (70 °C)
Port Size: ¾” NPTF (¾” BSPP)
Supply Water Pressure
Minimum: 15 PSIG (1.0 bar)
Maximum: 100 PSIG (7 bar)
Differential Water Pressure
Minimum: 2 PSID (.14 bar)
Maximum: 90 PSID (6 bar)
Pressure Drop Across Manifold
(Including shut-off valve, manifold,
¾” I.D. 8-ft. hose, check valve): 2.1 PSIG @ 6 GPM @ 70 °F (.14 bar @ 22.7 LPM @ 21 °C)
Wetted Parts (Body and Sensor): Brass, PVDF
Electrical Enclosure: Aluminum
Weight: 14 lb. (6.4 kg.)
Pressure Drop Data

GPM 1.5 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0
PSID 0 .5 1 1.2 1.6 2.1 3.2 4.2 6 8.1 10.2 12.7 15.1 17.9 20.9
*Measured from inlet shut-off valve, through the unit, ¾” I.D. 8 ft hose loop, back through the unit and check valve.
Caution: The unit shall be supplied by a SELV (separated extra-low voltage) source in
accordance with CSA Standard C22.2 No.1010.1-92 Annex H.
Environmental conditions: This device has been designed for use in Installation Category
I, pollution degree 4, at altitudes up to 2000 meters (6560 ft.),
either indoors or outdoors as defined in CSA Standard C22.2
No.1010.1-92.
Note 1: There is an additional 3-second delay at power-up associated with displaying the firmware
banner. This delay is bypassed if a remote restart is sent to the instrument.

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HOW VORTEX SHEDDING FLOW METER WORKS
When fluid passes by a bluff, oscillations occur. Examples of these oscillations in nature include the
swirls produced downstream of a rock in a rapidly flowing river, or the waving of a flag in the wind with
the bluff being the flag pole.
DeltaPoint Unit Supply Water Leg example above: The fluid strikes a bluff body (A), generating
vortices (B) (eddies) that move downstream. The vortices form alternately, from one side to the other.
A piezoelectric sensor housed in a sensor tube (C) directly downstream of the bluff senses the
pressure zones created by the vortices. The sensor generates a frequency directly proportional to the
vortices (flow). The pulses are then measured by the microprocessor.
Each DeltaPoint Unit has two vortex shedding flow meters. One flow meter monitors the supply path,
and the other flow meter monitors the return path along with the temperature probe.
PLEASE NOTE: Bluff / Sensors not effected by dirty water.

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HOW THE DELTAPOINT MONITORS COOLING WATER IN THE

ROBOTICS CELL
Each DeltaPoint unit has two vortex shedding flow meters. One flow meter monitors the supply path,
and the other flow meter monitors the return leg. The fluid strikes a bluff body, generating vortices
(eddies) that move downstream. The vortices form alternately, from one side to the other. A
piezoelectric sensor housed in a sensor tube directly downstream of the bluff senses the pressure
zones created by the vortices. The sensor generates a frequency directly proportional to the vortices
(flow). The pulses are then measured by the microprocessor.
An internal temperature sensor, housed in a small thermo well downstream of the return flow sensor,
measures the fluid temperature.
The robotic cooling water enters through the SUPPLY port and travels through the inlet flow sensor,
continues through the TO CELL port and to the equipment to be cooled. Water that has cooled the
equipment reenters the unit through the FROM CELL port, through the return flow sensor and is then
discharged into the plant return water system.
The inlet and outlet flow meter signals are compared. When a cap is pulled or a hose bursts the flow in
the return leg drops below the supply leg. The microprocessor detects this difference and signals the
weld controller to stop welding. It also shuts off the cooling water via a solenoid valve in the supply leg
and a check valve in the return leg, thus stopping the water flow in both directions.
No field adjustment required, each unit is calibrated and tested at the factory. In fact no adjustments or
tweaking needed even out of the box. Just connect the power and the unit is ready for operation. If
custom adjustments preferred the unit is very easy to program for the following: FLOW OK, MINIMUM
FLOW, LOW and HIGH TEMPERATURE, LEAK RATE, RESPONSE TIME or RESTART DELAY and
finally USA or METRIC setting.

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Indicator Lights
4 LED Status Lights (2 Yellow, 1 Green, 1 Red) and 1 LED Power Light (Green)
Color Status Function Comments

1 Yellow Solid Low Flow Non-programmable. Flow is between Min Flow and Flow OK
setpoints. LCD shows “Low Flow”
1 Yellow Solid Minimal Flow Programmable. Flow =< Min Flow setpoint. LCD shows “Min
Flow” (Note: Text on the instrument cover plate may show
Flashing = Minimal Flow. This is no longer the case. The
firmware has been revised to keep the yellow LED solid under
both Low and Minimal flow conditions.)
2 Green Solid OK Programmable. Flow => Flow OK setpoint. LCD shows “Flow
OK”
2 Green Flashing Temperature Fault Programmable. Temperature exceeds Temp. Fault setpoint.
LCD shows “Fault” on the second line.
3 Red Solid Valve Shut Shut-off valve closed. Can happen when leak exceeds Leak
Rate setpoint or flow < Low Flow.
3 Red Flashing Valve Shut Off Failure Shut-off valve failure. Power off to coil but water flow is still
present.
4 Yellow Solid In Bypass “BYPASS” button pushed, shut-off valve forced open.
4 Yellow Flashing Flow Fault in Bypass Flow fault detected but valve cannot be shut off because the unit
is in “Bypass.”
5 Green Solid Power On 120VAC power present.

