BL 2018 - 3018 Operators Manual

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AWEA BL-S/FM SERIES
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PROGRAMMER'S AND OPERATOR'S MANUAL (FANUC 18iMB) NO. BLEM FI 10 DATE:2006/08/21
CNC BORING AND MILLING MACHINING CENTER
MODEL : BL 2018/BL 3018 S

BL 2018/BL 3018 FM
PROGRAMMER'S AND
OPERATOR'S MANUAL
VERSION NO.: BLEMFI10
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AWEA MECHANTRONIC CO., LTD.

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CNC BORING & MILLING
MACHINING CENTER
OPERATOR'S AND MAINTENANCE
MANUAL
VERSION NO. : BLEMFI10
EDITOR : Eric Wei-Shinn Loo / September 8,2006
MACHINE MODEL : BL SERIES
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CONTROLLER TYPE : FANUC 18 iM
NAME OF CUSTOMER :
MACHINE SERIAL NUMBER :
DATE OF MANUFACTURED :
At the time of writing, the book was completely up-to-date. However, due to continual
improvements in design, it is possible that descriptions contained herein may vary to a slight
extent from the machine delivered to you. This merely implies that the machine has been
improved to better fulfill your requirements. If there are any questions, you are encouraged to
contact the nearest AWEA representative for clarification.
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Patents Notice:
The machines and attachments and parts thereof illustrated and described in this book are
manufactured under and protected by issued and pending local and foreign Patents and
copyright is reserved in any original design features thereof and in the contents of this manual
and every part thereof.
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AWEA MECHANTRONIC CO., LTD

629, Suezhetou Section, Kwanpu Rd.,
HSINPU TOWN, HSINCHU COUNTY,
305 TAIWAN
TEL: 886-3-5885191 FAX: 886-3-5885194
Website: www.awea.com
BLEMFI10 CONTENT
C O N T E N T
1. SAFETY RECOMMENDATIONS:.................................................................................1-1
1.1 SAFETY INSTRUCTIONS: .............................................................................................1-2
1.2 SAFETY LABELS EXPLANATION .................................................................................... 1-4
2. INSTRUCTION............................................................................................................. 2-1
2.1 DESCRIPTION OF MACHINE DESIGN AND CONSTRUCTION ............................................... 2-1
2.1.1 Machine column with saddles.......................................................................... 2-3
2.1.2 The Z axis with Working table .........................................................................2-3
2.1.3 The indexable table .........................................................................................2-3
2.1.4 The spindle head.............................................................................................2-3
3.
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2.1.5 The feed system.............................................................................................. 2-4
2.1.6 The ATC and Magazine ...................................................................................2-4
2.2 COORDINATION .........................................................................................................2-5
2.3 SPECIFICATIONS .......................................................................................................2-7
2.3.1 Technical Data................................................................................................. 2-7
2.3.2 Control function (Standard).............................................................................. 2-9
2.4 OPERATOR'S CONTROL PANEL .................................................................................. 2-13
2.4.1 CRT/MDI panel.............................................................................................. 2-13
2.4.2 Machine control panel ................................................................................... 2-18
POWER UP AND POWER DOWN............................................................................... 3-1
3.1 INSPECTION BEFORE OPERATION ............................................................................... 3-1
3.1.1 Checking before Power Up ............................................................................. 3-1
3.1.2 Power Up.........................................................................................................3-2
3.1.3 Checking After Power Up ................................................................................ 3-3
3.1.4 Safety interlock system on Operator‘s door..................................................... 3-3
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3.2 POWER DOWN ..........................................................................................................3-4
3.2.1 Emergency Stop .............................................................................................. 3-4
3.2.2 Other Stops ..................................................................................................... 3-5
3.2.3 Power Down ....................................................................................................3-8
3.3 POWER ON PROCEDURE LIST ..................................................................................... 3-8
3.4 POWER DOWN PROCEDURE LIST ................................................................................ 3-8
4. OPERATION INSTRUCTION .......................................................................................4-1
4.1 MODE SELECT OPERATION .........................................................................................4-1
4.2 MANUAL OPERATION .................................................................................................4-2
4.2.1 Reference Point Return ...................................................................................4-2
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4.2.2 JOG Feedrate Operation ................................................................................. 4-4

4.2.3 HANDLE Wheel Operation ..............................................................................4-6
4.2.4 Manual operation of the Spindle ...................................................................... 4-7
4.2.5 Spindle Tool Loading and Unloading ............................................................... 4-8
4.2.6 Tool magazine operation instruction and trouble shooting............................. 4-10
4.3 MDI OPERATION...................................................................................................... 4-13
4.3.1 MDI Instruction .............................................................................................. 4-13
4.3.2 Tool Number Initial and Command ................................................................ 4-15
4.3.3 Magazine Tool Loading and Unloading.......................................................... 4-16
4.4 AUTOMATIC OPERATION ........................................................................................... 4-17
4.4.1 Executing Automatic Operation ..................................................................... 4-17
4.4.2 Block Skip...................................................................................................... 4-17
4.4.3 Manual Absolute............................................................................................ 4-18
4.4.4 Program Restart ............................................................................................ 4-23
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BLEMFI10 CONTENT
4.4.5 DNC operation procedure ............................................................................. 4-25

4.4.6 Three axes MPG operation (Optional available only) .................................... 4-26
4.4.7 Memory card operation ................................................................................. 4-28
4.4.8 Manual Guide i Editing operation (Optional available)................................... 4-31
4.5 PROGRAM CHECK AND TEST .................................................................................... 4-32
4.5.1 Machine Lock ................................................................................................ 4-32
4.5.2 Z Axis Cancel ................................................................................................ 4-32
4.5.3 MST Function Lock ....................................................................................... 4-33
4.5.4 Dry Run ......................................................................................................... 4-33
4.5.5 Cutting Feedrate Override ............................................................................. 4-33
4.5.6 Rapid Feedrate Override ............................................................................... 4-33
4.5.7 Spindle Speed Override................................................................................. 4-34
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4.6 B AXIS ROTARY TABLE.............................................................................................. 4-36
4.7 AUTOMATIC TOOL CHANGE (ATC) ............................................................................. 4-37
4.7.1 T __ Code operating procedure..................................................................... 4-37
4.7.2 M6 Code operating procedure....................................................................... 4-40
4.7.3 Tool Returning Procedure:............................................................................. 4-43
4.7.4 Note for ATC programming............................................................................ 4-43
5. TROUBLE SHOOTING ................................................................................................ 5-1
5.1 TROUBLE SHOOTING GUIDE .......................................................................................5-1
5.1.1 Alarm message ............................................................................................... 5-2
5.1.2 Remedial Measures ........................................................................................ 5-3
5.1.3 Operation Message ....................................................................................... 5-15
5.2 RESET OF OVER TRAVEL .......................................................................................... 5-20
5.2.1 Soft Limit Over travel ..................................................................................... 5-20
5.2.2 Hard Limit Over travel ................................................................................... 5-20
5.3 REMEDY METHOD IN AUTO TOOL CHANGING TROUBLE ............................................... 5-21
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5.4 DOOR INTERLOCK SAFETY REGULATION (CE VERSION) OPTION ................................... 5-23
5.4.1 Operator door safety door interlock instruction:............................................. 5-23
5.4.2 Magazine door interlock instruction: .............................................................. 5-23
5.4.3 Safety regulation rule: ................................................................................... 5-23
6. MAINTENANCE ........................................................................................................... 6-1
6.1 PREVENTIVE MAINTENANCE........................................................................................6-1
6.1.1 Daily inspection ...............................................................................................6-1
6.1.2 Weekly maintenance (120 hours).................................................................... 6-2
6.1.3 Monthly maintenance (480 hours) ................................................................... 6-2
6.1.4 Maintenance every six months ........................................................................ 6-2
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6.1.5 Maintenance Chart .......................................................................................... 6-3

6.2 ADJUSTMENT FOR SLIP CLUTCHES (TORQUE LIMITING OVERLOAD) ON EACH AXIS ............ 6-5
6.3 LUBRICATION ............................................................................................................6-6
6.4 COOLANT FACILITIES .................................................................................................6-7
6.5 PNEUMATIC SYSTEM ..................................................................................................6-8
6.6 SPINDLE TEMPERATURE CONTROL SYSTEM (OPTION) ................................................. 6-9
6.6.1 General ...........................................................................................................6-9
6.6.2 Lubrication.......................................................................................................6-9
6.6.3 Setting temperature....................................................................................... 6-10
6.6.4 Maintenance and inspection.......................................................................... 6-10
6.6.5 Failure and countermeasure.......................................................................... 6-11
6.7 HYDRAULIC POWER UNIT .......................................................................................... 6-12
6.7.1 Description .................................................................................................... 6-12
6.7.2 Hydraulic unit specification ............................................................................ 6-13
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BLEMFI10 CONTENT
6.8 CHIPS CONVEYOR AND CHIPS COLLECTOR ................................................................. 6-13

6.9 COOLANT PUMP ...................................................................................................... 6-13
7. INSTALLATION ............................................................................................................ 7-1
7.1 GENERAL .................................................................................................................7-1
7.2 THERMAL EXPANSION ................................................................................................7-1
7.3 HEAT RADIATION........................................................................................................7-1
7.4 MACHINE SERIAL NUMBER ..........................................................................................7-2
7.5 CNC CONTROL SERIAL NUMBER ................................................................................. 7-2
7.6 CHOOSING THE FINAL LOCATION ................................................................................. 7-2
7.7 FOUNDATION FOR MACHINE ........................................................................................7-3
7.8 PRE-INSTALLATION ....................................................................................................7-4
7.9 AIR CONNECTION ......................................................................................................7-8
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7.10 POWER CONNECTION ................................................................................................7-9
7.11 EARTH GROUND ........................................................................................................7-9
7.12 SYSTEM GROUNDING ............................................................................................... 7-10
7.13 POWER REQUIREMENT ............................................................................................ 7-11
7.14 CLEANING MACHINE................................................................................................. 7-11
7.15 COOLANT THROUGH THE SPINDLE CONNECTION (OPTION).......................................... 7-12
8. PARTS LIST .................................................................................................................8-1
8.A-1 SPINDLE ASSEMBLY ( FOR BLXXXX-S SERIES) .......................................................... 8-1
8.A-2 SPINDLE ASSEMBLY ( FOR BLXXXX-FM SERIES) ..................................................... 8-14
8.B-1 OVERLOAD CLUTCH FOR FEED SYSTEM ................................................................. 8-22
8.B-2 FEED SYSTEM FRONT PARTS ................................................................................ 8-24
8.C-1 ROTARY TABLE ASSEMBLY ............................................................................ 8-30
8.D-1 TOOL MAGAZINE ASSEMBLY (A).................................................................... 8-41
8.D-2 TOOL MAGAZINE ASSEMBLY (B).................................................................... 8-43
8.D-3 TOOL MAGAZINE CHAIN WHEEL MECHANISM ............................................. 8-46
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8.D-4 TOOL MAGAZINE INDEX MECHANISM .......................................................... 8-48
8.D-5 TOOL CHANGING MECHANISM...................................................................... 8-51
8.D-6 ATC ROTATE & POSITIONING MECHANISM .................................................. 8-56
8.D-7 ATC UNIT QUIDING & POSITIONING MECHANISM........................................ 8-59
8.D-8 ATC ARM MECHANISM.................................................................................... 8-61
8.D-9 TOOL MAGAZINE SYSTEM DRAWING ........................................................... 8-63
9. APPENDIX ...................................................................................................................9-1
9.A-1 G CODE LIST:........................................................................................................9-1
9.A-2 MISCELLANEOUS FUNCTION LIST ( M CODE ) :.......................................................... 9-3
9.A-3 MACHINE DIMENSION FOR BL SERIES MACHINES:..................................................... 9-5
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9.A-3.1 for BLxxxx S machine: ................................................................................. 9-5

9.A-3.2 for BLxxxx FM machine: .............................................................................. 9-6
9.A-4 RECOMMENDED FOUNDATION DRAWING:................................................................. 9-7
9.A-4.1 for BL2018 S machine: ................................................................................ 9-7
9.A-4.2 for BL2018 FM machine:.............................................................................. 9-8
9.A-4.3 for BL3018 S machine: ................................................................................ 9-9
9.A-4.4 for BL3018 FM machine:............................................................................ 9-10
9.A-5 TABLE DIMENSION: .............................................................................................. 9-11
9.A-6 TOOL SHANK AND STUD DIMENSIONS: .................................................................... 9-12
9.A-7 SLIDES TRAVEL LIMIT: .......................................................................................... 9-13
9.A-7.1 X Travel Limit for BL-xxxx S series: ........................................................... 9-13
9.A-7.2 Y, Z, & W Travel Limit for BLxxxx S series: ................................................ 9-14
9.A-7.3 X Travel Limit for BL-xxxx FM series: ........................................................ 9-15
9.A-7.4 Y, Z, & W Travel Limit for BL-xxxx FM series: ............................................ 9-16
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BLEMFI10 CONTENT
9.A-8 HYDRAULIC CIRCUIT DIAGRAM AND PARTS LIST:..................................................... 9-17

9.A-8.1 For BL-xxxx S series:................................................................................. 9-17
9.A-8.2 For BL-xxxx FM series: .............................................................................. 9-18
9.A-9 PNEUMATIC CIRCUIT DIAGRAM AND PARTS LIST: ...................................................... 9-19
9.A-10 HEAVY-MEDIUM WAY OIL P-67 ........................................................................... 9-20
9.A-10.1 Hydraulic Oil P-68...................................................................................... 9-22
9.A-11 SPINDLE POWER CHART:...................................................................................... 9-25
9.A-11.1 Geared spindle with 2400 rpm ................................................................... 9-25
9.A-11.2 Built-in spindle with 6000 rpm for BLxxxx FM series.................................. 9-26
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IV
BLEMFI10 CONTENT
C O N T E N T F I G U R E
Figure 1-1 ............................................................................................................................. 1-4
Figure 1-2 ............................................................................................................................. 1-4
Figure 1-3 ............................................................................................................................. 1-5
Figure 1-4 ............................................................................................................................. 1-5
Figure 1-5 ............................................................................................................................. 1-5
Figure 1-6 ............................................................................................................................. 1-6
Figure 1-7 Safety Instruction Plate........................................................................................ 1-6
Figure 1-8 Sicherheits Anweisungen Schild (in German)...................................................... 1-7
Figure 2-1 Front View of BL series Machine layout............................................................... 2-1
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Figure 2-2 Machine Axis Orientation and Max. Travel .......................................................... 2-5
Figure 2-3 LCD/MDI panel .................................................................................................. 2-13
Figure 2-4 Software Operator's Panel................................................................................. 2-14
Figure 2-5Machine Control Panel ....................................................................................... 2-19
Figure 2-6 M.P.G. control panel........................................................................................... 2-28
Figure 4-1 Operation panel at magazine side ..................................................................... 4-10
Figure 6-1 Feed system on each axes.................................................................................. 6-5
Figure 6-2 Detail drawing on Overload slip clutch................................................................. 6-5
Figure 6-3 Lubricating circuit layout ...................................................................................... 6-6
Figure 6-4 Pneumatic circuit diagram ................................................................................... 6-8
Figure 6-5 Pneumatic combination units............................................................................... 6-8
Figure 6-6 Control range of the spindle temperature control................................................. 6-9
Figure 6-7 Hydraulic circuit diagram for BL-S series........................................................... 6-12
Figure 6-8 Hydraulic circuit diagram for BL-FM series........................................................ 6-12
Figure 7-1 Machine name plate ............................................................................................7-2
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Figure 7-2 Recommended lifting method on BL series. ........................................................ 7-4
Figure 7-3 Lifting method on Coolant tank ............................................................................ 7-5
Figure 7-4 Lifting method on the conveyor............................................................................ 7-5
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BL Series FANUC 18iM, Chapter 1 SAFETY RECOMMENDATIONS: 1-1
1. SAFETY RECOMMENDATIONS:
THESE SAFETY RECOMMENDATIONS FOR THIS AWEA MACHINE HAVE BEEN

PREPARED TO ASSIST THE OPERATOR AND MAINTENANCE PERSONNEL IN
PRACTICING GOOD SHOP SAFETY PROCEDURE. OPERATOR AND
MAIN-TENANCE PERSONNEL MUST READ AND UNDERSTAND THESE
PRE-CAUTIONS COMPLETELY BEFORE OPERATING, SETTING UP, RUNNING
OR PERFORMING MAINTENANCE ON THE MACHINE. THERE ARE THREE
WARNING LABELS ATTACHED TO THE MACHINE. NEVER REMOVE OR
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DISFIGURE ANY LABEL OR INSTRUCTION PLATE FROM THE MACHINE.
INDICATES FAILURE TO DO SO WILL RESULT IN SERIOUS
DANGER INJURY OR DEATH.
INDICATES FAILURE TO DO SO COULD RESULT IN

WARNING SERIOUS INJURY OR DEATH.
INDICATES FAILURE TO DO SO MAY RESULT IN SERIOUS

CAUTION INJURY OR DEATH.
DANGER Shows to follow safety instructions.

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‧Indicates points to be followed.
‧(same as above)
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‧
1.（Indicates: refer to the points below）

2.________________________________________
3.________________________________________
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(Indicates manuals, chapters or sections to

be searched for)
1-1
1.1 Safety instructions:
READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING

MACHINE
When this instruction manual was printed, the information given was current. However,
since we are constantly improving the design of our machine tools, it is possible that
the illustrations and descriptions may vary from the machine you received. This
means that the machine you received is the latest improved model to better fulfill your
requirements.
Your AWEA machine is designed and built for maximum ease and safety of operation.
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However, some previously accepted shop practices may not reflect current safety
regulations and procedures, and should be re-examined to insure compliance with the
current safety and health standards.
We recommend that all shop supervisors, maintenance personnel, machine and tool
operators be advised of the importance of safety maintenance, setup and operation of
AWEA built equipment. Our recommendations are described below.
PLEASE READ THESE SAFETY RECOMMENDATIONS BEFORE PROCEEDING
ANY FURTHER.
*
ALLOW ONLY AUTHORIZED PERSONNEL to have access to enclosures
containing electrical equipment.
READ APPROPRIATE MANUAL OR INSTRUCTIONS before attempting
operation or maintenance of machine. Make sure you understand all instruction.
CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a
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job.
* DO NOT OPERATE EQUIPMENT unless proper maintenance has been regularly
performed and the equipment is known to be in good working order.
* DO NOT OPERATE EQUIPMENT in the possible environment of air explosive.
« DO NOT CUT THE FLAMMABLE MATERIAL (like Magnesium base) by
operating of the machine to avoid any possibility of fire.
* BEFORE OPERATING THE MACHINE check that all protective components and
interlocks work properly. If not immediately contact your local distributor.
* DO NOT REMOVE ANY WARNING or INSTRUCTION TAGS from machine.
* DO NOT OPERATE MACHINE if unusual or excessive noise or vibration occurs.
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Report any excessive or unusual vibration, sounds, smoke, or heat as well as any
damaged parts.
* MAKE SURE MACHINE IS PROPERLY GROUNDED. CONSULT NATIONAL
ELECTRIC CODE and all local code.
* KEEP AREA AROUND MACHINE well light and dry.
* KNOW WHERE ALL stop push buttons are located in case of an emergency.
* DO NOT REACH into any control or power case area unless electrical power is
OFF.
* DO NOT TOUCH ELECTRICAL EQUIPMENT when hands are wet or when
standing on a wet surface.
* DO NOT USE a toxic or flammable substance as a solvent cleaner or coolant.
* DO NOT ALTER THE MACHINE to bypass any interlock, overload, disconnect or
other safety device.
* KEEP CHEMICAL AND FLAMMABLE MATERIAL away from electrical or
1-2
operating equipment.
* DO NOT OPEN GUARD DOORS while any machine component is in motion.
* MAKE SURE PROPER GUARDING is in place and all doors are closed and
secured.
* MAKE SURE fixture plates and all other spindle-mounted tool holding devices
are properly mounted and secured before starting machine.
* REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area
before operating machine. Always check machine and work area for loose tools
and parts especially after work has been done by maintenance personnel.
* CHECK LUBE LEVEL and status of indicator lights before operating machine.
* MAKE CERTAIN that all guards are in good condition and are functioning
properly before operating machine.
*
*
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DISCONNECT MAIN ELECTRICAL POWER before attempting repair or
maintenance.
REPLACE BLOWN FUSES with fuses of the same size and type as originally
furnished.
ASCERTAIN AND CORRECT cause of a shutdown caused by overload heaters
before starting machine.
WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times.
When necessary, (example: remove the workpieces from the table, tools from the
spindle, clean the table, replacing the liquid or maintain the equipment) wear
respirator, helmet, gloves and ear muffs or plugs.
DO NOT WEAR GLOVES if you are operating the control panel or the chip
conveyor
HAVE CORRECT TYPE OF FIRE EXTINGUISHER handy when machining
combustible material and keep chips clear of working area.
BEFORE PRESSING CYCLE START PUSH-BUTTON, make certain that proper
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functions are programmed and that all controls are set in desired modes.
* CHECK SETUP, TOOLING AND SECURITY OF WORKPIECE if machine has
been off for any length of time.
* DRY CYCLE a new setup to check for programming errors.
* DO NOT REMOVE CHIPS with hands. Use a hook or similar device and make
certain that all machine movements have ceased.
* BE CAREFUL of sharp edges when handling newly machined workpieces.
* DO NOT REMOVE OR LOAD workpieces while any part of the machine is in
motion.
* DO NOT CHECK finishes or dimensions of workpiece near running spindle or
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moving slides.
* DO NOT ATTEMPT to brake or slow the machine with hands or any makeshift
device.
* USE CAUTION around exposed mechanisms and tooling especially when setting
up. Be careful of sharp edges on tools.
* DO NOT USE worn or defective hand tools. Use proper size and type for job
being performed.
* USE ONLY a soft-faced hammer on tools and fixtures.
* DO NOT USE worn or broken tooling on machine.
* MAKE CERTAIN that all tool mounting surfaces are clean before mounting tools.
* INSPECT ALL CLAMPING DEVICES daily to make sure they are in good
operating condition. Replace defective clamper before starting machine.
* USE LIGHTER THAN NORMAL feedrates and depth of cut when machining a
workpiece size that is larger than the WORKING CAPACITY.
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* DO NOT EXCEED rated capacity of machine.

* DO NOT LEAVE machine unattended while it is operating.
* DO NOT CLEAN machine with an air hose.
* RECYCLING all replaced parts and chips to save the resources.
* MAKE SURE that the waste is well disposed to conform to the environmental
protection regulations. (like wasted oil, coolant etc.)
* DO NOT LEAVE the leaking oil unattended, recycling the leaking oil by wooden
chip.
* IT IS RECOMMENDED to remove or recycle all useable parts from the machine
which to be junked.
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1.2 Safety labels explanation
The following warning labels and an instruction plate are attached to the machine.
Read and make sure you understand the warnings before operation. If any label is
damaged or becomes illegible, contact your local distributor. A new one will be
supplied immediately.
NEVER REMOVE OR DISFIGURE ANY WARNING LABEL OR INSTRUCTION

PLATE.
DANGER
ONLY qualified
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personnel are
authorized to service
electric cabinet.
Failure to do so will
result in serious
injury or death.
Figure 1-1
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WARNING
NEVER open the
door during AUTO
operation.
Figure 1-2
1-4
WARNING
ALWAYS keep away
from spindle or tool
in motion. Shut
power OFF before
access to spindle for
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servicing.
Figure 1-3
WARNING
KEEP AWAY from
movable area during
operation.
Shut machine OFF
for servicing.
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Figure 1-4
WARNING
WEAR HELMET and
proper foot
protection to setup
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and service.
Shut machine OFF
when step in/on
machine.
Figure 1-5
1-5
WARNING
NEVER open the
cover, only qualified
personnel is
authorized to
service. Shut the
machine OFF before
1.
EA servicing.
Figure 1-6
SAFETY INSTRUCTIONS
Follow instructions written on labels, Removal and / or damage to labels is
prohibited.
BEFORE operation of machine, READ operator's manual and safety
instructions.
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2. ONLY trained and qualified personnel are to operate this machine.
3. ALL GUARDS MUST remain in place during machine operation.
4. MANDATORY wearing of hard hat for set-up and service. Clothing suitable for
operation of machine a MUST. (safety shoes, goggles, protection cap, etc.)
5. Proper use, knowledge and location of EMERGENCY STOP BUTTON is
imperative.
6. SHUT OFF POWER before servicing.
7. ONLY TRAINED AND QUALIFIED personnel may service this machine.
8. STAND CLEAR of machine while in operation. KEEP hands free of movable
areas.
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9. SECURE ALL tools and workpieces safely. Check that nothing will interfere
with machine motions.
10. ONLY USE WATER-BASE coolant to prevent fire during unmanned operation.
Failure to follow the above instructions may result in serious personal injury or
death. If any questions or doubt exist regarding the instruction or operation
procedures, contact your local distributor.
Figure 1-7 Safety Instruction Plate
1-6
SICHERHEITS ANWEISUNGEN
1. Vor dem Start der Maschine, sind die Sicherheitsschilder und

Gebrauchsanweisungen zu lesen.
2. Ein Sicherheitsabstand ist zwischen dem Benutzer und der Maschine
einzuhalten, da das Starten und die Bewegungen automatisch ausgefuhrt
werden.
3. Vor jeder Arbeit an dem Werkstueck, an dem Werkzeug oder an die Spindel,
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muss die Spindel gestoppt werden.
4. Die Maschine darf nicht gestartet werden ohne dass alle Sicherheitssysteme
eingesetzt und betriebsfahig sind.
5. Die Spannung der Werkstuecke, sowie der Werkzeuge, muss gepruef
werden. Erhohte Spindelgeschwindingkeiten sowie erhohte Vorschube sind
vermeiden.
6. Schmuck, Ringe, Armbanduhren, oder lockere Kleidung sind bei Bedienung
der Maschine verboten.
7. Schutzbrillen, Sicherheitsschuhe, sowie Horschutzgerat sind empfohlen bei
Bedienung dieser Maschine.
8. Die Inbetriebnahme oder die Wartung der Maschine wird exklusiv von einem
qualifizierten Techniker nach AWEA Wartungsanleitungen vorgenommen.
9. Alle Stromquellen sind vor jedem Serviceeinsatz auszuschalten. Der
Benutzer ist voll verantwortlich fuer die Schaden oder Anweisungen des
Wartungs- oder Gebrauchsheft auftreten.
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10. In keinem fall kann die Firma AWEA in Verantwortung gezogen werden.
Fuer weitere Auskunfte stehen der Hersteller oder sein Vertret zu Ihrer
Verfuegung. Dieses Schild darf auf keinen Fall abgenommen oder geandert
werden.
Figure 1-8 Sicherheits Anweisungen Schild (in German).

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1-7
BL Series FANUC 18iM, Chapter 2 INSTRUCTION 2-1
2. INSTRUCTION
2.1 Description of machine design and construction
The basic machine consists of the Machine column, Table, The bridge, Saddle,
Spindle Carrier, Dual hydraulic counter balance system and Auto tool changing
system. (Refer to Figure 2-1). All of which are designed to give high precision for
long term and heavy duty cutting performance over many years of machining
operation. All of which are described as below:
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Figure 2-1 Front View of BL series Machine layout
The main components of the machine are as below:

1. Column 11. Conveyor motor
2. Spindle head 12. Working table
3. Spindle housing 13. Working table base
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4. Operator Panel 14. Coolant tank

5. Operator moveable stand 15. Chip bucket
6. Safety guard 16. Caterpillar type Chip conveyor
7. X axial bed 17. X axial stand for tool magazine
8. X axial carriage 18. Tool magazine
9. Operator door 19. Electric cabinet
10. Z axial bed 20.
2-1
Guideway for ATC arm pick
Spindle up & down, Y

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Spindle in & out, W axis
Column & Carriage L & R movement, X

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Operator door movement
Rotary table indexing, B
Table For. & Rev. move, Z
axis
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POS 1: Operator’s position

POS 2: Tool loading & Unloading position
POS 3: Chip conveyor discharge position
2-2
2.1.1 Machine column with saddles
The machine column with carriage is the foundation of the machining center structure.
In addition to providing rigidity and support for the sliding members, such as Spindle
ram with its saddle. The machine alignment is maintained through the precision
leveling of this structure. The saddle is a sliding assembly consist of X axial feed
system and counter balancing system by two sets of hydraulic cylinders.
2.1.2 The Z axis with Working table
EA
The working table is supported by a carriage which is carried on by two sets of linear
guideways. The complete unit is driven by the Z axial feed system. This linear
guideway design greatly reduces the friction for added stability and helps maintain
machining accuracy during heavy cutting and precise boring operations. The saddle is
bolted to the linear way which bolted on the Z axial rail to ensure the best accuracy
alignment and squareness and to allow for maximum rigidity.
2.1.3 The indexable table
The working table size is not only allows for the machining of large parts but also
increases the productivity of small to medium sized parts as they can be set up and
processed at one time. The index in every 5 degree is performed as a standard. A
continuous indexing is also optional available. The wide range of the working size all
allows for extra clearance for suitable work pieces.
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2.1.4 The spindle head
The spindle is supported by the large front bearing to assures efficient power
transmission to the spindle nose and to enable heavy duty ans precise machining. A
floating hydraulic cylinder keeps the spindle bearing from being pushed during tool
change cycle. This assured long term machine accuracy and spindle life. The
counter-balance system for the headstock consists of two hydraulic cylinders, which
are arranged to perfectly balance the distribution of the weight of the head stock. The
twin hydraulic cylinders are symmetrically placed to ensure equal lading to the way
A
area and to maintain sensitivity and accuracy to the cutting area.

