Clarification Prefiltration Basic Training
Clarification Prefiltration Basic Training
Clarification Prefiltration Basic Training
Prefiltration
1
What You Won’t Learn
Agenda
Application - Water
Key Customer Needs
How Clarigard and Polygard filters meet the needs
Application - Media
Key Customer Needs
How Milligard and Polysep II filters meet these needs
2
Clarification/Prefiltration Product Matrix
Chemical
Application Product Compatibility Re-Use Capacity Retention Yield Extractables
Water Clarigard H M L H n/a L
Polygard CR H M H L n/a L
Serum/Meida Milligard L L L H H L
Polysep II L L M H H M
Cell Harvest Polygard DF H L M M H L
Millistak+ L L M M M H
Millistak+ HC L L H H H H
Prostak MF H H H M H L
Pellicon MF M H H M H M
Application - Water
3
Bottled Water Application
Potential water quality issues: What microfiltration needs to
retain:
Health risks
Pathogenic micro-organisms
Parasitic diseases
Cryptosporidium, Giardia,
Bacterial infections amoebas...
Pseudomonas, E. coli
Short shelf-life
Bad taste or odor Spoilage micro-organisms
Visual defects (deposit, haze) Algae, mold, yeast
Hard particles and colloids
Sand, silt, clay, carbon, organics
4
Application Key Characteristics
Product Discussion
Polygard, Clarigard
5
Polygards, Clarigards, Things Polypropylene
Water … Solvents and Chemicals
Chemical
Application Product Compatibility Re-Use Capacity Retention Yield Extractables
Water Clarigard H M M H n/a L
Polygard CR H M H L n/a L
Serum/Meida Milligard L L L H H L
Polysep II L L M H H M
Cell Harvest Polygard DF H L M M H L
Millistak+ L L M M M H
Millistak+ HC L L H H H H
Prostak MF H H H M H L
Pellicon MF M H H M H M
Polygard CR
Primary
Primary clarification
clarification –– water,
water, bulk
bulk chemicals
chemicals
6
Clarigard
High Performance Polypropylene Filter
Clarigard Media
7
Clarigard Vs Polygard CR
They’re different but each has a place
Clarigard Polygard CR
Cartridge Micron No. Layers Cartridge Micron No. Layers
D002 0.2 4 Vs Betapure
D003 0.3 6
D005 0.5 8
D010 1 7 CRK1 0.1 5
D030 3 7 CRK3 0.3 7
Vs Profile CRA5
CR01
0.5
1
5
4
CR03 3 4
30
25 CRK1
Differential Pressure (psid)
20
15
0.2 µm
10 0.3 and 0.5 µm
1.0 µm
5
3.0 µm
0
0 2 4 6 8 10 12 14 16 18 20
8
Polygard CN
Clarification
Clarificationor
or last
laststage
stageprefilter
prefilter––bulk
bulkchemicals
chemicals
Polygard CT
Depth matrix
Melt blown polypropylene, multi-layered
tortuous path
moderate dirt holding capacity
Low / moderate retention efficiency
Widely compatible
Coarse
Coarseprimary
primaryclarification
clarification–water,
–water,bulk
bulkchemicals
chemicals
9
Application -
Cell Culture Media
10
Two Media Types for Mammalian Cell
Cultures
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Product Discussion
Milligard, PolysepII
Milligard, Polysep
Focused on Biologicals and Fermenter Feeds
Chemical
Application Product Compatibility Re-Use Capacity Retention Yield Extractables
Water Clarigard H M M H n/a L
Polygard CR H M H L n/a L
Serum/Meida Milligard L L L H H L
Polysep II L L M H H M
Cell Harvest Polygard DF H L M M H L
Millistak+ L L M M M H
Millistak+ HC L L H H H H
Prostak MF H H H M H L
Pellicon MF M H H M H M
12
Milligard
Surface Filter
Cellulose esters, one or two layers depending
upon pore size and degree of retention polyester
supports
high retention efficiency, size exclusion
high dirt holding capacity, throughput
caking and blocking mechanism
Functions
Functionsas
asan
aneffective
effectivelast
laststage
stageprefilter
prefilter
Milligard Products
13
Polysep II
Functions
Functionsas
asaaclarification
clarificationand
andlast
laststage
stageprefilter
prefilter
Polysep II Products
14
Application -
Cell Culture Harvest
An overview of CHO cell culture methods and
Millipore’s Clarification Technologies
15
What you will learn
Case Studies
Overview of how cell culture characteristics affect clarification
technology selection
Introduce Millipore clarification technologies and how they fit
into different clarification schemes
16
First Process Challenge:
Understanding Fluid Complexity
17
First Process Challenge:
Understanding Fluid Complexity
High in solids
and colloids
Cell
Lysates
Perfusion
(>20 Day)
Fed Batch
(7-15 Day)
Batch
(3 Day
Harvest)
Cell Culture
Media
Low in solids
and colloids
18
Second Process Challenge:
Optimal Technology Selection
What Technologies Are Available?
Separation Application
Benefits Limitations
Technology Scope
19
Second Process Challenge:
Mapping Optimal Technology Selection
Cell Density
TFF or centrifuge
High TFF
+ 1-stage charged
TFF or centrifuge depth filter
+ 2-stage charged
depth filter
Med Depth filter
1 or 2-stage
charged
Low TFF or centrifuge depth filter
+ 1-stage charged Surface filter
depth filter
Cell Viability
TFF
system
Tubular
Cartridges Charged depth
filters
lenticular stacks
Low in
solids and
colloids
20
Scenario 1: Easy To Clarify Cell Culture
Low cell debris, particles and Not a big need for secondary
colloids due to high viability and polishing steps
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Scenario 1: Easy To Clarify Cell Culture
How do the characteristics affect clarification?