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Keypad
1 Push and hold for 1 second to enter User Menu.
2 User Menu - for recording new changes.
3 User Menu – for increasing values.
4 User Menu – for decreasing values.
5 Push once to force the shut-off valve open; push again to return to normal operation.
Caution: Unit will not shut off water or send alarm fault when cap loss is detected.
6 Push to manually restart after Fault or push to exit from User Menu.

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INSTALLATION
1 DeltaPoint unit is preferred to be mounted on the outside of the fence line, for ease of service.
2 DeltaPoint can be mounted in any orientation: horizontally, vertically or at any other angle. The
orientation has no effect on performance. It is suggested that unions or hosing be used when
connecting to the main supply and return piping, this will facilitate ease of maintenance or removal
of unit if needed.
3 The Cover can be rotated 180° to change the location of the shut off devices. Contact factory.
4 Caution: Brass pipe nipples installed on the “Supply” and “From Cell” ports cannot be removed.
They are needed for proper operation of the flow sensors
5 See DIMENSIONS for mounting hole pattern.
6 Connecting fluid ports: The unit has ¾-inch NPT female pipe ports. Port 1 “SUPPLY” cooling water
into the unit, Port 2 “TO CELL” cooling water to tooling or robot, Port 3 “FROM CELL” returns water
from the cell or robot. Port 4 “RETURN” cooling water leaving the DeltaPoint unit.
7 Units can be installed where the pipe or hose diameter is larger than the port size. Do not exceed
¾-pipe or hose diameter with the 4 GPM unit and 1-inch pipe or hose diameter with the 12 GPM
unit.
Caution: Water flow cannot exceed 5 GPM for a 4 GPM unit and 15 GPM for a 12 GPM unit.
8 Connecting electrical power. All units have an Electrical Callout Tag reference page 20 that
describes the pin number, location, wire color and function.
9 Caution: When the water inlet ball valves is opened do it SLOWLY to prevent water hammer
damage to the SENSORS.
10 Installation is complete.

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SETUP AND CONFIGURATION

START UP
1. Water OFF/Power OFF.
2. Connect electrical cable to Switch Box, turn Power ON. The LCD Screen and Power Light will be
activated. If a problem occurs, see TROUBLESHOOTING.
A – Power activated – LCD Screen B – Power activated – Status Lights

A B FAULT
0.0 GPM SOLID = LOW FLOW 1
2
SOLID = NORMAL FLOW
FLASHING = MINIMAL FLOW FLASHING = TEMP. FAULT
C 71 F OK SOLID = SHUT OFF CLOSED 3 4 SOLID = IN BYPASS
10 / 12 / 01 14 : 43 FLASHING = SHUT OFF FAILURE FLASHING = BYPASS FAULT
FO LF LR OT RT RD CELTEK/CTMANUAL/CTSUPPOWERO
CELTEK/CTMANUAL/CTSUPPOWERON
A = 0.0 GPM, Water flow not present. #1 “MIN FLOW” and “LOW FLOW”, Yellow – Solid
B = FAULT, No water flow, ALARM #3 “SHUT OFF CLOSED”, Red – Solid
C = Water Temperature
3 - WATER ON – SLOWLY turn the water shut-off ball valves open in both Supply and Return water
legs. Push the RESET Button located on the front cover to remove air; clear all faults and restart the
unit.
A – LCD Screen B – Status Lights

A
7.4 GPM B FLOW OK SOLID = LOW FLOW 1
2
SOLID = NORMAL FLOW
FLASHING = MINIMAL FLOW FLASHING = TEMP. FAULT
C 85 F OK SOLID = SHUT OFF CLOSED 3 4 SOLID = IN BYPASS
10 / 12 / 01 14 : 43 FLASHING = SHUT OFF FAILURE FLASHING = BYPASS FAULT
FO LF LR OT RT RD CELTEK/CTMANUAL/CTSUPPOWERON
CELTEK/CTMANUAL/CTSUPPOWERON #2 “NORMAL FLOW”, Green – Solid

A = Actual Water Flow C – Shut-off valve DIN connector light is on; otherwise,
B = Water Flow Status OK there will be no flow.
C = Water Temperature
If the LCD screen indicates zero (0) water flow, there may be a problem with the flow sensors. See
TROUBLESHOOTING on cleaning the bluffs.

