Catalog: Trunnion Mounted Ball Valve
Catalog: Trunnion Mounted Ball Valve
Catalog: Trunnion Mounted Ball Valve
CATALOG
www.walworthvalves.com
INDEX
INTRODUCTION
WALWORTH COMPANY................................................................................................................. 4
WALWORTH ENGINEERING CONTROL...................................................................................... 5
WALWORTH QUALITY SISTEMS................................................................................................... 5
QUALITY CONTROL EQUIPMENT................................................................................................. 9
www.walworthvalves.com
WALWORTH COMPANY
The WALWORTH Company is one of the world´s most dominant and
comprehensive industrial valve manufacturers. Founded in 1842 by
James Walworth, the Company has consistently dedicated itself to
the design and manufacture of an array of valves exceptionally suited
for the world´s fluid control sector. We satisfy all end use industries
and comprehensive customer requirements by adhering to the most
demanding quality standards.
Over the years, the Company has produced more than 40,000 different
types of products and serves as a global supplier to varied markets
utilizing the expertise of over 500 trained employees.
WALWORTH VALUES
MISSION
WALWORTH manufactures and supplies world-class
valves and components for the flow control industry through
exceptional service, competitive pricing, and consistently,
on-time delivery.
VISION
To be the world leader of unparalleled valve manufacturing and
supply, WALWORTH:
4 www.walworthvalves.com
WALWORTH ENGINEERING CONTROL
WALWORTH products are manufactured following the strict
international standards recognized all over the world, such as
API, ANSI, ASME, ASTM, MSS, NACE, AWWA, BSI, CSA,
among others. Our Engineering team consistently monitors
updates to these standards and incorporates any applicable
changes that affect the design, regulations and/or performance
of our products.
Certificate API-6D No. 6D-0097 issued by American Petroleum Institute Certificate API-6A No. 6A-0234 from American Petroleum Institute to
to apply on Gate valves, Plug valves, Ball valves and Check valves apply on valves at PSI, 1 through 4.
manufactured in accordance with API-6D specification.
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Certificate ISO-9001 No. 0038 issued by Certificate as per PED 97/23/EC Module H to TA Luft Certificate (Fugitive Emission) Approval
American Petroleum Institute since April 1999. stamp CE products. ISO-5211 Top Flange, Anti-Static Device.
Certificate of Reliable Supplier No. 082/11 Certificate NMX-CC-9001 (Mexican Fire Test Certificate No. 04/04 in accordance
issued by CFE in accordance with ISO-9001 Standards ISO-9001) No. 0552/2007 with API-6FA and API Standard API-607
issued by PEMEX in accordance with for Trunnion Ball Valves in accordance with
Quality Assurance System.
ISO-9001 Quality Assurance System. API-6D.
6 www.walworthvalves.com
Emissions after 500 cycles at ambient and 350 °F issued by Certificate API-594 No. 594-0007 issued by American Petroleum
Yarmouth Research and Technology Lab for 3 inch Class 300 Institute to apply on Check Valves-Type A; Check Valves Type B
Gate Valve After 500 cycles the measurement result was less manufactured in accordance with API-594 specification.
than 50 ppm.
Emissions after 500 cycles at ambient and 350 °F issued by API-600 Certificate No. 600-0109 issued by American
Yarmouth Research and Technology Lab for 8 inch Class 300 Petroleum Institute to apply on Bolted Bonnet Steel Gate Valves
Gate Valve After 500 cycles the measurement result was less manufactured in accordance with API-600 specification.
than 50 ppm.
Emissions after 500 cycles at ambient and 350 °F issued by API-602 Certificate No. 602-0024 issued by American Petroleum
Yarmouth Research and Technology Lab for 16 inch Class 150 Institute to apply on Compact Steel Gate Valves, Compact Steel
Gate Valve After 500 cycles the measurement result was less Globe Valves, and Compact Steel Check Valves manufactured in
than 50 ppm. accordance with API-602 specification.
www.walworthvalves.com 7
QUALITY CONTROL EQUIPMENT
In order to assure that WALWORTH products comply with international quality standards, in-house equipment is kept for monitoring
control. Some of this equipment includes:
Test Loop. A complete Laboratory Test loop exists for design validation of
WALWORTH products. The test is performed at maximum design pressure,
advances the valves from 3000 to 5000 cycles, and requires more than four
months to complete.