The spindle temperature is kept constant by use of oil recirculating heat exchanger,
which reduces heat generation. Harmonized temperature between spindle head and
machine body assures minimum spindle expansion at high speeds rotation in long
time continuous use.
2-3
2.1.5 The feed system
Use of low friction linear bearing (X and Y axes) and turcite B (Z axis) which has
outstanding vibration dampening characteristics, This allows for high efficiency, high
stability, high accuracy for long term machining and machine life.
The guide ways and ball screw are automatically lubricated. The lubricant is collected
in a reservoir. So that the area is keep clean and also extended the life of the coolant.
All the guide ways are fully covered by telescopic covers and coolant recovery is
ensured. Build-in spiral chip conveyor and flood coolant flushing minimized cleaning
EA
time.
2.1.6 The ATC and Magazine
Unique ATC assures safe and easy tool storage and construction assures interference
free work setting and trouble-free operation. A standard magazine can store 40 tools
(60 option) of maximum size Φ125 mm X 350 mm ( Φ50" X 13.8") and weight 15 kg
(33 lb) ATC time, tool to tool : 6 seconds. Tools are always protected from coolant,
chips and dust by the automatic tool magazine door. The door is automatically opened
and closed by program command when changing tools.
Specially design lock pin mechanisms are used to prevent the gripper failure while the
arm is rotating. A unique hydra-pneumatic cylinder is used to limit the transfer force
which prevents damage if any malfunction occurs.
Microcomputer controlled random pot coding assures tool selection from magazine in
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the shortest bi-direction tool path. The control panel for the tool magazine is at the
front side of the cabinet along with the foot release switch. The operator can manually
exchange tools with ease.
A
2-4
2.2 Coordination
Machining centers use the right-hand co-ordinate system to describe the relationship
of the axes. This relationship is in accordance with E.I.A. RS-267-A and ISO R841
Axis and Motion Nomenclature. The right-hand co-ordinate system also establishes
the direction of cutter motion with respect to the workpiece. The programming
exercise depends on the programmer visualizing the workpiece to be fixed, and that
the cutter does all the moving,(theoretical cutter motion). It is also essential that the
programmer views the workpiece from the normal operator position, looking through
the tool from the machine spindle. A theoretical cutter motion to the back of current
EA
position in the Y axis origin is created by a similar movement of the table to the front of
current position.
X axis: Table travel left in "＋" direction and travel right in "－" direction.
Y axis: Spindle head travel out in "＋" direction (approach to the Magazine) and
travel in "－" direction (leave from the Magazine).
Z axis: Spindle carrier travel up in "＋" direction and travel down in "－" direction.
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A
Figure 2-2 Machine Axis Orientation and Max. Travel
2-5
When the origin Point of this coordinate system agree with the mechanical 0-0-0
reference point of the machine, all coordinate dimensions will be as mentioned above
drawing, (from center of spindle) The maximum of all axial stroke shown as mentioned
below:
Machine model X axis Y axis W axis Z axis

BL2018S/FM-14 2000mm (157.4“) 1800mm (70.9”) 600mm (23.6”) 1000mm (39.4”)
BL3018S/FM-14 3000mm (196.8“) 1800mm (70.9”) 600mm (23.6”) 1000mm (39.4”)
BL4018S/FM-14 4000mm (236.2“) 1800mm (70.9”) 600mm (23.6”) 1000mm (39.4”)
BL5018S/FM-14 5000mm (157.4“) 1800mm (70.9”) 600mm (23.6”) 1000mm (39.4”)
EA
BL2018S/FM-16 2000mm (157.4“) 1800mm (70.9”) 600mm (23.6”) 1300mm (51.2”)
BL3018S/FM-16 3000mm (196.8“) 1800mm (70.9”) 600mm (23.6”) 1300mm (51.2”)
BL4018S/FM-16 4000mm (236.2“) 1800mm (70.9”) 600mm (23.6”) 1300mm (51.2”)
BL5018S/FM-16 5000mm (157.4“) 1800mm (70.9”) 600mm (23.6”) 1300mm (51.2”)
Table 2-1 machine specification
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A
2-6
2.3 Specifications
2.3.1 Technical Data
Description / Machine model Unit BL2018S/FM-14 BL3018S/FM-14

X axial travel
mm(in.) 2000 3000
(Column move right & left)
Y axial travel
mm(in.) 1800 1800
(Spindle move up & down)
Z axial travel
mm(in.) 1000 1000
EA
(Table move forward & reverse)
W axial travel
mm(in.) 600/600 600/600
(Quill move in & out)
Quill diameter mm(in.) 120/ Nil 120/Nil
Index table size mm(in.) 1400×1600 1400×1600
Indexable degree ° 5 5
Maximum table load kg 8000 8000
Spindle power (cont./30 min.) kW 15/18.5 15/18.5
Spindle bearing diameter mm(in.) 160 160
Spindle speed rpm 2400 2400
Spindle gear ratio 2 steps geared 2 steps geared
Spindle taper BT#50 BT #50
Feedrate W axis mm(in)/min 5000 5000
X axis mm(in)/min 12000 15000
W
Y, Z axis mm(in)/min 12000 10000
Cutting feedrate mm(in)/min 5000 5000
Tool magazine capacity No. 40 pockets 40 pockets
Max. tool diameter/Adj. mm 127/250 127/250
Max. tool length mm 400 400
Max. tool weight kg 15 15
Tool holder BT#50(ISO50) BT#50(ISO50)
MAS403P50T-1(45 MAS403P50T-1(45°
Tool pull stud
°) )
Position accuracy (JIS 6338) mm ±0.01/Full travel ±0.01/Full trave
A
Repeatablity (JIS 6338) mm ±0.003 ±0.003

Indexing accuracy ±3” @ each 90° ±3” @ each 90°
Indexing repeatability ±5” random ±5” random
50kVA, 220±10% 50kVA, 220±10%
Power requirement kVA
Vac, 3 P,50/60Hz Vac, 3 P,50/60Hz
Air pressure requirement kg/cm2 5 (min.) 5 (min.)
Lubrication capacity liter 6 6
Coolant tank capacity liter 200 200
Machine height mm 4650 4650
Machine weight ㎏ 30000 34000
2-7
Description / Machine model Unit BL4018S/FM-14 BL5018S/FM-14

X axial travel
mm(in.) 4000 5000
(Column move right & left)
Y axial travel
mm(in.) 1800 1800
(Spindle move up & down)
Z axial travel
(Table move forward & mm(in.) 1300 1300
reverse)
W axial travel
mm(in.) 600/600 600/600
(Quill move in & out)
Quill diameter mm(in.) 120/ Nil 120/Nil
Index table size mm(in.) 1400×1600 1400×1600
Spindle taper
Feedrate
axis
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Indexable degree
Maximum table load
Spindle power (cont./30 min.)
Spindle bearing diameter
Spindle speed
Spindle gear ratio
Cutting feedrate
Tool magazine capacity
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X axis
Y, Z axis
°
kg
kW
mm(in.)
rpm
mm(in)/min
mm(in)/min
mm(in)/min
mm(in)/min
No.
5
8000
15/18.5
160
2400
2 steps geared
BT#50
5000
12000
12000
5000
40 pockets
5
8000
15/18.5
160
2400
2 steps geared
BT #50
15000
10000
5000
5000
40 pockets
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Max. tool diameter/Adj. mm 127/250 127/250
Max. tool length mm 400 400
Max. tool weight kg 15 15
Tool holder BT#50(ISO50) BT#50(ISO50)
Tool pull stud MAS403P50T-1(45°) MAS403P50T-1(45°)
Position accuracy (JIS 6338) mm ±0.01/Full travel ±0.01/Full trave
Repeatablity (JIS 6338) mm ±0.003 ±0.003
Indexing accuracy ±3” @ each 90° ±3” @ each 90°
Indexing repeatability ±5” random ±5” random
50kVA, 220±10% 50kVA, 220±10%
A
Power requirement kVA

Vac, 3 P,50/60Hz Vac, 3 P,50/60Hz
Air pressure requirement kg/cm2 5 (min.) 5 (min.)
Lubrication capacity liter 6 6
Coolant tank capacity liter 200 200
Machine height mm 4650 4650
Machine weight ㎏ 30000 34000
2-8
1. Standard Accessories :
(1) 2400 rpm geared spindle
(2) Dual hydraulic counter balancing system
(3) Spindle temperature control system
(4) Arm type tool magazine (40 tool capacity)
(5) Heidenhain linear scale on X Y Z axes feed system
(6) Heidenhain glass encoder on B axis feed system
(7) Centralized guide ways lubrication system
(8) Coolant system and tank
(9) Caterpillar type chip conveyor
(10) Full splash guard height up to 1700 mm
(11) Moveable stand type operator panel
EA
(12) Work light
(13) Finish and alarm lamp
(14) RS-232 interface
(15) MPG handwheel
(16) Foundation and leveling kits
(17) Hand tool box
(18) Operation and maintenance manual
2. Optional accessories.
(1) Ram type spindle head
(2) 8000 rpm spindle (30/35 HP, built-in)
(3) Index table indexable continuously.
(4) Index table size 1600 ×1800 mm with Z axial travel of 1700 mm
(5) Automatic tool length measurement
(6) Automatic workpieces measuring system (Renishaw MP10)
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(7) Coolant thru. the tool adapter
(8) Coolant thru. the spindle with filtering system (Form A).
2.3.2 Control function (Standard)
1. Controlled axes (6 Axes)

2. Simultaneous controllable axes (4 Axes)
3. Least input increment 0.001mm/0.00001inch
A
4. G20 Inch/ G21 metric conversion

5. Interlock
6. Machine lock
7. Emergency stop
8. Stored stroke check
9. Backlash compensation
10. Stored pitch error compensation
11. Automatic operation (memory)
12. DNC operation
13. MDI operation
14. Program number search
15. Sequence number search
16. Dry run
17. Single block
2-9
18. JOG feed

19. Manual reference position return
20. Manual handle feed
21. Incremental feed x1，x10，x100
22. G00 Positioning (G01 type positioning is possible)
23. G61 Exact stop mode
24. G09 Exact stop
25. G01 Linear interpolation
26. G02, G03 Circular interpolation
27. Dwell
28. G31 Skip function
29. G28 Reference position return
EA
30. G27 Reference position return check
31. 2nd reference position return
32. Rapid traverse rate
33. Rapid traverse override F0,25,50,100%
34. Automatic acceleration/deceleration
(Rapid traverse:linear, Cutting feed:exponential)
35. Feedrate override
36. Override cancel
37. EIA/ISO Automatic recognition
38. Label skip
39. Optional block skip
40. Program number O4-digit
41. Sequence number N5-digit
42. G90 Absolute/G91 incremental programming
43. Decimal point input
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44. Pocket calculator type decimal point input
45. Plane selection G17,G18,G19
46. Coordinate system setting
47. Automatic coordinate system setting
48. Workpiece coordinate system G52、G53、G54~G59
49. Manual absolute on/off
50. Rigid tapping
51. Sub program call: 4 folds nested
52. Custom macro B
53. Canned cycles for drilling
A
54. Circular interploation by R programming

55. Miscellaneous function
56. Miscellaneous function lock
57. S code
58. Spindle speed override
59. Spindle orientation
60. T code
61. Tool offset memory 99 sets
62. Tool length compensation
63. Cutter cpmpensation C
64. Part program storage length 80 M
65. Registered programs 63 sets
66. Part program editing
67. Program protect signal
2-10
68. Status display

69. Clock function
70. Current position display
71. Program display (Program name 31 characters)
72. Parameter setting and display
73. Self-diagnosis function
74. Alarm display
75. Alarm history display
76. Operation history display
77. Help function
78. Run hour and parts count display
79. Actual cutting feedrate display
EA
80. Servo setting screen
81. English display
82. Data protection key 3 types
83. Erase CRT screen display
84. Setting and display unit 10.4” color LCD/MDI (standard size)
85. Control unit dimensions 4 slots [172(W)x380(H)x172(D)mm]
86. RS232-C interface
87. Input power supply 220 Vac ±10% 50~60Hz±3Hz
88. Air blast system M82
89. Handle interruption
90. Automatic power off
91. Single direction positioning
92. Programmable data input
93. 2D coordinate
94. Manual guide
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95. Background editing
96. Scaling
97. Mirror image
98. Tool offset
99. Program restart
Basic ISO G code functions:

1. G00 Axis rapid positioning
2. G01 Linear interpolation
3. G02 CW circular/helical interpolation
A
4. G03 CCW circular/helical interpolation

5. G04 Time dwell
6. G06 Parabolic interpolation
7. G07 Parabolic interpolation parameters
8. G09 Deceleration at block end
9. G14 Cancel G15
10. G15 Enable the slave axis to be linked with the respective master axis
11. G16 Axis exchange
12. G17 XY plane selection
13. G18 ZX plane selection
14. G19 YZ plane selection
15. G25 Cancel G26
16. G26 Axis reversal compensation
17. G30 Cancel G31 and re-establish deceleration at block end
2-11
18. G31 Continuous motion mode with automatic feed adjustment

19. G40 Cancel G41/G42
20. G41/G42 Enable tool radius compensation
21. G48 Enable tool length compensation
22. G49 Define tool for tool radius compensation
23. G50 Cancel G51
24. G51 offset/rotation of coordinates system on the plane
25. G52 offset of coordinates system on the plane
26. G53 Cancel mirror machining
27. G54~G59 Mirror machining
28. G60 Cancel G61
29. G61 Scaling factor
EA
30. G62 Type of coordinates for the definition of circle center
31. G67 Cancel G68/G69
32. G68 Rotary table control
33. G69 1/2 Axis rotary head control
34. G70 Inch system programming with CNC metric configuration
35. G71 Metric system programming with CNC inch configuration
36. G75 Cancel G76
37. G76 Polar coordinate programming
38. G80 Cancel fixed cycles G81/83/84/85/86/88
39. G81 Drilling/spot facing fixed cycle
40. G82 Deep drilling fixed cycle
41. G84 Tapping cycle
42. G85 Reaming fixed cycle
43. G86 Boring fixed cycle
44. G88 Spaced plane drilling fixed cycle
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45. G90/91 Absolute/incremental coordinate programming
46. G92 Feedrate override
47. G93 Feedrate defined as invers of block execution time
48. G94 Feedrate-in mm/min or inches/min(enabled at machine start-up)
49. G95 Feedrate-in mm/rev or inches/rev
A
2-12
2.4 Operator's control panel

2.4.1 CRT/MDI panel
CRT/MDI consisted of CRT (10.4” color display) and keyboard, shown as Figure 2-3.
【LCD unit】
1、Liquid-crystal display
1、10.4 LCD
2、Memory card interface
3、Soft key switch
2、Memory card interface
【MDI unit】
4、Help key
EA 5、Reset key
3、Soft
3、Softkey
keyswitch
switch
4、Help key
5、Reset key
6、Edit key
7、Cancel key
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8、Input key
6、Edit key
9、Function keys
10、Cursor keys
7、Cancel key 11、Page-Up/Down keys
12、Shift key
8、Input key
12、Shift key 10、Cursor 9、Function keys

A
11、Page-Up/Down keys
Figure 2-3 LCD/MDI panel
2-13
A. Key function:
The position push-button indicates the current position of the slides.
The information is spread over pages.
In "EDIT" mode the cursor can be moved the any desired command by
using the Cursor Forward or Reverse.
In "MDI" mode the cursor can be input data to the buffer memory.
In "AUTO" mode the cursor can be displayed current commends.
The OFFSET push-button displays either the offset chapter or work
shift chapter. Repeatedly pressing "OFFSET" push-button will
alternately display on chapter or the other.
EA The button displays setting of the System Diagnostic data and System
parameter data.
The button displays Alarm messages of interest to the operator in two

chapter.
The software operator's manual shown as following figure which can be determined
by the following procedure:
1. Press the Offset & Setting button.
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Î 2. Select the manual by pressing this button which located under the CRT
OPR 3. Select the OPR soft-key by pressing the button located under the CRT
4. Press the page button down, then the following picture will be displayed.
A
Figure 2-4 Software Operator's Panel
2-14
OP STOP : "ON" Optional stop function will be active that causes the
control to stop execution of a part program after completing a
block containing an M01 code. The function is active when
the push-button is illuminated. An M01 code is ignored when
the push-button is not illuminated. The push-button can be
activated before or during a block containing an M01 code.
When a block containing an activated M01 is completed, all
slide motion and spindle rotation ceases, coolant pump turns
OFF, Feed Hold push-button is illuminated and Optional Stop
push-button flashes. The push-button is active in Dry Run
and Machine Lock modes.
Warning: It is the part programmer's responsibility that to program
EA M03, M04, M13 or M14 to restart the spindle and coolant

after the part program is resumed.
Pressing Cycle Start button will cause program to
resume. Feed Hold light will turn OFF. The Optional Stop
push-button must be pressed a second time to be
deactivated.
MAN-ABS : "ON" the amount of manual movement is to be added to the
absolute value.
PLAY BACK: "ON" means teach in function will be effective.
MST LOCK : When M.S.T.LOCK mode is active, M.S.T. function operations
are locked.
AXES ILK: "ON" means machine lock is active.
Z CANCEL: "ON" means Z axis travelling will be cancelled.
TL SKIP : When TL SKIP is active, the currently tool will be removed.
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PGM RSTA: When Auto Power Off function is active, machine will be OFF
automatically in preset timing. This function specifies
sequence No. of a block to be restart when a tool is broken
down or when it is desired to restart machining operation
after a day off, and restart the machining operation from that
block.
Several pages are included in the chapter selected with each function button. The
page is selected with PAGE button.
A
NOTE: The data displayed on the screen disappears when one of the function
buttons and the "CAN" key are pressed. Thereafter, when either function
button is pressed, the corresponding screen is displayed again. When
the unit is not used with the power turned on for long time, turn off the
screen. This is effective to prevent the image quality from deteriorating.
2-15
B. Keyboard functions
Press this key to reset the CNC, to cancel an alarm etc.
C. Cursor shift keys:
1. This key is used to shift the cursor a short distance

in the reverse direction.
D.
EA
Page shift keys:
2. This key is used to shift the cursor a short distance
in the forward direction.
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This key is used to changeover the page on the CRT
screen in the reverse direction.
This key is used to changeover the page on the CRT

screen in the forward direction.
E. Program Editing Key:

This button is used in Edit mode to alter a data word in
A
an enabled program stored in memory.
The "Insert" button is used in Edit mode to insert data

words, an entire block or several blocks of data, into an
enabled part program stored in memory. It is also used
when entering a part program into memory from the MDI
keyboard.
2-16
The "Delete" button is used in edit mode to delete a data

word, an entire block, or several blocks of data, from an
enabled part program stored in memory. It is also used
to delete a complete part program from the program
Directory.
The "Can" button is used to erase incorrect data entered

on the MDI keyboard before "Insert" button is pressed.
Character are erased singularly each time the button is
pressed starting with the last character entered. That
means when the address key or the numerical key is
pressed next, the position where the alphabet or the
EA
numeral is inserted next is indicated by "-". When the
cancel key is pressed, the character immediately before
the "-" is canceled.
The button is used when entering information from the

MDI keyboard. When an address or numerical key is
pressed, the alphabet or the numeral is input once to the
key input buffer, and it is displayed on the CRT screen.
To set the data input to the key input buffer in the offset
register, etc., press the Input key.
F. Symbols & alphabets keys:

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G. Machine operator's Panel
A-PWR-OF : When Auto Power Off function is active, machine will be OFF
automatically in preset timing.
A
Several pages are included in the chapter selected with each function button. The
page is selected with PAGE button.
NOTE: The data displayed on the screen disappears when one of the function
buttons and the "CAN" key are pressed. Thereafter, when either function
button is pressed, the corresponding screen is displayed again. When the unit
is not used with the power turned on for long time, turn off the screen. This is
effective to prevent the image quality from deteriorating.
2-17
2.4.2 Machine control panel
The description of Machine control panel will be as below:

A. Rotary Switches:
1. MODE selector:
There are seven modes available on this selector which are as
below:
EDIT is used when editing a part program stored in
memory; to add data to memory; to delete data from
memory and to modify data in memory. To use this
EA
mode, Program Protect switch must in "OFF"
position.
AUTO Press the cycle start button of the operating panel.
The program in the AUTO operation memory will be
executed. When pressed, automatically operation
begin and cycle start lamp lights.
MDI the common of the multiple blocks can be input from
the CRT/MDI panel to the MDI operation buffer
memory. The program in the MDI operation buffer
memory can be edited in the same method as that for
the program registered in the memory. Press the
START key of the operating panels the program in the
MDI operation buffers memory will executed.HANDLE
can be used to move all axes manually. Select the
axis to be moved by the axial selector, the selected
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axis can be moved by Manual Pulse Generator.
Handle Multiplication can be set by actuating one of
the three steps X1, X10, X100.
RAPID push-button can be moved the machine axes.
Select the axis to be moved. The selected axis moves
in its direction ( X+, X-,Y+,Y-, Z+, Z-). Feedrate can be
set by Rapid override switch. Actuate and hold the
corresponding axis key, the machine axis moves
continuously at the setting traverse rate. Release the
axis key held so far, the traverse movement will stop.
A
JOG operation can be moved selected axis and moves in

its directions (X+,X-,Y+,Y-,Z+,Z-), Feedrate can be set
by Jog feedrate override switch. Actuate and hold the
corresponding axis key, the machine axis moves
continuously at the set traversing rate. Release the
axis key held so far, the traverse movement will stop.
HOME set to the Home position, press the selected axis to
be the reference point. The machine stops at the
reference point return, lighting the Axes Home
position LED. If 3 axes are selected simultaneously
by three switches, three axes moves are allowed at
the same time.
2-18
EA
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A
Figure 2-5Machine Control Panel
2-19
2. Cutting Feedrate Override

With this dial, it is possible to override the feedrate
designated by the program. An override of 0 to 150 % divide
to 16 step, this switch provides to the feedrate of G01, G02,
G03 and other G code which may using this feedrate for
cutting.
3 Rapid Feedrate Override

The Rapid Override switch of 100%, 50%, 25% and F0 is
provided, when the rapid traverse rate is 20 m/min. and this
dial is set to 50%, actual rate becomes 10 m/min. F0 is a
constant value specified by the parameter. Rapid override is
EA effective by the following functions:

(1) by G00. (2) during canned cycle. (3) in G27 and G28. (4)
Manual rapid traverse.
4. Jog Feedrate Override
designated by the program. An override of 0 to 1260
mm/min. divide to 16 step, this switch provides to the JOG
feedrate switch.
5. Spindle Speed Override

The spindle speed override switch allows the operator to
modify programmed spindle speeds in steps of 10% from
50% to 120%.
The actual spindle speed what you commended can be seen
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on the CRT and displays current block "S". The switch is
active in AUTO, MDI or Dry Run modes.
B. Push-buttons:
1. Spindle CW The spindle CW push-button is an illuminating,
push-button momentary type, push-button. The light must be
(included lamp) "OFF" for spindle CCW mode operation. Effective by
(green light): mode selected in Handle position (push-button
A
illuminated). Spindle rotates in clockwise direction.

Note: After machine "ON", spindle speed must be
keyin in the memory by MDI mode, then this
button is effective for pressing.
2. Spindle CCW The spindle CCW push-button is an illuminating,

push-button momentary type, push-button. The light must be
(included lamp) "OFF" for spindle CW mode operation. Effective by
(green light): mode selected in Handle position (push-button
illuminated). Spindle rotates in clockwise direction.
Note: After machine "ON", spindle speed must be
keyin in the memory by MDI mode, then this
button is effective for pressing.
2-20
3. Spindle Stop The spindle STOP push-button is an illuminating,

push-button: (red momentary type, push-button. The spindle can be stop
light) during machine in AUTO / MDI mode. Press Feed
Hold button, then press Spindle Stop button to stop
the spindle. Spindle Stop will be lights up. The cycle
can be restart by press Cycle Start button, spindle will
be rotated immediately, axes will be feeding 1.5 sec.
later. In JOG/RAPID/HANDLE mode, spindle stops
immediately. The light must be "OFF" for spindle CW
or CCW mode operation. The other function for this
button is for unclamping the tool from spindle
manually. To press this button once, then this button
EA
will light up and flashing for about 30 second, in the
mean time, press the Tool release foot switch to
release the tool from the spindle in 30 second.
Pressing the reset button on the controller panel can
reset it.
4. Spindle The spindle orientation push-button is an illuminating,

Orientation momentary type, push-button. The "Spindle
push-button: Orientation" push-button is used to stop spindle at its
(green light) tool change position in Handle mode. The light must
be "ON" for Spindle Orientation operation.
5. Cycle Start The cycle start push-button is an illuminating,

push-button: momentary type, push-button. The Cycle Start
(green light) push-button is used to initiate programs in AUTO, MDI,
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Dry Run, and Machine Lock modes. It is illuminated
while a data block is being executed. When control is
in an End of Block, Feedhold or MDI condition, the
button will not be illuminated. If Feedhold push-button
is pressed during execution of a part program, Cycle
Start light will turn "OFF".
6. Cycle Stop The cycle stop push-button is an illuminating,

CYCLE
push-button: (red momentary type, push-button. The button allows the
STOP
light) operator to stop all axial motion during execution of an
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enabled part program. It is active in memory AUTO,

MDI (Block by Block), Dry Run and Machine Lock
modes. It is illuminated when active. It has no effect on
active spindle speed. At M.S.T. operation continues up
to the end of the block. Cycle Start light and Spindle
CW or CCW button light will turn "OFF" when feedhold
is activated. Normal operation maybe resumed by
pressing Cycle Start push-button.
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7. X + push-button: The X+ push-button is momentary type switch that

(white light) allows the operator to jog the X axis in plus X direction.
It is enabled when mode is selected in JOG position.
Press the push-button to return to the reference point
by mode selector in "HOME" position.
8. X - push-button: The X- push-button is momentary type switch that

(white light) allows the operator to jog the X axis in minus X
direction. It is enabled when mode is selected in JOG
position.
9. Y + push-button: The Y+ push-button is momentary type switch that
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(white light) allows the operator to jog the Y axis in plus Y direction.
10. Y - push-button: The Y- push-button is momentary type switch that

(white light) allows the operator to jog the Y axis in minus Y
position.
11. Z + push-button: The Z+ push-button is momentary type switch that

(white light) allows the operator to jog the Z axis in plus Z direction.
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12. Z - push-button: The Z- push-button is momentary type switch that
(white light) allows the operator to jog the Z axis in minus Z
position.
13. W + push-button: The W + push-button is momentary type switch that

(white light) allows the operator to jog the W axis in + axis
position. Press the push-button to return to the
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reference point by mode selector in "HOME" position.
14. W – push-button: The W – push-button is momentary type switch that

(white light) allows the operator to jog the W axis in – direction. It is
enabled when mode is selected in JOG position.
15. B + push button: The B + push-button is momentary type switch that

(white light) allows the operator to jog the B axis in + direction. It is
enabled when mode is selected in JOG position.
2-22
16. Overtavel The Overtravel release push-button is momentary type

Release switch. When the axes overtravel, set the mode
push-button: selector in Handle position, press Overtravel button, in
(white light with the mean time, release the axes by Manual
protect cover) Handwheel. (M.P.G.)
17. Coolant On The push-button is an illuminating, latching type

push-button: push-button. The coolant motor ON is active, when the
(white light) button is illuminated. The Coolant pump is always ON
regardless of operating mode. When the button is
pressed a second time, the coolant pump is OFF
regardless of operating mode. The coolant pump can
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be controlled by AUTO mode being selected. In this
position, whether the coolant ON push-button is
pressed or released, M08, M13, M14, M28, M33, M44,
M51 must be programmed in memory or tape to turn
coolant pump ON and M05 or M09 to turn pump OFF.
18. Coolant Auto The push-button is an illuminating, latching type

push-button: push-button. Press the button, coolant will be
(white light) distributed in accordance with M08, M13, M14, M28,
M33, M44, M51 command in Automatic operation.
When coolant is being distributed in Automatic
operation, depressing this button to OFF will stop
coolant flow. Setting to Auto ON will cause resumption
of coolant flow.
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19. Chip Conveyor The Chip conveyor push-button is momentary type
push-button: switch. The chip conveyor “ON” is active when the
(white light) push-button is illuminated. When the push-button
pressed a second time, the chip conveyor is always
“OFF” regardless of operating mode.
20. Home Position The Home position push-button is momentary type

Return switch. Press the push-button (push-button light will
push-button: come on), Z axis will move to its home position
(white light) automatically. After Z axis is at its home position, Y
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axis will follow the Z axis procedure, and then the X

axis.
21. Work Lamp The Work lamp push-button is an illuminating latch

push-button: type push-button. Work Lamp lights by pressing the
(white light) button. button lamp will lights up.
22. Door open The push-button is an illuminating momentary type

push-button: push-button. Press this button while the machine is
(white light) stationary, the operator door will be opened.
2-23
23. Buzzer OFF The Buzzer OFF push-button is momentary type

push-button: switch. When machine alert, buzzer will comes "ON"
(white light) and the lamp lights up. To turn the buzzer "OFF" by
pressing the button and the lamp will flash.
24. Single Block The Single Block push-button is an illuminating, latch

push-button: type switch push-button used to initiate AUTO, MDI,
(white light) Dry Run and Machine Lock modes. It is illuminated
while the push-button is being pressed. One block of
the program is executed, and then the execution is
stopped. If the cycle start button is pressed, the next
block is executed and then the execution is stopped
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again. The Single Block push-button must be pressed
a second time to be de-activated.
25. DNC push-button: The DNC button is an illuminating, latch type switch
(white light) push-button used to active the DNC operating modes.
The lights ON means DNC mode is active.
26. Block Skip The Block-Skip push-button is an illuminating, latching

push-button: type that causes the control to ignore any block
(white light) containing a Slash code ( / ). The function is active
when the push-button is illuminated. When the
push-button is not illuminated, the data block is
executed. If the slash code is the first character in the
block, all data to the EOB character will be ignored
when the push-button is active. If the slash code is
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placed in the middle of a block, only data from the
slash code to the EOB character will be ignored; while
data proceeding the slash code will be executed. To
exit from Block Skip, press push-button a second time.
The push-button is active in Dry Run and Machine
Lock.
27. Dry Run push The Dry Run button is an illuminating, latch type
button: switch push-button used to active the Dry Run
(white light) operating modes. All axes movement will be travelling
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in JOG override feedrate. The lights ON means Dry

RUN mode is active.
28. Manual Air blow The Manual Air Blow button is an illuminating,
push button: momentary type button used to active for manual air
(white light) blowing to the working area. To cancel this function is
by press the button once again. The lights ON means
the function is active.
2-24
29. Auto power OFF The button is an illuminating, latch type with protect
push button: cover button which will be active when the program
(white light) executing M02 or M30, the machine power will be
turned OFF after a while. The light ON means this
function is active.
30. Handle The button is an illuminating, latch type button used to

Interruption push active the Handle Interruption function. The lights ON
button: means the function is active.
(white light)
31. Tool Number The push-button is an illuminating, latching type
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Display push-button. When Tool No. Display mode is active
push-button: (push-button illuminated), the CRT can display current
(white light) tool number on the spindle or ATC arm.
32. Feed Hold The Feed Hold button is an illuminating, momentary

push-button: type button allows the operator to stop all axial motion
(red light) during execution of an enabled part program. It is
active in memory AUTO, MDI (Block by Block), Dry
Run and Machine Lock modes. It is illuminated when
active. It has no effect on active spindle speed. At
M.S.T. operation continues up to the end of the block.
Cycle Start light will turn "OFF" when feedhold is
activated. Normal operation maybe resumed by
pressing Cycle Start push-button.
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33. Program Protect The Program Protect key-switch should be turned to
switch the ON or EDIT position and key removed except
when part program editing is required. Part program
can be deleted from memory or modified in any way
when switch is in the OFF position. With this control, it
can be operated by following process:
1) The program registered in memory and modified.
2) Re-setting the coordinate system.
3) Keying machine parameter by manual.
4) Setting the PC parameter and timer parameter.
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34. Key switch for The key switch must in the “ON” position when the
Manual mode mode selector is in “Manual mode” position. Machine
will be getting alarm while machine is in Auto mode
position and the Key switch is turn “ON”.
36. Axes The axes synchronized movement button is an while
synchronized color illuminating latch type with protect cover button
movement for the which is enable to move all axes by MPG
Auto head button: synchronizing movement as commended. The light
(OPTION) ON means this function is active.
2-25
37. Angular Head The Angular head unclamp push button is an white
unclamping push color illuminating latch type button which is provide to
button: (OPTION) unclamp the angular head. The angular head then can
be indexing only by MPG when the clamping device is
unclamped. The lights ON means 4th axis is
unclamped.
38. Manual guide The Maual guide push button is an white color
push button: illuminating latch type button which is provide to shift
(white light) to the maual guide display. The light ON means this
function is active.
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39. Machining time The machine time counter push button is an white
counter ignore: color illuminating momentary type button which is
provide for counting the machining time. The counter
can be reset for ignore and reset to zero.
40. Manual head The manual head clamping confirm push button is an
clamping confirm white color illuminating latch type cover protection
button: button which is provide for confirming the exchanging
head. Light “ON” means spindle status is under
horizontal direction.
C. Spindle status: (White Light)

1. Spindle high gear When the lights ON, means the spindle gear at the
Lamp: high gear shift.
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2. Spindle low gear When the lights ON, means the spindle gear at the low
Lamp: gear shift.
D. L.E.D. Lamps: (Green light)

1. X Axis Home position L.E.D.
The X axis Home position light will flash whenever the X axis
is moving to the reference points and will be lights up when
A
the X axis is at the HOME position.
2. Y Axis Home position L.E.D.

The Y axis Home position light will flash whenever the Y axis
the Y axis is at the HOME position.
3. Z Axis Home position L.E.D.

The Z axis Home position light will flash whenever the Z axis
the Z axis is at the HOME position.
2-26
4. W Axis Home position L.E.D.

The W axis Home position light will flash whenever the W
axis is moving to the reference points and will be lights up
when the W axis is at the HOME position.
5. B Axis Home position L.E.D.

The B axis Home position light will flash whenever the B axis
the B axis is at the HOME position.
6. ATC ready L.E.D.