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START-UP TEST CYCLE

Shut-Off Fault Alarm and Weld Controller Fault Alarm Test
If unit is operational with water flow present:

1. Turn one of the cooling water ball valves OFF.
2. The LCD screen indicates “Water Flow Fault.”
3. The LED status lights indicate that:
a) Minimum/Low Flow – Solid (Yellow)
b) Shut-Off Closed – Solid (Red)
4. The DIN Connector LED is OFF because the shut-off valve solenoid coil is deactivated.
5. Confirm that the Weld Controller received “Water Flow Fault”.
6. Open the cooling water ball valve; push RESTART. Unit should be activated as described above.
7. If no problems occurred, proceed to the next test. If unit did not pass, see TROUBLESHOOTING.
Leak and Response Time Test
If unit is operational with water flow present:

1. Pull off one of the weld gun arm electrode caps.
2. The water shuts off and the LCD screen indicates “Fault.” Status Lights #1 and #3 are activated.
3. Reinstall weld gun cap.
4. Send a remote RESTART or push RESTART on the front panel of the unit and wait 3 seconds for
the unit to return to normal operation.
5. Pull off the other weld gun arm cap. And verify Steps 1-4, above.
6. If a faster response time is needed, lower the response time and/or the leak rate (see USER
MENU).
CAUTION:
• If the setting gets too low or is too fast, false leak faults could occur. Continue testing until
satisfactory results are obtained.
• Long hose runs increase response time.
7. If the unit passed the above tests, it is ready for the production line.
FACTORY SETPOINTS
Parameter 12 GPM
Range Factory Setpoint
Flow OK 2.4-12.0 4.0
Min Flow 1.5-2.0 2.0
Low Flow Not adjustable <1.5
Leak Rate 0.5-1.0 1.0
Over Temp. 45 – 210 °F 150 °F
Response Time 0.5-9.0 sec 1.0 sec.
Restart Delay 0.5-9.0 sec. 3.0 sec.
Engineering Units English-Metric English

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LCD Screen
A
2.0 GPM OK BD
93 F C OK
E
10 / 12 / 01 14 : 43 F
G
FO MF LR OT RT RD
DESIGNER/CELTEK/CTEK3COVERSTATUSLITE
LCD, 4 line x 20 character backlit alphanumeric
A The current amount of water flow through the Supply side. Return side water flow is not
displayed but it is always close to Supply side; otherwise, a leak fault would occur.
Expressed in GPM or LPM.
B The status of the current water flow: OK, Low Flow, Min Flow or Fault.
When in Fault condition, unit sends alarm to weld controller.
C The current temperature of the water. Expressed in Fahrenheit or Celsius.
D The status of the current water temperature: OK or Fault.
E Current MM/DD/YEAR.
F Current time in 24-hour format.
G Tamper Alert: When any setpoint is changed from the factory setting, the software records the
date of change. It also indicates the area changed by blinking.

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USER MENU
The User Menu structure is as follows:
1. Set Flow OK Æ
2. Set Min Flow Æ
3. Set Leak Rate Æ
4. Set Over Temperature Æ
5. Set Response Time Æ
6. Set Restart Delay Æ
7. Set Engineering Units Æ
8. Set Time and Date Æ End of User Menu
The PROGRAM button is used to enter or skip each individual menu. For example, to change
Response Time, push PROGRAM 5 times until Response Time is displayed.
In any of the above menus, if no buttons are pushed for 5 seconds, the User Menu reverts
back to Run mode.
If any of the above setpoints are changed in the field from the original factory setting, the
corresponding flag (Line 4 of the LCD) will flash in Run mode.
Set Flow OK
Push PROGRAM Button
What is Displayed:
4.0 GPM Current setpoint
Last Change: mm/dd The date shows when this parameter was last changed. If new
setpoint is entered, new Last Change date will be recorded in the
memory and “FO” will flash (on line 4 of the LCD) in Run mode,
indicating that the factory setpoint has changed.
Adjustable Range: 12 GPM: 2.4 – 12.0 GPM in 0.2 increments.
3 GPM: 1.5 – 3.0 GPM in 0.1 increments.
To change this value, use the UP and DOWN arrows. When the desired value is selected,
push ENTER to record in memory. SET will be displayed on the LCD.
To skip this menu and go to the next, push PROGRAM.

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Set Min Flow
What is Displayed:
memory and “MF” will flash (on line 4 of the LCD) in Run mode,
Adjustable Range: 12 GPM: 1.5 – 2.0 GPM in 0.1 increments
3 GPM: 0.4 – 0.9 GPM in 0.1 increments
Set Leak Rate
What is Displayed:
memory and “LR” will flash (on line 4 of the LCD) in Run mode,
Adjustable Range: 12 GPM: 0.5 – 1.0 GPM in 0.1 increments
3 GPM: 0.3 – 1.0 GPM in 0.1 increments
Note: Setting the leak rate to a higher value prevents false errors.

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Set Over Temperature
What is Displayed:
150 °F Current setpoint
memory and “OT” will flash (on line 4 of the LCD) in Run mode,
Adjustable Range: 45 – 210 °F in 5 degree increments
What Happens:
When water temperature in the return leg exceeds this value, the LCD displays “Fault” but no
fault signal is transmitted to the weld controller. The corresponding LED on the membrane
also flashes.
Set Response Time
What is Displayed:
1.0 Sec Current setpoint
memory and “RT” will flash (on line 4 of the LCD) in Run mode,
Adjustable Range: 0.5 – 9.0 seconds in 0.5 increments
What Happens:
DeltaPoint tries to look for a Leak Fault within this timeframe. For higher values, the flow
readings are averaged internally for the defined period. This may be a good idea to prevent
false errors.