Pressure Gradient Test Loop. This test exposes Plug valves to the extremes of
both positive and negative pressure gradients to verify that the plug in a balanced
plug design will prevent lock-up in the body.
8 www.walworthvalves.com
Metrology Laboratory. WALWORTH developed a calibration and/or verification
system in all of the equipment used in its facilities. This ensures our ability to
trace measurements, control products, and comply with international standards.
Fire Test Facilities. WALWORTH has the facilities to perform fire tests in
accordance with API requirements. The test exposes the valve to a fire flame at
1400 to 1800 °F (761 to 980 °C) to verify proper seal of the valve.
Low Fugitive Emissions Test. This test is performed when a Customer requires
low fugitive emissions certification. Our Lab has its own LFE test equipment
that is capable of measuring less than 20 ppm in both static and mechanical
conditions at either ambient temperature or thermal cycle operations.
Hardness Test Equipments.- In both lab and shop tests, WALWORTH uses
hardness tester equipment, such as Rockwell B, C Brinell or Vickers, to ensure
compliance with specifications.
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WALWORTH TRUNNION MOUNTED BALL VALVES
EXTRACTION & REFINING OF CRUDE OIL
Trunnion Mounted Ball Valves are primarily used but not limited to the oil & gas industry to provide reliable block and bleed service.
WALWORTH Trunnion Mounted Ball Valve Design features provide solutions for any application within the extraction & refining of
crude oil market. These features ensure durability, safety & long term performance on and off shore. Walworth engineering product
development is subject to API 6D, ISO 14313, ASME B16.34, ASME VIII. ANSI 150 to 2500 pressure class are available and do
come in reduced and full port; the latter facilitates the running of cleaning tools through conduit, avoids turbulence & decrements in
pressure. WALWORTH offers an array of standard materials for body and interiors e.g.
Design Features
• Trunnion Mounted Valves in accordance with API-6D
• Manufactured with forged materials to achieve uniform fine
grain structure and toughness.
• Bolted or welded body
• Hardfacing coating: ENP, stellite 6 & tungsten carbide
• Internal cladding available: carbon steel body + inconel 625
• Obeys to API-6FA, API-607 fire tests
• Through conduit, full bore, negligible pressure drop, no
turbulence, suitable for pigging operations (reduced port upon
request).
• Flange dimensions in accordance ASME B16.5 for valves up
to 24” in nominal diameter.
• Flange dimensions in accordance MSS-SP-44, ASME/ANSI
B16.47 series A or B for valves over 26” in nominal diameter.
• Manual (lever or gear operator), electric, hydraulic & pneumatic
actuation.
• Double block and bleed service that comes with bleed plug to
body cavity.