The ATC Ready L.E.D. will light when ATC is ready for Tool
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Change.
7. Low Hydraulic Pressure Light

The Low Hydraulic Pressure Light will turn ON whenever the
hydraulic system pressure at the pump drops below 600 psi,
an Emergency Stop will be forced, and the message "Low
Hydraulic Pressure" will be displayed on the CRT screen.
8. Low Coolant Level Light

The Low Coolant Level Light indicates a coolant low condition
as detected by a level sensor in the coolant reservoir. How
the control treats the coolant low condition depends on the
setting of coolant selector switch. If coolant low condition is
present and coolant selector is set at OFF, low coolant level
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light will be ON but will not flash. If coolant low condition is
present and coolant switch is set at ON or AUTO, low coolant
level light will flash.
9. Low Lubricating Level Light

The Low Lubricating Level Light will turn ON whenever the
level of lubricant in reservoir falls below minimum operating
level. The message "Low Lub. Level" will be displayed on the
CRT screen. An Emergency Stop will be forced if machine is
in AUTO mode.
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10. Low Air Pressure Light

The Low Air Pressure Light will turn ON whenever incoming
air supply to the machine drops below 5 bar ( 5 kg ), an
Emergency Stop will be forced, and the message "Low Air
Pressure" will be displayed on the CRT screen.
11. Emergency Stop

If you press the Emergency Stop button on the machine, this
light will light up.
2-27
E. Meters:
1. Spindle This meter indicates the currently active
Speed Meter: spindle speed in unit of RPM.
2. Load Meter: The spindle load meter displays the percent of

full load current available at the operation
speed. The 150% level is peak current
operation in the 100-150% range must be
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limited to the duty cycle in the vicinity of 150%
has a maximum ON time of 30 min. During
any work period motor RMS value must be
less than 100%.
F. Emergency Stop Buttons:

Emergency If you press the Emergency Stop button on the
Stop machine operator's panel, the machine
push-button: movement stops in a movement, mechanical
reference point will disappear. Spindle stops
rotating automatically. The button is locked
when pressed. The button can be unlocked by
twisting it.
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G. Manual Pulse Generator (M.P.G.) Control Panel:
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Figure 2-6 M.P.G. control panel
2-28
1. Axial position selector: Selecting which axis you want to move. (X,Y,Z,4th)
2. Handle Multiplication X1: When switch is placed at X1 position each graduation

Switch: the M.P.G. represents 0.001 mm.
X10: When switch is placed at X1 position each
graduation the M.P.G. represents 0.010 mm.
X100:When switch is placed at X1 position each
3. Manual Pulse The feedrate can be adjusted precisely by using the

Generator : Manual Pulse Generator. The incremental Jog
handwheel allows the operator to jog a slide in
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increments when Mode Select Switch is in Handle
position. The value of each handwheel increment
depends on the setting of Handle Multiplication switch
and the axis to be jogged depends on the setting of Axial
Position Selector.
H. Magazine's control panel

This control panel (Figure 2-8) is located on the Tool magazine side and only available
on the mode selector of the machine control panel which is selected in handle position
and the key-switch of the magazine control panel is in manual position. This design
concept is prepared for customer service in trouble shooting and tool loading and
unloading. The description of Magazine control panel will be as below:
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2-29
1. MODE selector:
There are nine modes available on this
selector which are also divided in three
sections. These two sections are ARM and
MAGAZINE. Its descriptions are as below:
※ ARM section: When Mode selector is in this section, its function will be effective as
following procedures.
a. Arm Up: ※ Under this mode, Arm at tool magazine, neutral or spindle
sides wherever position, press the button of manual step, the
b. Arm down:
c. Arm
EA arm will be moving up.
※ While the arm at the spindle side, it is strictly prohibited to
move up the arm unless the spindle clamping is at release
status. It could be damage the spindle or arm itself and
caused the personnel injury.
※ Under this mode, the arm at tool magazine, neutral or spindle
sides wherever position, press the button of Manual step, the
arm will be moving down.
※ While the arm at the spindle side, it is strictly prohibited to
move up the arm unless the spindle clamping is at release
status. It could be damage the spindle or arm itself and
caused the personnel injury.
※ Under this mode, press the Manual step button, the arm will
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Magazine: be moving toward the tool magazine side.
※ Be sure that no tool on the arm whenever arm is moving. If
there is tool on the arm, please move the tool to its position by
moving the Arm up & down.
※ Be care to operate the arm & tool magazine to avoid any
crash of tool.
d. Arm Middle: ※ Under this mode, press the Manual step, then the Arm will be
moving to neutral position.
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e. Arm Spindle: ※ Under this mode, press the Manual step button, then the Arm
will be moving to the Spindle side position.
※ Be sure that no tool on the arm whenever arm is moving. If
there is tool on the arm, please move the tool to its position by
moving the Arm up & down.
※ Be care to operate the arm & tool magazine to avoid any
crash of tool.
f. Arm CW: ※ Under this mode, the Arm move up at the Neutral or Spindle
position, press the Manual step button, the Arm will be
indexing in CW direction.
2-30
g. Arm CCW: ※ Under this mode, the Arm move up at the Neutral or Spindle
position, press the Manual step button, the Arm will be
indexing in CCW direction.
h. Magazine ※ Under this mode and the Arm is not at the tool magazine side,
CW: press the Manual step button, then the tool magazine chain
will be indexing to the next position in CW direction.
※ Press the Manual Step button continuously, the tool magazine
chain will be indexing continuously. To stop the indexing only
by release the button, the tool magazine will be stop at the
next position.
i. Magazine ※ Under this mode and the Arm is not at the tool magazine side,
CCW:
EA press the Manual step button, then the tool magazine chain
will be indexing to the next position in CCW direction.
next position.
※ MAGAZINE section: When Mode selector is in this section, its function will be
effective as following procedures.
j. Magazine CW: ※ Under this mode and the Arm is not at the tool magazine side,
press the Manual step button, then the tool magazine chain
will be indexing to the next position in CW direction.
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next position.
k. Magazine ※ Under this mode and the Arm is not at the tool magazine side,
CCW: press the Manual step button, then the tool magazine chain
will be indexing to the next position in CCW direction.
next position.
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2. Manual step button:

The manual step push-button is momentary type switch that
allows the operator to jog the tool magazine in motion when
the magazine selector is in certain position.
2-31
3. Key-switch:
The tool magazine protect key-switch should be turned to the
Lock position when machine is ready for operation or in Auto
mode and key removed except when jog the tool magazine is
required. If machine mode is selecting in Auto or Edit mode
when switch is in the Manual position, machine will be alert.
With this control, it can be operated for the following
purposes:
1) Additional tool is loading or unloading without interrupt
machine operation in Auto mode.
2) Jog the ATC or magazine single motion for trouble shooting
in Manual mode. (Machine mode must be selected in Handle,
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Jog or Rapid mode position.)
4. Fault reset:
Press this button can reset machine alarm.
5. Emergency Stop:
If you press the Emergency Stop button on the machine
operator's panel, the machine movement stops in a movement,
mechanical reference point will disappear. Spindle stops
rotating automatically. The button is locked when pressed. The
button can be unlocked by twisting it.
I. Spindle tool handle release footswitch :

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To release the spindle tool manually by press the spindle stop button (flashing in 10
sec.), step on the footswitch to release the tool, release the footswitch to clamp the
tool.
J. Programming & Finish lamp :

Red light: Light will be flashing for 3 seconds when the machine is
turns “ON”, Beeper will be beeping.
Yellow light: When the alarm is occurred, this light will be flashing
every 0.5 second. When the auto program is finished, this light will
A
be flashing every 3 second.
Green light: the light will be flashing while machine is in auto run.
2-32
BL Series FANUC 18iM, Chapter 3 POWER UP AND POWER DOWN 3-1
3. POWER UP AND POWER DOWN

3.1 Inspection Before Operation
Checking List to be followed before operation of the machine is as follows:
3.1.1 Checking before Power Up
DANGER
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Check point
‧Air filter unit 1.
The electric box, motor, transformer and relay
boxes with a high-voltage mark have
terminals of lethal voltage. Only electrical
experts with official qualification are
authorized to open their covers and doors.
Cable and wire with damaged film can cause
electric leakage or shock. Double-check that
there is no damage on cable and wire. Failure
to follow this warning will result in serious
personal injury or death from electric shock.
Check item
Drain the water in reservoir ?
Method
Check visually
Remark
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2. Any lub. oil in reservoir ? Check visually
3. Air pressure 5-7 kg/cm² ? Check visually
‧Hyd. Oil Tank 1. Hydraulic oil sufficient ? Check visually
‧Spindle Oil Cooler 1. Temperature setting value ? Check visually
2. Oil sufficient ? Check visually
3. Any leakage ? Check visually
‧Chip conveyor 1. Chips removed ? Check visually
‧Coolant Tank 1. Chips removed ? Check visually
2. Coolant sufficient ? Check visually
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3. Any leakage ? Check visually

‧Slide cover 1. Any chips accumulated ? Check visually
‧Magazine door 1. Any chips accumulated ? Check visually
‧Table 1. Any chips accumulated ? Check visually
‧Spindle 1. Spindle taper clean ? Check visually
‧Electric cabinet 1. Door closed ? Check visually
2. No damage or disconnection on Check visually
external wiring or cable ?
‧General 1. Machine environment well Check visually
sorted out ?
2. No looseness of bolts on Check visually
cover, etc. ?
3-1
3.1.2 Power Up
‧DO NOT touch any switches or buttons when hand

are wet.
‧CHECK the machine environment is clean so that
DANGER convenience for operation.
‧CHECK hydraulic oil, coolant and pneumatic
pressure are sufficient to work.
‧WARM UP the machine for approx. 15 minutes after
turning the power ON
EA
‧WHEN setting the spindle speed above 3000 rpm,
CAUTION pay the closest attention.
Power-up procedure is a systematic method of safely turning on the control and
readying the machine for operation. The following is a comprehensive description of
the 3 axes procedure:
1.
(1) Turn the MAIN SWITCH and AIR SWITCH "ON".
(2) Press the POWER ON push-button on the operator’s panel.
(3) The CRT will display “TRANSLATE PLC PROGRAM”. The PLC program of
the TNC is automatically translated.
(4) When buzzer has beeped, that indicates that the control is in an
EMERGENCY STOP condition.
(5) To release the E-Stop condition, press the button of the the functioning of the
EMERGENCY STOP circuit.
(6) Move all axes by pressing the green push button to return the reference
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point, then machine will be ready for operation.
(7) All axes reference returned.
2. Reference return
As Figure 1-4, under the “refernce” mode, the axes will not be moved while mode
selector turn to other mode. If you are still in need of “Reference” mode, then turn
to “Manual” mode is required. Its procedure is as below:
(1) Turn to MANUAL mode.
(2) then select softkey of “PASS OVER REFERENCE”, TNC controller will be in
A
“REFERENCE” mode.
# When you press buttom ， Z axis will move to its home position
automatically. After Z axis is at its home position, Y axis will follow the Z
axis procedure, and then the X axis。
# If you are not able to follow mentioned above procedure, then under the
reference mode status, press single axis buttom individually to return
each axis to its home position, then its axis signal on the screen will be
disappeared.
3-2
3.1.3 Checking After Power Up
Check Point Check item Method Remark

‧Motor 1. No abnormal sound or heat ? Check visually
‧Air unit 1. Air pressure(5-7kg/c㎡) ? Check visually
2. Hose leakage ? Check visually
‧Coolant unit 1. Pump running perfect ? Check visually
‧Hydraulic unit 1. System pressure(40 kg/c㎡)? Check visually
‧CRT screen 1. No alarm displayed ? Check visually
EA
‧Operation panel 1. Warning lamp lights ? Check visually
3.1.4 Safety interlock system on Operator‘s door
For safety reason, there are some safety device and functions on the machine which
to be strictly protected by itself. Following status will be shown you:
1. Following functions will not effective during the operator‘s door is opened,
● Cycle start push button.
● Spindle CW or CCW buttons.
● All axes manual movement.
● ATC procedure.
● Chip conveyor operation.
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● Coolant operation.
2. The operator‘s door will not be opened during the following status,
● Spindle rotating.
● One of axis is moving.
● ATC processing.
● Chip conveyor is operating.
● Coolant is in action.
3. Following functions will be ineffective while the operator‘s door is being opened.
● Spindle rotating less than 50 rpm.
● One of axis is moving no more than 2000 mm/min.
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● ATC processing.
● Chip conveyor is operating.
● Coolant is in action.
4. Following functions will be ineffective while the manual magazine door is opened,
● T number selection.
● Magazine manual operation.
● ATC automatic operation.
5. Tool selection will be stopped while the manual magazine door is opened.
3-3
3.2 Power Down
CAUTION
All personnel must know the location of
Emergency Stop buttons and how to use
them in case of Emergency.
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CAUTION
‧ALWAYS lock the Main Switch by locker
to protect unauthorized personnel.
‧DO NOT leave keys on the switches or
lockers after machine is turn off.
To prevent damage to control, machine tool or drives during shutdown, follow the
Power-Down procedure listed below:
1. Establish a condition which ensures that the machine tool will not be damaged
when control is shutdown. Ideally, establish an end-of-program condition with all
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axes at Home position. If this can not be accomplished, a cycle stop is adequate,
but try to position the axes clear of the workpieces.
2. Press Emergency Stop push-button. If rotating, spindle will dynamically brake to a
stop. Any axis motion will also cease. Power is removed from axes drive motors
and spindle drive motor, thus disabling axes and spindle.
3. Press Power OFF push-button.
4. Turn disconnect switch OFF and turn Air switch OFF.
Note: The machine is placed in E-Stop before the control is turned OFF is to remove
power in two distinct steps; first from the drive motor, then from the drives.
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Removing all power at once can damage the machine.
3.2.1 Emergency Stop
In case of any emergency cases, press the button which is nearest button as soon as
possible. Machine will be stopped immediately. CRT screen will display the alarm
message " Not ready ". After the emergency situation has solved, turn the switch
clockwise to release the push-button.
3-4
3.2.2 Other Stops
There are several methods to stop machine during machine in AUTO or MDI operation.
The descriptions are as below:
A. Program Stop ( M00 )

Stop program, stops spindle, turns coolant OFF, "Tool release" push-button is
activated. "Feedhold" light flashes intermittently.
Cycle operation is stopped after a block containing M00 is executed. When the
program is stopped, all existing modal information remains unchanged as in single
block operation. Specifying CNC start can restart the cycle operation.
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It is the programmer's responsibility to program an M03, M04, M13, or M14 to
restart spindle and turn coolant on when restarting the program after an M00
program stop.
B. Optional Stop ( M01 )

Performs the same function as M00 but will not stop the cycle unless "Optional
Stop" push-button is activated (illuminated) before the block containing the M01 is
read by the control. If "Optional Stop" is not activated, the cycle will continue
without stopping. When active, the "Cycle Start" light goes out, "Optional Stop"
lights up and "Feed Hold" light is illuminated. This function is useful when it is
necessary to gauge the workpiece during setup. Pushing "Cycle Start"
push-button allows program to continue. It is the programmer's responsibility to
program an M03, M04, M08, M13 or M14 to restart spindle and turn coolant on
when restarting program after an M01 Optional Stop.
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ON : Press the button, button lamp will lights up.
Machine will be stopped after the block containing the
M01 is read by the control. Machine will be restarted after
release the Optional Stop push-button.
OFF : Release the button, button lamp will goes out.

Machine will continue without stopping after the block
containing the M01 is read by the control.
C. End Of Program ( M02, M30 )

A
The M02 or M30 is used at the end of the program. It is usually the last block
programmed. It stop the spindle, and turns coolant off. "Cycle Start" light goes out
and Feedhold light flashes intermittently. When entering a program in memory
from MDI keyboard, placing M30 at end of Program will cause program to
automatically return to stop when M30 is encountered in the enabled program.
3-5
D. Feed Hold or Cycle Stop push-buttons

The Feed-Hold push-button allows the operator to stop all slide
motion during execution of an enabled part program. It is active in
CYCLE
STOP memory AUTO, MDI, Dry Run and Machine Lock modes. It is
or illuminated when active. It has no effect on active spindle speed. The
following steps take place after all interpolation has been completed:
(1) At M.S.T. or B, operation continues up to the end of block.

(2) Cycle Start light will turn OFF when Feed hold is activated.
(3) It will be stopped in G04 when Feed hold is activated.
EA
Normal operation may be resumed by pressing Cycle-Start or
Feed-Start push-buttons.
or
FEED
START
E. Single Block
It is illuminated while the push-button is being pressed. One block of the program
is executed, then machine will be hold on, the execution is stopped.
ON: It will be illuminated while the push-button is being
pressed.
One block of the program is executed, and then the execution is
W
stopped. If the Cycle Start button is pressed, the next block is
executed and then the execution is stopped again. At the end of
each program block, the machine is placed in a Feed Hold
condition.
OFF: It will be de-activated while the bush-button is being

released.
Note 1: When G28 & G30 are in the same block, the execution will
stopped in G28 or G30 whatever which G code is executed.
A
3-6
Note 2: In Canned cycle, machine will stopped at the end of point 1, 2

and 6 during Single Block is activated.
F.
Note 3:
EA
Spindle Stop
Rapid Traverse
Feedrate Traverse
When Single Block is activated, machine will not be executed

during a block containing an M98P__; M99; and G65. But
machine will be executed during a block containing an address
other than O, N or P, and M98__, or M99.
W
The spindle can be stopped during machine in AUTO operation.
Press Feed Hold button, machine will stopped, then push Spindle
Stop button, the push-button will be illuminated. The spindle will be
restarted after pressing Cycle Start button, all axes movement will be
executed 1.5 sec. later on.
The Spindle stop push-button can also be used to manually release

the tool holder from the spindle, once pressed the button, the button
light will be flashed then push the footswitch for tool unclamping
which is located in front of the operator‘s door. The drawbar will stay
A
in the open position as long as the button is held depressed. The

button light will be flashed in 30 seconds valid for tool unclamping
from Spindle. The spindle unclamping function will be invalid once
light flashing stopped. This push-button is available only when
spindle rotation is stopped and machine is out of cycle.
G. Reset
The Reset push-button is active anytime control is ON. It cancels
RESET active spindle speeds and slides motions, resets G and M codes to
start-up conditions and cancels active offsets. If Tool Change is
progressing when "Reset" is pressed, ATC will progress continuously
until "Reset" is held depressed. "Reset" is also used to clear an alarm
State after fault has been corrected. To return a program in memory
to the beginning, press "Program" push-button.
3-7
3.2.3 Power Down
When the control loses power, either because of a power fail or because the Power
Off push-button has been pressed, the control system disables all outputs, including
the machine power permission control relay. If the control power is lost during any
data entry operation, the correctness of the data being entered cannot be guaranteed
and should be verified. All information previously entered into the system is retained;
active information such as an operator entered MDI block is lost. There is some
mechanical safety devices on the machine, which can protect the operator or third
EA
party. a list is as below:
Safety Items Power ON Power Lost

Spindle Tool Power Drawbar Clamp Clamp
Spindle Tool Power Drawbar Unclamp Clamp
Spindle Motor Rotating Stop
All Axes Movement Moving Stop
Z Axial Brake Unclamp Clamp
Controller Power Unit On Off
3.3 Power on Procedure List
1. Turn ON Air Switch.

2. Turn ON the Main Power Switch.
W
3. Press the Power On push-button.
4. Release the Emergency Stop button.
5. Set the Mode Selector in HANDLE position.
6. Move all axes away 200mm from Home position by M.P.G.
7. Set the Mode Selector in HOME position.
8. Set Rapid Override Switch at 50%.
9. Press HOME Position Return push-button.
10. All axes will move to the Home position individual.
3.4 Power down Procedure List

A
1. Set the Mode Selector in HOME position.

2. Set Rapid Override Switch at 50%.
3. Press HOME Position Return push-button.
4. All axes will move to the Home position individual.
5. Depress the Emergency Stop button.
6. Press the Power Off push-button.
7. Turn OFF the Main Power Switch.
8. Turn OFF Air Switch.
3-8
BL Series FANUC 18iM, Chapter 4 OPERATION INSTRUCTION 4-1
4. OPERATION INSTRUCTION
4.1 Mode select Operation
According to the operating safety regulation, all the activities must be stop whenever
the mode is selecting. When the mode is exchanging between AUTO/MDI and
HANDLE/RAPID/JOG/HOME, the spindle, feed system will be stopped.
* To remain the AUTO mode, then press the CYCLE START button again.
* To remain the HANDLE mode, then follow the operating instruction.
) When the mode is selected, it must be reconfirmed by MODE key, the mode
changed will be then effective.
EA
Mode Key confirmation instruction must be Î ON Î OFF Î ON (For CE regulation)
WARNING * Mode selecting back to AUTO mode, execute

the previous program, the controller will
remain the previous spindle speed rotating
direction and speed.
* Turn the mode to the MANUAL mode to move
each axis during the controller is runing the
program under AUTO mode, the machine
position will be displaced.
If the operation is Stop or hold ON while at Auto execution, please follow the operation
method here under instruction to avoid change the mode without any notice.
W
1. Terminate the further execution:
(1) Press the E-Stop button.
(2) Press the RESET button.
2. Pause the execution:
(1) Feed system stop temporary:
Press the FEED HOLD button, to feeding again by pressing CYCLE START.
(2) Stop the feed system, then spindle speed:
(i). Press the FEED HOLD button, feed system will be stopped, feed system
stop, then press the SPINDLE STOP button, then spindle will be stopped.
If the SPINDLE STOP button is pressing under the feed system is
A
working, then the spindle will not be stopped.

(ii). Press the CYCLE STOP button, the feed system stop, then the spindle
will be stopped. To remain the spindle rotate, then press the CYCLE
START button. The spindle will be rotating at the previous spindle speed,
then feed system is active.
AT the end of program, M02 or M30 must be

WARNING putting . To clear the Data in the RAM, must be
pressing the Reset button in order to avoid any
reaction later on.
IF the mentioned above instruction is not followed, the following condition

could be happened.
4-1
At MDI mode:
O0000; z Press the CYCLE START button, then spindle will be running at
M03 S300; 300 rpm CW,.
% z The mode selection at HANDLE mode position is selected, the
spindle will be stopped.
z When the mode turns back to MDI, press the CYCLE START,
then the spindle will remain to STOP.
z Press the RESET button to finish all activity.
O0000; z Press the CYCLE START button, then the spindle will be running
M03 S500; at 500 rpm CW and feeding.
X500.; z The mode selection at HANDLE mode position is selected, the
Z-300.; feed system will then stop and spindle stop. The display will
EA
X-500.; remain without change.
Z300.; z When the mode turns back to MDI, press the CYCLE START
% button, then the spindle remain to run at 500 rpm CW, then feed
system will be active later. When the program is finished, the
spindle speed will remain at 500 rpm, because there is no M05 or
M02 or M30 at the end of program.
z Press the RESET button to finish all action.
4.2 Manual Operation

4.2.1 Reference Point Return
Before return to HOME position, move all

W
WARNING axes away from HOME position at minimum
200mm.
1. Set the Mode selector in HOME position.
Home mode is selected, if X, Y, Z, or 4th are selected
simultaneously by three or four push-buttons (X+, Y+,
Z+ ,or 4th+), three or four axes moves are followed at the
same time. If press the HOME position return push-button,
Z axis will move to its home position. After Z axis is at its
A
home position, Y axis will follow the Z axis procedure, and

then the X axis, 4th axis.
Note: Before Home return positioning, move away min.

200 mm from Home position by using M.P.G. handwheel.
When NC mode is exchanging, Mode Key must be
confirmed as the following instruction: press button ON
Î OFF Î ON (For CE regulation).
4-2
1.1 Press this push-button that allow the operator to jog the X
axis in the plus X direction.
There are three possibilities to interrupt the home return
function:
1) Press the Reset push-button on CRT/MDI panel.
2) Turn the mode selector away from HOME position.
3) Press the Emergency Stop button.
EA 1.2 The X axis Home position L.E.D. will flash whenever the X
2.
3.
axis moves to the reference points and will light when the
X axis returns to the HOME position. The coordinate
system of X axis will set to 0 automatically.
Y, Z, 4th axes movements will follow X axis procedure.

Press the push-button (push-button light will come on), Z
axis will move to its home position. After Z axis is at its
home position, Y axis will follow the Z axis procedure, and
then the X axis. All axial L.E.D. will come on.
There are three possibilities to interrupt the home return
function:
W
1) Press the Reset push-button on CRT/MDI panel.
2) Turn the mode selector away from HOME position.
3) Press the Emergency Stop button.
4. This Switch of four positions by the operator to manually

change feedrate from 0 to 100% during axes motion in
Home position return. Without Home position return, axial
Rapid override switch is ineffective during machine is in
A
Manual mode or AUTO mode.

Machine Rapid Override Switch is effective in Home
position return will be defined by the parameter No. 1005,
bit 0, its definition is as below:
0: Rapid Override Switch is ineffective, before all axes
are Reference Point Return to its Home position.
1: Rapid Override Switch is effective, whatever machine
is Reference point returned or not.
4-3
4.2.2 JOG Feedrate Operation
A. JOG mode：
1. Set the mode selector in JOG position.
JOG mode is selected, X axis can be moved by pressing
X+ momentary push-button (button is illuminated) that
allows the operator to jog the X axis in the plus X direction
with its Jog Override Feedrate. Axial movement will
stopped by released the push-button. Depress X-
push-button (button is illuminated) that allows the operator
EA
to jog the X axis in the minus X direction with its Jog
Override Feedrate. Y, Z, 4th axes are the same as X axis
procedure.
confirmed as the following instruction: press button ON Î
OFF Î ON (For CE regulation).
2. Select JOG feedrate override switch
designated by the program. An override of 0 to 1260
mm/min. divide to 16 step, this switch provides to the JOG
feedrate switch.
W
3. Select the axis what you want to move.
JOG or RAPID mode is selected, all axis can be moved by
pressing X+,X- or Y+, Y-, etc. momentary push-button
(button is illuminated) that allows the operator to jog the X
axis in the plus or minus X direction with its Jog Override
Feedrate. Axial movement will stopped by released the
push-button.
A
4-4
B. RAPID override mode:

1. Set the mode selector in RAPID position.
RAPID mode is selected, X axis can be moved by
pressing X+ momentary push-button (button is
illuminated) that allows the operator to move the X axis
in the plus X direction with its Rapid Override Feedrate.
Axial movement will stopped by released the
push-button. Depress X- push-button (button is
illuminated) that allows the operator to move the X axis
in the minus X direction with its Rapid Override
EA 2.
Feedrate. Y, Z, 4th axes are the same as X axis
procedure.
confirmed as the following instruction: press button
ON Î OFF Î ON (For CE regulation).
Select the RAPID override switch.

The Rapid Override switch of 100%, 50%, 25%, and F0
is provided, when the Rapid traverse rate is 20 m/min.
and this dial is set to 50%, actual rate becomes 10
m/min., F0 is a constant value specified by the
parameter. F0 =1,000 mm/min；
W
100% : X Axis = 20,000 mm/min
Y Axis = 20,000 mm/min
Z Axis = 12,000 mm/min
3. Select the axis what you want to move.

JOG or RAPID mode is selected, all axis can be moved
by pressing X+,X- or Y+, Y-, etc. momentary
push-button (button is illuminated) that allows the
operator to move the X axis in the plus or minus X
A
direction with its Rapid Override Feedrate. Axial

movement will stopped by released the push-button.
4-5
4.2.3 HANDLE Wheel Operation
1. Set the mode selector in HANDLE position.

Select the axis to be moved by the axes selector, the
selected axis can be moved by Manual Pulse Generator
(M.P.G.). Handle Multiplication can be set by actuating
one of the three steps X1, X10, X100.
confirmed as the following instruction: press button ON
EA
Î OFF Î ON (For CE regulation).
2 Set the Axis select mode
The axis to be moved is selected by setting of Axis select
mode. The Handle wheel allows the operator to move a
slide in increments when Mode Select Switch is in X, Y, Z
or 4th position.
3. Set the Handle Multiplication Switch

The value of each hand wheel increment depends on the
setting of Handle multiplication switch and the axis to be
jogged depends on the setting of Axis select Mode. A
list of movement amount per degree is as below:
Input system X1 X 10 X 100
W
Metric input (mm) 0.001 0.010 0.100
Inch input (inch) 0.0001 0.0010 0.0100
4. The Feedrate can be adjusted precisely by using of
Manual Pulse Generator.
The incremental jog handwheel allows the operator to move a
slide in increments when Mode Select switch is in X, Y, Z or
4th axis position. The Handle multiplication switch defines the
value of each graduation on Manual Pulse Generator:
A

Note: 1. If the Handle is rotated in excess of 5 turns /sec,
there is a difference between the Handle rotation amount
and the machine movement distance.
2. Rotating the Handle too fast when X100 is
selected, moves the tool or table at a rate as fast as the
rapid traverse rate. A sudden stop gives the machine tool
a shock.
4-6
4.2.4 Manual operation of the Spindle
DANGER
DO NOT approach the spindle while its
running.
SHOULD have the power been turned off before
EA servicing the spindle unit.

CHECK AND MAKE SURE that the tool is
clamped and no any interference environment
before turn on the spindle.
Note: Before starting the spindle revolution manually, the spindle speed must have
been commanded already to NC by S code. When the power is turned ON, S
code is set to 0 (zero), if you wish to run the spindle, the spindle does not rotate
though the button illuminated.
The spindle can be rotated in the modes of HANDLE, RAPID, JOG, HOME by
pressing the following push-buttons. Spindle speed will be rotated continue without
any interruption of Mode selector's changing.
Spindle Clockwise (CW) push-button.

W
The spindle CW push-button is an illuminating, momentary type
push-button. The light must be OFF for spindle CCW mode operation.
Effective by mode selected in Handle position, press the CW push-button.
Spindle rotates in clockwise direction.
Spindle Counter Clockwise (CCW) push-button.

The spindle CCW push-button is an illuminating, momentary type
push-button. The light must be OFF for spindle CW mode operation.
Effective by mode selected in Handle position, press the CCW
A
push-button. Spindle rotates in counter clockwise direction.
Spindle Stop push-button.

Spindle can be stopped by the following methods:
1. Press the Reset button in Handle mode, spindle will be stopped
immediately. The push-button will be illuminated whenever spindle is not
in running.
2. Commanded M05 when mode selector is in AUTO position.
3. Press the push-button on the programmer's panel or Emergency stop
button.
The CW & CCW push-buttons will light out when spindle is stopped.
4-7
Spindle Orientation push-button.

The spindle Orientation push-button is used to stop spindle at its tool
change position in manual mode. The execution is the same as a M19
commanded in MDI or AUTO mode. When the spindle stopped in its
position, the button will light up. To release the Spindle Orientation can be
canceled by the method as below:
1. Commanded M3 or M4 in AUTO or MDI mode.
2. Press the spindle CW or CCW push-button when mode selector is in
HANDLE mode.
3. Press the EMERGENCY STOP push-button.
EA
4.2.5 Spindle Tool Loading and Unloading
DANGER
DO NOT approach the spindle while its
running.
SHOULD have the power been turned off
before servicing the spindle unit.
CHECK AND MAKE SURE that the spindle is
W
stopped while cleaning the spindle taper.
MUST STOP the axial movement while in

spindle tool loading and unloading.
A
◎ BE SURE that the tool number in the spindle

WARNING and magazine are relative to each other.
◎ MAKE SURE that there is no tool in the tool pocket of the magazine of whatever
number is occupied on the spindle.
◎ IF the spindle has been occupied by a tool, DO NOT modify the spindle tool
number at the value of "0".
◎ The tool must be performed by dimension check, clean and tightened pull stud
before spindle loading.
4-8
◎ The tool to be mounted must meet the specified specifications as below:

Max. tool Dia. (full / adjacent empty) = 125 mm (4.9") / 250 mm (9.8")
Max. tool Length = 400 mm (15.7")
Max. tool Weight = 25 kg (55 lb)
Set the mode selector in Home position.
Select the W axis to Home position.
* When the W axis in the Home position, the LED of W axis
will be flashing.
Set the mode selector in HANDLE position.
Select the axis to be moved by the axes selector, the
EA selected axis can be moved by Manual Pulse Generator

(M.P.G.). Handle Multiplication can be set by actuating one of
the three steps X1, X10, X100.
When NC mode is exchanging, Mode Key must be confirmed
as the following instruction: press button ON Î OFF Î ON
(For CE regulation).
Spindle tool holder releasing function switches

Press the Spindle stop push-button to manually release the
tool holder from the spindle, then push the footswitch for tool
unclamping which is located in front of the operator‘s door.
The drawbar will stay in the open position as long as the
footswitch is held depressed. The button light will be flashed
W
in 30 seconds valid for tool unclamping from Spindle. The
spindle unclamping function will be invalid once light flashing
stopped. This push-button is available only when spindle
rotation is stopped and machine is out of cycle.
Tool Number Display push-button.