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Restart Delay
What is Displayed:
3.0 Sec Current setpoint
memory and “RD” will flash (on line 4 of the LCD) in Run mode,
Adjustable Range: 0.5 – 9.0 seconds in 0.5 increments
What Happens:
At power up, DeltaPoint waits this long before it starts monitoring the water flow. This is the
time that it takes for water flow to stabilize throughout the circuit after the solenoid valve is
opened, and for removing all trapped air in the water line after a cap is replaced. Short delays
may result in a mismatch between the Supply and Return flow readings, thus issuing an
incorrect Fault signal.

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Engineering Units
What is Displayed:
English Current setpoint
Adjustable Values: English/Metric
What Happens:
When English is selected, flow is displayed in GPM and temperature in °F. When Metric is
selected, flow is displayed in LPM and temperature in °C.
To exit the User Menu, push PROGRAM. “End” will be displayed.

To set the system clock, push BYPASS.
Setting System Clock
What is Displayed:
This is the internal clock. It is saved in a battery-backed RAM and runs in the background even
when the unit is not powered.
To change this value, use the PROGRAM button to move the underline (_) cursor between
mm, dd, yy, hh, and mm. Then use the UP and DOWN arrows to change the value. When the
desired value is selected, push ENTER to record in memory. SET will be displayed on the
LCD.
Push BYPASS again to exit this menu. “End” will be displayed.

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MAINTENANCE
DeltaPoint water savers require no maintenance. If the flow tubes become clogged with debris, the unit
should be removed for service and cleaning. Significant clogging may result in erratic operation, errors
or faults. Do not place tools into the tubes, as this may permanently damage the vortex sensor. The
vortex sensor cannot be repaired.
To clean the flow tubes, remove the shut-off valve and check valve. Run clean water into the
downstream end of each leg. Large objects jammed against the bluff body may be dislodged by lightly
tapping the upstream end of the flow tube against a firm surface. CAUTION: Do not tap the flow tube
too hard or damage may occur.
Shut-Off Valve
The manufacturer recommends that the diaphragm be removed and cleaned periodically. The
operation of the valve is based on small orifices functioning properly. Depending on the level of water
contamination, cleaning frequency could vary from monthly to yearly. If a low-maintenance type valve
is required and air is available, please contact factory and request information on the air-operated shut-
off valve.
Check Valve
If check valve is leaking, it may be disassembled and cleaned.
Cleaning
These meters do not require any special cleaning of the external surfaces. If cleaning is deemed
necessary, strong solvents, detergents, or chemicals should not be used. A damp cloth may be used to
wipe off dirt or debris.
Note
If used outside the parameters specified in this manual, the proper operation of the flowmeter cannot
be guaranteed.

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TROUBLESHOOTING
PROBLEM EXPLANATION/SOLUTION
1 LCD Blank, Backlight Off, LED Blown fuse. Remove cover and replace the fuse.
#1 On, All Other LEDs Off Fuse specifications: 5x20mm, 0.8A 250V
2 Some Characters on Line 4 of This is not a problem; it simply means that the Factory
LCD are Blinking Setting for that parameter has been changed.
3 LCD Line 4 shows Return water flow greater than the Supply side. Either
“Return > Supply” Supply side is affected by debris or the sensor is faulty.
Supply Water Tube may be clogged. Remove Bluff “B”,

clean if dirty. Inspect flow tube for any contaminant (long
wires, Teflon® tape, etc) and remove.
Caution: Do not apply any pressure to the sensor. Wash

with low water pressure (5 psi) or sensor may be damaged.
Consult factory.
5 LCD Line 3 Shows “Remote A Remote Shut-Off Signal was received.

Shutoff” and Solenoid Valve
Shuts
6 DeltaPoint Continuously Restarts A Restart Signal was received and is still active.
7 DeltaPoint Restarts and Shows Return Water Tube may be clogged. Remove Bluff “C”,
Flow Briefly, Then Proceeds to clean if dirty. Inspect flow tube for any contaminant (long
Shutdown wires, Teflon® tape, etc) and remove. Consult Factory for
appropriate replacement.
8 During a Cap Replacement, Either the solenoid valve or check valve has not closed
DeltaPoint is Turned Off, properly. For the solenoid valve, remove the solenoid coil,
Solenoid is De-energized and unscrew bolts on cap and clean the solenoid diaphragm
Water Fails to Shutoff orifices. Reassemble and return to service.
For the check valve, debris has interfered with the check
valve plunger. Remove check valve, thoroughly clean,
reassemble, and return to service.