• Bi-directional flow
• Anti-static device
• Spring loaded seats
• Blow out proof system
• NACE service subject to MR-01-75 or MR-01-03
• Test in accordance API-6D
• Special constructions available for high and low temperature
Product Range
Type Size Pressure Class as per asme/ansi b16.34 Ends
Trunnion ball valve, bolted body 2” a 60” 150, 300, 600, 900, 1500 & 2500# RF, RTJ o BW
Trunnion ball valve, welded body 2” a 60” 150, 300, 600, 900, 1500 & 2500# RF, RTJ o BW
10 www.walworthvalves.com
BODY MATERIALS & TRIM ARRANGEMENTS
STANDARD MATERIALS. BODY AND ENDS MATERIALS
Material Carbon Steeel Carbon Steel Low Alloy Stainless Steel Duplex SS
ASTM General & Sour Service Low temperature High Temperature Corrosion Resistant Corrosion Resistant
Casting WCB WCC LCB LCC WC6 C12A CF8M CF3M UNS S31803 UNS S31254
Forged A105N LF2 F11 F91 F316 F316L F51 F44
Note: Other Material are available
ENP: 0.003” (75 µm) Electroless Nickel Plated (ENP), on all external and internal surfaces
Notes: (1).- SS 316+0.003” ENP Stem for Class 150,300 & 600, 17-4PH+0.003” ENP Stem for Class 900,1500 & 2500
www.walworthvalves.com 11
METAL-TO-METAL SOFT SEAT COMPARISON
a a
Design is suitable for tough applications; as a result WALWORTH offers Tungsten Carbide or Stellite 6 coatings(a) applied on both
the seat and obturator ensuring appropriate hardness for each of the two components, all this is achieved with the aid of the latest
technologies that allow our product to withstand:
• High temperature & abrasive services
• Harsh, hazardous & corrosive fluids
• Coal gasification
• Slurry fluids
• Sub sea services
• Produced water (brine) services
12 www.walworthvalves.com
WALWORTH TRUNNION MOUNTED BALL VALVES
SAFETY FEATURES
Spring loaded seats achieve low operating torque at different positions under high working pressures. Each seat ring is placed at each
end of the ball in a way that the components achieve alignment whenever the valve is fully opened; the rings are pushed towards the
obturator by a set of coil springs which ensure appropriate sealing at low pressure before piston action effect takes place.
Walworth seat arrangement has been designed to meet what is called a piston effect: As pressure increases, the seat differential
area creates a piston effect that pushes the seat towards the ball surface that makes the mechanism attaining tight seal (upstream
seat), such action reverses automatically as the pressure increases, thus, overpressure between upstream and downstream seats
(body cavity) could be released.
WALWORTH is able to manufacture special Trunnion Mounted Ball Valves with seat arrangements that allow double piston effect
which make use of the downstream seat acting as a secondary seal. Relieving over pressure built up in the body cavity shall be
achieved by means of an extra valve.
EMERGENCY SHUT OFF INJECTION GREASE FITTING FOR STEM AND SEATS AREA
Walworth offers an optional feature that consists in fitting an emergency seat which enables the injection of a viscous sealant
backup acting as a security agent in the event of any failure suffered by the insert; this system sustains temporary seal until mainte-
nance takes place. The sealant is injected into the valve through a plug insert, which passes through a specific and specially designed
groove to obtain an efficent auxiliary seal. This fitting acts as a ball check valve only allowing the sealant to enter and no other things
of excess to come out. An injection fitting is another safety feature that allows the stem to restore integrity in the event of any failure
around the sealing area.
www.walworthvalves.com 13
WALWORTH TRUNNION MOUNTED BALL VALVES
SAFETY FEATURES
WALWORTH Trunnion - Mounted ball valves have been designed with two seating surfaces (Upstream & Downstream Seats), each
of them in the close position achieve sealing against pressure coming from a single source. Anti-blow-out(a) vent & drain plug(b) allow
Bi-Directional Valves to vent and drain the body cavity in both open and closed positions, this feature helps to de-pressurize the line
downstream to open up and work on it.
To reinforce safety, WALWORTH have fitted the product with a Double sealing action of O’rings(a) and graphite filled gasket(b)
T-Shaped blowout proof stem back seat that significantly extends in the static joints of the body components ensure zero leakage.
stem seal life and prevents it to come out from the body structure.
It also includes an antistatic device(a) that lowers coefficient of
friction between seat and ball when operating the valve. Friction
could cause electrostatic charges (sparks) that could cause fire
when mixing with fluid. Leakage from the valve stem is prevented
with the aid of two O’rings and a Gasket that work together with
the graphite packing.
14 www.walworthvalves.com
WALWORTH TRUNNION MOUNTED BALL VALVES
SAFETY FEATURES
UPPER & LOWER TRUNNIONS
The ball is held by two cylindrical protrusions that anchor the sphere from top and bottom, their main function is to avoid the ball moving
off the pivot axis making it easy to operate.