The tool No. Display push-button is an illuminating latching
type push-button. When Tool No. Display mode is active, the
CRT can display current tool number on the spindle or
A
magazine side.
To initial the tool number, please refer to the description on

chapter 4.2.2.
NOTE:
(1) The tool to be mounted must meet the specified specifications as below:
Max. tool Dia. (full / adjacent ) = 125 mm (4.9") / 250 mm (9.8")
(2) Machine will be alert when you press the tool unclamp push-button while tool
no. display is T=0.
4-9
4.2.6 Tool magazine operation instruction and trouble shooting
MAKE SURE all items as mentioned below before

WARNING tool loading at magazine.
1. Before your requested tools are put into the magazine,
pre-check tool tips are in good condition and tighten and
clean the tool holder.
2. The tool to be mounted should meet the specified
specifications as follows:
EA
Max. tool diameter = 125 mm (4.9")
Max. tool length = 400 mm (15.7")
Max. tool weight = 25 kg (55 lb)
3. During mounting of your requested tools in the magazine,
Make sure that your expected tool pocket numbers are
assigned by the controller.
4. During machine operation in AUTO mode and mounting of
your requested tools in the magazine at magazine side,
DO NOT set anywhere in ATC arm positions. ONLY
magazine CW & CCW is permitted.
W
A
Figure 4-1 Operation panel at magazine side
4-10
A. Operation instruction on the magazine:
a. ARM SPINDLE: ARM move to Spindle side

b. ARM MIDDLE: ARM move to Neutral position
c.
d.
e.
f.
g.
h.
i.
EA
ARM
ARM
ARM
ARM
ARM
MAGAZINE
MAGAZINE
MAGAZINE:
CW:
CCW:
UP:
DOWN:
CW:
CCW:
ARM move to Magazine side
ARM rotate in CW direction
ARM rotate in CCW direction
ARM move up
ARM move down
Tool magazine rotating in CW direction
Tool magazine rotating in CCW direction
) Tool Magazine manual operation effective condition:
When the tool magazine key switch turn to MANUAL position while the ATC
is not in Auto Tool Changing process; The tool magazine manual operation
effective only when the ATC processing has been finished.
) Tool Magazine manual operation mode cancellation:
When the tool magazine key switch turn to LOCK position, press the FAULT
W
RESET button and the button lights out, the Tool Magazine manual operation
mode will be cancelled. If the cancellation can not be done, means ATC
mechanism is not in the initial condition, then to cancel all condition must be
pressed the FAULT RESET button.
(1) Set the mode select switch to the HANDLE, RAPID or JOG
position.
A
(2) Turn the key-switch from LOCK to MANUAL, which is located on

the operation panel of the Tool Magazine.
(3) Press this button to operate the magazine manually.
(4) Whenever miss operating the magazine, the magazine will be

getting alarm.
The lights up means Tool Magazine is in manual operation mode.
The light flashing means Tool magazine is abnormal or
mis-operation.
4-11
(5) If the machine is equipped with CE version, then the magazine

door must be opened only by pressing the DOOR open button
under the Manual mode. When the door is open, the magazine
[For CE
chain will not be rotating.
version only]
(6) Push this button, machine will be in Emergancy status and reset
all NC data in the RAM. To terminate this E-stop status, turn the
E-stop button in right hand direction to release the button, then
push the OT Stop release push button to clear the E-stop status.
B. Tool unclamping position on the magazine:
EA
The tool magazine provide fixed tool number type code. Whenever the NC read the T
code, the magazine will be indexing to the appointed T number and pick up the tool.
To load the tool:
1. Turn the Key of the Magazine panel to the manual position to activate the manual
tool magazine operation.
2. Indexing the tool pocket into the suitable height by pushing the CW or CCW push
button. (refer to the following drawing)
3. Put the tool into the tool pocket where the T number is as your needed.
4. Turn the key to LOCK position, the tool magazine will be returning the Auto mode.
To unload the tool:

1. Turn the Key of the Magazine panel to he manual position to activate the manual
tool magazine operation.
2. Indexing the tool pocket by pushing the CW or CCW push button to index the
expected T number to the unload position.
W
3. Hold the tool and push the foot switch to unload the tool.
4. Turn the Key back to LOCK position, the tool magazine will be returning to the Auto
mode.
A
4-12
4.3 MDI operation

4.3.1 MDI Instruction
The MDI mode provides the operator with the means to manually enter and execute
program information one block of information at a time. MDI blocks are executed
independent of the Active NC program. Each MDI block is completely executed before
the next MDI block can be entered.
The MDI mode is terminated by depressing one of the other mode keys. If an MDI
block is displayed in the MDI Block entry area when the MDI mode is terminated, the
block is erased. The control state which was active when the MDI mode was entered
is retained when the MDI mode is terminated, unless the state is changed from end of
EA
block to end of program while in the MDI mode, in which case the end of program
state is retained.
Note: The MDI mode can not be terminated if the cycle of an MDI block has been
started and has not been completed (in cycle or suspended in the middle of the
block).
1. Programming
Set the mode selector in MDI position. Press the PRGRM
push-button, the LCD screen will displayed as below:
W
A
․ The program No. O0000 will inserted automatically. To program in MDI mode
is the same as program editing.
․ The length of a program which can be prepared is limited to one page of a
CRT screen. In the above case, the longest program is 6 lines with
specification of the parameter, if the mode is switched to that of no modal
information display, up to 10 lines of program can be prepared. If the number
of lines of program exceeds the limit, % will disappear and insertion and
modification operation will become impossible.
4-13
․ To delete a program by press the RESET push-button (when parameter no.

057 is set as MBCLR=1) or O「DELETE」.
Program editing, please refer to FANUC operation manual.
2. Program Execution
EA Set the cursor on the head of the program. (Start from an

intermediate point is possible) Press the START push-button on
the FANUC Panel or Cycle Start push-button on the Control
Panel. Machine will start to run. When the program end (M02,
M30) or % is executed, the program will be erased automatically
and the operation is end. By command of M99, return to the
head of the program is performed.
W
3. Cautions and others:
(1) Programs registered in the program memory can be called as subprogram.
In this case, the nest of subprogram is up to 2-loops combined with
automatic operation (AUTO) program. (If a caution macro option is provided,
up to 4-loops combined is possible.)
(2) If the custom macro option is provided, even in the MDI mode, custom macro
program preparation and execution is possible. However, when a macro
program which call another macro program, macro call is not possible.
A
(3) A program to be prepared in the MDI mode uses program memory vacant
area. If there is no vacancy in the program memory, program preparation in
the MDI mode is not possible.
(4) Program prepared in the MDI mode will be erased in the following cases:
(i) In MDI operation, if M02, M30 or % is executed.
(ii) In AUTO mode, if memory operation is performed.
(iii) In EDIT mode, if any editing is performed.
(iv) Background editing is performed.
(5) The editing operation during the stop of MDI operation will start from the
cursor position which makes start, but not from the current cursor position.
4-14
4.3.2 Tool Number Initial and Command
MAKE SURE ALL FOLLOWING ITEMS MUST BE

WARNING CORRECTED BEFORE TOOL NO. CHANGE.
◎ BE SURE that the tool number in the spindle and magazine
are relative to each other.
◎ MAKE SURE that there is no tool in the tool pocket of the
magazine of whatever number is occupied on the spindle.
◎ IF the spindle has been occupied by a tool, DO NOT modify
the spindle tool number at the value of "0" or “40”.
◎ The tool must be performed by dimension check, clean and
EA tightened pull stud before spindle loading.

◎ The tool to be mounted must meet the specified
specifications as below:
Max. tool Dia. (full / adjacent empty) = 125 mm (4.9") / 250
mm (9.8")
A. Procedure to initial Spindle Tool Number: (Display in vertical status)

In MDI
mode
(1) Key-in M96 k1.Txx; (for the T number at the Tool magazine side)
Key-in M96 k2. Txx; (for the T number at the ATC arm)
Key-in M96 k3. Txx; (for the T number at the Spindle side)
(T__=T1 - T max. Tmax=40 for 40 tool magazine)
(2) Press CYCLE START push-button, M95T__; on the screen will be
disappeared.
W
(3) Check the tool number by pressing T#DISPLAY push-button, to see
whether it is corrected.
* If the operator key-in the T n ≠ T1 - T max., machine will alert. Tn=T0

can be accepted by the control, it means there is no Tool No. on the
spindle. M96T__k3 is only available for changing the Tool no. on the
spindle.
** Before pressing CYCLE START push-button to initial the tool no. on
A
the spindle, make sure that AXES ILK key has been selected,
otherwise machine will alert.
(4) MACRO Program for tool initial:
4-15
O9020(TOOL CHANGE V1.0)

IF[#20NE#0]GOTO10
#3000=30(TCODEERROR)
N10
IF[#6EQ1]GOTO100
IF[#6EQ2]GOTO200
IF[#6EQ3]GOTO300
#3000=31(KCODEERROR)
N100
IF[#20NE#2000]GOTO150
#3000=30(TCODEERROR)
N150
#1132=ABS[#20]
M96
EA
M93
GOTO900
N200
#1132=ABS[#20]
M96
M94
GOTO900
N300
#1132=ABS[#20]
M96
M95
N900
G4X1.
#1132=0
M99
%
W
Spindle Loading and Unloading procedure, please refer to the
chapter 4.3.3.
4.3.3 Magazine Tool Loading and Unloading
Operation procedure to unload the tools in the magazine is as below:

1. Set the mode select switch to the HANDLE position.
A
2. Turn the key-switch from LOCK to MANUAL, which is located on the operation
panel of the Tool Magazine.
3. Unload the tool by pulling the tool.
4. Select the Magazine mode at CW or CCW and press the Manual Step push-button
once a pocket to change to the other pocket position.
5. Turn the key-switch from MANUAL to LOCK. This is complete tool loading
procedure.
4-16
4.4 Automatic Operation

4.4.1 Executing Automatic Operation
The program which stored in memory can be executed in AUTO mode, only one program can
be performed at the same time. To search the program number and enable it as follows:
1. Load the program to the memory.
2. Select the program to be operated.
3. Select the mode in AUTO position.
4. Press CYCLE START push-button to run the program.
EA
(1) Set the mode selector in EDIT position. When once a
expected program is selected, load the program by pressing
the RESET push-button on the FANUC operator's panel.
(2) Set the mode selector in AUTO position.
(3) Press the CYCLE START push-button, the button light will
come on.
After automatic operation is started, the following are executed:

1. A one-block command is read from the specified program.
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2. The block command is decoded.
3. The command execution is started.
4. The command in the next block is read.
5. Buffering is executed. That is, the command is decoded to allow immediate execution.
6. Immediately after the proceeding block is executed, execution of the next block
can be started. This because of the buffering has been executed.
7. Hereafter, automatic operation can be executed by repeating the steps (4) to (6).
4.4.2 Block Skip

A
(1) ON: Depressed the push-button, button light will come ON.
The function is active when the push-button is illuminated. The
control will ignore any block containing a Slash code ( / ) when
mode selector is in AUTO or MDI position.
(2) OFF: Released the push-button, button light will turn OFF.
When the push-button is not illuminated, the data block is executed,
even any block containing a Slash code ( / ).
For example:
N1 G54;
N2 G90 G81 X50 .Z-20. R3 .F100;
/ N3 X30.; ( Slash code is in front of the block )
N4 X10.;
N5 G80;
M30;
4-17
EA
BLOCK SKIP button is ON
4.4.3 Manual Absolute

BLOCK SKIP button is OFF
This soft-key ON/OFF selects whether the amount of manual movement is to be

added to the absolute value.
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For example:
：
：
A
N001 G01 G90 X100.0 Y100.0 F1000 ;

N002 X200.0 Y150.0;
N003 X300.0 Y200.0;
1. When block N002 has been executed after manual operation ( X axis + 20.0, Y
axis +100.0 ) at the end of movement of block N001.
4-18
( 220, 250 )
Manual Absolute is OFF

( 120, 200 )
( 200, 150 )
Manual
Operation
( 100, 100 )
EA
Manual Absolue is ON
2. When the Feed Hold button is pressed while block N002 is being executed,
manual operation (Y axis +75.0) is performed, and the cycle start button is pressed
and released.
Y Manual Absolute is OFF
(300, 275)
(200, 225) Manual Absolute is ON

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(150, 200 ) (300, 200)
Manual Operation
(200, 150)
(150, 125)
(100, 100)
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3. When the Feed Hold button is pressed while block N002 is being executed,
manual operation ( X axis +75.0 ) is performed, the control unit is reset with
RESET button, and block N002 is read again.
4-19
( 300, 275 )
( 200, 225 ) Manual Absolute is ON
( 150, 200 ) ( 300, 200 )

Manual Operation
( 200, 150 )
( 100, 100 )
EA
4. When there is only one axis in the following command, only the commanded axis
returns.
N1 G01 G90 X100.0 F500 ;

N2 X200.0 ;
N3 Y150.0;
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Manual absolute is ON
Manual
Operation
5. When the following commands are incremental commands, operation is the same
A
as when the MANUAL ABSOLUTE push-button is OFF.

NOTE: The following conditions will be happened when manual operation is
performed during cutter radius compensation.
A. The MANUAL ABSOLUTE push-button is OFF and cutter compensation is being

performed.
After manual operation is performed with the Manual Absolute push-button in OFF
position during cutter compensation, automatic operation is restarted then the tool
moves parallel to the movement that would have been performed. if manual
movement had not been performed. The amount of separation equals to the
amount that was performed manually.
4-20
Manual Absolute is OFF - Tool Path
Tool Path
Program Path
Manual
Operation
B.
EA
The MANUAL ABSOLUTE push-button is ON and cutter radius compensation is
being performed.
Machine operation upon return to automatic operation after manual intervention
with the manual absolute push-button in ON position during execution with an
absolute command program in the cutter radius mode will be described. The
vector, the remaining part of the current block and the beginning of the next block
is shifted in parallel the amount of manual movement performed is included in the
calculations of the vectors of the two blocks subsequent to the current block. This
also applies when manual operation is performed during cornering.
(a).During block execution
Example 1:
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Program path
(Absolute command)
A
Tool Path
(before manual operation)
Manual Operation
Assume that the Feed Hold was applied at point PH while moving from PA to
PB of programmed path PA, PB, and PC and that the tool was manually
moved to PH'. The block end point PB moves to the point PB' by the amount
of manual movement, and vectors VB1 and VB2 at PB also move to VB1'
and VB2'. Vectors VC1 and VC2 between the next two blocks PB - PC and
PC - PD are discarded and new vectors VC1' and VC2' ( VC2' = VC2 in the
example above ) are produced from the relation between PB' - PC and PC -
PD. However, since VB2' is not a newly calculated vector, correct offset is
not performed at block PB' - PC. Offset is correctly performed after PC.
4-21
Example 2:
Program Path
(Absolute Command)
EA Tool Path
VA1'
Manual Operation
This is an example when manual operation is performed during cutter radius

cornering. VA2', VB1', and VB2' are vectors moved in parallel with VA2, VB1
and VB2 by the amount of manual movement. The new vectors are
calculated from VC1 and VC2. Then correcting the cutter radius is performed
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for the blocks following PC.
(b).Manual operation was performed when execution of a block was terminated by
single block stop
Manual
Operation
A
Program Path
(Absolute Command)
Tool Path
Vectors VB1 and VB2 are shifted by the amount of manual operation.
Sub-sequence processing is the same as case (a) described above.
An MDI operation can also be intervened as well as manual operation. The
movement is the same as that by manual operation.
4-22
4.4.4 Program Restart
This function specifies Sequence No. of a block to be restarted when a tool is broken
down or when it is desired to restart machining operation after a day off, and restart
the machining operation from that block. It can also be used as a high speed tape
check function. Please check the following parameters: #124 > X axis = 1, #125 > Y
axis = 2, #126 > Z axis = 3. #910.0 = 1.
1. When a tool is damaged ( P type ):
(1) Press Feed Hold to escape the tool, and replace it with a new one. Modify
the offset amount if it varies.
EA
(2) Press PRGRM to display the present program.
(3) Turn the Mode selector in “Handle” or “Rapid” position in order to move Z, Y,
or X axis to change the tool.
(4) Depressed the Program Restart push-button on the machine control panel.
The button light will come on.
(5) Find the program head, press RESET push-button during memory operation.
Selected AUTO mode position and press O and ↑.
(6) Press P Sequence No. ↓, and search the block with Sequence No. to be
restarted. When the same sequence No. appears many times, for example,
when the subprogram is accessed several times in searching Sequence No.
in the subprogram, specify the frequency of a block with its sequence No. in
upper 4 digits, and specify Sequence No. in lower 4 digits as illuminated
below.
P 1 2 3 4 0 1 2 3 【↓】
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└───┘└───┘
Frequency Sequence No.
When the block is the first time, the upper 4 digits can be omitted. Further,
the leading zero can be omitted expect Sequence No. when the frequency is
specified.
(7) After completion of block search, the CRT screen is changed to the program
restart screen. Please refer to the screen as below.
(DESTINATION) shows the position where the machining operation is
restarted.
(DISTANCE TO GO) shows the distance between the current tool position
A
and the machining restart position. The figure at the left side of the axis
name shows the order (parameter setting) described later when the tool
moves to the restart position.
M ..... Shows M code commanded recently 35 times in the past.
T ..... Shows T code commanded recently 2 times in the past.
S ..... Shows S code command in the last.
B ..... Shows B code command in the last.
Display the most previously commanded code in the head. Each code is
cleared with the program restart command and the cycle start command in
reset conditions.
(8) Released Program Restart push-button, button light will turn off. At this time,
the figure at the left side of axis name (DISTANCE TO GO) flickers as well as
Restart message at the right side.
4-23
(9) Check the screen, and if M, S, T or B code should be output, select the MDI
mode and output M, S, T or B code from MDI. Each code in this case is not
displayed on the program restart screen.
Selected “Handle” mode, push Spindle CW button to rotate which speed will
be following the spindle speed executed by last block.
(10) During memory operation, select AUTO mode and check that the distance of
DISTANCE TO GO is correct, and the tool does not hit the workpiece or
others. If it is about to collide with an obstacle, move the tool manually to the
location where it does not collide, then press CYCLE START button. At this
time, the tool moves to the machining restart position in the Dry Run mode
by one axis in the order set to the parameters No. 0124 to 0127, thus
restarting machining operation in succession.
EA
Manual Absolute button must be depressed all the time.
PRPGRAM RESTART
(DESTINATION)
X
Y
Z
A
100.000
100.000
100.000
0.000
O0500 N0010
M033 010 011 020 015

019 034 056 050 044
065 068 070 080 085
077 082 092 022 015
032 044 040 055 ***
*** *** *** *** ***
(DISTANCE TO GO) *** *** *** *** ***
2 X
3 Y
4 Z
1 A
14:32:15
【PRGRM】
108.864
103.001
82.082
0.000
【CURRNT】
T 0101 0202
S 02000
B ******
【 NEXT】
AUTO
【CHECK】
RSTR
【RSTR】
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2. When restarting machining operation after the following cases (Q type)
※ When power is turned OFF once
※ When the emergency stop button is depressed once.
※ When the coordinate system is changed after automatic operation is
previously stopped.
For example:
- When G92 was set from MDI.
- When the coordinate system was shifted.
- When the automatic coordinate system was set by the reference point
return.
A
- When the coordinate system was modified by " RESET ".

(1) When power is turned ON or emergency stop is released, perform all
necessary operations at that time, including the reference point return.
(2) Move the tool manually to the program starting point (machining start point),
and keep the modal data and coordinate system in the same conditions as at
the machining start.
(3) If necessary, set and modify the offset amount.
(4) Pressed the Program Restart push-button on the machine operator's panel.
button light will come ON.
(5) Press PRGRM to display the program. When it is not the specified one,
search the specified program.
4-24
(6) Find the program head block. Press RESET During memory operation,
select AUTO mode, and press O ↑.
(7) Press Q "sequence NO." ↓ and search a block with Sequence No. to be
re-started. When the same sequence No. appears many times, specify the
frequency of a block with its sequence No. in upper 4 digits, and specify
Sequence No. in lower 4 digits.
(8) Upon complete of block searching, the display on the CRT screen is
changed to the Program Restart screen.
(9) Release the Program Restart push-button, this function will be ineffective.
At this time, the figure at the left side of axis name (DISTANCE TO GO)
EA
blinks.
(10) Check the screen, and select the MDI mode if there are M, S, T or B codes to
be specified, and output M, S, T or B codes from MDI, In this cases, each
code is not displayed on the program restart screen.
(11) During memory operation, return the operation mode to " AUTO mode,
check that the distance (DISTANCE TO GO) is correct, and that the tool
does nor hit against a work and others when moving to the machining restart
position. If it is likely to hit against an obstacle, move the tool manually to the
position where it does not collide, then press the CYCLE START button, At
this time, the tool moves to the machining re-start position in the DRY RUN
mode by one axis in the order preset to the parameters (No.0124 to 0127).
4.4.5 DNC operation procedure

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DNC operation：
1. Press the DNC button on the operation panel.

2. Turn the mode selector at AUTO, make sure the the status at the left corner on the
screen is RMT mode.
3. Execute the program by pressing the CYCLE START button.
A
4-25
4.4.6 Three axes MPG operation (Optional available only)
A. 3 axes MPG operator panel
B.
EA
3 axes MPG switches box:
1. MPG axial selection button:
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z Light ON: MPG available.
z Light OFF: MPG not available.
2. Rotate to move the axis.

A
3. MPG remote button: (Operation shifter)

Light ON: Means Cycle Start, Feedhold, Feedrate override
buttons on the MPG panel are available, reflective that those
button on the main operator panel is not available.
Light OFF: Means Cycle Start, Feedhold, Feedrate override
buttons on the MPG panel are not available, reflective that
those button on the main operator panel is available.
4-26
4. At AUTO/MDI mode, if the button does not press, then the

button must be OFFÆONÆ OFF, NC then start to execute.
When the button is in processing, the button light will be ON.
5. At AUTO/MDI mode, if the button has been pressed, then all

axes will be stop. The button light will be OFF.
Feedrate Override switch: Its function will be the same as Main

operator’s panel.
EA MPG incremental unit select switch: please refer to the chapter

2 for more detail.
CAUTION: 1. The remote MPG push button will be caused the operating
function fault. It is a MUST to press it OFF to avoid any mis-operation.
2. Manual axial or radial movement function is only
available on single MPG mode. Its function is different than the 3
axes MPG operation. Please refer to the chapter 4.4.7.
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A
4-27
4.4.7 Memory card operation
Use the memory card at the left side of the LCD, the I/O channel (Parameter No. 20)
setting in “4”, which can be used for executing DNC operation and transfer the
program etc. data.
․
EA
Operation instruction:
Under the mode selection of EDIT, press the function key, and then press ,
select the 【CARD】 softkey, the screen will be displayed as the following softkeys.
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1. File search: (1) F SRH: Key-in the file name is being searching.
(2) EXEC: Execution.
2. File copy: Read the program from memory card and copy to RAM.
Method I : Use the program number of the memory card.
(1) ”F READ”
(2) At FILE NO column to keyin the program No., then press F SET, keyin
Program NO. to read the program from RAM.
Ex. : FILE NO. = 6 PROGRAM NO. = 111
Program # in Memory card File name in the RAM
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(3) EXEC to execute.
4-28
EA
Method II : Use the program file name.
(1) ”N READ”
READ
FILE NAME =122
Program # in Memory card
(2) EXEC to execute.
PROGRAM NO. = 122
File name in the RAM
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A
4-29
3. File storage: Store the program from RAM to Memory card.

For example: send the program O 0121 to the memory card in the name of “MM”.
(1) CARD Æ DIR+ Æ OPRT Æ PUNCH, keyin ”121” Æ O SET
“MM” Æ F NAME
(2) As picture Î EXEC Î PUNCH
FILE NAME = MM PROGRAM NO. = 121
(3)
(4)
EA
File delete: Keyin program number in the memory card, press F SET Æ
EXEC Æ Finish.
Use memory card to execute DNC:
(i). Shift to RMT mode.
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(ii). Press 【PROGRAM】function key Æ Æ Display【DNC-CD】softkey.
(iii). Keyin the expected program name, then press【DNC- ST】softkey, it is
complete setting procedure.
(iv). Press【Cycle Start PB】to execute the program.
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4-30
4.4.8 Manual Guide i Editing operation (Optional available)
※『The entire Manual Guide I operation instruction, please refer to the Fanuc Manual
Guide Operator's Manual B-63424EN』
【To Start the Manual guide program editing operation】
When the display is at PROGRAM, press【MANUAL GUIDE】key, then Manual guide
editing function is available to operate. The operation display will be showing as
following figure.
【Manual guide display】
EA
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【MANUAL GUIDE conversational function description】
1. Fixed cutting cycle:
(1) Drill (7 shape)
(2) Drill matrix cutting cycle. (8 shapes)
A
(3) Pocket cutting cycle. (fixed 18 shapes)

(4) Surface cutting cycle. (fixed 4 shapes)
(5) Key slot cutting cycle. ( fixed 6 shapes)
2. Profile programming:
(1) Powerful profile calculating function with maximum of 10 block per second.
(2) The profile program can be reconfirmed by the display.
(3) With 11 auxiliary calculation for easy keyin.
3. G code and M code auxiliary description: Explanation text and figure both can
displayed at the same time.
4-31
【MANUAL GUIDE conversational programming functions】

1. All operation are on the same display.
2. Easy to confirm the mechanism status: Can display necessary mechanism status,
ex. Currently position, actual speed and motor load .. etc.
3. Easy to confirm the program: provide 3 D cutting simulation.
4. Direct selecting function with ease: Select the softkey with symbol figure.
5. Easy to programming: Basic on the ISO programming format, complex cutting
program can be keyin by symbol selection.
6. Connection with CAD/CAM: CAD/CAM ISO programming format can be used
directly.
EA
4.5 Program Check and Test
4.5.1 Machine Lock
This function is used to check a program.

When Machine Lock mode is active (display is
illuminated), move command pulses are inhibited.
Consequently the position display is updated as
specified by the program, but the tool does not
move. The M, S, and T are executed.
Note: When a G27, G28 or G30 command is
specified, the tool does not go to the reference point
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and the reference point return completion led does
not go on.
4.5.2 Z Axis Cancel
When the Z axis Cancel push-button is pressed,

button is illuminate, an Z axis command can be
ignored during Manual or AUTO operation. Position
display updates as if the axis were moving. To exit Z
A
axis cancel, press push-button a second time, button

lamp will lights out.
4-32
4.5.3 MST Function Lock
When the auxiliary function lock Soft key ( MST

Lock) is turned “ON” on the screen as following
Figure, M, S, and T function operation are locked.
This Soft key is used to check a program.
Note: M00, M01, M02, M30, M98 and M99 are
executed, even if the Soft key is ON.
EA
4.5.4 Dry Run
When the Dry Run push-button is pressed (button is illuminated) during

in MDI or AUTO position, the Feedrate specified by the program is
ignored. G00 will kept the same as Rapid Feedrate, G01 will become as
Max. Jog Feedrate by JOG Feedrate override switch control. To exit this
function, press the push-button a second time, button lamp will lights
out.
4.5.5 Cutting Feedrate Override
With this dial, it is possible to override the Feedrate

designated by the program in MDI or AUTO mode. An
override of 0 to 150 % can be applied to override all axes in
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G01 command. M48, M49 or Rigid Tapping function are
always override 100 %, this dial is not available.
.
4.5.6 Rapid Feedrate Override

A
The Rapid Override switch of 100%, 50%, 25% and F0 is

provided, when the rapid traverse rate is 20 m/min. and a
G00 is commanded in MDI or AUTO mode, this dial is set to
50%, actual rate becomes 10 m/min. F0 is a constant value
specified by the parameter. Rapid override is effective by the
following functions:
(1) by G00.
(2) during canned cycle.
(3) in G27 and G28.
(4) Manual rapid traverse.
(5) Rapid traverse in manual reference point return.
4-33
4.5.7 Spindle Speed Override
The Spindle Speed Override switch allows the operator to

modify programmed spindle speeds in steps of 10% from
50% to 120% during machine in MDI, AUTO or Dry Run
mode. The actual spindle speed what you commanded can
be seen on the CRT screen and displays current spindle
speed at Spindle Speed meter. If commanded spindle
speed is 2000 RPM, set the Spindle Speed Override at
50%, the actual Spindle speed will be 1000 RPM.
EA This meter indicates the currently active spindle speed in

unit of RPM.
The Spindle Load meter displays the percent of full load

current available at the operation speed. The 150% level is
peak current operation in the 100 - 150% range must be
limited to the duty cycle in the vicinity of 150% has a
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maximum on time of 30 min.
100%: 7.5 kW(10 HP) continuous rated output.
150%: 10 kW(15 HP) 30 min. rated output.
The Spindle power chart for BL series machine are as following which equipped with 2
steps Gear head as a standard and direct belt drive as an option.
A
4-34
EA
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4-35
4.6 B axis Rotary table
1. Under the Manual Mode:
While operating the B axis, check the button lights ON is a MUST. This
utton can be pressed to unclamp or clamp the B axis under the Manual mode.
After press the button of , a temporate message of MS2044 and alarm

Beep sound will be appeared just to remind you that the B axis is not allow to
rotate.
2. Under the Auto Mode:
EA
While operating the B axis, M10 to release the B axis, M11 to clamp the B axis;
lights up means B axis can be rotate, lights out means clamp which B axis can not
be rotated.
The button will be flashing while the B axis is doing clamp or unclamp
function. The flashing cycle will be roughly 1 sec. for which the B axis is under the
servo dis-conntecting status. In order to protect the B axial mechanism, B axial
feed-rate command will be temporary neglected.
3. To execute the B axis clamping or unclamping, rotating command, the B axis could
be out of the position, the button will be flashing with cycle time of 0.25 sec.
The B axis clamping and unclamping command will be neglected, the

button will be at in-effective condition.
4. Under the Auto mode, the coordinate system will be confirmed whether the
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coordinate is out of position if the B axial feed back system is linear scale. If there
is any positioning displacement, then the B axis will be unclamping. The B axis will
be clamped after the position is corrected. Mentioned above correcting time will be
increased caused by the workpiece weighting increased.
5. If the B axis mechanism is curvic coupling every 5 degree beside the positioning
coordinate to be multiple of 5. If the error within ±0.005°, then B axis will be
clamping, if the error is bigger than ±0.005°, then the clamping action will not be
finished, the programming will be terminated.
6. The will be flashing during the clamping & unclamping activity, which is
A
normal. (The B axis is rotating under the status of G0 condition.)
4-36
4.7 Automatic tool change (ATC)
The ATC unit occupies a wide working range and its runs at a high speed. It is very
dangerous to remove the cover or to enter the working range before maintenance. Be
sure to switch off the power.
The ATC consist of the following items is as below:
1. Spindle 2. ATC arm unit
3. Gripper 4. Magazine door
5. Tool magazine 6. ATC arm trail
EA
4.7.1 T __ Code operating procedure.
By use of this code, the arm picks up the next processing tool from the magazine and
gets back to the primary. If T code is commanded, the tool magazine operating
procedure will be shown as listed:
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1. The ATC arm unit is moving forward to 2. After the ATC arm unit touch the slow
the spindle side with Rapid feed rate. down limit switch, the ATC arm will be
slow down and moving slowly toward
the spindle.
A
3. The ATC arm gripper pick up the tool

4. The ATC arm pull out the tool from the
from the spindle and pull out.
spindle and move out of the spindle
rapidly.
4-37
EA
5. The ATC arm moves slowly to the 6. The ATC arm moves down and
neutral position. move toward to the tool magazine
side.
7. The ATC arm moves slowly to pick up 8. Tha ATC arm move up the tool from
the tool holder at the tool magazine. the tool pocket.
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9. The ATC arm indexing in 180 degree to 10. The ATC arm unit moves down to the
A
exchange the tool. tool pocket position and move out of

the tool magazine.
11. The ATC arm unit moves toward to 12. The ATC arm unit moves slowly to the
the spindle side rapidly. neutral position.
4-38
13. The ATC arm move up the tool and 14. The ATC arm move the tool to the
EA
center of the spindle rapidly.
15. The ATC arm moves slowly to the 16. The ATC arm moves the tool insert
spindle position. into the spindle and clamp.
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A
17. The ATC arm move back to the 18. The ATC arm move to the neutral
neutral position rapidly. position slowly.
4-39
4.7.2 M6 Code operating procedure.
By using this code, the tool on the spindle is replaced with the one on the tool gripper.
After putting back the replaced tool in its pocket in the magazine, ATC comes back to
the primary state. If M6 code is commanded, the ATC operating procedure will be
shown as listed here:
EA
1. The ATC arm unit is moving forward to
the spindle side with Rapid feed rate.
2. After the ATC arm unit touch the slow
down limit switch, the ATC arm will be
slow down and moving slowly toward
the spindle.
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3. The ATC arm gripper pick up the tool
4. The ATC arm pull out the tool from the
from the spindle and pull out.
spindle and move out of the spindle
rapidly.
A
4-40
EA
5. The ATC arm moves slowly to the 6. The ATC arm moves down and
neutral position. move toward to the tool magazine
side.
7. The ATC arm moves slowly to pick up 8. Tha ATC arm move up the tool from
the tool holder at the tool magazine. the tool pocket.
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9. The ATC arm indexing in 180 degree to 10. The ATC arm unit moves down to the
A
exchange the tool. tool pocket position and move out of

the tool magazine.
11. The ATC arm unit moves toward to 12. The ATC arm unit moves slowly to the
the spindle side rapidly. neutral position.
4-41
13. The ATC arm move up the tool and 14. The ATC arm move the tool to the
EA
center of the spindle rapidly.
15. The ATC arm moves slowly to the 16. The ATC arm moves the tool insert
spindle position. into the spindle and clamp.
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A
17. The ATC arm move back to the 18. The ATC arm move to the neutral
neutral position rapidly. position slowly.
4-42
4.7.3 Tool Returning Procedure:
Machine Spindle T# after End Of Block

