Hydroponics Information For Entrepreneurs: O Ce Phone No

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412 9969
HYDROPONICS INFORMATION
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Information Unit
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st
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Téléphone: 433 9350 Fax: 433 9351
E-mail: [email protected]
Site web: www.areu.mu

December 2012
Table of Contents Page

1.0 Introduction 02

2.0 Pre-conditions for implementing a
hydroponics system 02

3.0 Equipment and materials required
for starting a hydroponics system 03

4.0 Supplier of hydroponics structures


4.1 Imported hydroponics units 04

4.2 Locally mounted hydroponics units 04


5.0 Crops that can be grown in hydroponics 04


6.0 Cost incurred 06


7.0 Financial incentive 08


8.0 Marketing of hydroponics products 08


9.0 Technical support 08


Annex I: List of suppliers 09


Annex II: Plastic greenhouse layout 14


Annex III: Biotechnology Loan Scheme 19


Annex IV: Items exempted from duty
according to Custom Tariff Act 20

Items exempted from VAT 20

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Hydroponics information for entrepreneurs

Hydroponics information for entrepreneurs

1.0 Introduction

Hydroponics can be defined as the science of growing plants in a


medium other than soil. The word hydroponics is derived from two Greek
words: “hydro” (water) and “ponos” (labour).

The plants that are grown in hydroponics are fed with a nutrient solution.
This consists of water into which are mixed all the essential mineral
elements needed by the plants for their growth and development.

2.0 Pre-conditions for implementing a hydroponics system

An area of about 400 m2 is needed for a 270 m2 hydroponics unit. Besides


the space required for the greenhouse, the remaining land is for the
pump house, the construction of a concrete platform for a water tank
and a store.

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Hydroponics information for entrepreneurs

The promoter has to ensure that the following conditions are met:

- Land should be flat or levelled

- A permanent supply of water should be available

- An electric power supply should be available

- Labour should be skilled or given the appropriate training

3.0 Equipment and materials required for starting a


hydroponics system
- Greenhouse structure, UV treated plastic sheet and insect proof net

- Fertigation system

- Hydroponics fertilizers

- Growing substrates

- Seeds and substrate (for seedlings production)

- Weighing balance - electronic and spring balance

- pH meter, EC meter, thermometer and hygrometer

- Water pump

- Power generator in case of electric power failure

- Clips, hooks and rope for plant support (trellising)

- Pesticides

- Disinfectants

A list of suppliers where these equipment / materials can be purchased


is given in Annex I.

Different hydroponics systems have been implemented


at Wooton Crop Research Station. For visit, promoters can
contact: The Station Manager, Wooton Crop Research Station
Rue Couvent, Curepipe Road, Wooton
Tel: 670 8249, 670 8847, 670 5937

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Hydroponics information for entrepreneurs

4.0 Suppliers of hydroponics structures

4.1 Imported hydroponics units


See Annex I for suppliers of imported hydroponics units

4.2 Locally mounted hydroponics units


Instead of buying an imported greenhouse structure, the promoter can
also construct his own structure locally. The following persons can be
contacted for locally made greenhouses:

1. Mr. Amarnath Kareemun 4. Estoril Ltd


17, General de Gaulle Street, Morcellement Sonah,
Eau Coulée Allée Brillant, Castel, Phoenix
Mobile No: 721 7391 Mobile No: 784 2952, 252 8999

2. Mr. Mahmood Boodseen 5. Advance Space Structures Ltd


Royal Road, Camp Fouquereaux Riche Terre Industrial Park,
Phone No: 697 0706 Motorway M1, Riche Terre
Mobile No: 711 1503, 741 1266 Phone No: 248 2472, 248 8836,
248 8843
3. Mr. Harryduth Seenauth
Bois Cheri Road, Moka
Phone No: 433 7174
Mobile No: 750 7679

For technical assistance on greenhouse structures,


promoters can contact the Principal Agricultural Engineer of AREU at:
Wooton Crop Research Station
Rue Couvent, Curepipe Road, Wooton
Tel: 670 8249, 670 8847
Mobile No: 498 2850

The model and materials / equipment required to construct a 270 m2


local greenhouse is given in Annex II.