THROUGH CONDUIT
Whenever a pipe line requires maintenance or inspection, the use of gauges or pigs is necessary. Walworth full port ball valve
eases the passing of such devices without the need to shut down the flow of the fluid.
www.walworthvalves.com 15
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 150
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm)
• ASME Class: 150 #
• Temperature ratings: -50°C to 121°C (standard design)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: Upon request Lever or gear operators 11
Stem design 6
Stem sealing 7
Anti-static device 9
10 Vent valve
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) coating control the hardness amongst
move freely along the horizontal axis. stem, metallic components & double O’rings, these are supported
2 Body. Three piece forged steel body for easy disassembly on site. by a secondary graphite seal which ensure reliable operation at
Small cavities between body, seats & ball minimize the quantity of high levels of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (6” & Larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
16 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 150
(LEVER OPERATED)
32 33
30
36
26
25
28
27
5
4
38
22
3
23
12
34
6
14 2
18
15
21
20
1
11
17
8
13
16
24
7
35
37
39
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TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 150
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm) 8112 Raised Face (RF)
• ASME Class: 150 # 8113 Ring Type Joint (RTJ)
• Temperature ratings: -50°C to 121°C (standard design)
8114 Buttweld (WE)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10 W
d D2 D
d D2
D
mm 50 65 80 100
Nominal
in 2" 2 ½" 3" 4"
Diameter
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
mm 150 180 190 230
D
in 5.98 7 7.48 9.02
mm 92 105 127 157 Key Parameters
D2
in 3.62 4.13 5 6.18
mm 16 18 19 24
Code Name
b d Bore diameter
in 0.63 0.71 0.75 0.94
mm 178 191 203 229 D Flange diameter
L
in 7 7.48 8 9.02 D2 Raised face diameter
mm 216 241 283 305 b Flange thickness
L (WE)
in 8,5 9,48 11,14 12
Raised face and ring type joint
mm 172 210 241 275 L
H face to face
in 6.79 8.28 9.50 10.84
L (WE) Welded end face to face
mm *350 *350 *400 *450
ØW H Height
in 13.78 13.78 15.75 17.72
Weight kg 20 32 43 65 ØW Handwheel diameter
(RF - RTJ) Lb 44 70 95 143 Weight Weight
18 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 150
(GEAR OPERATED)
39 37
30 26
28
25 4
5
22
29
35 38
23
31
19
14
11 6
21
3
11
2
20
34
32
1
18
7
17
16
8
13
34
24
36
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TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 150
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8122 Raised Face (RF)
• Blow out proof stem 8123 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8124 Buttweld (WE)
• Gear operated from 6” and up starting from Class 150 #
W
• Three piece forged body design
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
D
mm 150 200 250 300 350 400 450 500 610 660 711 762 813 864 914
Nominal
in 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 34" 36"
Diameter
mm 150 201 252 303 334 385 436 487 589 633 684 735 779 830 874
d
in 5.91 7.91 9.92 11.93 13.15 15.16 17.17 19.17 23.19 24,92 26,92 28.93 30.66 32,67 34.40
mm 280 345 405 485 535 595 635 700 815 870 925 985 1060 1110 1170
D
in 10.98 13.50 15.98 19.02 20.98 23.50 25 27.52 32.01 34,25 32.01 36.41 41.73 43,70 46.06
mm 216 270 324 381 413 470 533 584 692 749 800 857 914 965 1022
D2
in 8.50 10.63 12.76 15 16.26 18.50 20.98 23 27.24 29,48 31,49 33,74 35,98 37,99 40,23
mm 26 29 31 32 33,4 35 38 41 46 67 70 73 80 81 89
b
in 1.02 1.14 1.22 1.26 1.34 1.37 1.4 1.61 1.81 2,63 2,75 2.87 3,14 3,18 3,50
mm 394 457 568 648 686 762 864 914 1067 1143 1245 1295 1372 1473 1524
L
in 15.51 18 20.98 24.02 27. 30 34.02 35.98 42.01 45 49 50,98 54 57,99 60
mm 457 521 559 635 762 838 914 991 1143 1245 1346 1397 1524 1626 1727
L (WE)
in 17,99 20,51 22 25 30 32,99 35,98 39 45 49 53 55 60 64 68
mm 590 657 824 856 875 937 1010 1090 1180 1180 1180 1180 1180 1180 1180
H
in 23.23 25.9 32.44 33.7 34.45 36.89 39.77 42.92 46.46 46.46 46.46 46.46 46.46 46.46 46.46
mm 600 600 800 800 800 800 800 800 800
ØW APM APM APM APM APM APM
in 23.62 23.62 31.50 31.50 31.50 31.50 31.50 31.50 31.50