Program Activity SPDLE T# ATC T# MGZN T# Remark
(Currently Status) 10 7 5
N01 T10； None 10 7 5
N02 M06 T10； None 10 7 5
N03 T07； None 10 7 5
N04 M06 T07； Tool Exchange 7 10 5
N05 T05 ； T# Selective procedure: 7 5 5
EA
a. T#10 return to the tool
pocket.
b. ATC arm pickup T#5
N07 T9； T# Selective procedure: 5 9 9
a. T#7 return to the tool
pocket.
b. ATC arm pickup T#9
N09 T00； Return T#5, ATC arm 9 0 5
gripper is empty.
4.7.4 Note for ATC programming

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1. It is recommended that T code is commanded well before M6 in order to cut down
the machining time, because the T code can be carried out while machining still
goes on.
2. Program for ATC is already for work after you operate ATC by M6 Code. The
sub-program for ATC is put into the user macro B, protected by a secret code. The
user can not edit by any method. The contents of this program for your reference
are the following descriptions:
%
A
O9001(TC)
IF[#1000EQ0]GOTO30
G80
#147=#4003
M70
G91G28Z0.W0.M19
G91G30Y0.Z0.W0.
M06
G#147
N30
M69
M99
%
4-43
BL Series FANUC 18iM, Chapter 5 TROUBLE SHOOTING 5-1
5. TROUBLE SHOOTING
This chapter is describing how to find and fix the problem come out from the PMC
(Programmable Machine Controller), other than Alarms from NC or Servo system may
describe by FANUC manual. Check the following items, if the machine still can not
function properly, contact our Representative or our Office in your territory and give
the following particulars: (1) Machine Model (2) Serial No. ( All are on the machine
nameplate) (3) Condition of the machine ( as much detail as possible ).
5.1 Trouble Shooting Guide
EA
In case of any short circuit or thermal break caused by any mechanical overloaded or
mis-operation, when electrical malfunction occurs, a prior knowledge of the
components governing the various machine functions can be very useful in isolation
the problem to a specific area of the control circuit.
Once the problem area has been defined, the electrical components controlling that
function should be checked for proper operation. The coils of any of the electrically
held control devices included within the problem area should be checked to see if they
are in the proper state; energized or de-energized as specified in the electrical
diagrams. This can be accomplished by checking the state of the indicating
mechanism on the control device. If a coil is found to be in the incorrect state, then the
components and related circuitry controlling the state of that component must be
checked using a volt-ohm meter or similar checking device. First checks to be certain
that 220 Volt supply is being delivered to the problem area. The circuit components
will generally operate within a range of 198 to 240 volts. If the supply voltage is below
W
the minimum value, it may be inadequate to energize the circuit components. In this
case, check the transformer output to see if it is within the prescribed range (220 Volt
+/-10%). If not, check the power source to see if line voltage is being delivered to the
electrical system. If the power source and transformer outputs appear to be adequate
but the voltage being delivered to the problem area is low, there is probably a “short”
somewhere in system between the transformer and the problem area.
With the proper voltage being supplied to the problem area, check across each of the
circuit components until a loss of voltage is detected, thereby indicting the component
causing the problem.
A
It is quite possible that the coil of the electrically held control device is in the proper
state but a system malfunction still exists. In this case, the related circuit components
controlling the state of that coil would appear to be functioning properly electrically,
thereby indicting that it is not necessary to check out the circuit as previously
described. In this situation, the contacts should be inspected for mechanical binding,
welded contacts, dirt, dust, corrosion or similar abnormality.
If the components previously checked appear to be functioning properly and a

malfunction still exists, check the electrical circuit for such abnormalities as defective
motor, stuck solenoid, broken or loose wiring, short circuit, etc.
Some common component problems and their possible cause and cures are listed on
the Trouble shooting guide:
5-1
5.1.1 Alarm message

ONLY qualified person is authorized to service
WARNING following alarm messages. Failure to do so will
result in serious injury or death
Alarm Message Description

1001 LOW HYD PRESS Low hydraulic pressure
1002 LOW AIR PRESS Low air pressure
1003 LOWE HYDRAULIC PRESSURE B axis hydraulic pressure too low
(B-AXIS)
EA
1004 LOW CLN LEVEL Low coolant level
1005 LOW AIR PRESSURE (B-AXIS) B axis air pressure too low
1007 LOW LUB. LEVEL Low lubrication oil
1010 COOLANT MOTOR OVERLOAD Coolant motor overloaded
1011 HYD MOTOR OVERFLOW Hydraulic motor overloaded
1012 CONVEYOR MOTOR OVERLOADED Conveyor motor overloaded
1013 SPINDLE COOLER OVERLOAD Spindle cooler overloaded
1016 MAZ MOTOR OVERLOAD Magazine motor overloaded
1020 GEAR SHIFT TIMEOUT Gear shift times out
1021 GEAR SHIFT SENSOR DROP Gear shift sensor error
1022 AUTO POWER OFF EXECUTE Auto power Off function ON
1023 ORIENTATION ALARM Spindle orientation alarm
1024 INVALID M CODE (OPTION REQ’D) M code is ineffective (optional item)
1025 MP10 PROBE ERROR MP10 abnormal
W
1026 Y, Z, W axes never Zero return Y, Z, W axes Zero return before ATC change
1031 SPINDLE COOLER ALARM Spindle cooler alarm ocured
1033 #SPD=0/HANDLE MODE/SPND STOP Spindle tool unclamping error
PB
1035 ILLEGAL M-CODE M93/M94/M95 Illegal M code for user MACRO
1040 ARM NOT AT CW/CCW STROKE END ATC arm rotate not in the position
1041 ARM NOT AT MIDDLE POSITION ATC arm not in neutral position
1042 ARM NOT RETRACTED ATC arm not return back
1045 MAZ NOT STOPPED Magazine index not stop
1046 #SPD/BUF NOT EQUAL 0 Tool number on the Spindle side
A
1047 ILLEGAL MAGAZINE OPERATION Operation at magazine side error

1055 SPINDLE COOLER ON, SET k7.2=0 Spindle cooler is active, set K7.2=0
1060 EMERGENCY STOP Emergency stop
1062 NC MEMORY BATTERY LOW ON Low Battery for the NC Memory card
POWER
1074 ATC ARM LIMIT SWITCH ERROR ATC arm limit switch check error
1076 INVALID T CODE Tool number incorrected
1081 ARM UP/DWN TIME OUT Arm up/down times out
1082 ARM CW/CCW TIMEOUT Arm CW/CCW times out
1083 MAZ. POT NO. ERROR Magazine tool number error
1084 TOOL RLS/HLD TIMEOUT Spindle Unclamp/Clamp times out
1086 MAZ OPERATION ALARM Magazine operation alarm
1087 MAZ TOOL RELEASE TIMEOUT Magazine tool release times out
5-2
5.1.2 Remedial Measures
Alarm #1001 : LOW HYD PRESS (Low hydraulic pressure)

Cause Normal Condition Correction
System pressure Adjust the pressure to 50 ㎏/
01 Hydraulic pressure too low
require 50 ㎏/㎝² ㎝²
02 Require hydraulic oil - Oil level no lower than - Re-fill the hydraulic oil.
low line limit
03 Hydraulic oil piping is - Hydraulic piping must - Connect all piping.
leaking be connected
EA
04 Hydraulic oil piping is - Hydraulic piping must - Connect all piping
disconnected be connected
05 Sensor/Wirings has been - Check - Replace the Sensor/Wiring.
failed BOX51-#3=24V
06 Motor power line is - Power line must be - Check the motor and power
disconnected connected. line.
07 Motor is defective. - Motor must be running - Repair or replace the motor.
08 Pressure switch (PR01) is - Switch (X4.2=1) must - Replace the switch
defective be in normal open
condition
Alarm #1002 : LOW AIR PRESS : Low air pressure

W
01 Air pressure is not enough - Air requirement is at - Supply the air no less than
least 5 ㎏/㎝² 5 ㎏/㎝².
02 Air hose has been failed - Air hose must be kept - Replace the hose.
in good condition
03 Air hose connector is - Air hose must be - Connect the air hose
disconnected connected
04 Preset value to nominal - Preset value of the air - Correct the preset value at
has been failed (PR03). pressure must be at a 5 kg/cm2.
A
value of 4 kg/cm2.
05 Pressure switch (PR03) is - Switch must be in - Replace the switch
defective. normal open condition
06 Pressure switch signal Box - Signal X4.0=1 - Check or replace the wiring.
51-#1 has been failed.
5-3
Alarm #1003 : LOW HYDRAULIC PRESSURE (B AXIS): B axis hydraulic pressure

low
01 Pressure is low. - Pressure must not - Provide enough pressure.
less than 20 kg/cm2.
- B axis at clamp - Hydraulic connection
status, X6.2=0. correctly.
02 Box51-#19 has been 1. – Box 51-#19 must - Check the wiring #19.
failed be in 0V. - Replace the sensor.
EA
Alarm #1004 : LOW COOLANT LEVEL: Coolant level is low.
Cause
01 Coolant level is low.
04 Filter for the CTS is

blocked.
Normal Condition
- X6.4 must be in “1”.
- TB1-#21 must be in
24V.
- Level on high coolant
tank no less then
lower level.
- PS05 pressure gauge
in normal condition..
Correction
- Check or replace the wiring
(#21).
- Put more coolant.
- Replace the sensor.
- Clean the filter.

W
Alarm #1005 : LOW AIR PRESSURE (B AXIS) : Low air pressure on B axis.
01 Air pressure too low - Pressure must not - Provide enough pressure.
less than 5 kg cm 2
- X5.6=1 - Check the connector.
02 Sensor/Wiring broken or - BOX51-#15 must be - Correct the wiring #15.
failed. at 24V. - Replace the sensor or
wiring.
A
Alarm #1007 : LOW LUB LEVEL: Low lubrication oil

01 Lubricating oil level is not - Oil level in normal - fill up the oil into the
enough level reservoir.
02 Box51-8 (263) has been - Signal X4.4=0 - Check or replace the wiring
failed - TB1-#5 must be at 0V. #5 or sensor.
03 Piping has been blocked - Must be clean. - Clean the piping or replace
the pipe.
5-4
Alarm #1010 : COOLANT MOTOR OVERLOAD: Coolant motor overloaded

01 Coolant motor overloaded. - Thermal protector - Solving the overload factors.
THR10 is not jump out.
02 Electronic circuit failed. - X5.1=0 - Replace the wiring #10.
- I/O B#1-#10 must be at - Reset the thermal relay
0V. THR03
Alarm #1011 : HYDRAULIC MOTOR OVERLOAD: Hydraulic motor overloaded
01
02
03
EA Cause
Cause
Thermal relay (THR06)
has been failed.
Too much chips on the
conveyor.
Chip conveyor motor short
Normal Condition
01 Motor thermal relay (THR04) - X5.0=0
overloaded.
Normal Condition
Correction
- Solve the problem and reset.
- Replace the wiring.
- Keep the heat outlet smooth.
Alarm #1012 : CHIP CONVEYOR MOTOR OVERLOAD : Chip conveyor motor

overloaded
Correction
-Thermal relay must be in - Solve the problem then
normal closed condition. press reset button.
- Keep the conveyor
running.
- Keep MC06 in good
- Clean the conveyor all the
time.
- Check the motor.
W
circuit. condition.
04 The wiring has been failed. - Check THR04-96 - Replace the wiring.
Alarm #1013 : SPINDLE COOLER OVERLOAD: Spindle oil cooler motor

overloaded.
01 Spindle motor overload - - Solve the problem and
A
relay (THR04) has been reset.

failed. - Keep the heat outlet free.
02 Wiring is broken - X5.3=0. - Replace the wiring.
- #97 & #98 on THR07
are normal open
status.
5-5
Alarm #1016 : MAZ MOTOR OVERLOAD: Magazine motor overloaded.

01 Thermal relay overloaded. - Wiring I/O B#1-#13 is - Replace the wiring #13.
0V, X5.4=0 - Reset the thermal relay
- Thermal relay THR08 THR08.
in normal condition.
Alarm #1020 : GEAR SHIFT TIME OUT: Gear shift times out
EA
01 Gear shift time out. - - Extend TMR/05 timer..
02 Sensor position is not - X23.1=1 at high gear - Re-adjust the sensor
correct - X23.0=1 at low gear position.
- High shift: - Replace the sensor.
BOX31-#74=24V
- Low shift:
BOX31-#74=24V
03 High-Low shifter hydraulic - High shift: SOL11 - Check the solenoid valve
pressure mis-action active, Y20.1=1 and wiring.
- Low shift: SOL10 - Check the connector.
active, Y20.0=1 - Re-adjust the hydraulic
pressure.
W
Alarm #1021 : GEAR SHIFT SENSOR DROP (Gear shift sensor failed)
01 Hydraulic pressure low. - Check the hydraulic piping
whether leaking or increase
the hydraulic pressure.
02 Sensor failed. - X23.1 = 1 at high level - Re-adjust the sensor
Box 31 - #74 = 24V position.
A
- X23.0 = 1 at low level - Replace the wiring.

Box 31 - #73 = 24V - Replace the sensor.
Alarm #1022 : AUTO POWER OFF EXECUTE (Executing Auto power OFF
function)
01 Turn the auto power OFF - Y1.1 = 1 in normal - Turn the power OFF and
function ON, execute M02, Turn ON or OFF the Auto
M30 to finish the program power OFF.
5-6
Alarm #1023 : ORIENTATION ALARM (Spindle orientation alarm)

01 Spindle orientation timing - Setting TMR/05 - Setting timer longer.
too long. correctly.
02 Setting parameter wrong. - Correct parameter.
03 Wrong wiring for - JY2 connecting to the right
ENCODER wiring.
Alarm #1024 : INVALID M CODE (OPTION REQ’D) : M code invalid (Option)
EACause
01 Use the wrong M code.
Cause
01 Communication disconnected
02 Low battery
Normal Condition
Alarm #1025 : MP10 PROBE ERROR : MP10 error

Normal Condition
Correction
- Reset the Reset button.
Correction
- Check the MP10 probe is clear
for detecting the signal.
- Replace the battery
W
Alarm #1026 : Y, Z, W AXES NEVER ZRN : Y,Z,W axes return Home before ATC.
01 Y,Z, W axes does not - Return Y, Z, W axes at
return Home position Home position before tool
beforeATC changing process.
A
5-7
Alarm #1031 : SPINDLE COOLER ALARM : Spindle oil cooler pressure low
01 Oil pressure too low - Pressure must be not - Please re-adjust.
less than 4 kg/㎠.
02 Lack of lubrication oil. - Lubrication oil level no - Re-fil the oil.
less than lower level.
03 Hydraulic motor not ON - Y0.0 = ON - Solve the problem and
- NFB2 = ON reset.
- Turn NFB2 ON, provide 3
EA
- I/O B#1 - #332 active phase voltage with 220V
- MC03 active - Replace the solenoid valve.
- X5.0 = 0, w/o overload
04 Electric problem - I/O B#1 - #4 = 24V - Wiring #4 broken,
disconnected, wrong
connection – Correct
- X4.3 = ON - Replace the oil cooler
pressure sensor
05 Lubrication motor failed - Normal - Replace the motor
Alarm #1033 : #SPD=0/HANDLE MODE/SPD STOP PB : Spindle tool unclamping

failed
W
01 Spindle tool number = 0 - Spindle tool number - Correct the tool by
≠0 M96K1.Txx or setting
K8.1=1
02 Under Manual mode - Unclamp the tool - Shift to manual mode.
under manual mode
06 Stop the spindle without - Spindle stop button - Press the spindle stop
pressing the spindle stop flashing. button.
button.
A
Alarm #1035 : ILLEGAL M-CODE M93/M94/M95 : Illegal M code (valid only

interior)
01 Use interior M code - Not allow to use. - Reset.
(M93/M94/M95)
5-8
Alarm #1040 : ARM NOT AT CW/CCW STROKE END : ATC arm rotate not in the
position.
01 Tool change failed. - ATC arm touch the - Manual ATC arm rotate to
CE or CCW sensor. the possition.
02 Sensor failed - CW sensor X20.6 = 1 - Re-adjust the sensor
- CCW sensor X20.7 = position.
1 - Replace the wiring.
03 Hydraulic pressure too low - Pressure no less than - Re-adjust the pressure.
2
50 kg cm
EA
Alarm #1041 : ARM NOT AT MIDDLE POSITION : Arm not in neutral position
Cause
01 Sensor failed.
02 Wiring broken.
Normal Condition
X20.4 = 0
- (100) = 24V.
Correction
- X20.3 = 1, X20.2 = 0, - Re-adjust the sensor
position.
Alarm #1042 : ARM NOT RETRACTED : ATC arm is not retract

W
01 Tool change failed. - Arm at the low - Manual move down the arm
position
02 Sensor failed. - X21.1 = 1 - Adjust the sensor position
- X21.0 = 0 - Check the wiring.
Replace the sensor.
03 Air pressure too low - Pressure no less than - Re-adjust the pressure.
2
5 kg cm
A
Alarm #1045 : MAZ NOT STOPPED : Tool magazine does not stop
05 Tool magazine not in the - Y0.5 = 0, Y0.6 = 0 - Re-adjust the counter
position. sensor position.
5-9
Alarm #1046 : #SPD/BUF NOT EQUAL 0 : Arm T# at spindle side ≠ 0

01 To have the Arm T# at the - D110 = 0 or no tool at - Revise the value of DATA
spindle side is not allowed the arm of spindle side table or rotate the arm,
normally, D110≠0 execute M96K2.T0
Alarm #1047 : ILLEGAL MAGAZINE OPERATION : Wrong operation on Tool

magazine
EA
01 There is tool on the tool - When select the tool, - Press the E-Stop button,
pocket while executing the there is no tool on the make sure the tool holder
tool selection procedure. tool pocket. and tool number, then
release the E-Stop button,
then shift the mode to
manual position, retract the
ATC arn, remove the wrong
tool holder or shift the mode
selection to MDI, modify the
tool number.
02 Executing the tool - Select the tool, there - Press the E-Stop button,
selection auto, there is no should be assign the make sure the tool number,
tool on the tool pocket. tool holder on that. release the E-Stop button,
shift the mode to Manual
W
position, retract the ATC
arm, return to the correct
tool pocket or shift the mode
to MDI position to correct
the tool number.
Alarm #1055 : SPINDLE COOLER ON, SET K7.2=0 : Spindle oil cooler action, but
sensor bypass.
A

01 Spindle oil cooler active, - K7.2 = 0. - Set the Keep relay K7.2 = 0.
but sensor bypass is ON.
5-10
Alarm #1060 : EMERGENCY STOP : Emergency stop

01 When the power ON, - - Press OT/E-STOP release
machine is in E-stop button.
condition.
02 Open the operator door. - Close the operator door.
- Press the OT/E-STOP
RELEASE button.
1) Safety switch (LS45) is 1) It is normal close - Replace the switch.
failed. when the door is close.
2) Safety switch (LS45) is 2) Input signal - Replace the wiring.
EA
wire shortage. (X10.2 = 1)
3) Safety switch signal 3) Terminate point - Check the I/O card (Please
interface is failed. (A4-27) forward FANUC)
03 Depress the E-STOP
1) E-Stop button at the - Should not be - Release the E-Stop button.
chip conveyor or Tool depressed.
magazine side are
depressed.
2) E-Stop button (PB 40) is - Normal close switch is - Replace the E-Stop button.
failed. shortage when the
E-Stop button is not
depressed.
3) E-Stop button (PB 42) is - Normal close switch is - Replace the E-Stop button.
failed. shortage when the
E-Stop button is not
W
depressed.
4) E-Stop button (PB 32) - Input signal (X8.4 = 1) - Replace the wiring.
wiring is broken.
5) E-Stop button signal - Interface point (A3-14) - I/O card repair. (Forward to
input interface failed. FANUC)
04 Y + axial limit switch has
been depressed.
05 Y – axial limit switch has
been depressed.
06 X + axial limit switch has
A
been depressed.
07 X – axial limit switch has
been depressed.
08 Z + axial limit switch has
been depressed.
09 Z – axial limit switch has
been depressed.
10 W + axial limit switch has
been depressed.
11 W – axial limit switch has
been depressed.
1) Travel is overtravel. - All axes must be in the - Press OT/E-STOP
travelling range. RELEASE button, move the
5-11
machine toward to the

opposite direction.
- Press the Reset button.
2) Limit switch has been - Normal close point - Replace the switch.
failed. must shortage when
the switch is free.
3) Limit switch wiring is - Input signal must be - Replace the wiring.
broken. at “1”
EA
Alarm #1062 : NC MEMORY BATTERY NOT ENOUGH : Low NC Memory Battery
01 Battery power is not - Turn the power OFF and
enough replace the battery.
Alarm #1074 : ATC ARM LIMIT SWITCH ERROR : ATC arm switch error
01 Swtich for Arm out/retract - Arm out/retract switch - Check the switch whether in
is active. must not active. normasl condition or not.
02 Swtich for Arm retract/out - Arm retract/out switch
is active. must not active.
W
Alarm #1076 : INVALID T CODE : Tool number is not corrected
01 Tool number selection on - T# ≦ Max. tool - Press Resetbutton, reset
fix T# magazine is bigger number the T code.
than Max. tool number.
A
Alarm #1081 : ARM UP/DWON TIMEOUT : Arm up/down times out

01 Arm Up/Down times out. - TMR/29 = 5 sec. - Reset the TMR/29 timer.
02 Low air pressure. - Air pressure no less - Re-adjust pressure.
than 5 kg cm 2
03 Sensor position on Arm - Arm at Up - Re-adjust the sensor

Up/Down is not corrected X13.1 = 0, X13.0 = 1 position or replace the
or Sensor or wiring broken. - Arm at Down sensor or wiring.
X13.1 = 1, X13.0 = 0
5-12
Alarm #1082 : ARM CW/CCW TIMEOUT : Arm rotate times out

01 Arm rotate CW/CCW - TMR/30 = 5 sec. - Reset TMR/30 timer.
timeout.
02 Hydraulic pressure low. - Main pressure = 50 - Check or re-adjust the
kg cm 2 hydraulic pressure.
03 Arm rotate sensor - Arm CW positioning - Adjust the sensor position
incorrected or Sensor X20.6 = 1 or or replace the sensor or
broken or wiring broken. - Arm CCW positioning wiring.
X20.7 = 1
EA
Alarm #1083 : MAZ POT NO. ERROR
Magazine.
Cause
01 T# of the PLC on tool
magazine is different than
the actual T# on the
02 Wiring is broken or
incorrected wiring.
magazine.
: Tool magazine has wrong tool number
Normal Condition
- The selected tool

pocket is “1”, X20.0 =
1.
Correction
- T# of PLC on the tool - Press the E-Stop button, be
magazine must be
equal to the real tool
sure the tool number of the
tool pocket, then release
the E-Stop button to shift
the MDI mode position and
correct the T# in
accordingly.
- Replace the sensor or
wiring.
W
Alarm #1084 : TOOL RLS/HLD TIMEOUT : Spindle tool Clamp/Unclamp time out
01 Incrrected sensor position - Unclamp - Adjust the sensor position
of Clamp/Unclamp. X23.2 = 1, X23.2 = 0. of Clamp/Unclamp.
- Clamp - Adjust the Clamp/Unclamp
A
X23.2 = 0, X23.3 = 1. pressure.

02 Hydraulic valve has - - Replace the hydraulic valve.
broken.
03 Wiring broken or - Replace the wiring.
incorrected wiring.
5-13
Alarm #1086 : MAZ OPERATION ALARM : Tool magazine alarm

01 While Arm Out/Retract, - X20.2 = 1 or - Be sure the Arm is at the
- Arm not at the position X20.3 = 1 or tool magazine side/neutral
X20.4 = 1 position, and surely at the
limit sensor position. If not,
correct the sensor position
or replace the sensor,
- Arm not at the rotate - X20.6 = 1 or wiring etc.
position X20.7 = 1 - Re-adjust the arm rotate
position sensor or replace
EA
- Arm at the magazine - X20.2 = 0 or the sensor or wiring.
side, tool magazine is still Y0.5 = 0 or - Be sure the Arm is at the
indexing. Y0.6 = 0 spindle side/neutral
position, and surely at the
limit sensor position. If not,
correct the sensor position
or replace the sensor,
wiring etc.
02 While Arm CW/CCW - X21.0 = 0 or - Adjust the sensor position
rotate, arm is not at the - X21.1 = 1 or replace the sensor or
Tool magazine/Spindle replace the wiring.
side, beside the arm is at
Out position.
03 While Arm at Tool
magazine side, neutral,
W
Spindle side position,
- Arm is not at Out/Retract - X20.4 = 1 or - Adjust the sensor position
position. X20.3 = 1 or replace the sensor or
wiring.
- Arm is not at Rotate - X20.6 = 1 or - Adjust the sensor position
position. X20.7 = 1 or replace the sensor or
wiring.
A
Alarm #1087 : MAZ TOOL RLS/HLD TIMEOUT : Spindle tool unclamp/clamp

times out
01 Incorrect wiring or wiring - X21.2 = 0. - Adjust the sensor position
broken. for Clamp/Unclamp.
5-14
5.1.3 Operation Message
ONLY qualified personnel are authorized to service

WARNING following alarm messages. Failure to do so will
result in serious injury or death
Operation message Description

2005 B AXIS LOW AIR PRESS. (LIFT) B axis air floating pressure low
2027 B AXIS LOW AIR PRESS. (RLS) B axis air release pressure low
2030 MAZ DOOR OPEN Tool magazine door is opening
EA
2037 INVALID DOOR CONDITION
2044 B AXIS IS STILL CLAMPED
(SERVO OFF)
2050 HYDRAULIC PRESSURE BY
PASS – K7.0
2051 AIR PRESSURE BYPASS – K7.1
2052 QUILL INTERLOCK CHECK BY
PASS – K1.4
2053 B AXIS CLAMP BYPASS – K1.5
2054 COOLANT LEVEL SENSOR BY

PASS – K7.4
2056 SENSOR BYPASS
2057 LUBRICATION LEVEL SENSOR
To open the door is not allowed
B axis is still in clamping status
Hydraulic pressure check cancel
Air pressure check cancel

W axis move at Home position invalid cancel
(For BL-S model only)
Under the clamping status, B axis can be
moving.
Coolamt level checking cancel
I/O signal for Tool magazine checking cancel

Lubrication oil check cancel
W
BYPASS – K7.7
2061 AQTC ADJUSTMENT Arm move auto to appointed position check
SETTING – K1.6 cancel
2063 Z, W ZRN CHECK DISABLED –
Z, W axes not return Home cancel
K 1.7
2070 SAFETY DOOR 1, 2, 3 NOT
Working table door is not close
LOCKED
2071 OP DOOR NOT LOCKED Operator door ia not close
2072 LOW LUB. PRESSURE Lubrication oil pressure low
2073 LOW OTHER CLN LEV Low coolant level
A
2100 TOOL LIFE IS REACHED Tool life over

2104 MANUAL MAZ. OP ENABLE KEY
Manual confirm key at the Tool magazine
WAS SWITCHED ON, BUT SYSTEM
side is ON.
IS NOT IN MANUAL MODE
5-15
Message #2005 : B AXIS LOW AIR PRESS. (LIFT) : B axis air float pressure low
- Executing the B axis - X5.6 = 1 - Check X5.6 wether action
unclamp, B axis air floating or not.
pressure switch is not action.
Message #2027 : B AXIS LOW AIR PRESS. (RLS) : B axis air release pressure
low
- Executing the B axis - X 5.7 = 1 - Check X5.7 whether is
EA
unclamp, B axis air floating active or not.
pressure switch is not action.
Message #2030 : MAZ DOOR OPEN : Magazine door opened

- Magazine door does not - X22.1 = 0 - Check X22.1 whether is
close while executing the active or not.
ATC process.
Message #2037 : INVALID DOOR CONDITION : Door open check cancel

- Under the mentioned - X7.6 = 0 - Press the door open button
W
either bellowing each items - X48.0 = 0 again.
is active, press the door
open button.
Under executing the

program:
- Spindle rotating
Under M08, M28, M51
executed:
- Chip conveyor active.
A
- Axis is moving.
Message #2044 : B AXIS STILL CLAMPED (SERVO OFF) : B axis is still at clamp
status
- Executing cancel the B - X6.2 = 0 - After 10 sec., the message
axis clamping, B axis is still - X6.5 = 1, X6.6 = 1 is still remain, then re-do
at clamping status. - X5.6 = 1 the clamp/unclamp the B
axis again.
5-16
Message #2050 : HYDRAULIC PRESSURE BYPASS K7.0 : Hydraulic pressure

check cancel
- Hydraulic pressure check - K7.0 = 0 - Set Keep relay K7.0 = 0
cancel
Message #2051 : AIR PRESSURE BYPASS K7.1 : Pneumatic pressure check cancel
- Pneumatic pressure check - K7.1 = 0 - Set K7.1 = 0
cancel.
EA
Message #2052 : QUILL INTERLOCK CHECK BYPASS (BS Model) : W axis is
moving at HOME position cancel
Cause
- W axis can not be moved
at Home cancel
Cause
Normal Condition
- K1.4 = 0
Normal Condition
- B axis clamp check cancel. - K1.5 = 0
Correction
- Set K1.4 = 0
Message #2053 : B AXIS CLAMP BYPASS K1.5 : B axis can be moved under
clamp status (every 5 degree)
Correction
- Set K1.5 = 0
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Message #2054 : COOLANT LEVEL SENSOR BYPASS K7.4 : Coolant level check
cancel
- Coolant level check cancel - K7.4 = 0 - Set K7.4 = 0
Message #2056 : SENSOR BYPASS : ATC Magazine I/O signal check cancel
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- Press the E-Stop button, at - - Press the Reset and
the same time push Cycle Feedhold buttons.
Start & Feedhold Buttons
Message #2057 : LUBRICATION LEVEL SENSOR BYPASS K7.7 :Lubrication oil

level check cancel.
- Lubrication oil level check - K7.7 = 0 - Set K7.7 = 0.
cancel.
5-17
Message #2061 : ATC ADJUSTMENT SETTING K1.6 : Auto move Arm to Neutral
position cancel
- Cancel Auto arm move to - K1.6 = 0 - Set K1.6= 0.
neutral.
Message #2063 : Z, W ZRN CHECK DISABLE K1.7 : Z, W axes rero return limit
cancel
- Cancel Z, W axes return - K1.7 = 0 - Set K1.7 = 0
close EA
Home limit.
Message #2070 : SAFETY DOOR 1,2,3 NOT LOCKED : Operator door does not
close
Cause
- Operator door does not
Cause
Normal Condition
- Close the operator
door
Normal Condition
- Operator door at operating - Close the door
Correction
- Make sure the operator
door is close
Message #2071 : OP DOOR NOT LOCKED : Operator side door is not close.
Correction
- Make sure the door is close
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side is not close.
Message #2072 : LOW LUB. PRESSUE : Lubrication oil pressure abnormal

- Refer to Alarm 1007
Message #2073 : LOW OTHER CLN LEV : Low coolant level.

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- Refer to Alarm 1004
Message #2100 : TOOL LIFE IS REACHED : Tool life reached.