5.0 Crops that can be grown in hydroponics

Most crops can be grown in hydroponics. However, it is recommended


to cultivate high value crops to ensure profitability. Crops that are grown
in hydroponics are: bean, cucumber, lettuce, melon, snow pea, sweet
pepper, tomato, strawberry and ornamentals like gerbera and rose.

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Hydroponics information for entrepreneurs

Crop Calendar
Crop Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Tomato

Sweet Pepper

Cucumber

Melon Only in hot & dry region

Beans

Rose

Gerbera

Some varieties commonly grown in hydroponics are listed below:

Crop Varieties

Tomato (salad) Synergie, Francesca, Electra, Sefora

Tomato (plum) Alteza

Tomato (cherry) Tinker (red), Amberlee (Yellow)

Sweet pepper Pasoreal (green to red at maturity), Cecilia (green to red at


maturity), Golden Sun (green to yellow at maturity), Citrine
(green to yellow at maturity)

Cucumber Acilia, Alladin, Jolica and Navio

Melon Cezanne, Matisse, Gordes, Orange Beauty, Anasta, Star


Plus

Beans Emerite, Long Tom, Vilbel

Rose Black Baccara, Red Baccara, Lovely Red, Noblesse,


Terracotta

Gerbera Tiramiso, Dardanella, Dalma, California, Aida, Pink Elegance,


Snowflakes, Sangria

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Hydroponics information for entrepreneurs

Expected Yield

2
Plants per Yield/m / No of crop
Crop 2 Yield/m2/year
m crop cycle cycles per year
Tomato 2.5 12.5 - 15.0 kg 2 25 - 30 kg
Sweet pepper 2.5 7.5 - 10.0 kg 2 15 - 20 kg
Cucumber 2.5 37 - 50 units 3 110 - 150 units
Melon 2.5 7 - 12 units 3 21 - 36 units
Beans 5.0 2 - 3 kg 4 8 - 12 kg
Rose 7.0 Crop cycle: 5 years 150 flowers
Gerbera 7.0 Crop cycle: 2 years 130 - 140

Indicative expected revenue for the following crops

Plants/ Yield/270 m2/ Indicative Estimated


Crop
270 m2 year market price revenue/year (Rs)
Tomato 675 6,750 - 8,100 kg Rs 50/kg 337,500 - 405,000

Sweet pepper 675 4,050 - 5,400 kg Rs 70/kg 283,500 - 378,000


(green)
Sweet pepper 675 4,050 - 5,400 kg Rs 90/kg 364,500 - 486,000
(coloured)
Cucumber 675 29,970 - 40,500 units Rs10/unit 299,700 - 405,000

Melon 675 5,670 - 9,720 units Rs 60/unit 340,200 - 583,200

Beans 1,350 2,160 - 3,240 kg Rs 20/kg 43,200 - 64,800

Rose 1,890 40,500 flowers Rs 8/flower 324,000

Gerbera 1,890 35,100 - 37,800 Rs 8/flower 280,800 - 302,400


blooms

6.0 Cost incurred


Hydroponics needs high initial investment. The cost of an imported
hydroponics structure is estimated to be between Rs 2,000 and Rs 3,000
per m2 while the cost of a locally mounted structure is estimated to be
between Rs 2,500 and Rs 4,000 per m2.
The implementation and annual running costs for cultivation of tomato in
a locally made 270 m2 greenhouse is given below on an indicative basis.