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9 Flushing the Bluff Procedure to flush the Bluff Chamber:
Step 1 – Closed both Supply/Return ball valves. Bleed off
the water pressure by loosening a hose downstream or
pulling a weld gun arm cap.
Step 2 – Using a 3/32 Allen Head Wrench remove both
Bluffs’ hold down screws. Remove bluffs, is there debris on
ether bluff – remove.
Step 3 – Solenoid Valve – switch to BYPASS position.
Step 4 – Tighten the bleed off hose fitting or replace cap.
Step 5 – Supply Ball Valve – With the bluffs removed flush
the sensor bodies by partially opening the valve and
spraying with short bursts for 10 seconds to flush out the
bodies. Any contamination build up should have been
removed.
Step 6 – Reverse above steps and activate the Unit for
proper operation.
10 Water doesn’t shutoff. Once both shutoff devices are closed (no electrical power).
Step 1 - Partially open the supply ball valve. If the water
flows, then there is a problem with the solenoid valve.
Step 2 - If the water does NOT flow, shut the supply ball
valve off.
Step 3 - Partially open the return valve. If the water flows,
then there is a problem with the check valve.
11 Solenoid Valve Problem Solenoid Valve will not shutoff the water:
Step 1 - Check the manual override on the valve. Confirm
that it is in the NORMAL OPERATION position.
Refer to APPENDIX Shutoff Valve Specification.
The valve could have debris blocking the balancing orifice
or the Plunger Assembly is stuck in the open position in the
Sleeve Assembly.
Step 2 - Remove the coil / Din connector assembly.
Remove the 4 screws holding the cover to the body. Turn
cover over and insert a thin wire in the balance hole
(farthest from the manual bypass knob) to insure that the
orifice is not blocked.
Step 3 – Remove the Sleeve Assembly. The internal parts
will be the Plunger and Plunger Spring. Do they move up
and down freely? If NO then clean or replace with new
Sleeve Assembly.
Step 4 - Replace the valve cap and the coil, reassemble
and confirm that this has resolved the problem by removing
another tip.

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12 Check Valve Problem Check Valve will not shut off the water.
Step 1 - The only way to remove the debris is to change
out the check valve with a replacement and then clean out
the check valve on the bench.
Step 2 - Remove the snap ring and push the piston out to
remove any debris.
Step 3 - Replace the new check valve with the cleaned
valve, reassemble and confirm that this has resolved the
problem by removing another tip.
13 SUPPLY FLOW is greater than This usually is a “return sensor” problem.

RETURN FLOW Refer “COMPARISON TESTING” and “FLUSHING THE
(UNIT CONTINUOUSLY BLUFF”.
FAULTS OUT)
14 RETURN FLOW is greater than This usually is a “supply sensor” problem.

SUPPLY FLOW Refer “COMPARISON TESTING” and “FLUSHING THE
BLUFF”.
15 Replacing the Sensor Procedure to replace the a sensor:

Step 1 - Remove Power / Ethernet Cables.
Step 2 - Turn off the water and bleed off the pressure by
loosening the hosing downstream (drains water out of
sensor chamber, preventing water leaking into electrical
box).
Step 3 – Remove the Cover – slotted screw driver.
Step 4 – Remove the Key Pad circuit board – slotted screw
driver.
Step 5 – Remove the LCD screen – #2 Phillips screw
driver.
Step 6 – Remove screws from hold-down bracket of the
sensor to be swapped – Phillips screw driver.
Step 7 - Using a pair of needle nose pliers, remove the
sensor. (Note the position of the “slot” in the sensor is
vertical, following the flow).
Step 8 – Install new sensor and o ring assembly with
needle nose pliers. CAUTION: Sensor SLOT must be
aligned “perfectly” with the water flow direction. Slot can be
rotated 180 degrees.
Step 9 - Replace the hold down bracket and screws, wipe
down any water.
Step 10 – Replace the LCD screen, Key Pad and Cover.
Step 11 – Confirm the bleed off fitting is tight and the
Supply/Return water ball valves OPEN.
Step 12 – Plug in the Power and Ethernet cables
Step 13 - Re-evaluate the unit. Push the “DOWN” Arrow.
ADVANCED TRAINING NEEDED FOR FOLLOW:
Adjusting the replaced sensor’s flow rate to match the other
sensor’s flow rate by turning the sensor pot. The flow rates
should be within 0.1 of a gallon of each other. Contact
factory for training.

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16 If all else fails If both sensors are drastically off the expected flow (by more than
a gallon) and it appears that there is a major problem. You have 2
options:
Option 1 ship the unit to Rocon for recalibration or
Option 2 Rocon can furnish electronics “kit,” which will have the
motherboard and both sensors. This would be equivalent to
replacing the entire unit.
To replace the Ethernet motherboard with its accompanying