- Tool life managing time is - - Executing M101 Txx ;
reached Txx: tool group number
5-18
Message #2103 : SPD COOLER BYPASS K7.6 : Spindle oil cooler status check
cancel.
- Cancel the spindle oil - K7.6 = 0. - Set K7.6 = 0
cooler status check.
Message #2104 : MANUAL MAZ. OP ENABLE KEY WAS SWITCHED ON, BUT
SYSTEM IS NOT IN MANUAL MODE : Make sure Key switch at ATC side is ON.
- Make sure the key switch - X22.4 = 0. - Make sure X22.4 = 0
EA
at the ATC side is ON.
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5-19
5.2 Reset of Over travel
There are two travel limit at both end of the axes, one is setting by Software parameter
setting, one is setting by Hardware setting. All travel limitation, please refer to the
Appendix A-7.
5.2.1 Soft Limit Over travel
When the axes movement over travel to its soft limit, machine will be alert and display
EA
as below:
" OVER TRAVEL "
Machine will stop immediately. in this case, please move the axis in its reverse
direction by press axial movement push-button and press the reset button, machine
will be ready for operation.
5.2.2 Hard Limit Over travel
When the axes movement over travel to its hard limit, machine will be alert and display
as below:
" NOT READY "
To solve this alarm, please refer to the following procedure:
1. Turn the mode selector in Handle position.

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2. Press Over travel button, in the mean time, release the axes as
following procedure.
3. Move the axes to its reverse direction by M.P.G.

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4. Release the Over travel button.
5. Press the Reset button on the FANUC panel to cancel the alarm
message.
RESET
5-20
5.3 Remedy Method in Auto Tool Changing Trouble
When machine is getting alarm, buzzer will be ON. To turn the

buzzer OFF by pressing this button and beeper will be disappeared
and button lamp will flash.
Press this key to reset the CNC, to cancel an alarm etc.

RESET
In case of any emergency cases, press the button which are in the
EA
operator's panel and magazine panel. Machine will be stopped
immediately. CRT screen will display the alarm message " Not Ready
". All of procedures will be stopped immediately. If the ATC is in
AUTO operation during pressing the emergency button, ATC will stop
right away. Then you need to remedy its position.
Machine ATC process is controlled by PLC procedure. All of movement is controlled

by commended code. If there are any interruptions or in case of any emergency cases
during ATC operation, ATC procedure will be stopped immediately. Machine will be
alert after you released the emergency condition. To remedy ATC troubles, Firstly,
please remove the X axis away from ATC position by pressing Over travel button.
Magazine door will be closed automatically. Then refer to the following procedure.
Failure to do so may damage the ATC structure.
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(1) Turn the mode selector in HANDLE position.
A
(2) Turn the Key Switch, which is on the magazine panel,

set in MANUAL position.
(3) Select the movement what you are going to move. If

you can not move your needed movement, it could be
wrong due to your selected movement is inhibited and
it can be damaged the ATC structure.
(4) Press this button, ATC movement will be effective.
5-21
(5) Press this button to check the tool number on the

spindle, ATC arm and Magazine. If there are any wrong
tool numbers in any where, you have to initial the tool
number as its actual number. To initial the tool number,
please refer to chapter 4.2.2.
(6) Turn the key switch in LOCK position, Manual

operation at the magazine side is prohibited.
BE SURE that the tool number in the spindle

CAUTION and magazine are relative to each other.
EA MAKE SURE that there is no tool in the tool pocket of

the magazine of whatever is number occupied on the
spindle.
Individual Mechanism Operations:
(1) Turn the switch in its needed movement.
(2) Press this button to move its position.
Its description of each function is as below:

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a. ARM SPINDLE: ARM move to Spindle side
b. ARM MIDDLE: ARM move to Neutral position
c. ARM MAGAZINE: ARM move to Magazine side
d. ARM CW: ARM rotate in CW direction
e. ARM CCW: ARM rotate in CCW direction
f. ARM UP: ARM move up
g. ARM DOWN: ARM move down
h. MAGAZINE CW: Tool magazine rotating in CW direction
i. MAGAZINE CCW: Tool magazine rotating in CCW direction
A
) Tool Magazine manual operation effective condition:

When the tool magazine key switch turn to MANUAL position while the ATC
is not in Auto Tool Changing process; The tool magazine manual operation
effective only when the ATC processing has been finished.
) Tool Magazine manual operation mode cancellation:
When the tool magazine key switch turn to LOCK position, press the FAULT
RESET button and the button lights out, the Tool Magazine manual operation
mode will be cancelled. If the cancellation can not be done, means ATC
mechanism is not in the initial condition, then to cancel all condition must be
pressed the FAULT RESET button.
5-22
5.4 Door interlock safety regulation (CE version) Option

5.4.1 Operator door safety door interlock instruction:
1. When the operator is opening, following action is not allowed:
¾ Press CYCLE START PB to execute the program
¾ All axes movement (including Jog, Rapid, Home return)
¾ Manual flood coolant (Except manual coolant gun)
¾ Execute manual magazine activities whenever open the magazine door,
mentioned above items will be alert.
2. Following status, press the operator door buttom is ineffective:
¾ Executing the program.
¾ Spindle rotating (CW, CCW, Orientation or gear shifting)
EA
¾ Axis is moving (Cutting feedrate, Jog, Rapid, returning Home)
¾ Flood coolant in processing.
¾ When the ATC arm is moving, magazine door is opened.
3. Machine will be at E-stop status whenever force to open the operator door without
pressing the door open buttom.
4. Whenever operator door is opened, maximum spindle speed will no more than 50
rpm and feedrate will be less than 2000 mm/min.
5.4.2 Magazine door interlock instruction:

1. When the magazine door is opened, following actions is not available:
¾ Auto tool selection
¾ Tool magazine operation manually (CE rule)
2. Machine will be stop whenever the magazine door is opening.
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5.4.3 Safety regulation rule:
1. Factors of cause to E-stop
¾ E-stop buttom has been depressed (including buttoms on the operator panel,
magazine panel, chip conveyor panel and 3 axes panel)
¾ Over travel has occured (including + or – direction)
¾ Spindle alarm message.
¾ Auto power OFF active.
2. Cause to cancel the 2nd travel limit:
¾ Auto tool change.
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¾ I/O by pass is active.

3. The condition to block the servo axis:
¾ E-stop has occurred.
¾ X,Y,Z axis can not be moved whenever B axis is indexing or in clamping
status.
¾ When auto executed, NC enter Feedhold status, but handle interrupt function
is not available.
¾ Under the mode selection of Auto, when spindle rotating speed up or slow
down, all axis is not available to move.
¾ When the axis is moving in the tool change travel, magazine door is not open
yet, then Y axis + direction will be blocked.
5-23
BL Series FANUC 18iM, Chapter 6 MAINTENANCE 6-1
6. MAINTENANCE
DANGER
To press the emergency stop button or turn off the
main power before to start the maintenance work.
EA
6.1 Preventive maintenance.
Keep the machine clean is a very important factor in maintenance. Dust, humidity, oil,
mist will accelerate corrosion on the electrical contact parts that operate intermitted ,
To effectively execute the maintenance plan, make a schedule for maintenance and
observe the schedule strictly even if the scheduled maintenance time interferes with
production schedule. This can provide longer machine and control system service
lives. Keep the maintenance record especially on the control system. It will help you
estimated service lines of the component parts and make stock plan.
6.1.1 Daily inspection

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1. Remove chips, dust and other foreign matter from the table, base etc.
2. Wipe off lubricant, coolant and chips from the machine surface.
3. Clean the slide way and slide way covers.
4. Clean the tool and tool socket in the storage chain.
5. Clean the change arm, especially the grip and mechanism.
6. Clean all exposed limit switches, and their trip dogs.
7. Clean all electrical carefully.
8. Check the centralized lubrication tank of the oil level, always keep the
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recommended lubricants at proper levels.

9. Check to be sure that the water reserved in the air filer bowls is complete drained.
10. Check to sure that the pressure is correctly build up.
Supply air : 6 kg/cm2
Hydraulic power unit : 50 kg/cm2
11. Check the amount of coolant and replenish if necessary.
12. Check to be sure that the indicator lights on the operator panel correctly turn on or
flicker.
It is the responsibility of maintenance to check each item listed below, correct any
abnormal conditions and properly record all data.
6-1
6.1.2 Weekly maintenance (120 hours)
1. Carry out daily maintenance.

2. Check the spindle taper, clean the spindle and around it.
3. Drain the air line filter bowl, clean or replace the filter.
4. Check all hydraulic lines and repair leaks.
5. Check all flexible lines and repair or replace any that are damaged or cracked.,
6.1.3 Monthly maintenance (480 hours)
EA
1. Carry out weekly maintenance.
2. Check X, Y and Z axis way lubrication. way surfaces should be well lubricated.
3. Clean the inside of the electrical control cabinet and replace the filter of they are
considerably dirty.
4. Check the table and base level, Also check the lock nuts on the leveling block
bolts.
5. Clean the air filter, replace it, if necessary.
6. Clean the in-line filter in the hydraulic unit.
7. Drain the coolant, clean inside the tank and hose and then fill the coolant tank with
new coolant.
6.1.4 Maintenance every six months
1. Carry out weekly and monthly maintenance.

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2. Clean the NC equipment electrical control unit and machine.
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6-2
6.1.5 Maintenance Chart
EA
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A
6-3
Running Hours Chart ( Refer to the mentioned above drawings):

Machine Ball screw Hydraulic Coolant tank Spindle Oil Lubrication
components Linear Guide unit Cooler oil for rotary
way (*) table
Action point (1) (2) (3) (4) (5)
numbers
Action systems Lubrication oil Refill Refill Refill Refill
components pumping
automatically
Check and Fill 8 1000 2000 1000 8
when needed
EA
Replenish 1000
Clean 4000 4000 4000
Change
Spec. Lub. Mobil #2 Mobil DTE24 Mobil DTE24 Mobil DTE24 Mobil DTE24
( * ): Not necessary for a machine equipped with Gear head.
NOTE: The life time have been calculated using a average operating time per day of 8
hours. If the operating time is different than this, use the following chart to
calculate;
50 hrs - 1 week; 200 hrs - 1 month
1000 hrs - 6 months 2000 hrs - 1 year
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6-4
6.2 Adjustment for Slip clutches (Torque limiting overload) on each axis
In Case of accidental incorrect programming or accidental operator error, as feed

systems will slipped to protect the machine from damage. To restore its function,
following procedure is needed.
OFF.
EA
Figure 6-1 Feed system on each axes Figure 6-2 Detail drawing on Overload slip clutch
1. Shut the machine and control down. Turn the main electrical disconnect switch
2. Loosen the set screws on the Lock nut (HVF019) at the end of each ball screws.
3. Turn the Lock nut in the reverse order of the previous procedure. The Lock nut is
re- tightened by hand.
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4. The Lock nut (HVF019) is torque to 1 1/2 to 2 pitches of the thread by Allen
wrench.
5. Tighten the set screw.
6. This is the complete re-adjustment for slip clutch on each axis.
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6-5
6.3 Lubrication
The table slide ball screw and ways, carriage ball screw and ways and headstock
slide ball screw and ways are lubricated automatically. Lubrication is accomplished
through a lubricating unit that feeds oil to the various point at 15 minutes intervals.
access to the unit, which is located behind the column, at left end of bridge, from
operator panel slide. The lubrication pumping timing can be adjusted. Capacity of
lubricator reservoir is approximately 6 liters ( 1.5 gallon), When level falls below sight
level gauge. less than one above the this minimum operating level. Otherwise a low
lube fault is triggered : " LUB OIL LEVEL BELOW NORMAL " will display on CRT,
EA
( That is, Automatic operation will be prohibited. ) To fill with MOBIL VACTRA OIL
NO.2, SHELL TONNA OIL T68 or ESSO FEBIS K68 or equivalent is accetable.
Figure 6-3 Lubricating circuit layout

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1. Lubricator
2. Distribute to X axial ball screw and guide ways.
3. Brass piping, diameter in 4mm.
4. Brass piping, diameter in 6mm.
5. Distribute to Y axial ball screw and guide ways.
6. External steel isolated flexible piping.
7. Distribute to Z axial ball screw and guide ways.
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6-6
6.4 Coolant Facilities
1. The coolant system consists of -

(1) As standard - a free standing fluid reservoir / tank unit, together with a
moveable swarf conveyor. or
As an option - Thru Spindle coolant tank unit (Form A or B).
(2) Pump and motor (1 1/2 HP) and
As an optional extra - Thru Spindle Coolant
- Pump and Motor (5 HP)
(3) Piping and Controls.
EA
2. Fluid reservoir - with conveyor, without Thru. Coolant Spindle.
The coolant reservoir consists of a free standing sheet steel unit, positioned
across and under the front of the machine. Positioned above this is a moveable
chip conveyor. The trough of which is open to the reservoir. The reservoir can be
filled by pouring coolant into the trough via the cut-outs in the floor of the machine
guarding.
A strainer located along the front of the trough prevents cutting chips from entering
the reservoir. The capacity of the reservoir is 420 liters for machine without
Through spindle coolant. Normal usage requires the coolant reservoir to be
drained and cleaned once every 6 months. Clean strainer as required.
3. Clean The Coolant Reservoir
The system requires periodic attention and servicing. The reservoir should be
drained and cleaned periodically to remove sediments and prevent conditions that
lead to deterioration of the coolant. To renew the coolant, hold two handles and
pull it out. The coolant Tank can be easily pull out because of the coolant tank is
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equipped with swivelable wheels which provides the coolant tank can be moved
smoothly. The reservoir can be drained by loosen the drain as shown in Figure 6-5.
To remove the coolant, it can be also removed by using suction pump unit. To
remove grift, dirt, or oil clinging to the walls of the reservoir or inside the coolant
lines, cleaning can be done by removing the used fluid before adding. After the
system has been drained, refill with new cutting oil base fluid mixture as specified
in Recommended Cutting Fluids.
4. Recommended Cutting Fluids
Frequently, cast iron, brass, soft bronze and aluminum materials are machined
without a cutting fluid. However, in the case of harder materials high finish
A
requirements or part deformation due to heat of machining, a cutting fluid is

essential. Our recommendation is to use a coolant which efficiency in reducing
and removing heat at the tool point, and their ability to provide rust and rancidity
control. In choosing a cutting fluid, select a general purpose fluid that meets the
requirements of the severest operation regularly performed and one that provides
a high degree of lubricity combined with fast cooling.
6-7
6.5 Pneumatic system
The functions of pneumatic power are perform the air below when spindle tool change,
open and close the tool magazine's door, perform the arm operation in automatic tool
change. the pneumatic system is show as Figure 6.6.
EA Figure 6-4 Pneumatic circuit diagram

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The pneumatic combination have the functions to filter, adjust pressure and lubricate,
should drain the water in the air filter bowel and supply the lubricate oil, the pneumatic
combination is show as Figure 6.7.
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Figure 6-5 Pneumatic combination units

1. Bolt 4. Filter element
2. Filter body 5. Regulator
3. Buffle 6. Cap
6-8
6.6 Spindle temperature control system (OPTION)

6.6.1 General
The unit is manufactured for hydraulic sources and spindle lubrication cooling system
of machine tools.
A refrigerator, user as the cooling devices in the lubrication system provides
high-precision control of oil temperature. The working temperature range is show as
Figure 6.9.
EA
Figure 6-6 Control range of the spindle temperature control
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6.6.2 Lubrication
Use the mineral hydraulic oil (MOBIL circular oil NO.8 ).

Note that the following oil cannot be used.
1. Phosphate, chlorinated hydrocarbon and fire resist and hydraulic oils such as
water glycol oil.
2. Coolant, grinding oil, water, water solute liquid.
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3. Food stuff, medicine and strongly corrosive liquid.

4. Gasoline, kerosene and organic solvent.
In case the oil viscosity is high and the pressure loss in the piping outside oilmatic is
extremely large, the over-current relay for the pump motor is triggered, the buzzer
sounds and the alarm contact is closed, in this case, trim short the piping outside the
machine and/or raise the oil temperature to lower its viscosity
6-9
6.6.3 Setting temperature
(Temperature difference type controller, against room temperature or body

temperature control range : -10~+10℃)
The refrigerator turns on or off depending on the change of the temperature. This unit
is adjusted according to room temperature. The oil temperature control knob is
mounted on the door of the front electrical control box.
Turning the knob clockwise causes to display "+"℃ oil temperature to become higher
than room temperature, turning it counterclockwise causes or display "-"℃ it to be
lower.
EA
Because the oil temperature is the same as the machine temperature (= room
temperature) When operation is started. the refrigerator is turned on if the knob is
turned counterclockwise"-"℃( in the minus direction.) if the temperature is set to less
than the room temperature. the condensed to form dew, which mixes with oil, Do not
lower the temperature less than the room temperature if possible.
Repeating on-off operations manually permits the compressor to be overloaded,
kicking off a thermal relay, so perform this operation once in two or three minutes;
otherwise, this will result in a failure.
6.6.4 Maintenance and inspection
1. Clean dirt on the surface of the unit using neural detergents or quality soap. Do not
brush or use solvent such as benzene, polishing powder, acid hot water and etc.
which affect the paint coat.
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2. Check the condenser to see whether or not it is clogged with contaminants.
use the compressed air or the brush with long hair to remove dust form the
condenser.
3. Cleaning filter or condenser Tap lightly the filter turning its dirty face downwards or
suck its dust by a cleaner.
4. The frequency of cleaning the oil strainer differ according to oil quality. Carry out
cleaning as many times as possible. Normally, clean it once a day in the initial
stage immediately after pipe connection and once in two to four days after starting
normal operation.
5. Periodic removal of water
A
If the unit is operating in an area with much moisture, water is liable to deposit
naturally in the tank. Discharge this water from the oil drain plug on the bottom of
the tank every month.
6. The air filter should not be removed during operation. It is highly dangerous to
remove filter because the hot refrigerant piping and running fan are exposed.
When oilmatic is checked or serviced. be sure to turn off the main switch.
7. The oilmatic should any trouble arise to call for repair, caution given below should
be observed without fail, The repair work may possible involve the use of fire.
In this case, demount oilmatic from the aggregate and be sure to extract oil from
the system before the repair work. Choose the place free from fire hazard and
dwell ventilated to be free from suffocation caused by refrigerant.
8. When the unit is not operate for a long period, turn off the main switch first and
protect the inside of the face of the condenser against dust or moisture, etc.
6-10
6.6.5 Failure and countermeasure
Should any failure happen during operation, examine the following items :
Symptom Possible causes Countermeasures
1. Main switch turn on (1) Negative phrase relay is ＊ Reconnect the wiring.
but the power indicator trigger. ＊ Replace the fuse.
lamp is not lit. (2) Control circuit protector is ＊ Check the power source.
refrigerator stops blown.
together with pump. (3) Power failure.
2. After turn on, the (1) Breaker is tripped by short ＊ Turn on the breaker after
power indicator lamp circuit. removing causes.
EA
and the pump indicator (2) Power voltage is too low. ＊ Apply the specified voltage
lamp are lit, but the (3) Failure of the (± 10%)
pump of the oil cooler electromagnetic switch for the ＊ Replace the switch
does nor run. oil pump.
＊ Check the power source.
(4) The pump motor fails.
3. Thought the oil pump (1) The joint of inlet side of the ＊ Check the oil suction
of oil cooler actuates; oil suction piping is not piping.
and pump indicator is lit. secured. ＊ Make the diameter of the
＊ The oil does not (2) This suction stainer is oil piping larger and the length
circulate. clogged with contaminants. of the piping shorter.
＊The amount of circulated (3) The pressure loss of the oil ＊ Trace and eliminate the
oil is insufficient. piping is larger, cause the relief cause of the drop of oil level,
＊ Air is mixed in oil. valve to actuate. and charge up oil.
＊ Suction or pump (4) Tank's oil level too low.
＊ To choose the appropriate
(5) Oil viscosity too high or oil
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giving a lung noise. oil.
temperature is too low.
4. Even through the oil (1) Thermostat is operating. ＊ This not a failure
pump actuate, the (2) Failure of the ＊ Replace the contactor.
refrigerator does not electromagnetic contactor for ＊ Replace the thermostat.
running. the refrigerator.
Refrigerator does not (3) Thermostat is failure.
stopping.
5. Alarm signal ON: (1) The oil viscosity is too high ＊ Replace the oil with low
＊ The over current (2) The oil pump contains viscosity.
relay for the oil pump foreign materials.
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＊ Disassemble it to remove
actuates. (3) The ambient temperature is them.
＊ The over current too high. ＊ Keep it under 40℃
relay for the refrigerator (4) The oil temperature is too
＊ Use the oil with
actuates. high.
temperature of 45℃ or less
＊ High-pressure switch (5) Power voltage is abnormal. ＊ Apply the specifies voltage
actuated. (6) Failure of the compressor.
(7) Freon gas too little or (± 10%)
＊ Both pump and ＊ Replace the compressor.
clogged and the leakage of
refrigerator in operation ＊ The oil circulation inside
Freon gas.
but oil not cooled.
(8) The oil of the pump employed the oil pressure system has to
＊ Low-pressure switch in oil pressure system does not be sufficient or decrease the
actuate. circulate or the pressure value of pressure value.
the pressure switch is setting too
high.
6-11
6.7 Hydraulic power unit

6.7.1 Description
The Z axis counterbalance cylinder and ATC transfer arm movement are hydraulic
actuated. Access to the unit, which is located in the tool magazine compartment, is
gain by removing screw , and open the cover. Its hydraulic circuit diagram is as Figure 6.11.
EA
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Figure 6-7 Hydraulic circuit diagram for BL-S series
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Figure 6-8 Hydraulic circuit diagram for BL-FM series

The capacity of hydraulic tank is 120 liters, and can be inspected by viewing the level
gauge. When the oil level under the 10-liter level, automatic operating will be
6-12
ineffective, the CRT will display the " HYDRAULIC FAULT" message, in this case,
should fill the oil as following procedure:
1. Press and latch the EMERGENCY STOP button.
2. Press the POWER OFF button and turn main power handle to OFF position.
3. Turn and remove oil inlet cover, fill the oil with MOBIL DTE-24 ( or SHELL TELLUS
OIL 32) to adequate level.
If the pressure is dropped under 20 ㎏/c㎡, the machine will emergency stop and CRT
display the " LOW HYDRAULIC PRESSURE " message.
The inlet filter mesh should clean once per month, clean procedure as follow
description:
1. Press the EMERGENCY STOP button
2
3
EA
2. Press the POWER OFF button and turn main power handle to OFF position.
3. Remove inlet filter, apply compressed air to blow out the filter dust, take care the
filter washer does not be damaged.
4. Reassemble the filter.
Attached list is the Hydraulic pressure gauge to be adjusted once the pressure
dropped under its setting value.
Item
1
Description
Hydraulic Main Pressure
Balancing Cylinder Pressure
Gear Shift Cylinder Pressure
6.7.2 Hydraulic unit specification

Part Number Setting Value (kg/cm^2)
15-1
15-2
15-3
50
45
12
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1. Power : 220 VAC / 50 ~ 60 HZ
2. Hydraulic oil : ISO VG32
MOBIL DTE 24
SHELL TELLUS OIL 32
ESSO INI POWER SQ32
3. Filter type : CA151CD1
Number : 001.2005.3.10 Microns
(MODINA FILTER S.P.A ITALY)
6.8 Chips conveyor and chips collector

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The chips conveyor is locate at the front -below end of machine, press the " CHIP
CONVEYOR " button, chips will move to chip conveyor from both coolant channel,
and move to the chips collector.
6.9 Coolant pump
This machine apply GROUNDFOS CH2-20,60H as the coolant pump,.
6-13
BL Series FANUC 18iM, Chapter 7 INSTALLATION 7-1
7. INSTALLATION
7.1 General
AWEA machine tools are extremely robust production machines. They work, however,
to the same high degree of accuracy as demanded only in laboratory work.
This does not mean that they have to be installed in a special room, but on the other
hand, the following recommendations and rules should be noted and, as far as
possible, followed.
EA
7.2 Thermal expansion
It is known fact that heat causes bodies to expand, and unfortunately, this all too often
creates difficulties when machining very accurate parts.
Every experienced operator has been plagued by this phenomenon, and many an
expensive workpiece has had to be scrapped on account of it.
The coefficient of expansion of cast iron and standard steel is about 0.0000115, that is
to say, with a temperature difference of 2 deg. C ( 3.6 deg. F) the length of a
workpiece 500 mm long (20 in) alters by 0 . 0 1 1 5 mm ( 0.00046 in ) or by a multiple
of the accuracy of the machine.
Therefore, it is of the greatest importance, that variations in temperature in the
workshop or more especially, differences in temperature between the workpiece and
the machine should be avoided or at least kept as small as possible.
If the workshop is not air-conditioned, drafts and big temperature drops, particularly
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between day and night time, should be avoided.
To maintain a balance of temperature between the workpiece and the machine, we
recommend that you proceed as follows:
* Store the parts to be machined in the immediate vicinity of the machine (if
possible, on the machine table).
* Allow at least 6 hours for acclimatizing small parts (placing them on the table at
night) and correspondingly longer for large and massive parts.
Naturally, the bigger the difference between the temperature of the machine and that
of the workpiece, the more important it is to observe this rule. Even if the temperature
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in the workshop is kept at 20 deg. C (68 deg. F), the workpiece must be acclimatized if
very close tolerance limits are to be maintained.
7.3 Heat radiation
All sources of heat, such as radiators or the rays of the sun, heat machine parts or
workpieces exposed to them, considerably more on the side facing the source of the
heat than on side facing away from it.
Therefore, all direct radiation must be avoided. Where this does not appear to be
possible, the machine can and must be protected from direct exposure by partitions.
A job done on a machine "distorted" by the varying action of heat is never satisfactory.
7-1
7.4 Machine serial number
The serial number for the AWEA machine is stamped on plate "A", Figure 1, attached
to the right side of the column of the machine.
EA Figure 7-1 Machine name plate

This serial number should be included in all correspondence regarding this machine.
There is some information regarding the features of the machine attached to the
hydraulic tank that is located at the rear side of the tool magazine.
7.5 CNC control serial number
The serial number for the FANUC control is stamped on plate "B" attached to the CNC
enclosure at the inside of machine. This serial number should be included in all
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correspondence regarding this control.
The serial number can be found in the data sheet which is provided by FANUC LTD.,
or transferred by manufacturer.
7.6 Choosing the final location
As already pointed out in the previous chapter, certain things have to be considered
when selecting a location for your new precision machine.
A
The most important points are summarized below:

* with windows facing North.
* with good lighting, preferably indirect.
* with a constant temperature of 22-25 deg. Celsius (68 deg. F).
* with considerably fluctuating humidity of 75% or below.
* with screened radiators.
* with a solid, vibration-free floor.
* without heavy machine tools in the immediate vicinity. (such as press machine )
* without soft and weak ground.
If you make sufficient allowance for all these points, you will already be doing a lot
toward eliminating inaccuracies in future manufacture, that is to say, inaccuracies
outside the control of the operator.
Therefore, it is in your best interest to select and prepare the best possible location for
your new machine.
7-2
Even a small structural alteration or a regrouping of your machines may, in the long
run, prove to be the more economical solution.
NOTE: 1. If the machine is to be installed near a vibration source, provide a
vibration insulation pit around the machine foundation.
2. If the soil is not strong enough, reinforce the soil by driving piles to
avoid settlement and inclination of the soil after machine installation.
7.7 Foundation for machine
The AWEA's Machine has a very firm body supported with several foundation bolts. It
EA
should operate with the need of a special foundation. A substantial concrete floor,
flatness within 3 mm and of sufficient strength to support machine properly is
satisfactory (about four times of weight of the machine).
Do not locate the machine near equipment that causes vibration that can transmit to
the machine. Poor work or damage to the controls may result.
If you don't have substantial concrete foundation by anchor bolt which as we
suggested, it is the best way to fit the machine by the execution of dry anchor (shown
as illustrated). If neither of the executions is applied for foundation, the machine will
render vibrations and may move when operated.
Conditions for achieving the guaranteed machining precision:
1. Install the machine on a firm base away from source of vibration
2. Environmental conditions ( air-regulation )
Ambient temperature: 22 +/- 3 deg.
Relative humidity : less than 75 %.
NOTE : Procedure for foundation kits setting
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1. Anchor bolts, nuts, washers, pads
(M24) and plates (hole diameter 25 mm)
will be packed with the wooden
24mm
case.
2. Adjust bolt and fix nut will be
equipped with machine.
3. Put all the parts as shown as
illustrated, Use the wrench to lower
400 mm
120 mm
15mm
each Adjust bolts as close to the

A
ground as possible.
24mm 4. Leveling all Adjust bolts roughly to
ensure that machine can be
leveled precisely after anchor bolts
concreted.
7-3
7.8 Pre-Installation
DO NOT remove machine from skid before moving the
WARNING machine to the location where it is to be set up.
EA
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A
Figure 7-2 Recommended lifting method on BL series.

Items/Machine Type BL2018 BL3018 BL4018
Column Weight 10000kg/22000lb 14000kg/30800lb 18000kg(39600lb)
Wire Length 6~7M 6~7M 6~7M
Wire Number 4 Lines (Equal) 4 Lines (Equal) 4 Lines (Equal)
Wire Strength Tensile Strength Tensile Strength Tensile Strength
14000 kgs / wire 16500 kgs / wire 19000 kgs / wire
(30860 lbs / wire) (36370 lbs / wire) (41880 lbs / wire)
Table Load Capacity 14000kg/30800lb 14000kg/30800lb 6000kg/13200lb
Spindle Speed 2 step gear head, 10~3500 rpm, 20/25 HP (STD)
Belt drive, 60~6000 rpm, 30/35 HP (OPT)
7-4
Lifting Wires : 3 Meters

Numbers : 4 Lines
Strength : Tensile Strength 200 kg(440 lb)/wire
The net weight of the Coolant tank is

285 kg (628 lb). Before lifting, please
drain the coolant.
Figure 7-3 Lifting method

on Coolant tank
EA
Figure 7-4 Lifting method
on the conveyor
Lifting Wires
Numbers
Strength
: 3 Meters
: 4 Lines
: Tensile Strength 200 kg(440 lb)/wire
The net weight of the Chip conveyor is

250 kg (550 lb). Before lifting, please
clean the conveyor.
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1. Remove bolts located at each pedestal corner of machine and skid.
2. Stabilizing feet are located at each pedestal corner. These feet must be raised
after removal of machine from skid.
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7-5
3. From top of machine only - use crane or forklift to lift machine from skid. Be sure
that the capacity of the Crane must no less than 30 tons (66000 lb). After skid
has been removed, place machine directly on location where it is to be used. For
some reason, machine may used forklift to handle the machine to the location. Be
sure that the capacity of the Forklift must in 15 tons (30000 lb). The 2 sets of
forklift should insert the fork-level from front and rear side from both end of the
machine.
4. With the machine is properly positioned, loosen the shipping bolt:
(1) The coolant guard door is restrained in its open position by means of door
clamp bracket, remove screws and way covers from X axis.
(2) Remove Angle brackets which are painted red where are as below when
removed from the machine they should be stored in a safe place until
*
*
*
*
*
※
EA
required for use again:
X axial bracket is fixed under the Column between the Carriage and the Bed.
Y axial bracket is fixed on the Column at the right-hand side in front of the
operator's side where between the bridge and the saddle.
Z axial bracket is fixed under the Table between the Table and the Bed.
Operator's door is fixed on the Bed.
Operator's panel is fixed under the panel between Panel and the Column.
(3) Replace covers and screws.
WARNING Machine.
REMOVAL of the red angle brackets is a MUST to level
IMPORTANT NOTICE: Lubrication instruction on the AWEA machines;

Before power up the machine, please fill all necessaries lubrication or
hydraulic unit oil; for example: linear guide ways and ball screw lubrication oil,
air combination unit, hydraulic oil tank, gear box or spindle oil cooler (not
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necessary when machine equipped with gear head). Lubrication tip for
filling lubrication oil in the gear head reservoir: (Its very important,
please read it very carefully)
(i). Before power on machine, fill in the required lubrication oil in the
reservoir of the gear head (the required quantity of the lubrication oil
is approx. 10 liter if the gear head reservoir is empty) until the
lubrication oil window is showing you that the oil is at the top limit.
(ii). Power the machine on, then the spindle oil cooler will be pumping the
lubrication oil from gear head reservoir to circulating the oil through the
chiller. Look at the lubrication oil window to check the oil level low down
A
to the bottom limit, then power the machine off.

