GM32337-KP1 - Digital Gauge PDF

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TT-1379 6/06a

INSTALLATION INSTRUCTIONS
Original Issue Date: 5/04
Model: 5--32 kW
Market: Marine
Subject: Remote Digital Gauge Kit GM32337-KP1

Introduction Safety Precautions


The digital gauge allows remote starting/stopping and
monitoring of certain generator set functions. These WARNING
generator sets have the ADC 2100 controller and a
12-pin customer-interface connector for connection to
the remote digital gauge. See Figure 1 for the remote
digital gauge controls.
Accidental starting.
Note: For generator sets with serial numbers below Can cause severe injury or death.
2051416: These units use an earlier version of
the ADC 2100 controller that was equipped with a Disconnect the battery cables before
removeable power mode jumper at P7. working on the generator set.
Remove the negative (--) lead first
Operation of the remote digital gauge’s start/stop
when disconnecting the battery.
function requires that the jumper is enabled on Reconnect the negative (--) lead last
the Advanced Digital Control (ADC) (generator when reconnecting the battery.
sets shipped from the factory already have the
jumper enabled). Refer to the wiring diagram in
Disabling the generator set. Accidental starting can
the generator set operation manual if the jumper
cause severe injury or death. Before working on the
was disconnected from terminals 1 and 2 on the
generator set or connected equipment, disable the generator
P7 connector (continuous power mode). set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger.
ADC application version 1.14 or higher is required for
(3) Remove the battery cables, negative (--) lead first.
the remote digital gauge. Refer to TT-1285, Program Reconnect the negative (--) lead last when reconnecting the
Loader Instructions, for instructions to load the latest battery. Follow these precautions to prevent starting of the
version of the controller application code, if necessary. generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
1 computer.

WARNING

Carbon monoxide.
Can cause severe nausea,
fainting, or death.

The exhaust system must be


3 2 leakproof and routinely inspected.
1. SELECT button
2. UP arrow button
3. DOWN arrow button

Figure 1 Remote Digital Gauge


Carbon monoxide symptoms. Carbon monoxide can the wheelhouse and other living areas sheltered from rain and
cause severe nausea, fainting, or death. Carbon monoxide water splash.
is a poisonous gas present in exhaust gases. Carbon
monoxide poisoning symptoms include but are not limited to Installation Procedure
the following:
D Light-headedness, dizziness
D Physical fatigue, weakness in
1. Remove the generator set from service.
joints and muscles 1.1 Place the generator set master switch in the OFF
D Sleepiness, mental fatigue, position.
inability to concentrate
or speak clearly, blurred vision 1.2 Disconnect the generator set engine starting
D Stomachache, vomiting, nausea battery, negative (--) lead first.
If experiencing any of these symptoms and carbon monoxide
poisoning is possible, seek fresh air immediately and remain
active. Do not sit, lie down, or fall asleep. Alert others to the 2. Install the remote digital gauge.
possibility of carbon monoxide poisoning. Seek medical
attention if the condition of affected persons does not improve 2.1 Select a dry location to mount the remote digital
within minutes of breathing fresh air. gauge. Consider the length of the wiring harness
and the gauge’s mounting depth and size when
Operating the generator set. Carbon monoxide can cause
selecting a location. See Figure 3 for the
severe nausea, fainting, or death. Carbon monoxide is an
mounting dimensions.
odorless, colorless, tasteless, nonirritating gas that can cause
death if inhaled for even a short time. Use the following
Note: Order a remote extension harness kit. See
precautions when installing and operating the generator set.
Figure 2 for kit selection. Do not use more
Do not install the exhaust outlet where exhaust can be drawn
in through portholes, vents, or air conditioners. If the generator
than 3 remote harness kits and do not
set exhaust discharge outlet is near the waterline, water could exceed 23 m (75 ft.) in harness length.
enter the exhaust discharge outlet and close or restrict the flow
of exhaust. Never operate the generator set without a Remote Extension Length
functioning carbon monoxide detector. Be especially careful if Harness Kit Number m (ft.)
operating the generator set when moored or anchored under GM32333-KP1 4.6 (15)
calm conditions because gases may accumulate. If operating
GM32333-KP2 7.6 (25)
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is Figure 2 Remote Extension Harness Kits
directed away from other boats and buildings. Avoid (For Gauge to Generator Set)
overloading the craft.

WARNING

Explosion.
Gasoline vapors can cause
explosion and severe injury or
death.

Before starting the generator set,


operate the blower 4 minutes and
check the engine compartment for
gasoline vapors.

Ignition-protected equipment. Explosive fuel vapors can


cause severe injury or death. Gasoline vapors can cause an
explosion. USCG Regulation 33CFR183 requires that all
electrical devices (ship-to-shore transfer switch, remote start
panel, etc.) must be ignition protected when used in a gasoline
NOTE: Dimensions in brackets are inch equivalents. GM30565-A
and gaseous-fueled environment. The electrical devices
listed above are not ignition protected and are not certified to Figure 3 Mounting Dimensions
operate in a gasoline and gaseous-fueled environment such
as an engine room or near fuel tanks. Acceptable locations are

2 TT-1379 6/06
2.2 Connect the remote gauge harness (6-pin
connector) to the digital gauge (6-pin connector).
Connect the 12-pin connector end of the gauge
harness or a remote extension harness to the
generator set’s customer-interface 12-pin
connector. See Figure 4, Figure 5, and Figure 6.

