Service Manual: Chest Freezer

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SERVICE MANUAL

Order No. Ref1706S018V0

Chest Freezer

ALASKA145B2

ALASKA200S2

ALASKA195B2

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It
dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product.
Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.

©2017 All rights reserved. Unauthorized copying and distribution is a violation of law.
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Contents
Chapter 1 General Information ....................................................................................................................... 3 2
1-1. General Guidelines .................................................................................................................................. 3
1-2. Insurance Test ......................................................................................................................................... 3
1-3. How to read this Service Manual ............................................................................................................. 4
Chapter 2 Product Feature ............................................................................................................................. 5
2-1. SPECIFICATIONS ................................................................................................................................... 5
2-2. External views.......................................................................................................................................... 6
Chapter 3 Installation, adjustments and maintenance .................................................................................... 7
3-1. Unpacking ................................................................................................................................................ 7
3-2. Adjusting .................................................................................................................................................. 7
3-3.Electrical Requirement.............................................................................................................................. 8
3-4.Defrost ...................................................................................................................................................... 8
3-5. Cleaning ................................................................................................................................................... 8
Chapter 4 Disassembly ................................................................................................................................... 9
4-1. Door assembly (Door, hinge, hinge cover) .............................................................................................. 9
4-2. Compartment Grill assembly ................................................................................................................... 9
4-3. Control panel assembly (Panel, cover board, knob, indicator light) ...................................................... 10
4-4. Thermostat assembly ............................................................................................................................ 10
Chapter 5 Control and display system .......................................................................................................... 11
5-1. Control panel ......................................................................................................................................... 11
5-2. Starting the Freezer ............................................................................................................................... 12
Chapter 6 System flow principle ................................................................................................................... 13
6-1. Refrigeration flow chart .......................................................................................................................... 13
6-2. Refrigeration flow scenograph ............................................................................................................... 14
Chapter 7 Circuit diagram ............................................................................................................................. 15
7-1. Brief principle diagram ........................................................................................................................... 15
7-2. Wiring diagram....................................................................................................................................... 16
Chapter 8 Trouble shooting........................................................................................................................... 17
8-1. Normal phenomena ............................................................................................................................... 17
8-2. Abnormal phenomena............................................................................................................................ 19
Chapter 9 Attachment ................................................................................................................................... 21
9-1. The main components’ datasheet .......................................................................................................... 21
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 1 General Information 3


1-1. General Guidelines

When servicing, observe the original lead dress. If a short circuit is found, replace all parts which

have been overheated or damaged by the short circuit. After servicing, see to it that all the protective

devices such as insulation barriers, insulation papers shields are properly installed. After servicing,

make the following leakage current checks to prevent the customer from being exposed to shock

hazards.

1) Leakage Current Cold Check

2) Leakage Current Hot Check

3) Prevention of Electro Static Discharge (ESD) to Electrostatic Sensitive

1-2. Insurance Test

1. Check if there is any leak of current.

2. Cut out the power supply before the repair to avoid an electrical shock hazard.

3. In the case of a live-line test, insulating gloves should be worn to avoid potential electrical shock.

4. Confirm the rated current, voltage and capacity before testing with any kinds of instruments.

5. Watch if the upper door is open when you check something at a lower position.

6. Take out every part in the cabinet before moving the machine, especially things like panels (e.g. glass

shelf).

7. Please wear intact cotton gloves when repair any parts of the evaporator, so that scratches by the

sharp fins can be avoided.

8. If there is a breakdown with the refrigeration system, please surrender the machine to the service

center, else the leaked refrigerant may pollute the atmosphere.

9. The refrigerator use AC of 1150V with a frequency of 60Hz.

10. A big fluctuation of voltage (exceed the range 98~127V) may cause a start failure of the refrigerator, a
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

burn-out of the control panel and compressor, or an abnormal sound from the compressor in

operation. 4
11. Take care not to damage the supply line. Don’t yank at the line; pull the plug out gently from the

receptacle. Don’t press the line under the cabinet or step on it. Take care not to roll on or damage the

supply line when moves the machine from the wall.

12. In the case of leakage of inflammable gases like carbon monoxide, open the door and windows. Don’t

pull out or insert the plugs of the appliance.