Primary Secondary
Clarification Clarification Polishing Sterilizing Filter
(particles, colloids) (bioburden, colloids)
Bioreactor (biomass, cell debris) (cell debris, particles)
Solution
PRODUCT
Bioburden
Particles
Colloids
Water
Soluble entities
Product Discussion -
Polygard DF
22
NFF / TFF Clarification Technologies
Focused on Cell Harvest
Chemical
Application Product Compatibility Re-Use Capacity Retention Yield Extractables
Water Clarigard H M M H n/a L
Polygard CR H M H L n/a L
Serum/Meida Milligard L L L H H L
Polysep II L L M H H M
Cell Harvest Polygard DF H L M M H L
Millistak+ L L M M M H
Millistak+ HC L L H H H H
Prostak MF H H H M H L
Pellicon MF M H H M H M
Polygard DF
Single Grade Tailored to an Application
5.0 micron
>99.99% retention
efficiency
Prefilter to 0.45 micron
membrane
Developed specifically for
removal of whole CHO
cells from Bioreactor
effluent
23
Polygard DF Media
20
18
16
14
Differential Pressure (psid)
12
10
0
0 5 10 15 20 25
Water Flow Rate (gpm)
24
Scenario 2: Harder To Clarify Cell Culture
Main Driver
25
Scenario 2: Harder To Clarify Cell Culture
How do the characteristics affect clarification?
Primary Secondary
Clarification Clarification Polishing Sterilizing Filter
(particles, colloids) (bioburden, colloids)
Bioreactor (biomass, cell debris) (cell debris, particles)
Solution
PRODUCT
Bioburden
Particles
Colloids
Water
Soluble entities
Product Discussion
Millistak +
26
NFF / TFF Clarification Technologies
Focused on Cell Harvest
Chemical
Application Product Compatibility Re-Use Capacity Retention Yield Extractables
Water Clarigard H M M H n/a L
Polygard CR H M H L n/a L
Serum/Meida Milligard L L L H H L
Polysep II L L M H H M
Cell Harvest Polygard DF H L M M H L
Millistak+ L L M M M H
Millistak+ HC L L H H H H
Prostak MF H H H M H L
Pellicon MF M H H M H M
27
Millistak+
Adsorptive Media in High Area Devices
DE = Cellulose and diatomaceous earth
CE = Cellulose only
Both have a net positive charge from the resin binder
High retention efficiency, solids loading capacity
AC = Cellulose and activated carbon
Trace organics removal
28
Scenario 3: Difficult To Clarify Cell Culture
Medium solids and large batch NFF for primary clarification not an
volume option due to high expendables
cost and increased labor
High cell debris, particles and Definite need for robust secondary
colloids present due to high and polishing steps before sterile
cell density and low viability filter
especially if centrifuge is used
29
Scenario 3: Difficult To Clarify Cell Culture
How do the characteristics affect clarification?
Primary Secondary
Clarification Clarification Polishing Sterilizing Filter
(particles, colloids) (bioburden, colloids)
Bioreactor (biomass, cell debris) (cell debris, particles)
Solution
PRODUCT
Bioburden
Particles
Colloids
Water
Soluble entities
Product Discussion
30
Millistak+ HC Family
Scalable products
Secondary clarification /
prefiltration
31
What’s Inside Millistak+ HC
Different Types / Different Cell Culture Fluids
Open DE Grade
Tighter DE Grade
Prostak permeate: A1HC
60DE + 75DE + RW01
0.5um / 0.1um / 0.1um
Centrate: B1HC
50DE + 75 DE + RW01
0.7um / 0.1um / 0.1um
Contributes a modest
hydraulic resistance
Significantly improves feed flow
distribution
Allows full utilization of media
throughout stacks within large HC flow distributio
housings
32
Millistak+ HC = Process Improvement
Saves Money and Floor Space
Process Compression
The Customer Benefit Plain And Simple
33
Millistak+ HC Stacks
New, Improved Stack Design
34
A Unique Stack Compression Tool
Positive Sealing Every time
Cross
Crossflow
flowaction
actionprevents
preventslarger
largerretained
retainedcells
cellsand
andmolecules
moleculesfrom
from
plugging the membrane by gently keeping them in suspension
plugging the membrane by gently keeping them in suspension
35
Types of Millipore TFF
Clarification Devices
Prostak MF
stacked plate device
Pellicon MF
cassette style TFF device
Prostak MF Characteristics
Polysulfone plates
Channel height ~ 21 mils (0.5 mm)
36
Prostak MF
Design Benefits
Benefit of Prostak MF in
Cell Clarification
37
Customers Needs / Certified Specs
example: Prostak MF
Pellicon MF Characteristics
Polypropylene screens
C screen, V channel
38
Pellicon MF
Design Benefits
Low shear
Compact Installation
Low dead-volume
For maximum product recovery and yield
Prostak MF Pellicon MF
Durapore membrane Durapore membrane
More open channel V channel provides better
shear
Steamable
Lower hold-up volume
Scale-up/scale-down
device
39
Microporous TFF vs. Centrifuge
Microporous TFF
provides better yield and purity than centrifuges
enclosed system
requires no handling of solids or pastes
Centrifuge
steamable
highest caustic and temperature resistance
Wrap-Up
40