Weight kg 175 280 460 660 960 1320 1710 2150 3280 3930 4500 5370 5940 6615 7540
(RF - RTJ) Lb 386 617 1014 1455 2116 2910 3770 4740 7231 8664 9921 11839 13095 14583 16622
APM = As per manufaturer
20 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 300
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm)
• ASME Class: 300 #
• Temperature ratings: -50°C to 121°C (standard design)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: Upon request Lever or gear operators 11
Stem sealing 7
Stem design 6
10 Vent valve
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) coating control the hardness amongst
move freely along the horizontal axis. stem, metallic components & double O’rings, these are supported
2 Body. Three piece forged steel body for easy disassembly on site. by a secondary graphite seal which ensure reliable operation at
Small cavities between body, seats & ball minimize the quantity of high levels of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (6” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
www.walworthvalves.com 21
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 300
(LEVER OPERATED)
32 33
31
30
28
26
25
5
4
22 12
3
23
6
36
14 35
18
2
34
15
1
21
11
20
8
13 17
16
24
39
22 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 300
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8312 Raised Face (RF)
• Blow out proof stem 8313 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8314 Buttweld (WE)
• Gear operated from 6” and up starting from Class 150 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness
H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
165
6.50
190
7.48
210
8.27
254
9.02
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 23 26 29 32 d Bore diameter
b
in 0.63 1.02 1.14 0.94 D Flange diameter
mm 216 241 283 305 D2 Raised face diameter
L
in 8.50 9.49 11.14 9.02
b Flange thickness
mm 216 241 283 305
L (WE) Raised face and ring type joint
in 8,5 9,48 11,14 12 L
mm 172 210 241 275 face to face
H
in 6.79 8.28 9.50 10.84 L (WE) Welded end face to face
mm 350 450 500 600 H Height
ØW
in 13.78 17.72 19.69 23.62
ØW Handwheel diameter
Weight kg 23 34 45 76
(RF - RTJ) Lb 50.6 74.8 99 167.2 Weight Weight
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TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 300
(GEAR OPERATED)
39 37
30 26
28
25 4
5
22
29
38
23
33
11
31
19
14
12
35 9
6
3
15
2
10
20
34
10
1
18
17
7
8
16
13 34
24 36
24 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 300
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8322 Raised Face (RF)
• Blow out proof stem 8323 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8324 Buttweld (WE)
• Gear operated from 6” and up starting from Class 300 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness b
• Draining plug
d D2 D
d D2
L
WE
www.walworthvalves.com 25
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 600
Trunnion mounted ball valves are designed and manufactured in conformance with the specification of API 6D, ISO 14313, ASME B16.34,
API 6FA, API 607 & NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 600 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
26 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 600
(LEVER OPERATED)
32 33
30
31
26
25
28
27
5
22
6 3
23
9
12
36
2
20
4
14
18
34
19
10
21
15
1
7
13 17
8
16
24
www.walworthvalves.com 27
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 600
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8612 Raised Face (RF)
• Blow out proof stem 8613 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8614 Buttweld (WE)
• Gear operated from 6” and up starting from Class 600 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness b
H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
165
6.50
190
7.48
210
8.27
275
10.75
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 26 29 32 38 d Bore diameter
b
in 1.02 1.14 1.26 1.50 D Flange diameter
mm 292 330 356 432 D2 Raised face diameter
L
in 11.50 13 14.02 17.01
b Flange thickness
mm 292 330 356 432
L (WE) Raised face and ring type joint
in 11.50 13 14.02 17.01 L
mm 203 220 220 255 face to face
H
in 8.01 8.68 8.68 10.06 L (WE) Welded end face to face
mm 500 600 700 800 H Height
ØW
in 19.69 23.62 27.56 31.50
ØW Handwheel diameter
