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    Qw-482 Welding Procedure Specification

    Uploaded by

    AmanSharma
    This welding procedure specification outlines the requirements for welding carbon steel using gas tungsten arc welding and shielded metal arc welding. It specifies the joint design, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gases, and electrical characteristics for the root and subsequent layers of the weld. The WPS allows for welding of groove and fillet joints in carbon steel from 4.8mm to 24mm thick in all welding positions.

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    © All Rights Reserved
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    Qw-482 Welding Procedure Specification

    Uploaded by

    AmanSharma
    100 views2 pages
    This welding procedure specification outlines the requirements for welding carbon steel using gas tungsten arc welding and shielded metal arc welding. It specifies the joint design, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gases, and electrical characteristics for the root and subsequent layers of the weld. The WPS allows for welding of groove and fillet joints in carbon steel from 4.8mm to 24mm thick in all welding positions.

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    vdocuments.mx_sample-wps-carbon-steel-gtawsmaw

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    This welding procedure specification outlines the requirements for welding carbon steel using gas tungsten arc welding and shielded metal arc welding. It specifies the joint design, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gases, and electrical characteristics for the root and subsequent layers of the weld. The WPS allows for welding of groove and fillet joints in carbon steel from 4.8mm to 24mm thick in all welding positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    100 views2 pages

    Qw-482 Welding Procedure Specification

    Uploaded by

    AmanSharma
    This welding procedure specification outlines the requirements for welding carbon steel using gas tungsten arc welding and shielded metal arc welding. It specifies the joint design, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gases, and electrical characteristics for the root and subsequent layers of the weld. The WPS allows for welding of groove and fillet joints in carbon steel from 4.8mm to 24mm thick in all welding positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    7/16/2019 Sample Wps-carbon Steel GTAW+SMAW

    QW-482 WELDING PROCEDURE SPECIFICATION

    WPS NO- Sample 02 Date- Supporting PQR No-


    Revision-00
    Welding Process-SMAW+GTAW Type-Manual

    JOINTS (QW-402)
    Joint Design : As per apporoved Drawing (groove/fillet) (please refer drawing)
    Backing (Yes):for double side and backing strip groove welds
    (No) for single side groove welds
    Baking Material (Type) : Base metal / Weld Metal
    Metal :Yes Non fusing Metal-No

    BASE METALS (QW-403)


    P.No:1 Group NO 1&2 TO P.No:1 Group NO 1&2

    THICKNESS RANGE
    Base Metal: Groove: 4.8 mm to 24 mm Fillet : all size
    Pipe diameter Range: Groove : all diameter Fillet : all size

    OTHERS
    Root spacing for backing strip joint :8-10 mm
    Root spacing for others:1 to 2 mm

    Filler Metal (QW-404)


    GTAW SMAW
    Spec No.(SFA) 5.18 5.1
    AWS NO (CLASS) ER-70S2 E-7018
    F.No 6 4
    A.No- 1 1
    Size of Filler Metals Ø 2.4 Ø 3.15,4.0,5.0

    Deposited Weld Metal


    Thickness Range:Groove 4mm Max 20 mm Max
    :Fillet All size All size
    Electrode Flux (Class) NA Basic
    Consumable Insert No No
    Maximum Bead Thickness 3 mm 5 mm
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    7/16/2019 Sample Wps-carbon Steel GTAW+SMAW

    POSITION (QW-405)
    Position(s): Groove: All Positions
    Welding Progression : for verticle -up hill progression
    Position(s): Fillet:All

    POST WELD HEAT TREATMENT (QW-407)


    NA

    PREHEAT (QW-406)
    Pre Heat Temp Min : Nil
    Interpass Temptrature : 350°C

    SHILDING/BACKING GAS (QW-408)


    Shielding gas: Argon Trailing : NA Closed Chamber: No
    Flow Rate :6 - 10 LPM Ba cki ng : NA
    TECHNIQUE-(QW-410)
    Stringn Or Weave Bead : String & Weave Bead
    Intial & interpass Cleaning : chipping:brushing,grinding
    Method of Back chipping/gouging: By air arc goging,grinding
    Weld Pass: Single Pass/ Multi Pass
    Multiple Or single Electrode: Single

    Clean weld area to remove oil,rust,grease, etc prior to weld

    ELECTRICAL CHARATERISTICS (QW-409)


    Current :AC or DC Amps Range-80 to 240 A
    Direc Current Voltage Range:12-22 V -GTAW
    Polarity :GTAW-DCEN :22-32 V-SMAW
    :SMAW-DCEP Tungten Electrode Size & Type :Ø 2.4 mm,2% Thoriated
    Pulsing :No

    Weld Layer(s) Process Filler Metal Class Current

    Root GTAW ER-70S2. Ø2.4 80-120 A DCEN


    Subsequent layer SMAW E-7018. Ø 3.15 80-140 A DCEP
    Subsequent layer SMAW E-7018. Ø 4.0 140-180 A DCEP
    Subsequent layer SMAW E-7018. Ø 5.0 180-240 A DCEP
    Subsequent layer SMAW E-7018. Ø 6.3 240-300 A DCEP

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