sensors (S or I=Supply and R or O=Return):
Step 1 – Shut off the supply/return water ball valves
Step 2 - Remove Power and Ethernet cables.
Step 3 - Remove the LCD display (4 Phillips head screws) and
keypad (2 slot head screws).
Step 4 - Unplug all sensors (2 flow and 1 temp).
Step 5 - Remove the 2 slot head screws and 1 Phillips head
screws holding the mother board to the box.
Step 6 – Remove the Keypad standoff.
Step 7 – Remove motherboard
Step 8 – Remove supply sensor hold down bracket and pull the
sensor assembly out. Label with tape SUPPLY.
Step 9 – Remove the return sensor as describe in step 8.
Step 10 - Replace the sensors from the kit, follow the same
procedure as describe in “Replacing the Sensor”
Please note Kit – Supply/Return Sensor must be installed in their
respective chambers.
Step 11 – Install the Kit Motherboard, Keypad and LCD screen as
describe above.
Step 12 - Reconnect the power cables.
The unit should be operating properly.
If not, refer to “Flushing the Bluff”.
Consult factory if problem.
17 Bypass There are both electronic and manual bypasses on the units. The
electronic bypass is a button on the face of the unit, and once
pushed energizes the solenoid valve coil and sends a signal to the
robot that the unit is in bypass. The coil will continue to be
energized, until the button is pushed again.
The manual bypass overrides the solenoid coil completely. It does

not give a signal to the robot and water flow is maintained,
regardless of the unit’s status.

ROCONLLC
ROCON LLC
DIMENSIONS
Unit shown with Mounting Bracket / Shut Off Valves in bottom position

ROCONLLC
ROCON LLC
Unit shown with Shut Off Valves in top position

ROCONLLC
ROCON LLC
MODEL CODES
DELTA POINT
TMTM
DeltaPoint
HOW TO ORDER Select appropriate symbols and build a model code number, as in example shown:
EXAMPLE : DP - B - 6 - 6F2D1R - N - 6 - 1111 -

*****
GPM SIZE Special Options If Required

0.5 - 3.0 GPM / (1.9 - 11.4 LPM)........ = A
1.5 -12.0 GPM / (5.7 - 45.4 LPM).........= B DESIGN NUMBER
Subject to change
PORT SIZE FOR "A" or "B" OPTIONS

No Options Picked ............................. = N
3/4 NPTF........................................ = 6
Shut-Off Valve Air Operated............... = A
3/4 -14 BSPP*................................= 6G*
*ISO 1179 Adapter Fittings Solenoid Interrupt .............................. = H
Remote Shutoff .................................. = R
Language Chip (English Standard)

Spanish............................................. = S
Standard Wiring Options Cables - Configuration
3 Pin,Single or Dual** Key x 5M ...... = 3
Not Used................................... = N 4 Pin,Single or Dual** Key x 5M ...... = 4
5 Pin,Single or Dual** Key x 5M ...... = 5
1 - RECEPTACLE 6 Pin,Single or Dual** Key x 5M ...... = 6
3 Pin (DC) Single or Dual** Key......... = 3 6 Pin,Single Key x 5M ..................... = 6E
4 Pin (DC) Single or Dual** Key......... = 4
5 Pin (DC) Single or Dual** Key.......... = 5
6 Pin (DC) Single or Dual (AC)** Key.. = 6
6 Pin, Turck, Micro, FS4.6(EOA)........ = 6E DeviceNet Wiring Options
Remote Operation - Consult Factory
2 Connector (AC/DC) Single Key....... = 6E/3 Not Used.................................... = N
2 Connector (AC/DC) Single Key....... = 6E/6
2 Connector (AC/DC) Combo Key...... = 5/4D
1 - RECEPTACLE FUNCTION
DeviceNet - 5 Pin Male........................= D5
**Dual Key add "D"
2 - CONNECTOR MANUFACTURER
2 - CONNECTOR MANUFACTURER Factory Standard ...............................= F
Factory Standard ...............................= F Others Consult Factory
Others Consult Factory 3 - CONNECTOR TYPE
Mini ................................................... = 1
3 - CONNECTOR TYPE Micro ................................................. = 2
Mini ................................................... = 1 4 - GENDER
Micro ................................................. = 2 Male ................................................... = M
Female............................................... = F
4 - VOLTAGE
5 - RECEPTACLE FUNCTION
120 Volt AC ......................................... = A Auxiliary Power - 4 Pin Male............. = A4
24 Volt DC NPN (Sourcing) (24V A).. = D1
24 Volt DC PNP (Sinking) (0V A).......= D2
6 - CONNECTOR MANUFACTURER
Factory Standard ............................. = F
24 Volt DC SSR ................................ = D3 Turck - RSFP40................................ = T
Others Consult Factory
5 - RESTART SIGNAL - DC ONLY 7 - CONNECTOR TYPE
Mini ................................................... = 1
Std. 24 VDC = Active HIGH Restart ...... = R Micro ................................................. = 2
0 VDC = Active LOW Restart ........ = 0 8 - GENDER
Male ................................................... = M
Female............................................... = F
9 - Optional Connector
4 Pin, Factory, Micro, Female............ = BEL
10 - DeviceNet w/Pass Through

DPLAC MAN
Consult Factory- 01-14-09.PDF
Pass Through 26
DPMC 0305
ROCONLLC
ROCON LLC
APPENDIX
Check Valve Specifications
Style: Piston Check Valve with embedded O-ring that seals on seat
Maximum operating pressure: 500 PSI (34.5 bar)
Maximum operating temperature: 180 °F (82 °C)
Cracking Pressure: 1 PSI
Material: Brass Body and Piston, Beryllium Copper Ring
Shut-Off Valve Specifications