Weight kg 34 51 67 150
(RF - RTJ) Lb 74,8 112,4 147,7 330,69 Weight Weight
28 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 600
(GEAR OPERATED)
39 37
30 26
28
25
27
22
4
23 5
9
31 12
19
29
14 38
10 6
33
21
3
2
11
32
20
34 35
15
1
18
16 17
13 8
34
24 36
www.walworthvalves.com 29
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 600
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8622 Raised Face (RF)
• Blow out proof stem 8623 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8624 Buttweld (WE)
• Gear operated from 6” and up starting from Class 600 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
• Secondary seat injection sealant H b
• Draining plug
d D2 D
d D2
L
WE
30 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 900
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 900 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
www.walworthvalves.com 31
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 900
(LEVER OPERATED)
32
30
31 33
36
26
25
28
27
12
5
9
12
6 3
19
22 4 2
21
23
14
18
20
35
34 15
1 11
17
8
13
16
24
32 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 900
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8912 Raised Face (RF)
• Blow out proof stem 8913 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8914 Buttweld (WE)
• Gear operated from 6” and up starting from Class 900 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
216
8.50
244
9.61
241
8.27
292
11.50
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 38.5 41.5 38.5 44.5 d Bore diameter
b
in 1.52 1.63 1.26 1.75 D Flange diameter
mm 368 419 381 457 D2 Raised face diameter
L
in 14.50 16.50 14.02 18
b Flange thickness
mm 368 419 381 457
L (WE) Raised face and ring type joint
in 14.50 16.50 14.02 18 L
mm 213 220 220 275 face to face
H
in 8.37 8.68 8.68 10.84 L (WE) Welded end face to face
mm 700 800 800 H Height
ØW POA
in 27.56 23.62 27.56
ØW Handwheel diameter
Weight kg 57 75 83 146
(RF - RTJ) Lb 126 165 183 322 Weight Weight
www.walworthvalves.com 33
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 900
(GEAR OPERATED)
39 37
30 26
28
25
27
22 4
23 5
9
31
19 10
12
14
6
33
29
21
3
11
2
38
32
20
34 35
15
1
18
16 17
13 8
34
24 36
34 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 900
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8922 Raised Face (RF)
• Blow out proof stem 8923 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8924 Buttweld (WE)
• Gear operated from 6” and up starting from Class 900 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
• Secondary seat injection sealant H b
• Draining plug
d D2 D
d D2
L
WE
www.walworthvalves.com 35
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 1500
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 1500 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
36 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 1500
(LEVER OPERATED)
32
30
31 33
36
26
25
28
27
12
5
12
9
15 3
6
22
4
23
2
14
10
18
20
21
19
11
17
34
1
8
13
16
24
www.walworthvalves.com 37
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 1500
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8512 Raised Face (RF)
• Blow out proof stem 8513 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8514 Buttweld (WE)
• Gear operated from 6” and up starting from Class 1500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80
Diameter in 2" 2 ½" 3"
mm 49 62 74
d
in 1.93 2.44 2.91
D
mm
in
216
8.50
244
9.61
267
10.51
Key Parameters
mm 92 105 127
D2 Code Name
in 3.62 4.13 5
mm 38.5 41.5 48 d Bore diameter
b
in 1.52 1.63 1.89 D Flange diameter
mm 368 419 470 D2 Raised face diameter
L
in 14.50 16.50 18.50
b Flange thickness
mm 368 419 381
L (WE) Raised face and ring type joint
in 14.50 16.50 14.02 L
mm 212 220 233 face to face
H
in 8.37 8.68 9.19 L (WE) Welded end face to face
mm 700 800 900 H Height
ØW
in 27.56 23.62 35.43
ØW Handwheel diameter
Weight kg 65 93 115
(RF - RTJ) Lb 143 205 254 Weight Weight
38 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 1500
(GEAR OPERATED)
39 37
30 26
28
25 27
22 4
33
23
5
9
31
10 11
11
12
6
29
21
3
15
2
38
32
20
34 35
14
1
18
7
17
8
16
13
21
34
24
36
www.walworthvalves.com 39
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 1500
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8522 Raised Face (RF)