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Hydroponics information for entrepreneurs

Initial Implementation Cost



Items

Rs
1. Structural frames + Accessories 310,000
2. Greenhouse coverings 100,000
3. Fertigation system 80,000
4. Pump house, water tank, water pump, concrete 105,000
platform (+ labour)
5. Cost of mechanical land preparation 20,000
6. Labour for mounting of greenhouse and installing of 115,000
fertigation system
7. Installation of water and electricity 10,000
8. Other items 130,000
9. Sundries + Contingencies + Variation in cost 10,000
Sub-Total 880,000

Annual Operating Cost

Items*

1. Coconut coir bag 25,875


2. Seeds / Seedlings production 15,000
3. Fertilizers 39,600
4. Pesticides & Chemicals (disinfectants) 18,000
5. Water and Electricity 12,000
6. Labour 52,000
Sub-Total 162,475

TOTAL COST 1,042,475

*Excluding cost for land rent, if any

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Hydroponics information for entrepreneurs

7.0 Financial incentive


(i) Development Bank of Mauritius (DBM) Ltd

The technique of crop production using hydroponics involves high


investments and to encourage its adoption, the Biotechnology Loan
Scheme was introduced by the Government through the DBM Ltd in 1999.

Under this scheme, the DBM Ltd finances 80% of the project cost up to a
maximum of 1 million rupees at 7.9% interest (3% above repo rate) with a
two year moratorium period.

Details of the Biotechnology Loan Scheme is given in Annex III.

(ii) Duty Free / VAT exemptions

A number of agricultural equipment are exempted from duty and VAT.


Growers can submit applications for duty and VAT exemptions through AREU.

A list of items that are exempted from duty and VAT is given in Annex IV.

8.0 Marketing of hydroponics products


With the development of the tourism industry and more sophisticated
marketing channels, there is an increasing demand for quality produce
in terms of appearance and of higher nutritive value. Hydroponics
produce meets standards and are often marketed, well packed and
labelled, in hotels, hyper / super markets and also municipal markets.

9.0 Technical support


AREU provides technical support to promoters interested in hydroponics.
This support encompasses:

• Preliminary visit to advise growers on possibility of setting a


hydroponics system on an identified site

• Assisting growers in the writing-up of their project proposal

• Helping growers in the implementation of their project

• Advising on choice of crops and varieties

• Training of entrepreneurs to help them master all cultural


practices in hydroponics cultivation

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Hydroponics information for entrepreneurs

ANNEX I
List of suppliers
I. Imported hydroponics units
II. Tunnel, Plastic sheet, Insect proof net, Water pump, Irrigation /
Fertigation equipment.

1 Blychem 7 AGROW
IBL Complex, Riche Terre 3, Marbella Rd, Trianon
Mobile No: 940 3501 Quatre Bornes
Fax No: 203 9351 Phone No: 465 4890
(Mr Vincent Theveneau) Fax No: 465 4811
(Mr Ved Meetaroo)
2 Roger Fayd’Herbe & Co. Ltd
Industrial Zone 8 Plantech Ltd
Plaine Lauzun Village Council Road
Phone No: 208 1806 Morc. Tara, Terre Rouge
(Mr Clifford Dove) Mobile No: 766 8834,
781 2354
3 All-to-All Marketing Ltd (Mr Pritam Auckle and
24A, Route Terrasson Mr Rajen Auckle)
Pointe aux Sables
Phone No: 255 1530, 9 Greenworld Company Ltd
234 0308 Solferino No.1, Vacoas
Fax No: 234 1852 Phone No: 427 8113
(Mr Rouben Sadian) Mobile No: 254 4013
Fax No: 427 8383
4 Premier Engineering Co. Ltd (Mr Gunshiam Boodram)
440, Royal Road
Forest Side 10 Universal Development
Phone No: 675 1242 Corporation (PTY) Ltd
Fax No: 676 3317 (only for plastic sheet &
E-mail: [email protected] insect proof net)
(Mr Ramanand Bunjun) 34, Epingle Street
Mont Roches, Beau Bassin
5 Aqualia DPI Ltd Phone No: 467 9859,
Old Quay D Road 466 0888
Port-Louis (Mr Phillippe Levieux)
Phone No: 206 3379
(Mrs Sabrina Josephine) 11 Aadicon Biotechnologies Ltd
Aadi Park
6 Sotratech Ltd Piton du Milieu
29, Meldrum Street Phone No: 292 7600
Beau Bassin Mobile No: 498 8844
Phone No: 467 6970 (Mr Sachin Kulkarni)
Fax No: 467 6971
(Mr Kevin Padiachy)