13. Don’t touch the refrigeration surface of the freezing compartment when the refrigerator is in operation,

especially when your hand is wet, else you may be glued to the surface.

14. Pull out the plug of power supply during clearance or power outage. Wait at least five minutes to

resume the power supply in order to prevent damage to the compressor caused by continuous restart.

Photo used in this manual


The illustration and photos used in this Manual may not base on the final design of products, which

may differ from your products in some way.

1-3. How to read this Service Manual

1-3-1. Using Icons


The meaning of each icon is described in the table below:

Note:
A “note” provides information that is not indispensable.

Caution:
A “caution” is used when there is danger, that through incorrect manipulation, may damage

equipment, loose data, get an unexpected result or has to restart (part of) a procedure.

Warning:

A “warning” is used when there is danger of personal injury.


SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Reference: 5
A “reference” guides us to other places in this binder or in this manual, where we will find additional

information on a specific topic.

Chapter 2 Product Feature

2-1. SPECIFICATIONS

1. Type Model / ALASKA145B2 ALASKA200S2 ALASKA195B2


Type of appliance (FS=free
/ FS FS FS
standing / BI= built-in)
Energy efficiency class / / / /
Climate class (N=16-32℃
/ ST ST ST
ST=16-38℃ T=18-43℃)
2. Key features / / / /
Gross capacity l 142 195 195
Total net capacity l 142 195 195
Energy consumption/year kWh/year 215 254 278
Max storage time at breackdown h 35 35 35
Defrosting
/ Manual Manual Manual
(Manual-Automatic)
Kind of coolant (R134a/R600a) / R600a(50g) R600a(56g) R600a(56g)
3. Technical data / / / /
Voltage / frequency V/Hz 115 / 60 115 / 60 115 / 60
Input power / currency W /A 100/1.5 100/1.5 100/1.5
Lenght of cable / incl. plug cm 180/185 180/185 180/185
4. Product net dimensions / / / /
Unit dimensions (H / W / D) cm 84.5/72/55 84.5/94/55 84.5/94/55
Net weight kg 35 45 45
5. Packing dimensions & loadability / / / /
Packing dimensions (H / W / D) cm 89/77.5/58.5 89/99.5/58.5 89/99.5/58.5
Gross weight kg 40 49 49
6. Service / / / /
User instruction (languages) / Spanish Spanish Spanish
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

2-2. External views


6

Door

Cabinet

Control
penel
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 3 Installation, adjustments and maintenance


7
3-1. Unpacking

1. Remove all packaging material; this includes the foam base and all adhesive tape holding the

freezer accessories inside and outside.

2. Inspect and remove any remains of packing, tape or printed materials before powering on the

freezer.

3-2. Adjusting

1. The freezer is designed for freestanding installation only. It should not be recessed or built-in.

2. Place the freezer on a floor strong enough to support it fully loaded.

3. When moving freezer, never tilt it more than a 45-degree angle. This could damage the compressor

and the sealed system.

4. If freezer is tilted let it stand in an upright position for at least 24 hours prior to plugging. This is to

allow the refrigerant to settle.

5.Proper Air Circulation

To assure the freezer works at the maximum efficiency it was designed for, you should install it in a

location where there is proper air circulation, Plumbing and electrical connections.

The following are recommended clearances around the freezer:

Sides…………..2”(50mm)

Top. ……………2”(50mm)

Back…………..2”(50mm)

Do not over fill freezer for proper internal air circulation.


SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

3-3.Electrical Requirement
8
Make sure there is a suitable power Outlet with proper grounding to power the freezer.

Avoid the use of cutting off the third grounding, this is a dangerous practice since it provides no

effective grounding for the freezer and may result in shock hazard.

3-4.Defrost

Defrosting and Draining the Freezer

1. Defrost whenever the frost becomes 5MM thick. Never use a sharp or metallic instrument to remove

the frost as it may damage the cooling coils.(A punctured coil will void the warranty)

2. Unplug the unit. For draining, place a tray beneath the outer drain plug. Pull out the drain dial and

rotate it so that the arrow points down ward. This will let the water flow out into the tray.