Function: 2-Way Normally Closed
Ports: ¾” NPT
Pressure Range: 2 PSI to 150 PSI (0.14 bar to 10 bar)
Temperature Ratings:
Ambient: 14 °F to 122 °F (-10 °C to 50 °C)
Fluid Media: 176 °F (80 °C) Maximum
Coil Power Rating: 120 VAC @ 750 mA (10 Watts) Maximum
Electrical Connector: DIN Style Plug w/ Removable Cable Plug Adaptor
Materials of Construction:
Body: Brass
Seal: Buna N
Other Wetted Parts: Stainless Steel, PVDF, Brass
Coil: Class F, Molded, Continuous Duty, UL & CSA Listed
Spare Parts: Part Number

1 – Soleniod Valve / 120V AC 2707-ASSY
2 – Rebuild Kit 7KB02
3 – Coli 120V AC 2707
4 – Check Valve 2081
Manual Override (Bypass)

ROCONLLC
ROCON LLC
RMA NOTICE RETURN MATERIAL AUTHORIZATION

Please read the following UFM policy information carefully. By following the guidelines outlined
below you will assist in providing a timely evaluation and response regarding the status of your
flow meter. UFM evaluates all AUTHORIZED RETURNED MATERIALS in a timely manner and
will promptly provide notification regarding the status of the related materials and/or a written
quotation indicating the total charges and description of the necessary repairs.
1 All returns must have a RMA form completed by the customer.

2 Any meter returned that was previously in service must have the OSHA requirements completed
and a MSDS included where applicable.
3 An RMA number will only be issued when UFM has received a copy of the completed RMA form
and any applicable MSDS.
4 A "Return Goods" shipping label (located in the back of the Instruction Manual) must be used for
returning materials to UFM.
5 Returned goods must be shipped prepaid or they will be rejected.
REPAIRABLE MATERIAL
Written or verbal authorization to proceed with the repair under an assigned Purchase Order, must be
received within 30 days of repair quotation. If the unit(s) are repaired, the $90.00 evaluation charge will
be applied to the quoted repair costs. If no repairs are authorized within this 30 day period, the
customer will be billed $90.00 plus shipping charges and the materials will be returned to the customer.
NON-REPAIRABLE MATERIAL
If materials are found not repairable, a written notice that the material is not repairable will be provided
to the customer by UFM. If no disposition to scrap or return the material is received from the customer
within 30 days, unrepairable material will be scrapped and the customer will be billed the $90.00
evaluation charge. If a UFM replacement unit is purchased within 30 days of non-repairable condition
notice, the $90.00 evaluation fee will be waived. The return of non-repairable materials may be ordered
by customer Purchase Order providing for shipping and handling charges.
RETURN FOR RESTOCK All goods returned for restock adjustment must be:
A. New and unused.
B. Returned to the factory within ONE YEAR of date of original shipment.
C. Returned through the distributor where the goods were originally purchased. This material will also
be subject to an evaluation charge of $90.00.
The customer will be advised of the restocking adjustment for all restockable goods. Upon acceptance
of the restocking adjustment, by the customer, the $90.00 evaluation fee will be waived and a credit
issued by UFM. The customer will be advised of any non-restockable goods and will be charged the
$90.00 evaluation fee plus any shipping charges if returned to the customer.
If no disposition is received by UFM within 30 days, the goods will be scrapped and the $90.00
evaluation fee will be billed.
WARRANTY RETURNS
Warranty returns must be shipped prepaid to UFM. UFM will review the goods and advise the
customer of the evaluation and validity of the warranty claim. Valid warranty claims will be repaired or
replaced at no charge. No evaluation fee will be charged for repairs made under warranty. Return
shipping costs will be prepaid by UFM. Should UFM determine the returned material is not defective
under the provisions of UFM's standard warranty; the customer will be advised of needed repairs and
associated costs. All materials returned for warranty repair that are determined to not have a valid
warranty claim will be subject to the "Repairable Material" policy outlined above.