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Hydroponics information for entrepreneurs

III. Weighing balance

1 Ip Min Wan 3 Universal Weight


23, Joseph Rivière Street International Co. Ltd
Port Louis Solitude Industrial Zone
Phone No: 242 1668 Solitude, Triolet
(Mr Derreck Ip) Phone No: 261 9169
Fax No: 261 8950
2 Rey & Lenferna (Mr Wayne Freeman)
Royal Road
Bell Village
Phone No: 203 4400
Fax No: 208 9876
(Mr Patrick Lee)

IV. pH meter, EC meter, thermometer, hygrometer

1 Ducray Lenoir Ltd 3 Biswal Trading Co. Ltd


Laboratory Department Montée S
19, Poivre Street Petite Rivière
Port Louis Phone No: 233 5166,
Phone No: 202 7700 233 5013, 233 1072
(Mr Bernard Lim) (Mr Ajit Walia)

2 Rey & Lenferna


Royal Road
Bell Village
Phone No: 203 4400
Fax No: 208 9876
(Mr Patrick Lee)

V. Hydroponics fertiliser

1 Mauritius Chemical Fertilizer 2 Bonns Agribusiness


Industry Ltd (CHEMCO) Bonne Terre
Chaussée Tromelin Vacoas
Fort Georges Phone No: 425 5922,
PO Box 344, Port Louis Mobile No: 761 9760
Phone No: 216 3965 Fax No: 426 1193
Fax No: 240 9969 (Mr Chooramun
(Mr Kamal Sookun and Gobhurdun)
Mr Ranjit Jatooa)

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Hydroponics information for entrepreneurs

VI. Planting materials

1 Blychem 4 Bonns Agribusiness


IBL Complex Bonne Terre
Riche Terre Vacoas
Mobile No: 940 3501 Phone No: 425 5922,
(Mr Vincent Theveneau) Mobile No: 761 9760
Fax No: 426 1193
2 Hortibel Maurice Ltd (Mr Chooramun
194A, La Marie Rd, Gobhurdun)
Glen Park, Vacoas
Phone No: 684 5501 5 Plantech Ltd
Mobile No: 255 1530 Village Council Road
Fax No: 684 5502 Morc. Tara, Terre Rouge
(Mr Rouben Sadian) Mobile No: 766 8834,
781 2354
3 Roger Fayd’Herbe & Co. Ltd (Mr Pritam Auckle and
Industrial Zone Mr Rajen Auckle)
Plane Lauzun
Phone No: 208 1806 6 Greenworld Company Ltd
(Mr Clifford Dove) Solferino No. 1
Vacoas
Phone No: 427 8113
Mobile No: 254 4013
Fax No: 427 8383
(Mr Gunshiam Boodram)

VII. Generator
1 EAL Man Hin & Sons Ltd 3 J Kalachand & Co Ltd
31, Brabant Street Stage II Building
Port Louis DBM Industrial Estate
Phone No: 203 6337 Plaine Lauzun
Mobile No: 499 9855 Phone No: 212 8410
(Mr Raj Ramsamy) Fax No: 212 8244
(Mr Preetam Soobarah)
2 Rey & Lenferna
Royal Road
Bell Village
Phone No: 203 4400
Fax No: 208 9876
(Mr Patrick Lee)

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Hydroponics information for entrepreneurs

VIII. Growing medium


Chipping 4 - 6mm (washed):