(iii). Please wait a while until the lubrication oil is falling down to the gear
head reservoir, refill the lubrication oil until the oil up to the top limit level.
Then;
(iv). Power the machine on again, the spindle oil cooler will be pumping the
lubrication oil from gear head reservoir as its process, watch out the
lubrication oil window to check the oil level. It must be refill if the oil
window is showing you that the oil is still under the low limit. Please do
the same procedure until its oil window shown the oil level is in the middle
of the oil window during machine is in operation.
(Failure to do the mentioned above instruction may damage the spindle
bearings)
5. Before leveling this machine, the Y axial servo motor and encoder for Y axis
should be re-check first. Check to be sure the tension of the timing belt is suitable
7-6
for the driving.

6. For long-term high accuracy on a AWEA machine, attention to accurate leveling is
a must.
7. Level the machine by following the procedure listed below:
(1) Static leveling by Adjustable Feet from both ends of the machine. Use a
wrench to lower each foot as close as possible.
(2) Put precision Lever on the table and level the four adjustable feet to ensure
alignment in both directions. After rough leveling, adjust all feet to ensure
touch the pads on the floor.
(3) After the machine is leveled, secure the hex nuts for the jack bolts and
foundation bolt lock nuts.
NOTE:Machine leveling check is to be done every day for a week after the
EA machine installation and then every week for three months and then every
month without fail in order to keep the machine working at the best
condition all the time.
8. If this machine is shipped with Automatic Tool Change (ATC) & Tool Magazine.
After your machine have leveled, put the Tool Magazine toward the left-hand side
of the machine. Make sure that the Tool Change Arm guide is in the position
roughly.
9. Connect all pipes to the machine from the Magazine which including air pipes,
hydraulic pipes and electronic connectors
10. Re-mount the Y axial encoder to its position, align by a mark line which may
marked on the coupling or the ball screw. (if Y axial encoder is dismantled)
11. Re-mount the Motors for dual screw type chip conveyors and connect the power
lines.
12. Connect the power, then power up and power down.
13. Try all axes zero return, it could be happened that the machine will be in machine
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error condition caused by the encoder on Y axis was dismounted during the
transportation.
14. If this condition has happened, you have to re-adjust the Dog for the Y axis until Y
axis is in its zero position.
This is a complete machine installation procedure without the tool magazine.
Following description are the Adjustment of Tool Change Position. It should be done
by AWEA authorized service engineers.
1) It could be damaged the machine or ATC after Y axial
WARNING interlock had been canceled. This function is used for
A
adjustment of tool change position only. It will be

canceled by depressed the "POWER OFF" push button
automatically.
2) Before move the Y axis out of the home position in +
direction, made sure the Y axis is at the Home position.
3) ATC arm could be moved toward the spindle side, even
Y axis is not in 2nd reference point.
4) Test M code for checking sensors of the ATC will be
ineffective.
7-7
For the safety reason, Press POWER OFF push

WARNING button after determined the tool change
position is a MUST, then press POWER ON push
button again, all of the safety device will be
effective automatically.
7.9 Air connection
The "LP" series machines are equipped with a medium-duty filter-regulator "HT"
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Figure and lubricator to regulate, filter and lubricate incoming air supply.
Connect incoming air line to air switch. Incoming air line should have a minimum I.D.
of 3/8 inch or machine will not function properly.
Turn Air switch "ON" and set regulator at a constant pressure between 70 psi (ca. 5
bar) and 100 psi (ca. 6 bar) by means of knob "A". Air switch must be "ON" before
cycle "START" can be energized. If air pressure drops below 60 psi (ca. 4 bar) the
Alarm message " LOW AIR PRESSURE " will be displayed on CRT screen.
Drain filter unit daily by pushing valve sideways. If an excessive moisture problem
exists, add heavy duty air dryer to incoming air line.
WARNING
TURN AIR SWITCH "OFF" before filling lubricator with oil.
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To fill lubricator, remove plug on top and fill with clean, non-detergent oil, preferably
SEA-10 or lighter. Adjust rate of oil delivery by means of screw on top of unit to supply
10 drop every 10 minutes when machine is running. Turning the adjusting screw
counterclockwise increases oil flow and clockwise decreases oil flow.
TURN AIR SWITCH "OFF" when machine is not in use.

CAUTION
A
7-8
7.10 Power Connection
200V / 50Hz minimum AC Service =

208V / 60Hz minimum Wire Size for =
230V / 50Hz Electrical Supply =
230V / 60Hz for Grounding =
380V / 50Hz minimum AC Service =
415V / 50HZ
440V / 50Hz
460V / 60Hz
*
*
EA
575V / 60Hz
CAUTION
MAKE CERTAIN disconnect switch is in the OFF position.
DO NOT turn disconnect switch ON until all electrical connections have
been checked by a service technician.
7.11 Earth ground
In general, the following is two requirements for system grounding:

1. To assure that all voltages have the same reference base and that voltage
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potential, in the event of circuit shorts or other malfunctions, is limited. This is
accomplished by having a neutral reference wire common to all voltage sources
within the system.
2. To minimize the exposure to personnel shocks in the event of circuit shorts or other
malfunctions. This is accomplished by establishing a low impedance path to
ground (earth) and also between the equipment enclosure and other material parts
of the system.
Since safety requirements vary with locality, consult local codes which will take
precedence over the following guidelines. These guidelines are based on the following
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reference: U.S. National Electrical Code 1975.

Earth ground connections in their order of effectiveness are as follows:
1. Effectiveness of continuous water pipe when properly buried will depend on
condition of soil. When installed below permanent moisture level, the impedance of
this type ground is typically below 3 Ohms.
2. Effectiveness of man-made, driven or buried electrodes will depend on condition of
soil. When installed below permanent moisture level, the impedance of this type
ground is typically below 5 Ohms.
3. Other available electrodes, such as metal frames of buildings or metal well casings
must be well chosen, since they are substantially below 25 Ohms.
7-9
Ground connections, wire, and electrodes should not exceed 5 Ohms, as measured
from the equipment ground stud through the primary electrode, through earth, to
another independent electrode, separated by 600 cm of earth. Additional ground
should be installed when necessary to insure that the impedance does not exceed 5
OHMS. The Ohmic measurement should be made in terms of a voltage-current
relation, such as the current of a 120 Volt, 100 Watt lamp bulb.
The ground conductor connecting the ground stud to the chosen electrode should be
of braid or welding cable. Braid or welding cable minimizes the resistance at higher
frequencies.
When longer lengths are required, use a larger size cable, so that the resistance of the
EA
cable is less than 0.075 Ohms. In general, the size must be rated to carry peak
short-circuited current for maximum time duration without degrading the ground
system, and must withstand any mechanical abuse to which it may be exposed.
Interconnect all separate enclosures, control station, pendant stations, conduits, and
the like, to implement and maintain safe ground continuity throughout all metallic
components of the system. This is always considered good practice and a locally
regulated requirement.
7.12 System grounding
DANGER
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IMPORTANT: Improper grounding of the AWEA machines could result in damage to
the control and severe electrical shock to personnel in the event of an electrical fault.
A proper grounding arrangement prevents equipment damage and personnel injury

caused by an electrical fault such as a short circuit. To accomplish this, the grounding
setup must assure that all voltages have the same reference base and that, in the
event of an electrical fault, the voltage potential is limited.
The International Electrical Code recommends that:

A
The path to ground from circuits, equipment and conductor enclosures shall:
1. be permanent and continuous;

2. have capacity to conduct safely the fault current likely to be imposed on it, and
3. have sufficiently low impedance to limit the voltage to ground and to facilitate the
operation of the circuit protective devices in the circuit.
On the AWEA machine, all electrical circuits and all non-circuit-carrying metal parts of
the control and the machine tool are interconnected by a series of ground wires
attached to the machine ground terminal strip in the power case. A single ground wire
leads from terminal strip to grounding screw.
7-10
To establish an earth ground, the electrode which is an eight foot long, 5/8" round
copper covered steel rod, must be driven into the ground to a depth of eight feet. If
rock bottom is encountered at a depth of less than four feet, the electrode may be
buried horizontally in a trench.
7.13 Power requirement
If power capacity in your shop is insufficient for the machine, it will cause unexpected
troubles on machine functions and further, result in shorter service life of electrical
components. In addition to these problems, insufficient power capacity might result in
EA
hazardous conditions of machine operation. Therefore, great care should be taken on
power facilities in your shop so that the machine can be operated under rated power
conditions.
1. Power requirement:
Spindle drive motor .................................................. 26 kVA
NC unit ....................................................................... 1 kVA
Servo motors and control circuitry ............................. 18 kVA
Total required power ( standard ) ............................. 45 kVA
Total required power ( included options ) ................ 50 kVA
2. Cable section area
Power supply cable................................................. 38 mm^2
Main grounding cable ............................................. 14 mm^2
( supply power is assumed to be AC 220 V, 3 phase )
3. Allowable voltage variation
Since the voltage variation exceeding the range between + 10% and - 15% may
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cause the machine to malfunction adjust it to the allowable voltage variation.
7.14 Cleaning machine
NEVER clean chip from machine with

WARNING compressed air.
Air pressure forces dirt particles and other foreign matter past seals and wipers into
slides and bearings. This reduces the life and precision of the machine.
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After machine has been properly located and leveled, remove all shipping grease, oil
and dirt accumulated in transit. Use a cloth or brush with a good grade of oil-base
grease solvent to clean the machine.
Insert the corner of a sheet of paper or 0.1 mm plastic shim between headstock front
cap and spindle. Run paper completely around spindle to remove shipping grease. If
this grease is not removed, spindle may run hot.
Do not use benzene, leaded gasoline, acetone or chlorinated solvents to clean

transparent guards.
Take care so that the cleaning oil does not enter through the wiper while cleaning.
7-11
7.15 Coolant Through the Spindle connection (Option)
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7-12
BL Series FANUC 18iM, Chapter 8 PARTS LIST 8-1
8. PARTS LIST
8.A-1 Spindle assembly ( for BLxxxx-S series)
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8-1
Part List
BLEA201 - SPINDLE ASSEMBLY（I）
NO. PART NO. DESCRIPTION SPECIFICATION Q'TY REMARK
1 101006-016 SCREW M6x16 14

2 101006-025 SCREW M6x25 20
3 101008-090 SCREW M8x90 6
4 101010-025 SCREW M10x25 8
5 101012-050 SCREW M12x50 20
6 3035052 BEARING NSK 7032C-TYN-DBB-L-P4 4 NSK
EA
7 4015-280-30 O-RING ∮280*3 1
8 4017G290 O-RING G-290 3
9 4020001 DIRT PROTECT RING ADA17-1200-N90 1 克普典
10 4020002 DIRT PROTECT RING FQ0087D0 1 NOK
11 9610015 COVER C-6 2
12 BLE0220-3 BEARING SEAL 1 AWEA
13 BLE0223-4 BEARING COBVER 1 AWEA
14 BLE0225-3 OUTER SPACER 1 AWEA
15 BLE0227-1 SPACER 1 AWEA
16 BLE0229-3 GEAR M3x88T 1 AWEA
17 BLE0260-2 COOLING CAVITY 1 AWEA
18 BLE1021-1 FIXED RING 1 AWEA
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19 BLE221-1 W SHAFT BUSHER 1 AWEA
20 BLE224-0 COVER 1 AWEA
21 BLE226-0 INNER SPACER 1 AWEA
23 BLE230-0 KEY 1 AWEA
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8-2
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8-3
Part List
BLEA201 - SPINDLE ASSEMBLY（II）
1 101008-020 SCREW M8x20 8

2 101012-050 SCREW M12x50 20
3 3035003 BEARING FAG 7017C.T.DB.L.P4 3 FAG
EA
8 BLE233-0 NUT BRACKET 1 AWEA
9 BLEA201-A SPINDLE ASSEMBLY(I) 1 AWEA
10 BLE204-0 DRAW BAR ASSEMBLY 1 AWEA
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8-4
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8-5
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8-6
Part List
BLEA203 - SPINDLE ASSEMBLY WITH GEAR BOX

1 101005-016 SCREW M5x16 2
2 101006-016 SCREW M6x16 14
3 101006-020 SCREW M6x20 6
4 101006-025 SCREW M6x25 20
5 103016 NUT M16 2
6 1130050 RETAINING RING CS-50 2
7
8
9
10
11
12
13
14
15
16
17
18
1130055
1131072
1131085
1131090
30306209-TBP
30306011
30306306
3040NJ210E
40164214
4017G045
4017G060
4017G080
EA RETAINING RING
RETAINING RING-C TYPE
BEARING
BEARING
BEARING
CYLINDRICAL BEARING
QUAD-RING
O-RING
O-RING
O-RING
CS-55
CH-72
CH-85
CH-90
6209TB.P63
FAG 6011
NTN 6306
FAG NJ210E TVP2
QRAR4214
G-45
G-60
G-80
1
1
1
2
2
1
2
2
1
1
1
1
FAG
FAG
NTN
FAG
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19 4017G085 O-RING *Varies* 2
20 4018P008 O-RING P-08 1
21 4018P038 O-RING P-38 2
22 419104 PLUG 1/2 PT 1
23 BLE020-1 GEAR M3x48T 1 AWEA
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27 BLE0242-2 CYLINDER COVER 1 AWEA
28 BLE0243-1 SHIFTER PISTON 1 AWEA
30 BLE072-1 GEAR MID SHAFT 1 AWEA
32 BLE075-1 PRESSED CAP 1 AWEA
35 SPE084-0 GEAR M3x26T 1 AWEA
36 VPE039-3 GEAR SHIFTER BASE 1 AWEA
8-7
Part List
BLEA203 - SPINDLE ASSEMBLY WITH GEAR BOX

37 VPE0532-4 GEAR M3x53T 1 AWEA
38 VPE0553-2 KEY 1 AWEA
42 VPE533-4 GEAR M3x26T 1 AWEA
43
44
45
46
VPE534-1
VPE535-1
VPE537-2
BLE0241-2
EATRANSMISSION SHAFT
GUIDING BLOCK
GEAR
GEAR
M3x55T
M3X28T
1
2
1
1
AWEA
AWEA
AWEA
AWEA
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8-8
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8-9
Part List
BLE204 - DRAW BAR ASSEMBLY
1 101004-010 SCREW M4x10 1

2 101006-025 SCREW M6x25 12
3 1110081 COMPRESSIONSPRING ∮3.8*∮0.6*94L 1
4 11110560-285-25 DISK SPRING ∮56*∮28.5*2.5T 60
5 4017G055 O-RING G-55 1
6 4018P028 O-RING P-28 2
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7 4018P038 O-RING P-38 1
8 4018P050A O-RING P-50A 1
10 BLE0222-1 SLINDLE SHAFT 1 AWEA
11 BLE246-0 ANTI-DRAW BASE 1 AWEA
14 BLE250-0 DRAW BAR 1 AWEA
15 BLE252-0 KEY 1 AWEA
16 SPE615-2 GRIPPER 1 AWEA
17 SPE619-2 LOCK NUT 1 AWEA
18 SPE620-3 CONNECTING BLOCK BT 1 AWEA
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8-10
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8-11
Part List
BLEA208 - Clamping & unclamping device
1 101004-012 SCREW M4x12 10

2 101004-055 SCREW M4x55 2
3 101005-012 SCREW M5x12 3
4 101006-020 SCREW M6x20 8
5 101008-050 SCREW M8x50 2
6 101008-100 SCREW M8x100 12
EA
7 101404-008 SET SCREW M4x8 2
8 103004 HEXAGON HEAD NUT M4 2
9 103008 HEXAGON HEAD NUT M8 8
10 105008 WASHER ∮8 8
11 111066-1 SPRING 4
12 4015046 O-RING OR3015000 1
13 40164329 QUAD-RING QRAR04329 1
14 40164345-V7002 QUAD-RING QRAR04345-V7002 1
15 4017G060 O-RING G-60 1
16 4017G115 O-RING G-115 1
17 4017G145 O-RING G-145 1
18 4018P006 O-RING P-06 2
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19 4018P008 O-RING P-08 16
20 4018P022 O-RING P-22 1
21 4018P070 O-RING P-70 1
22 4018P105 O-RING P-105 1
23 4018P110 O-RING P-110 2
24 4018P140 O-RING P-140 1
25 4020DH50 SEALS DH50 1
26 BLE0245-1 CYLINDER SEAT 1 AWEA
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27 BLE110-1 PISTON 1 AWEA

28 BLE112-0 ANTI-LOST NUT 1 AWEA
29 BLE113-0 GRIPPER 1 AWEA
30 BLE114-0 GRIPPER-PUSHER 1 AWEA
31 BLE116-0 COMPRESSIONSPRING 1 AWEA
32 BLE234-0 CYLINDER BODY 1 AWEA
33 HVE0589-1 KEY 1 AWEA
34 SPE113-0 SENSING RING 1 AWEA
8-12
Part List
BLEA208 - Clamping & unclamping device
35 PDE053-2 FASTENING BLOCK 1 AWEA

36 SPE0110-1 CYLINDER BODY 1 AWEA
37 SPE112-0 PISTON 1 AWEA
38 SPE114-0 COVER 1 AWEA
39 SPE115-0 PISTON 1 AWEA
40 T7300109 L.S SWITCH 2 OMRON
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41 VPE065-1 BRACKET 1 AWEA
42 VPE066-0 SENSING BLOCK 1 AWEA
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8-13
8.A-2 Spindle assembly ( for BLxxxx-FM series)
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8-14
Part List
BLEA018 – SPINDLE ASSEMBLY（1）
1 101004-010 SCREW M4x10 3

2 101006-012 SCREW M6x12 6
3 101006-016 SCREW M6x16 4
4 101006-020 SCREW M6x20 12
5 101006-025 SCREW M6x25 8
6 101008-020 SCREW M8x20 8
101008-045 SCREW
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7 M8x45 10
8 101008-050 SCREW M8x50 8
9 101010-050 SCREW M10x50 11
10 3035025 BEARING FAG HSS7017C TP4S UL 2 FAG
11 4015001 O-RING G340(ID339.3*5.7) 2
12 4015002 O-RING G336(ID334.3*5.7) 2
13 4017G290 O-RING G-290 3
14 4018P014 O-RING P-14 11
15 BLE1355-0 SPINDLE SHAFT 1 AWEA
16 LPE0131-2 WASHER 1 AWEA
17 LPE0225-3 CAP 1 AWEA
18 LPE0245-5 REAR END CAP 1 AWEA
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19 LPE1027-0 SUPPORTER 1 AWEA
21 LPE1029-1 COVER 1 AWEA
22 LPE1030-0 LABY RINTH 1 AWEA
24 LPE124-2 SEAL SOCKET 1 AWEA
25 LPE130-2 OIL COOLING SOCKET 1 AWEA
A
27 LPE136-1 KEY 1 AWEA

30 LPE244-0 SEALS 1 AWEA
31 LPE246-0 SPACER 1 AWEA
32 BLEA018-0CT-2 SPINDLE ASSEMBLY(2) 1 AWEA
33 LPEA204-2 Clamping & unclamping device 1 AWEA
8-15
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A
8-16
Part List
BLEA018 – SPINDLE ASSEMBLY（2）
1 101006-016 SCREW M6x16 4

2 101008-020 SCREW M8x20 20
3 101008-035 SCREW M8x35 8
4 101012-050 SCREW M12x50 20
5 1110016 SPRING ∮8*∮4.8*22.2L,K=4.28 10
6 3035051 BEARING FAG HCB7020E.T.P4S.UL 4 FAG
7
8
9
10
11
12
13
14
15
16
17
4017G145
4017G180
4017G200
4017G290
4018P014
BLE1352-2
BLE1353-3
BLE1354-1
BLE1357-0
BLE1360-2
BLE1366-0
EA O-RING
O-RING
O-RING
O-RING
O-RING
BEARING SEAL
COOLING SOCKET
END CAP
SPACER
COOLING CAVITY
CAP
G-145
G-180
G-200
G-290
P-14
1
1
2
3
1
1
1
1
1
1
1
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
W
23 LPE123-1 AIR SOCKET RING 1 AWEA
A
8-17
EA
W
A
8-18
Part List
BLEA021 – DRAW BAR ASSEMBLY
1 1110081 COMPRESSIONSPRING ∮3.8*∮0.6*94L 1

2 11110560-285-25 DISK SPRING ∮56*∮28.5*2.5T 36
3 4017G025 O-RING G-25 1
4 4017G055 O-RING G-55 3
5 4018P028 O-RING P-28 3
6 BLE1362-1 DRAW BAR 1 AWEA
7
8
9
10
11
12
LPE140-0
LPE141-1
LPE143-0
SPE615-2
VPE649-1
VPE650-2
EA CONNECTING BLOCK
LOCK NUT
SPACER
GRIPPER
SPACER
SPACER
BT 1
1
2
1
1
1
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
W
A
8-19
EA
W
A
8-20
Part List
LPEA204 –Clamping & unclamping device
1 101004-010 SCREW M4x10 2

2 101005-016 SCREW M5x16 4
3 101008-100 SCREW M8x100 8
4 1110066 SPRING LR18*40 8
5 40164329 QUAD-RING QRAR04329 1
6 40164429 QUAD-RING 4429-366Y 1
7
8
9
10
11
12
13
14
15
16
17
40164430
4017G135
4018P008
4020DH50
LPE0151-2
LPE0152-1
LPE0156-1
LPE0157-1
LPE0158-1
LPE1036-0
LPE1254-1
EA QUAD-RING
O-RING
O-RING
SEALS
CYLINDER COVER
CYLINDER COVER
SUPPORT PIPE
SENSING RING
PIN
WASHER
BRACKET
4430-366Y
G-135
P-08
DH50
1
1
1
1
1
1
8
1
8
8
1
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
W
19 LPE155-0 CYLINDER SEAT 1 AWEA
20 LPE191-0 PISTON 1 AWEA
21 T7360017 SENSOR E2E-X4MD1 2 OMRON
A
8-21
8.B-1 Overload Clutch for Feed system
EA
W
A
8-22
Part List
HVF005 - OVERLOAD CLUTCH FOR FEED ASSEMBLY

1 101006-020 SCREW M6x20 8
2 101006-025 SCREW M6x25 6
3 101006-045 SCREW M6x45 6
4 107006-06m6 PIN ∮6*6L,m6（∮80） 1
107006-10m6 PIN ∮6*10L,m6（∮60,∮50） 1
5 11111250-640-35 DISK SPRING ∮125*∮64*3.5T 1
6
7
8
9
10
11
12
13
14
209035-40
3039012
HVF012-4
SPG012-5
HVF013-0
HVF014-1
HVF015-1
SPG013-1
HVF016-0
HVF018-2
HVF017-2
HVF019-0
EA TAPER RING
STEEL BALL
INNER TAPER RING
INNER TAPER RING
SPACER
RING
EXTERNAL TAPER RING
EXTERNAL TAPER RING
FRICTION RING
BELT WHEEL
BELT WHEEL
NUT
TLK300-35*40
∮12
∮80
∮63
φ80
Φ63,Φ50
∮80,P80-8M
∮63,P64-8M
YSF M55*2
3
12
1
1
1
1
1
1
1
1
1
1
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
W
15 PBS013-1 BELT WHEEL 1 AWEA
16 PBS015-1 CAP 1 AWEA
A
8-23
8.B-2 Feed System front parts
EA
W
A
8-24
Part List
BLFA201 - Feed System front parts for W axis（φ63 Ballscrew）（I）
1 101006-012 SCREW M6x12 10

2 101010-030 SCREW M10x30 6
3 101016-070 SCREW M16x70 6
4 107210-50 TAPER PIN ∮10x50L 2
5 107303-20 SPRING PIN φ3*20L 2 AWEA
6 11100800-410-30 DISK SPRING ∮80*∮41*3 4
7
8
9
10
11
12
13
14
1110108
3036008
3040003
BLF0211-2
BLF0214-1
BLF1007-0
BLF1004-0
BLG210-0
BLH210-0
BLH1001-0
BLF1009-0
BLF1010-0
EA SPRING
BEARING
BEARING
REAR BEARING SUPPORT
CAP
WH06-15
NSK40 TAC 90B SU C10 PN7A
FAG NU309E.TVP2
BALL SCREW（X=2000） R63-16B2-FDW-2365-2802-0.008

BALL SCREW（X=3000） R63-16B2-FDW-3365-3802-0.008
BALL SCREW（Y） R63-12B2-FDW-2089-2526-0.008
BALL SCREW（Z=1300） R63-12B2-FDW-1595-2032-0.008
BALL SCREW（Z=1700） R63-12B2-FDW-1995-2432-0.008
LABY RINTH
LOCK NUT
8
2
1
1
1
1
1
1
1
1
1
1
宏昇
NSK
FAG
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
AWEA
W
15 BLF1011-0 CLAMPING CAP 1 AWEA
16 BLF215-0 WASHER 2 AWEA
17 PBF114-0 BAMPER 1 AWEA
A
8-25
EA
W
A
8-26
Part List
BLFA013 - Feed System front parts for W axis（φ63 Ballscrew）（II）

1 101006-025 SCREW M6x25 6
2 101010-030 SCREW M10x30 6
3 101012-025 SCREW M12x25 4
4 101012-045 SCREW M12x45 4
5 101016-070 SCREW M16x70 8
6 105012 WASHER φ24xφ13x2.5t 4
7
8
10
11
12
13
14
15
16
107210-50
107303-20
3091F45
BLF1005-1
BLF1008-0
BLF217-0
BLF220-0
EA
20170800-08-5
20170672-08-5
0
209035-40
3036005
TAPER PIN
SPRING PIN
TIMMING BELT（X）
TAPER RING
BEARING
LOCK NUT
MOTOR PLATE
FRONT BEARING
SUPPORT
CAP
LABY RINTH
∮10x50L
φ3x20L
HTD 800-8M-50
TIMMING BELT（Y/Z） HTD 672-8M-50
TLK300-35*40
NSK 45 TAC 100B SU C10 PN7B
YSF M40xP1.5
2
2
3
4
1
1
1
2
NSK
AWEA
AWEA
AWEA
AWEA
W
17 BLF221-0 SPACER 1 AWEA
18 BLF226-0 WASHER 2 AWEA
19 PBF114-0 BAMPER 1 AWEA
20 PBS013-1 BELT WHEEL 1 AWEA
21 PBS015-1 CAP 1 AWEA
22 BLFA201-2CT FEED SYSTEM ASSEMBLY(I) X/Y/Z AXIAL 1 AWEA
23 HVF005-5CT OVERLOAD CLUCTH FOR FEED ASSEMBLY 1 AWEA
A
8-27
EA
W
A
8-28
Part List
BLHA004 - Feed System front parts for W axis（φ40 Ballscrew）
REMAR
NO. PART NO. DESCRIPTION SPECIFICATION Q'TY
K
1 101008-020 SCREW M8x20 8
2 101008-025 SCREW M8x25 5
3 101012-040 SCREW M12x40 8
4 1130025 RETAINING-RING-C TYPE Cs-25 1
5 2095080 COUPLING SFC 080-DA-∮25B-35B 1
6 3036003 BEARING NSK 30TAC62B
EA
3 NSK
7 3091F30 LOCK NUT YSF M30*P1.5 1 YSF
8 30306005 BEARING NSK 6005 1 NSK
9 BLE233-0 NUT BRACKET 1 AWEA
10 BLH011-1 BALL SCREW R40x5B2x846x1035x0.08FDV 1 AWEA
11 BLH016-1 END CAP 1 AWEA
12 BLH017-0 LABY RINTH 2 AWEA
13 BLH018-0 LABY RINTH 2 AWEA
14 BLH039-0 REAR BEARING SUPPORT 1 AWEA
15 BLH040-0 WASHER 1 AWEA
16 BLH1026-0 BAMPER 2 AWEA
W
A
8-29
8.C-1 ROTARY TABLE ASSEMBLY
EA
W
A
8-30
Part List
BLBA014 – TABLE DRIVE SYSTEM ASSEMBLY（1）
1 101006-020 SCREW M6x20 6

2 101008-030 SCREW M8x30 6
3 101008-035 SCREW M8x35 8
5 3030006 BEARING 6205 .2ZR 1 FAG
6 30337208B BEARING FAG 7208B TVP 2 FAG
EA
7 3041NU1010M1 BEARING FAG NY2218E.TVP2 1 FAG
8 3091F40 LOCK NUT YSF M40*P1.5 1
9 3091K25 LOCK NUT YSF M25xP1.5 1 YSF
10 3112024 OIL SEAL TRK000600(A VB-60) 1
11 4018P040 O-RING P-40 1
12 4018P090 O-RING P-90 1
13 BLB0247-1 TRANSMISSION SHAFT 1 AWEA
14 BLB248-0 GEAR M3x44T 1 AWEA
15 BLB264-0 KEY 1 AWEA
16 BLB265-0 SPACER 1 AWEA
17 BLB266-0 CAP 1 AWEA
W
19 BLB268-0 BEARING BRACKET 1 AWEA
22 BLB0271-1 OIL SEAL SEAT 1 AWEA
23 BLB0272-2 BEVEL GEARS M3x36T 1 AWEA
25 BLB276-0 渦桿 1 AWEA
A
27 BLB0279-2 BUSHING 1 AWEA

30 BLF0223-1 TAPER RING 1 AWEA
8-31
EA
W
A
8-32
Part List
1 101008-030 SCREW M8x30 6

2 101008-035 SCREW M8x35 8
3 11110500-254-30 DISK SPRING φ50x25.4x3.0T 4
5 3030006 BEARING 6205 .2ZR 1 FAG
6 30337208B BEARING FAG 7208B TVP 2 FAG
EA
7 3041NU1010M1 BEARING FAG NY2218E.TVP2 1 FAG
8 3090AN08 LOCK NUT AN08 1
9 3091K25 LOCK NUT YSF M25xP1.5 1 YSF
10 4018P090 O-RING P-90 1
11 BLB1024-0 TRANSMISSION SHAFT 1 AWEA
15 BLB0272-2 BEVEL GEARS M3x36T 1 AWEA
16 BLB276-0 渦桿 1 AWEA
W
19 BLB281-0 LABY RINTH 1 AWEA
24 BLB287-0 OIL SEAL 1 AWEA
A
8-33
EA
W
A
8-34
EA
W
A
8-35
Part List
1 101004-020 SCREW M4*20L 12

2 101005-016 SCREW M5*16L 18
3 101006-010 SCREW M6*10L 2
4 101006-020 SCREW M6*20L 6
5 101008-025 SCREW M8*25L 10
6 101012-035 SCREW M12x35 4
EA
7 101012-045 SCREW M12x45 4
8 101016-070 SCREW M16*70L 18
9 101020-110 SCREW M20*110L 8
10 105012 WASHER φ24xφ13x2.5t 8
11 107212-70 TAPER PIN φ12*70L,M6 2 AWEA
12 209035-40 TAPER RING 2
13 4017G075 O-RING G-75 3 B+S
14 419106 PLUG 3/4" 1
15 4566003 OIL GLASS HFTX.20 1
16 BLB0236-1 MOTOR PLATE 1 AWEA
17 BLB0237-1 WINDOWS PLATE 1 AWEA
W
19 BLB239-0 GEAR M3x22T 1 AWEA
20 BLE0253-0 CLAMPING BLOCK 2 AWEA
21 BLB0273-1 LABY PINTH 1 AWEA
22 BLB0275-1 COVER 3 AWEA
23 BLB0277-3 TURBINE WHEEL 1 AWEA
24 BLB1008-0 BRACKET 1 AWEA
26 BLB1038-2 ROTATION TABLE 1 AWEA
A
27 BLB1040-2 TABLE BASE FOR Z AXIS 1 AWEA

28 BLC0223-3 NUT BRACKET 1 AWEA
29 VPJ528-4 DISTRIBUTOR 2 AWEA
30 VPJ533-1 DISTRIBUTOR 2 AWEA
8-36
EA
W
A
8-37
Part List
BLBA016 – B AXIAL ENCODER ASSEMBLY
1 101004-012 SCREW M4x12 4

2 101005-035 SCREW M5x35 4
3 101006-012 SCREW M6x12 4
4 101006-020 SCREW M6x20 2
5 101008-030 SCREW M8x30 30
6 2095068 COUPLING K15φ14(F7)-φ14(F7)255797-01 1
EA
7 3040011 BEARING NN3022TBKR-CC0-P4 1
8 3040019 BEARING FAG NU2218E.TVP2 1 FAG
9 3091R110 LOCK NUT YSR-M110xP2 1
10 4015-170-30 O-RING ∮170*∮3 1 B+S
11 40164345 QUAD-RING 4345-366Y 3
12 9020105 LINEAR SCALE ROD808C-309-864-XX 1 HEIDENHAIN