ROCONLLC
ROCON LLC
RMA FORM

ROCONLLC
ROCON LLC
ROCON / DELTAPOINT WARRANTY

1) ACCEPTANCE AND INTEGRATION CLAUSE: This Sales Order Acknowledgment and the
sales order information that Rocon LLC attaches to or associates with it (this
“Acknowledgement”), constitutes an acceptance by Rocon of an offer by the buyer upon the
conditions and terms and at the prices stated in this Acknowledgement. This
Acknowledgment contains the entire understanding of Rocon and the buyer regarding the
subject matter of this Acknowledgement. This Acknowledgement may only be modified by a
writing signed by the party against whom enforcement is sought.
2) WAIVER: Waiver by Rocon of any default(s) by the buyer shall not constitute waiver by
Rocon of any of the conditions of the agreement between Rocon and the buyer as set forth
here under with respect to any further or subsequent default by the buyer.
3) FORCE MAJEURE: Rocon shall not be responsible for failure or delays in deliveries due to
fire, strikes, breakdowns, acts of God, failure of carriers, inability to secure required materials,
or other causes beyond Rocon's control. Buyer waives any claims for damage arising by
virtue of delay in delivery of material by Rocon.
4) LIMITED WARRANTY:
(a) Warranty: For a period of one year from the date of manufacture, Rocon warrants that
each product covered by this Acknowledgement will be free from defects in material and
workmanship. In order to qualify for any remedy provided in this Acknowledgement, buyer
must give notice to Rocon within the one-year period, return the product to Rocon freight paid
and intact with Material Safety Data Sheets covering all substances passing through the
product or that form a residue on the product.
(b) Exclusive Remedy. The buyer's EXCLUSIVE REMEDY for failure of any product to
conform to any warranty or otherwise for any defect is, at Rocon’s sole option, (i) repair, (ii)
replacement, or (iii) refund of the entire purchase price for the specific product. Without
limiting the foregoing, in no case will Rocon be liable for deinstallation of any defective
product or installation of any repaired or replacement product THIS REMEDY IS THE
EXCLUSIVE REMEDY AVAILABLE TO THE BUYER OR ANY OTHER PERSON. ROCON
SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL,
SPECIAL, PUNITIVE, OR OTHER DAMAGES IN CONNECTION WITH ANY CAUSE OF
ACTION, WHETHER IN CONTRACT, TORT, OR OTHERWISE.
(c) Disclaimer of Other Warranties. The express warranty in this Acknowledgement is in lieu
of any other warranty, express or implied. Without limiting the foregoing, ROCON
DISCLAIMS THE IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
5) Products purchased by OEMs (original equipment manufacturers) are warranted only for
the specific programs (installations for specific customers) designated when so identified.

Deltapoint: Installation and Operation Manual 12 GPM Water Saver

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What is the purpose of the DeltaPoint unit?

What is the purpose of the DeltaPoint unit?

How does the DeltaPoint unit monitor cooling water flow?

How does the DeltaPoint unit monitor cooling water flow?

™

DPLAC MAN 01-14-09.PDF 2

DPLAC MAN 01-14-09.PDF 3

USING THIS MANUAL

DPLAC MAN 01-14-09.PDF 4

SPECIFICATIONS – 12 GPM (45 LPM) UNIT

Minimum Water Flow: 1.5 GPM (5.7 LPM)

Pressure Drop Data

DPLAC MAN 01-14-09.PDF 5

HOW VORTEX SHEDDING FLOW METER WORKS

DPLAC MAN 01-14-09.PDF 6

HOW THE DELTAPOINT MONITORS COOLING WATER IN THE

DPLAC MAN 01-14-09.PDF 7

Color Status Function Comments

DPLAC MAN 01-14-09.PDF 8

2 User Menu - for recording new changes.

3 User Menu – for increasing values.

4 User Menu – for decreasing values.

DPLAC MAN 01-14-09.PDF 9

5 See DIMENSIONS for mounting hole pattern.

DPLAC MAN 01-14-09.PDF 10

SETUP AND CONFIGURATION

1. Water OFF/Power OFF.

A – Power activated – LCD Screen B – Power activated – Status Lights

A – LCD Screen B – Status Lights

CELTEK/CTMANUAL/CTSUPPOWERON #2 “NORMAL FLOW”, Green – Solid

DPLAC MAN 01-14-09.PDF 11

START-UP TEST CYCLE

If unit is operational with water flow present:

Leak and Response Time Test

If unit is operational with water flow present:

DPLAC MAN 01-14-09.PDF 12

LCD, 4 line x 20 character backlit alphanumeric

C The current temperature of the water. Expressed in Fahrenheit or Celsius.

D The status of the current water temperature: OK or Fault.

F Current time in 24-hour format.

DPLAC MAN 01-14-09.PDF 13

 To skip this menu and go to the next, push PROGRAM.

DPLAC MAN 01-14-09.PDF 14

Set Min Flow

 To skip this menu and go to the next, push PROGRAM.

Set Leak Rate

 To skip this menu and go to the next, push PROGRAM.

DPLAC MAN 01-14-09.PDF 15

Set Over Temperature

 To skip this menu and go to the next, push PROGRAM.

Set Response Time

 To skip this menu and go to the next, push PROGRAM.

DPLAC MAN 01-14-09.PDF 16

 To skip this menu and go to the next, push PROGRAM.

DPLAC MAN 01-14-09.PDF 17

 To exit the User Menu, push PROGRAM. “End” will be displayed.

Setting System Clock

 Push BYPASS again to exit this menu. “End” will be displayed.

To skip this menu and go to the next, push PROGRAM.

To skip this menu and go to the next, push PROGRAM.

To skip this menu and go to the next, push PROGRAM.

To skip this menu and go to the next, push PROGRAM.

To skip this menu and go to the next, push PROGRAM.

To skip this menu and go to the next, push PROGRAM.

To exit the User Menu, push PROGRAM. “End” will be displayed.

Push BYPASS again to exit this menu. “End” will be displayed.