Gamma Civic Ltd


Royal Road
Chapman Hill
Beau Bassin
Phone No: 403 8000
Mobile No: 250 5005
(Mr Vicky Ragoobar)

Peat (for seedlings production)

1 Bonns Agribusiness 3 Hortibel Maurice Ltd


Bonne Terre, Vacoas 194A, La Marie Rd
Phone No: 425 5922, Glen Park, Vacoas
Mobile No: 761 9760 Phone No: 684 5501
Fax No: 426 1193 Mobile No: 255 1530
(Mr Chooramun Fax No: 684 5502
Gobhurdun) (Mr Ruben Sadian)
2 AGROW
3, Marbella Rd
Trianon, Quatre Bornes
Phone No: 465 4890
Fax No: 465 4811
(Mr Ved Meetaroo)

Coconut coir

1 Plantech Ltd. 3 Bonns Agribusiness


Village Council Road Bonne Terre, Vacoas
Morc. Tara, Terre Rouge Phone No: 425 5922,
Mobile No.: 766 8834, Mobile No: 761 9760
781 2354 Fax No: 426 1193
(Mr Pritam Auckle and (Mr Chooramun
Mr Rajen Auckle) Gobhurdun)

2 AGROW
3, Marbella Rd, Trianon
Quatre Bornes
Phone No: 465 4890
Fax No: 465 4811
(Mr Ved Meetaroo)

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Hydroponics information for entrepreneurs

IX. Galvanised pipes & polypipes

Polypipe Ltd
P.O Box 98
Plaine Lauzun
Port Louis
Phone No: 212 9972
(Mr Sudesh Kunden)

X. Pesticides
1 Blychem 4 Robert Le Maire Ltd
IBL Complex, Riche Terre Royal Road, GRNW
Mobile No: 940 3501 Phone No: 233
(Mr Vincent Theveneau) 4544, 233 0438
Mobile No: 255 7855
2 Chemical House Fax No: 233 1738
6, La Corderie Street, (Mr Sebastien Koenig)
Port Louis
Phone No: 208 5199
Fax No: 208 5199
(Mr Ramkelawon Matikola)
3 Roger Fayd’Herbe & Co.
Ltd
Industrial Zone
Plane Lauzun
Phone No: 208 1806
(Mr Clifford Dove)

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ANNEX II
PLASTIC GREENHOUSE LAYOUT – 30 M X 9 M

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Hydroponics information for entrepreneurs
Hydroponics information for entrepreneurs

List of materials for a locally-mounted greenhouse


9 m x 30 m ( 270 m²)

Item Description Qty Cost (Rs.)

A STRUCTURAL FRAMES + ACCESSORIES

1 Galv. Pipe 1½” 17

2 Galv. Pipe 1¼” 128

3 Galv. Pipe 1” 68

4 Galv. Pipe 3/4” 4

5 Galv. Tee bar 1” 3

6 Galv. Square tube 1” x 1” 10

7 Galv. tube 1½” x 1” 6

8 Galv. Square tube 1½” x 1½” 28

9 Galv. MS Flat 2” x ¼” 2

10 Galv. Rail clips + PVC keys 280 m

11 Galv. Wire 2.8 – 3.0 mm 1.7 km

12 Galv. Bolt and nut 75 x 10 mm 70

13 Wire tensioners 54

14 Metallic hands + tie-down ratchets 20

15 Straps + tie-down ratchets 10

16 Cement 50 kg bag 85

17 Rocksand 04 12 T

18 Aggregate 1/2” & 3/4” 16 T

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Hydroponics information for entrepreneurs

19 Concrete block 6” 390

20 Welding electrodes No 10 18 kg

21 Primer 3L

22 Two-pack etch primer 1 gallon

23 Thinner 1 gallon

24 Paint brush 4

25 Metal cutting disc 9” 5

26 Metal twist drill for Item 8 4

Sub-total 310,000

Item Description Qty Cost (Rs.)