3. Remove the drain plug from the inside of the freezer. Defrosting usually takes a few hours. To

defrost faster keep the freezer door open. When done, push the drain dial in and turn the arrow to

the up position. Re-plug the drain plug inside the freezer compartment. Note: monitor the container

under the drain to avoid overflow.

·Rest the temperature control to the desired setting.

3-5. Cleaning

Outside. Protect the paint finish. The finish on the outside of the freezer is a high quality

baked-on paint finish. With proper care, it will stay new-looking and rust-free for years. Apply a coat of

appliance polish wax when the freezer is new and then at least twice a year. Appliance polish wax also

works well to remove tape residue from freezer surfaces.

Keep the finish clean. Wipe with a clean cloth lightly dampened with appliance polish wax or

mild liquid dishwashing detergent. Dry and polish with a clean, soft cloth. Do not wipe the freezer with

a soiled dishwashing cloth or wet towel. Do not use scouring pads, powdered cleaners, bleach, or

cleaners containing bleach.


SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Inside. Clean the inside of the freezer at least once a year. We recommend that the freezer be

unplugged before cleaning. If this is not practical, wring excess moisture out of sponge or cloth when 9
cleaning in the vicinity of switches, lights or controls.

An open box of baking soda in the freezer will absorb stale freezer odors. Change the box ever y

three months.

Care should be taken in moving the freezer away from the wall. All types of floor coverings

can be damaged particularly cushioned coverings and those with embossed surfaces.

Chapter 4 Disassembly

4-1. Door assembly (Door, hinge, hinge cover)

1. Unscrew the hinge cover screw with screwdriver, take away the top and bottom cover by pull
it, and then unscrew the screws on the hinge, so the whole hinge could be moved.

Top hinge cover

Bottom hinge cover

4-2. Compartment Grill assembly

Unscrew the two screw of grill, we can take away the grill.
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

4-3. Control panel assembly (Panel, cover board, knob, indicator light)
10
Stretch your arm into the compartment, push the connector inside, when the clip falls off the
cabinet, and take off the control panel and the connective wire cord with an acutilingual plier.

4-4. Thermostat assembly

First take off the knob, Use turnbuckle spanner or acutilingual plier, unscrew the turnbuckle, then

thermostat can be moved from back of panel.

Note: When assembly thermostat you should placed thermostat in originally direction.
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 5 Control and display system


11
5-1. Control panel

To prevent temperature being accidentally modified, the control is

intentionally resistant to turning.

To switch on: Turn the control to the right adjust temperature to

1. the level you require, between:

Min(slight cooling) and max (Lowest temperature)

If the appliance is equipped with indicator-lights, the following

guide explains what is meant by each light up:

- Green = CONTROL

The appliance is under current and operating

The green control light must always be on when the appliance is

connected to the mains and switched on. It is very important to

pay attention to this, because in the event of a power failure,

the red and yellow lights stop operating and do no longer provide
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

a warning.

- Red = RUNNING 12
The red running light always be on when the compressor be running

And the red running light stop operating when the compressor stop

Operating also.

5-2. Starting the Freezer

1. Clean the inside of the freezer with a mild solution of baking soda and water

2. Connect cord to power outlet.

3. On models with a Temperature Monitor or High-Temp Alarm Switch, set the switch to the

OFF position.

4. Make sure the temperature control is set at 4.

5. Allow freezer to operate for at least four hours before placing food inside.

6. On models with a Temperature Monitor or High-Temp Alarm Switch, set the switch to the

ON position.
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 6 System flow principle


13
6-1. Refrigeration flow chart

The refrigeration system of direct cooling single-system cooler belongs to the category of a

single-temperature and single-control refrigerating system with one evaporators and is controlled by a

single temperature control.


SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

6-2. Refrigeration flow scenograph


14
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 7 Circuit diagram


15
7-1. Brief principle diagram
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

7-2. Wiring diagram


16
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 8 Trouble shooting


17
8-1. Normal phenomena

Temperature control in OFF or


Freezer does not Move the control to a temperature setting.
Min or 0 position.
operate or
Freezer is unplugged. Push the plug completely into the outlet.
Power-On Light is
The fuse is blown/circuit
not on Replace fuse or reset the breaker
breaker is tripped.
Door/lid left open. Check to see if package is holding door/lid
open.
Freezer
Too frequent or too long to
starts/stops too Reduce the time of opening the door/lid
door/lid openings.
frequently
Temperature control set too
See About the operation of the freezer
cold.
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
Reduce the time of opening the door/lid
door/lid openings.
Temperature control set too
Freezer operates See About the operation of the freezer
cold.
too long
Inadequate air circulation
See Preparing to install the freezer
space around cabinet.
Fast Freeze switch is in the
ON position (on some See About the operation of the freezer
models)
Floor may be weak, causing Placing 2 X 4s (51 mm X 102 mm) under the
freezer to vibrate when length of the freezer will help support it and
Noisy operation or
compressor is on. may reduce vibration.
cabinet vibrates
Cabinet is not positioned See Preparing to install the freezer Or use
solidly on floor shims for uneven floor
Freezer Door/lid left open. Check to see if package is holding door/lid
temperature too open.
warm Too frequent or too long
Reduce the time of opening the door/lid
door/lid openings.
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Temperature control OFF or


Move the control to a temperature setting.
Min or 0 positions.
Freezer is unplugged.
18
Push the plug completely into the outlet.
Foods defrosting
The fuse is blown/circuit
Replace fuse or reset the breaker
breaker is tripped.
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
Reduce the time of opening the door/lid
door/lid openings.
Temperature control set too
See About the operation of the freezer
Freezer cold.
temperature too Fast Freeze switch is in the
cold ON position or has run for too About the operation of the freezer
long (on some models)
Moisture forms on Not unusual during periods of
Wipe surface
outside of cabinet high humidity
No power at outlet.
Interior light does Replace fuse or reset the breaker

not work (on some Freezer is unplugged.


Push the plug completely into the outlet.
models)
Light bulb burned out.
Replace bulb.

Door/lid wont fully Package holding door/lid


Store only corrects quantity of food.
close by itself open.
Slow starting time Built-in overload product.
Store only corrects quantity of food.
after being off
Door/lid left open. Check to see if package is holding door/lid
open.
Excessive frost Too frequent or too long
Reduce the time of opening the door/lid
build-up door/lid openings.
Not unusual during periods of
Put the freezer to suitable place
high humidity
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

8-2. Abnormal phenomena


19
8-2-1. Compressor doesn’t start

Com pressor
doesn’ t start
Y

W hether lighting
and display system is N Trouble of lighting and display system
normal

W hether the
grade of therm ostat is Y Adjust the grade according to fact
on 0

W hether the
Compressor is open circuit or short
resistance of compressor is Y
circuit
infinite or 0

Change for a new compressor


W hether the
starting current is Y Inner trouble of com pressor
about 5A

W hether PTC starter抯


If it is infinite or 0, then the starter is
resistance between running jack N
out of work.
and starting jack is 16-50 O

M easure whether
two ends of heat protector N Heat protector is out of work
is through

W hether the finger


of multimeter swing to 0 quickly
and then swing back slowly N Capacitance is out of work
when m easuring two
poles of capacitance

Y
W hether
compressor抯 pin is tight,
N Insert again, electrify and test
contact
is good
Y

W hether input
and output voltage of main N Main control board is out of work
control board is normal

W hether each
contact of main control board
is norm al

Com pressor doesn’ t start Adjustm ent of thermostat


sometim es because the Temperature of
Tighten each environm ent
contact and test machine
tem perature in case is
again between starting and stop >30℃ 1-3 grade
temperature, should pay 16-30℃ 3-5grade
attention when do test <16℃ 5-7grad
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

8-2-2.Poor cooling

20
SERVICE MANUAL Issue 2017-6-30
Model:ALASKA145B2/ALASKA200S2/ALASKA195B2 Rev. Ref1706S018V0

Chapter 9 Attachment
21
9-1. The main components’ datasheet

No. Spare parts Model The main parameters Remark

Power:115V 60Hz
ALASKA145B2/ALASKA
1 Compressor HDL140DL Refrigerating capacity :140W
200S2/ALASKA195B2

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