17 BLB1038-2 ROTATION TABLE 1 AWEA
18 BLB1040-2 TABLE BASE FOR Z AXIS 1 AWEA
W
19 BLB1043-0 PIVOT SHAFT 1 AWEA
20 BLB1044-0 PIVOT SHAFT BUSHING 1 AWEA
21 BLB1045-0 WASHER 1 AWEA
A
8-38
EA
W
A
8-39
Part List
BLBA207 – Clamping Mechanism & index assembly (continuously)
1 101006-016 SCREW M6*16L 10

2 101016-045 SCREW M16*45L 36
3 101016-070 SCREW M16*70L 18
4 4015019 COMPLEX-O-RING GS55013-6200-46-K 1 Caption
5 4015020 O-RING φ599.3*φ5.7 1 Caption
6 4015021 COMPLEX-O-RING GS55044-6800-46-N 1 Caption
EA
7 BLB0277-3 TURBINE WHEEL 1 AWEA
8 BLB283-0 WASHER 18 AWEA
10 BLB0298-1 PLATE COUPLING 1 AWEA
11 BLB0299-3 PISTON 1 AWEA
12 BLB1010-0 STOPPER 6 AWEA
13 BLB1011-0 SIDE FIX PLATE 6 AWEA
W
A
8-40
8.D-1 TOOL MAGAZINE ASSEMBLY (A)
EA
W
A
8-41
No. Part No. Part Name Q’ty Remark

1. HB5604220000 Cover 1
Plate sunk screw 6 M8xP1.25x190L
Flat washer 6 M8
2. DLPH51070000 Number plate 1
3. QMOH5402020 Body top cover 1
Hexagon socket bolt 4 M8xP1.25x35L
Flat washer 4 M8
4.
5.
6.
7.
EA
AWBH54010000 ATC Fixed shelf (1)
Plate sunk screw
Flat washer
Hexagon socket bolt
Spring washer
Hexagon socket bolt
Spring washer
FEBH51060000 Limited switch of fixing plate
1
8
8
1
8
8
1
8
8
1
M8xP1.25x25L
M8
M8xP1.25x25L
M8
M8xP1.25x25L
M8
W
Limited switch 1
Hexagon nut 6 M6XP1.0
Flat washer 6 M6
8. DLPH50010000 Components of tool pot 20
A
8-42
8.D-2 TOOL MAGAZINE ASSEMBLY (B)
EA
W
A
8-43

1. HB5604015000 Magazine’s base 1
2. HB560545100A Rail metal sheet 2
Spring washer 2 M12
Washer 2 M12
3. HB5605461000 Track engineering plastic (2) 2
EA
Nut 4 M8
4. HB5604120000 Rail metal sheet 1
Spring washer 2 M12
Washer 2 M12
Spring washer 4 M12
Washer 4 M12
W
6. HB5604140000 Track engineering plastic 3
Counter sunk bolt 36 M6xP1.0x15L
Spring washer 2 M12
Washer 2 M12
8. HB5604160000 Track engineering plastic 1
A
Counter sunk bolt 7 M6xP1.0x15L

9. HB5608130000 Rail metal sheet(3) 1
10. HB5608151000 Rail metal sheet(5) 1
Spring washer 4 M10
Washer 4 M10
11. HB5608210000 Track engineering plastic (1) 4
Nut 20 M8
8-44

12. HB5404340000 Tool unloading rod 1
13. HB5404241000 Adjusting base for releasing cylinder 1
Washer 4 M10
Tool unloading cylinder 1
Washer 4 M6
EA
14. HB504170000 Cble protective holder 1
Spring washer 3 M8
Washer 3 M8
15. HB5604180000 Protective holder's cover plate 1
Washer 10 M10
16. HB5906710000 Chain protective pipe's support 1
Spring washer 6 M10
W
Washer 6 M10
17. HB5601820000 Origin sensor slice 1
Washer 4 M4
Proximity switch 1
18. HB5404360000 Short-hilted broadsword sensor's base 1
A
Washer 2 M6
19. HB5604460000 Oil pipe fixing block 1
20. HB560736000A Origin sensor holder 1
Washer 2 M6
Proximity switch 1
21. HA560434000B Positioning block for tool insert 1
8-45
8.D-3 TOOL MAGAZINE CHAIN WHEEL MECHANISM
EA
W
A
8-46

1. HB5404021000 Main chain 1
Hexagon socket bolt 8 M12×P1.75×60L
Spring washer 8 M12
2. HB540403100A Idle wheel 1
3. HB560304000A Idle wheel shaft 1
Spring washer 6 M12
4.
5.
6.
EA
HB560305000A
HB540408000A
HB5603100000
Deep groove ball bearing
C type snap ringψ60
Adjust shaft of idle wheel
Hexagon socket bolt
Spring washer
Index disc
Cam followers
Adjustable base for chain
Hexagon socket bolt
Spring washer
4
2
1
6
6
1
12
1
4
4
B06212ZZ-00
ψ60
M12×P1.75×60L
M12
CF20-1
M16×P2.0×50L
M16
W
7. HB560333000A Adjustable base for magazine 2
Spring washer 2 M10
Hexagon bolt 1 M16×P2.0×85L
Nut 1 M16
8. HB5603520000 Interval ring 2
A
8-47
8.D-4 TOOL MAGAZINE INDEX MECHANISM
EA
W
A
8-48

CD5600010000 Index mechanism
1. CD56101000D Cam base 1
Taper roller bearing 1 #30207
Taper roller bearing 1 #30210
Spring washer 2 M8
2.
3.
EA
CD5401020000
CD5401030000
Flat washer
Straight pin
Cylindrical cam
Driving shaft
Double round head parallel key
Single round head parallel key
Bearing lock nut
Bearing lock nut
Locking nut washer
Locking nut washer
2
2
1
1
2
1
1
1
1
1
M8
ψ10x25L
12x8x40L
10x8x40L
AN07
AN08
AW07
AW08
W
4. CD5401040000 Gear 2
5. CD5401050000 Motor base 1
6. CD524106000B Proximity switch bracket 1
Spring washer 2 M6
Flat washer 2 M6
A

Spring washer 1 M12
Flat washer 1 M12
Proximity switch 1
7. CD524107000A Gear holding down plate 1
Spring washer 1 M8
Flat washer 1 M8
8. CD5321080000 Inducing block 1
8-49

Spring washer 2 M6
Flat washer 2 M6
9 CD5601090000 Cam of base shield cover 1
Spring washer 6 M6
Flat washer 6 M6
EA
W
A
8-50
8.D-5 TOOL CHANGING MECHANISM
EA
W
A
8-51
EA
W
A
8-52

1. HA5404570000 Sliding rail (1) 1
2. HA560418000B Sliding rail (2) 1
3. HA5403193000 Sliding rail (3) 1
Magazine side
4. HA560420000B 1
rail's support
Spring washer 4 M16
5.
6.
EA
HA5604310000
HA560436000A
Hexagon socket bolt
Spring washer
Hexagon bolt
Nut
Hydraulic buffer
Chain adjusting block
Hexagon socket bolt
Spring washer
Front cover
Counter sunk screw
4
4
1
1
1
2
4
4
1
4
M16xP2.0x25L
M16
M12xP1.75x60L
M12
M8xP1.25x40L
M8
M6xP1.0x15L
W
Washer 4 M6
7. HA560437000A Support of micro switch 1
Spring washer 2 M6
8. HA560139000A D4E-C111 support 1
A
Washer 2 M5
Limited switch 1
9. HA5604410000 Detecting bar 3
10. HA5604420000 Detecting bar 2
Spring washer 4 M5
11. HA560443000A Detecting bar 1
Spring washer 3 M5
8-53

12. HA560444000A Rail junction block 2
Spring washer 8 M16
Taper pin 2 ψ7x30L
Taper pin 2 ψ7x33L
Forced positioning block of
13. HA5604450000 1
spindle side
EA
14. HA560446000A
15. HA5906530000
16. HA5906540000
Spring washer
Hexagon bolt
Nut
Detecting bar
Hexagon socket bolt
Spring washer
Fixing base of rotating protective
pipe
Hexagon-socket head screw
Washer of rotating protective
pipe
2
1
1
1
4
4
1
M10
M12xP1.75x55L
M12
M5xP0.8x25L
M5
M6xP1.0X35L
W
17. HA5906550000 Fixing plate of rotating pipe 1
Hexagon-socket head screw 4 M6xP1.0X35L
18. HA5906560000 Base for protective pipe of chain 1
Spring washer 4 M5
Washer 4 M5
Fixing plate of base for
A
19. HA5906570000 1
protective pipe of chain
Hexagon socket bolt 4 M6Xp1.0X10L
Spring washer 4 M6
Washer 4 M6
20. HA5906590000 Protective sleeve of oil pipe 1
21. HA5601530000 Junction block 1
Spring washer 6 M6
8-54

22. GFSH5101000A Hanging rod for chain 1
Nut 1 M12
23. WTSH61010000 Hanging rod for chain 2
Nut 2 M16
24. AWSH51020000 Chain 1
25. HA560434000B Positioning block for tool insert 1
EA
W
A
8-55
8.D-6 ATC ROTATE & POSITIONING MECHANISM
EA
W
A
8-56

1. HA5601010000 Cover 1
Spring washer 6 M6
2. HA560102000C Shaft sleeve 1
Spring washer 6 M8
EA
3. HA560203000D Front retain block of shaft 1
Spring washer 6 M6
Star ring 1 QUAD-RING 4219
4. HA560104000B Piston rod 1
Nut 1 M16
Spring washer 1 M16
5. HA560205000C Change tool shaft 1
W
Star ring 1 QUAD-RING 4328A
Conical type roller bearing 1 #32015
Conical type roller bearing 1 #32012
Bearing nut 1 AN12 M6xP2.0
Bearing washer 1 AW12 M60
6. HA560207000A Front cover of gear box 1
A

Spring washer 6 M6
7. HA560208000B Back retain block of shaft 1
Star ring 1 QUAD-RING 4114A
8. HA560209000A Back cover of gear box 1
9. HA560210000B Tool-pulling detecting rod 1
E type snap ring 1 E-ψ7
8-57

Tool-pulling detecting spring 1 L12x50
10. HA560411000B Arm turning rack 1
11. HA560412000A Rack guide cover 1
Spring washer 6 M6xP1.0x25L
Spring washer 6 M6
Self-lubricating bearing 1 LFB-5040
BC116050-000 Non-head hexagon bolt 1 M16x50L
12.
13.
14.
15.
EA
HA560413000B
HA560116000A
HA5602280000
HA560132000A
Nut
Spring washer
Tool-pulling base
Hexagon socket bolt
Sliding key
Hexagon socket bolt
Spring washer
Sensor plate
Female hexagon fixing bolt
Rack fixing screw
1
1
1
4
1
2
2
1
1
1
M16xP1.5
M6
M12xP1.75x150L
M4xP0.7x12L
M4
M4xP0.7x6L
W
16. HA560240000B Proximity switch bracket 1
Washer 3 M5
Proximity switch 1 E2E-X4MD1
17. HA560249000A Detecting rod retain block 1
Spring washer 4 M4
A
Down cover of base

18. HA560438000B 1
of tool-pulling
Female hexagon fixing bolt 1 M16xP2.0x50L
Nut 1 M16
Spring washer 1 M16
Self-lubricating bearing 1 LFB-5020
19. HA5603450000 Cylinder cover of tool-pulling 1
20. HCFA00010000 Tool-pulling cylinder 1
Spring washer 4 M12
8-58
8.D-7 ATC UNIT QUIDING & POSITIONING MECHANISM
EA
W
A
8-59
No. Part No. Part Name Q’ty remark

1. HA6601150000 Roller wheel base 1
Driven cam 3 NUKD35
Hydraulic buffer 1 AD2525 (CJAC)
2. HA560426000A Roller 4
Deep groove ball bearing 8 6004H
3. HA5604270000 Roller bolt 4
Bearing nut 1 AN40 M20xP1.0
4.
5.
6.
7.
EA
HA5604290000
HA5404600000
HA5404540000
HA560455000C
Bearing washer
Chain
Non-head hexagon bolt
Top cover of roller base
Non-head hexagon bolt
Spring washer
Back cover of sheathing
Plate sunk screw
Flat washer
Roller
1
1
2
1
4
4
1
4
4
1
AN40 M20
M6xP1.0x20L
M10×P1.5×15L
M10
M5×P0.8×35L
M5
W
8. HA560456000A Fixing stopper of gear 1
Chain wheel
9. HA560457000B 1
back-lash adjustable base
10. GFSH51020000 Roller washer 4
11. GFSH51030000 Washer 4
12. MRMG10-00000 Hydraulic motor 1
Female hexagon fixing bolt 2 M12xP1.75x40L
A
Spring washer 2 M12
8-60
8.D-8 ATC ARM MECHANISM
EA
W
A
8-61

382B501100H0 Tool arm
1. HA5404560000 Tool arm body 1
2. HA560322000C Gripper (1) 2
3. HA560323000C Gripper (2) 2
4. HA5402670000 Positioning pin of tool arm 2
5. HA5403681000 Ring of positioning pin 2
Counter sunk screw 2 M6xP1.0x12L
6.
7.
8.
9.
10.
EA
HA560324000B Release bar
HA5603250000 Cover of release bar
Counter sunk screw
HA5403210000 Positioning key
Counter sunk screw
HA5604210000 Positioning pin
C type snap ring
HA5601290000 Pin for gripper
C type snap ring
Spring (claw)
2
2
4
2
2
4
4
4
4
2
M6xP1.0x16L
M6xP1.0x12L
ψ8
ψ10
B16x90
W
Spring (release bar) 2 B10x32
A
8-62
8.D-9 TOOL MAGAZINE SYSTEM DRAWING
EA
W
A
8-63
EA
W
A
8-64
EA
W
A
8-65
EA
W
A
8-66
EA
W
A
8-67
EA
W
A
8-68
EA
W
A
8-69
BL Series FANUC 18iM, Chapter 9 APPENDIX 9-1
9. APPENDIX
9.A-1 G Code List:

Default G code Group Function Basic Option
○ * G00 01 Positioning (Rapid traverse) ○
○ * G01 Linear Interpolation (Cutting Feed) ○
G02 CW Circular Interpolation ○
○ G03 CCW Circular Interpolation ○
G04 00 Exact Stop ○
○
EAG09
G10
G11
* G15
G16
G17
G18
G19
G20
G21
G22 00
Exact Stop
Data setting
Data setting mode cancel
17 Polar Coordinate System Command
Cancel
Polar Coordinate System Command
02 X Y plane selection
Z X plane selection
Y Z plane selection
06 Input in Inch
Input in Metric
Stored stroke check function on
○
○
○
○
○
○
○
○
○
○
W
G23 Stored stroke check function off
G27 Reference Point Return Check
G28 Automatic Return to Reference Point ○
G29 Automatic Reference Point Return ○
G30 2nd Reference Point Return ○
G31 Skip function ○
G33 01 Equal Lead Thread Cutting
G39 00 Corner offset circular interpolation
○ G40 07 Cutter compensation cancel
A
G41 Cutter compensation left

G42 Cutter compensation right
G43 Tool length compensation in + direction
G44 Tool lenght compensation in - direction
G45 00 Tool offset increase ○
G46 Tool offset decrease ○
G47 Tool offset double increase ○
G48 08 Tool offset double decrease ○
○ G49 Tool length compensation cancel
G50 11 Scaling cancel
G51 Scaling
G52 14 Local Coordinate System setting
G53 Machine Coordinate System Selection
9-1
Default G code Group Function Basic Option

○ G54 Work Coordinate System 1
G55 Work Coordinate System 2
G60 00 Single direction positioning ○
G61 15 Exact Stop Mode
G62 Automatic Corner Override
G63 Tapping Mode
EA
G64 Cutting Mode
G65 12 Macro command, Macro call ○
G66 Custom Macro modal call ○
○ G67 Custom Macro modal call cancel ○
○ G68 16 Coordinate system rotation ○
G69 Coordinate system rotation cancel ○
G73 09 Pech Drilling Cycle
G74 Cunter tapping cycle
G76 Fine Boring Cylce
○ G80 Canned Cycle Cancel
G81 Drilling Cycle, Spot Boring
G82 Drilling Cycle, Counter Boring
G83 Peck Drilling Cycle
W
G84 Tapping Cycle
G85 Boring Cycle
G86 Boring Cycle
G87 Back Boring Cycle
G88 Boring Cycle
G89 Boring Cycle
○ G90 03 Absolute command
G91 Incremental command
G92 00 Programming of absolute zero point
○ G94 05 Feed per minute
A
G95 Feed per revolution

○ G96 13 Constant surface speed control
○ G97 Constant surface speed control cancel
○ G98 10 Return to initial point in canned cycle
G99 Return to R point in canned cycle
9-2
9.A-2 Miscellaneous Function List ( M code ) :

M Code Function Remark
M00 Program Stop
M01 Optional Stop
M02 End of Program
M03 Spindle Forward
M04 Spindle Reverse
M05 Spindle Stop - Coolant Off
M06 Automatic Tool Change MACRO
M08 Flood Coolant ON
M09 All Coolant OFF (included M08、M28、M51)
M10
M11
M13
M14
M19
M22
M23
M24
M25
M29
M30
M48
M49
M63
EA B Aixs Clamp/Unclamp
B Axis Unclamp/Clamp
M03+M08, Spindle Forward - Flood Coolant ON
M04+M08, Spindle Reverse - Flood Coolant ON
Oriented Spindle Stop
Arm retract
Arm index CW
Arm index CCW
Arm move out
Rigid Tapping Mode ON
End of Program & Rewind
Feedrate Override effective
Feedrate Override ineffective
Option
Option
Sensor Bypass
Sensor Bypass
Sensor Bypass
Sensor Bypass
W
Chip conveyor ON
M64 Chip conveyor OFF
M69 ATC change end M06 Macro
M70 Automatic Tool Change Start (vertical) M06 Macro
M81 Signal output 1 ON
M82 Air blast function ON
M86 Signal output 4 ON
M87 Signal output 3 OFF
M88 Signal output 4 OFF
M90 Renishaw MP10 Start
A
M91 Renishaw MP10 Stop

M93
M94
M95
M96K1.Txx Initial spindle tool number
M96K2.Txx Initial arm tool number
M96K3.Txx Initial magazine tool number
M101 Tool Reset
M102 Tool Skip
M103 Spindle override effective NC 1/3
M104 Spindle override effective NC 1/3
M105 NC1/3 Latch mode start NC 1/3
M106 NC1/3 Latch mode cancel NC 1/3
9-3
M Code Function Remark

M107 B axis clamping cancel Sensor Bypass
M108 B axis clamping Sensor Bypass
M109 B axis air floating Sensor Bypass
M110 B axis air floaing cancel Sensor Bypass
EA
W
A
9-4
9.A-3 Machine Dimension for BL series Machines:

9.A-3.1 for BLxxxx S machine:
EA
W
A
9-5
9.A-3.2 for BLxxxx FM machine:
EA
W
A
9-6
9.A-4 Recommended Foundation Drawing:

9.A-4.1 for BL2018 S machine:
EA
W
A
9-7
9.A-4.2 for BL2018 FM machine:
EA
W
A
9-8
9.A-4.3 for BL3018 S machine:
EA
W
A
9-9
9.A-4.4 for BL3018 FM machine:
EA
W
A
9-10
9.A-5 Table Dimension:
EA
W
T slot enlargement
A
9-11
9.A-6 Tool shank and Stud dimensions:
EA BT50(ISO50)/MAS403P50T-1
W
A
9-12
9.A-7 Slides Travel Limit:

9.A-7.1 X Travel Limit for BL-xxxx S series:
EA
W
A
9-13
9.A-7.2 Y, Z, & W Travel Limit for BLxxxx S series:
EA
W
A
9-14
9.A-7.3 X Travel Limit for BL-xxxx FM series:
EA
W
A
9-15
9.A-7.4 Y, Z, & W Travel Limit for BL-xxxx FM series:
EA
W
A
9-16
9.A-8 Hydraulic Circuit Diagram and Parts List:

9.A-8.1 For BL-xxxx S series:
EA
W
A
9-17
9.A-8.2 For BL-xxxx FM series:
EA
W
A
9-18
9.A-9 Pneumatic circuit diagram and Parts list:
EA
W
A
9-19
9.A-10 Heavy-Medium Way Oil P-67

Heavy-Medium Way Oil P-67 (G-68) 1974
This specification covers a compounded heavy-medium oil for machine tool slideways.
A non-corrosive additive is to be used to provide anti-stick-slip characteristics. A tacky
additive is used to provide the required adhesive properties. These requirements meet
or exceed I.S.O. standard G-68.
Chemical and Physical Properties:
A.P.I. Gravity (at 60 deg.F) 18 to 27 (ASTM D 287)
Viscosity System ISO VG 68 (ASTM D 2422-75)
(SUS at 100 deg.F) 317 to 389 (ASTM D 2161)
Fire (C.O.C.)
EA
(Centistokes at 40 deg.C)
Flash (C.O.C.)
Neutralization No.
(mg KOH per gm. Oil) Should not
contain any mineral acids.
Frictional Test
Thermal Stability Test:

Neutralization No.
Precipitate or Sludge Condition of

Steel Rod
61.2 - 74.8
330 deg. F Min.
360 deg. F Min.
1.7 Max
Ratio of static to
kinetic friction 0.80
Max.
( Results after test )
+/- 0.5 Max.
Increase
No deposit or
Discoloration
(ASTM D 445)
(ASTM D 92)
(ASTM D 92)
(ASTM D 664)
CM Stick-slip test
(ASTM D 664)
W
Condition of Copper rod 2 Max. (CM Color Class)
A
9-20
Hydraulic-Medium Way Oil P-47(G-68) 1980
Approved products list
The following is a list of approved lubricants that meet the minimum requirements of
this specification. No inference should be made that all products are of the same
quality.
Supplier Product name

Amoco Oil Co. ...................................................... Waytac Oil 68
Arthur C. Withrow Co. Inc ...................................... Withrolube 625-300 Way Oil
Ashland Oil Co., U.S.A. ........................................ Ashland HL 32
EA
Atlantic Richfield Co. ............................................
Chevron U.S.A. Inc. ..............................................

Cities Service Oil Co. ...........................................
Conoco Inc. ..........................................................
Exxon Co., U.S.A. ................................................

Esso Affiliated Cos. ..............................................
Gulf Canada Ltd. ..................................................
Gulf Oil Corp. & Subsidiaries ................................
Imperial Oil Ltd. ....................................................
International Refining & Mfg. Co. ..........................
Luscon Industries Corp. .......................................
Mobil Oil Corp. ......................................................

DURO AW 32
Chevron Vistac Oil 68X

Sliderite #68
HD Way Lubricant 31
Febis K-68
Fibis K-68
Gulfway 56
Gulfway 68
BE-16
Irmco W-31
Sliderite 68
Mobil Vactra Oil #2

W
Motor Oils Refining Co. ........................................ Morway 350
Shell Oil Co. ......................................................... Tonna 68
Standard Oil Co. (Ohio) ........................................ Factoway 50
Boron Oil Co......................................................... Factoway 50
B.P.Oil Co. .......................................................... BP Energol HP-68-C
Solene Lubricants Inc. .......................................... Solene Waylube #3
Sun Petroleum Products Co. ................................ Sun Waylube 1180

Texaco, U.S.A. ...................................................... Way Lubricant 68
Total Compagnie Francaise de
A
Raffinage .......................................................... Total Drosera 68

Total Compagnie Francaise des
Petroles and its Affiliates ................................... Total Drosera 68
Union Oil Co........................................................... Union Way Oil HD 68

Vulcan Oil Co. ...................................................... Stearocling 300S
9-21
9.A-10.1 Hydraulic Oil P-68

Light Anti-Wear Hydraulic Oil and Lubricant P-68 (HM-32) 1978
This fluid is intended for service as a hydraulic medium and general purpose lubricant
when used in systems being operated in excess of 90 % of the pump pressure rating.
These requirements exceed I.S.O. standard HM-32.
Chemical and Physical Properties:
A.P.I. Gravity (at 60 deg.F) 30 to 33 (ASTM D 287)
Viscosity System ISO VG 32 (ASTM D 2422-75)
(SUS at 100 deg.F) 149 to 182 (ASTM D 2161)
(Centistokes at 40 deg.C) 28.8 - 35.2 (ASTM D 445)
Color
EA
Viscosity Index
Flash (C.O.C.)
Fire (C.O.C.)
Neutralization No.
(mg KOH per gm. Oil) Should not
contain any mineral acids.
Rust Test
Pump Wear Test

(Total Ring and Vane loss)
90 Min.
2.0 Max.
370 deg. Min.
420 deg. Min.
1.5 Max
Pass
50 mg. Max.
Pump Type-Vickers V-104C or V-105C (7.5 gpm)

Screen Filter - 60 wire mesh/line filter 5 micron Abs.
Tank Size 15 gal.
(ASTM D 2270)
(ASTM D 1500)
(ASTM D 92)
(ASTM D 92)
(ASTM D 664)
(ASTM D 665 Proc. "A")
(ASTM D2882)
W
Output pressure 2,000 +/- 40 psi
Speed 1,200 +/- 60 rpm
Oil Temperature 150 deg.F +/- 5
deg.
Time 100 hrs.
Thermal Stability Test: ( Results after test )
Viscosity 5% Max. Change (ASTM D 2161)
Neutralization No. +/- 50% Max. (ASTM D 664)
Change
Precipitate or Sludge Condition of 25 mg./100ml.Max.
A
Steel Rod
Visual No Discoloration
Deposit (per 200 ml.) 3.5 mg. Max.
Metal Removed (per 200 ml.) 1.0 mg. Max.
Condition of Copper Rod
Visual 5 Max. (CM Color Class)
Metal Removed (per 200 ml.) 1.0 mg. Max
9-22
Hydraulic Oil and Lubricant P-68(HM-32) 1980
The approved products under Spec. P-68 (1980) are suitable for use in AWEA
machines which require anti-wear hydraulic oils and this viscosity oil.
CAUTION: Oil products that were formerly approved under Spec. P-68 will not
necessarily meet the requirements of machine tool hydraulic systems.
Approved products list
The following is a list of approved lubricants that meet the requirements of this
specification. No inference is made that all products are of the same quality.
Supplier
EA Product name
Ace Lube Oil Co. .................................................Ace Lube Light AW

Amalie Refining Co. ...........................................Ama-Oil R & O 100 AW
American Petrofina Co. of Texas .......................Fina Super AW 32 Hyd. Oil
Amoco Oil Co. ...................................................Rykon Industrial Oil 32
Ashland Oil Co., U.S.A. .....................................Ashland HL 32
Atlantic Richfield Co. .........................................DURO AW 32
Cepsa ................................................................Delfin H-3

Chevron U.S.A. Inc. ...........................................Chevron EP Hydraulic Oil 32
Cities Service Oil Co. ........................................Citgo AW Hydraulic Oil 32
...................Pacemaker XD-32
Conoco Inc. .......................................................Super-Hyd. Oil 32
W
Cook's Industrial Lubricants Inc. ........................Albavis 8
Dryden Oil Co. Inc. ............................................Hydraulic A/W 150

E.F. Houghton & Co. ..........................................Hydro-Drive HP-150
Engineered Lubricants Co. ................................Enlube 39 NZAW
Exxon Chemical Co., U.S.A. ...............................ECA-7254
Exxon Co., U.S.A. .............................................Teresstic EP32, Nuto H-32,
..............................Synesstic 32
Esso Affiliated Cos. ...........................................Teresso EP 32, Synesstic 32
A
Gulf Canada Ltd. ...............................................Gulf Harmony AW 32

Gulf Oil Corp. & Subsidiaries............................... Gulf Harmony AW 32,141 Hyd.Oil
Imperial Oil Ltd. .................................................Nuto H-32
International Refining & Mfg. Co. .......................Irmco HL-15
Kendall Refining Co. ..........................................Kenoil R & O AW-32
Luscon Industries Corp. ....................................Hydraulube 32 A/W
.............Hydraulube XD-32
Mobil Oil Corp. ...................................................Mobil D.T.E. 24, RL-1117-A
Motor Oils Refining Co. .....................................Light A/W Hyd. Oil
Shell Oil Co. ......................................................Tellus 32
Standard Oil Co. (Ohio) .....................................(79-2347-6) Formula 7968
Boron Oil Co......................................................(79-2347-6) Formula 7968
B.P.Oil Co. .......................................................(79-2347-6) Formula 7968
Solene Lubricants Inc. .......................................Solene H-150-E
9-23
Sun Petroleum Products Co. .............................Sunvis 706, Sunvis 816 WR

Texaco Canada, Inc. ..........................................Rando DCM-32
Texaco, U.S.A. ...................................................Rando Oil HD 32
Total Compagnie Francaise de
Raffinage .......................................................Total Azolla S 32
Total Compagnie Francaise des
Petroles and its Affiliates ................................Total Azolla S 32
Union Oil Co........................................................Unax AW 32

Valvoline Oil Co. (Internation Div.).......................Valvoline HL-32
Vulcan Oil Co. ...................................................AW Lite 15
EA
Arthur C. Withrow Co. Inc. .................................."H" Light AW Hydraulic Oil
W
A
9-24
9.A-11 Spindle Power Chart:

9.A-11.1 Geared spindle with 2400 rpm
EA
W
A
9-25
9.A-11.2 Built-in spindle with 6000 rpm for BLxxxx FM series
EA
W
A
9-26

BL 2018 - 3018 Operators Manual

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EA

MODEL : BL 2018/BL 3018 S

AWEA MECHANTRONIC CO., LTD.

MACHINE MODEL : BL SERIES

AWEA MECHANTRONIC CO., LTD

4.2.2 JOG Feedrate Operation ................................................................................. 4-4

4.4.5 DNC operation procedure ............................................................................. 4-25

6.1.5 Maintenance Chart .......................................................................................... 6-3

6.8 CHIPS CONVEYOR AND CHIPS COLLECTOR ................................................................. 6-13

9.A-3.1 for BLxxxx S machine: ................................................................................. 9-5

9.A-8 HYDRAULIC CIRCUIT DIAGRAM AND PARTS LIST:..................................................... 9-17

THESE SAFETY RECOMMENDATIONS FOR THIS AWEA MACHINE HAVE BEEN

INDICATES FAILURE TO DO SO COULD RESULT IN

INDICATES FAILURE TO DO SO MAY RESULT IN SERIOUS

DANGER Shows to follow safety instructions.

1.（Indicates: refer to the points below）

(Indicates manuals, chapters or sections to

1.1 Safety instructions:

READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING

* DO NOT EXCEED rated capacity of machine.

NEVER REMOVE OR DISFIGURE ANY WARNING LABEL OR INSTRUCTION

Figure 1-7 Safety Instruction Plate

1. Vor dem Start der Maschine, sind die Sicherheitsschilder und

Figure 1-8 Sicherheits Anweisungen Schild (in German).

2.1 Description of machine design and construction

The main components of the machine are as below:

4. Operator Panel 14. Coolant tank

Guideway for ATC arm pick

Spindle up & down, Y

Column & Carriage L & R movement, X

POS 1: Operator’s position

2.1.1 Machine column with saddles

2.1.2 The Z axis with Working table

2.1.3 The indexable table

area and to maintain sensitivity and accuracy to the cutting area.

2.1.5 The feed system

2.1.6 The ATC and Magazine

Figure 2-2 Machine Axis Orientation and Max. Travel

Machine model X axis Y axis W axis Z axis

Description / Machine model Unit BL2018S/FM-14 BL3018S/FM-14

Repeatablity (JIS 6338) mm ±0.003 ±0.003

Description / Machine model Unit BL4018S/FM-14 BL5018S/FM-14

Power requirement kVA

2.3.2 Control function (Standard)

1. Controlled axes (6 Axes)

4. G20 Inch/ G21 metric conversion

18. JOG feed

54. Circular interploation by R programming

68. Status display

Basic ISO G code functions:

4. G03 CCW circular/helical interpolation

18. G31 Continuous motion mode with automatic feed adjustment

2.4 Operator's control panel

2、Memory card interface

12、Shift key 10、Cursor 9、Function keys