B GREENHOUSE COVERINGS

1 PE Plastic sheet UV-stabilised, 180 µ 6.5 x 62


min thickness m
2 Spare plastic sheet (same as above) 6.5 x 62
m
3 Insect proof netting 3 m x 105 m 1 piece

4 Black and white soil mulching film 10 x 35


m
5 PE plastic black 1 m wide 130 m

6 Repair tape for plastic sheet 2 rolls

7 Knitted shadecloth 30% (10 m x 31 m) 1 roll

8 UV-cord 500 m flat type 1 roll

Sub-total 100,000

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Hydroponics information for entrepreneurs

Item Description Qty Cost (Rs.)

C FERTIGATION SYSTEM
1 Fertiliser injector pump 2 sets

2 Screen filter 1” x 100 µ 1

3 Disc filter 1” x 100 µ 1

4 Battery-operated cyclic irrigation 1 set


controller with valve 1”
5 Spare motor for item C1 1 set

6 Compensated button drippers 8 L/h 180 sets


complete with 4 arrow drippers
Sub-total including pipes + fittings 80,000

Item Description Qty Cost (Rs.)

D WATER SUPPLY AND PUMPHOUSE

1 Automatic electric water pump 1 set

2 Water tank 9 m3 1

3 Concrete platform for water tank + 1


Pump house
Sub-total 105,000

Item Description Qty Cost (Rs.)

E OTHER ITEMS

1 Twine 3 km

2 Hooks 550

3 Tomato clips 4,000

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Hydroponics information for entrepreneurs

4 Knapsack sprayer 1

5 Mist blower 1

6 Full face mask + Protective coat 1

7 Pruning shears + Crates + Weighing -


balance
8 Nursery accessories -

9 Stand-by generator 1

10 EC/pH meter 1

Sub-total 130,000

Item Description Qty Cost (Rs.)

F INSTALLATION OF WATER + ELECTRICITY - 10,000

G SITE PREPARATION INCLUDING - 20,000


EXCAVATION, LAND LEVELLING AND
FILLING
H LABOUR COST

1 Labour to bend pipes and mounting


of structure (incl. civil works)

2 Labour to fix all coverings

3 Labour for installation of irrigation


system

Sub-total 115,000

SUNDRIES + CONTINGENCIES + 10,000


VARIATION IN COST

TOTAL COST OF PROJECT FOR ONE 880,000


UNIT LOCALLY MOUNTED PLASTIC
GREENHOUSE

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Hydroponics information for entrepreneurs

ANNEX III
Biotechnology Loan Scheme

Proposed terms and conditions

a. PURPOSE OF LOAN Promote high tech agriculture such as tissue


culture, biotechnology, hydroponics etc.

b. MAXIMUM AMOUNT 80% of project cost with a limit of Rs. 1.0


million

c. RATE OF INTEREST 7.9% p.a

d. REPAYMENT PERIOD 7 years including two years grace period

e. SECURITY General floating charge and/or fixed


charge on immovable property or any
other collateral security acceptable to the
DBM

f. ELIGIBILITY Project to be recommended and


supervised by AREU

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Hydroponics information for entrepreneurs

ANNEX IV
Items exempted from duty according to Customs Tariff Act.

1. Equipment and identifiable and specialized spare parts thereof,


for machinery and for tractors when proved to the satisfaction
of the Director General to be used exclusively in agriculture and
agro-based industry or in the sugar industry for the production of
sugar and electricity.

2. Insecticides ‘complement’ and wetting agents when proved to


the satisfaction of the controller to be used solely for agricultural
purposes.

Items exempted from VAT

1. Sharlon shade, green house, shade screens, fertigation pumps,


irrigation pumps, drip irrigation and automatic irrigation controller,
imported by persons for use in agriculture under item No. E12.

2. Vegetable seeds, fruit and flower seeds, bulbs and plants, used
for sowing or planting

3. Herbicides

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