Connects to the
remote harness.

Back View

Connects to
additional serial gauges,
if equipped.
NOTE: Dimensions in brackets are inch equivalents. GM30565A-

Figure 4 Remote Digital Gauge Connections

Connects to the Connects to the


remote digital gauge generator set
connector. customer-interface
connector or
a remote harness
connector.
GM32325-

Figure 5 Remote Gauge Harness GM32325


GM33846A-

Figure 6 Harness Connection

TT-1379 6/06 3
2.3 Use rubber grommets and cable ties as necessary Gauge Operation
to protect and secure the wiring from sharp
objects, exhaust system, water, and any moving To Select the Units of Measure:
parts.
Note: Data can be displayed in either US or
2.4 For gasoline-powered generator sets, select a international units.
location as near as practical to the generator
remote digital gauge for mounting the warning (1) With no power to the gauge, press and hold the
decal. The decal should be visible when starting SELECT button. See Figure 7.
the generator set from the remote digital gauge.
Before applying the decal, ensure that the surface (2) Apply power to the gauge.
is clean and dry.
(3) The gauge displays: Adc 2100

3. Restore the generator set to service. (4) The gauge displays: UnIT SEt
3.1 Check that the generator set master switch is in (5) Press and hold both the UP and DOWN buttons
the OFF position. until the gauge beeps and the display changes.
3.2 Reconnect the generator set engine starting (6) Use the UP or DOWN buttons to select either Int
battery, negative (--) lead last. or USA units.

4. Set the ADC parameter for J1939 (7) Press and hold both the UP and DOWN buttons
communications. until the gauge beeps and the display changes.

4.1 Set the ADC 2100 controller’s communication (8) Press the DOWN button.
parameter to Cn01. Consult TT-1364 for
instructions to change the controller’s parameter (9) The gauge displays: ESC 08 ?
settings. (10) Press and hold both the UP and DOWN buttons
until the gauge switches to the monitor mode.
Parts List
1 2
Remote Digital Gauge
Kit: GM32337-KP1
3
Qt
Qty. Description Part Number
N mber
1 Gauge GM30565
1 Harness GM32325 4
1 Decal, warning 249494 !
5
6
7
8
9

GM30565-A
10
1. Fault indicator
2. Arrow (if blinking, indicates that the generator set is running)
3. Select button
4. Voltage (volts)
5. Oil pressure (psi or kPa)
6. Engine speed (rpm)
7. Frequency (Hz)
8. Coolant temperature (_F or _C)
9. Battery voltage (VDC)
10. Runtime hours

Figure 7 Remote Digital Gauge

4 TT-1379 6/06
Digital Gauge Modes: Backlighting Mode
Note: The digital gauge has three normal operating Press the SELECT button until the display shows LEVL.
modes: monitor, start/stop, and backlight adjust. Use the UP or DOWN arrow to select a lighting level:
Use the SELECT button at the top of the gauge to
D 0 = no backlight
step through the modes.
D 3 = brightest backlight.
Monitor Mode Note: While in this mode, faults appear on the display,
Press the SELECT button until the display shows however no audible alarm is heard.
generator set data and indicator arrows. Use the UP or
Once set, the backlight level defaults to the last
DOWN arrow to scroll through the data. The
selection.
corresponding illuminated arrow indicates which data is
being displayed. See Figure 7. Any faults are displayed The maximum power draw of the remote gauge when
in blinking text. The following generator set operation used with the ADC 2100 is 50 mA at 12 VDC (or 25 mA
data is displayed in this mode: at 24 VDC) with the brightest backlight.
D Voltage (AC volts)
To Silence an Audible Alarm:
D Oil pressure (psi or kPa). Requires installation of
the optional oil pressure sender on the engine. Faults are indicated by blinking text and an audible
D Engine speed (rpm) alarm. To silence an audible alarm, press and hold the
UP and DOWN arrow buttons simultaneously until the
D Frequency (Hz)
gauge emits a long beep and then release.
D Coolant temperature (_F or _C)
D Runtime hours
D Battery voltage (VDC)

Note: The maximum battery voltage that the


ADC will display on the remote digital
gauge is 31.5 volts. If the voltage is higher
than 31.5, it will display 31.5 volts.

Start/Stop Command Mode


Press the SELECT button until the display shows SEND
RUN or SEND STOP. Use the UP or DOWN arrow to
send a remote start/stop command.

Note: The ADC 2100 must be powered (display active)


and the master switch must be in the AUTO
position for remote start/stop. If the ADC 2100
master switch is in the RUN position, a remote
stop command will not stop the generator set.
The arrow at the top left side of the display blinks
to indicate that the generator set is running (see
Figure 7, item 2).

Refer to the generator set operation manual and follow


the safety precautions when operating the generator
set.

TT-1379 6/06 5
Notes

6 TT-1379 6/06
Notes

TT-1379 6/06 7
Notes

8 TT-1379 6/06

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