• Blow out proof stem 8523 Ring Type Joint (RTJ)
• Soft & metal - metal seats
8524 Buttweld (WE)
• Gear operated from 6” and up starting from Class 1500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
b
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
L
WE
40 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 2500
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 2500 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
www.walworthvalves.com 41
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 2500
(LEVER OPERATED)
32
31 33
26
36
25
28
10
15
19
12
9
22 6
23
4 3
14 2
21
18 20
35
1 11
34
17
8
13
16
24
42 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 2500
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8213 Ring Type Joint (RTJ)
• Blow out proof stem 8214 Buttweld (WE)
• Soft & metal - metal seats
• Gear operated from 6” and up starting from Class 2500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
www.walworthvalves.com 43
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 2500
(GEAR OPERATED)
39 37
30 26
28
25 4
33
22
5
23
9
31
19 11
9
10 6
29
21
3
38 2
12
32
20
34 35
1
18
7
16 17
13
15
21
8
24
34
36
44 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE BOLTED BODY, CLASS 2500
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8223 Ring Type Joint (RTJ)
• Blow out proof stem 8224 Buttweld (WE)
• Soft & metal - metal seats
• Gear operated from 6” and up starting from Class 2500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
b
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
www.walworthvalves.com 45
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 150
Welded Body Ball Valves Metal-to-Metal Seated: Gives it maximum strength and minimum weight and reduce leak possibilities. Are designed
and manufactured for Abrasive Service in conformance with the specification of API 6D, ISO 14313, ASME B16.34, ASME B16.25, API 6FA,
API 607 & ISO 15156 / NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm)
• ASME Class: 150 #
• Temperature ratings: -50°C to 121°C (standard design)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: Upon request Lever or gear operators 11
Stem design 6
Stem sealing 7
Anti-static device 9
10 Vent valve
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is avoid any possible projection due to hazardous conditions.
fixed by an upper & lower trunnion, seat rings are dynamic which will 7 Stem sealing: Accurate machining process together with electro
move freely along the horizontal axis. less nickel plated (ENP) coating control the hardness amongst
2 Welded Body. Engineered and manufactured particularly for stem, metallic components & double O’rings, these are supported
heavy-duty services, such feature allows maximum strength it by a secondary graphite seal which ensure reliable operation at
also saves material which makes it lighter than the flanged model high levels of sealing integrity when operating the valve.
its compact design eliminates body flanges weight reducing the 8 Seats & stem emergency sealant injection (6” & Larges): Valves
possibility of any leakage. are supplied with emergency sealant Injectors located between
3 Floating seat rings. Two independent dynamic seat rings attain the double O’ring arrangement of the seat assembly & stem seal
Bi-Directional closure of the valve these Seat. Rings are spring area. A highly viscous sealant is injected through these fittings
loaded that achieve tight shut-off at considerable low differential to restore closure integrity.*Whenever the valve lifetime has
pressure. ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A before maintenance takes place.
for 26” & larger. 9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures. 10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to 11 Lever handle: 6” & larger valves supplied with gear operator.
46 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 150
(LEVER OPERATED)
28 29
26
32
21
24
23
11 9
5
4
6
30
10 2
16
19
1
15
8
12
14
20
7
31
34
www.walworthvalves.com 47
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 150
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm) 8112-W Raised Face (RF)
• ASME Class: 150 # 8113-W Ring Type Joint (RTJ)
• Temperature ratings: -50°C to 121°C (standard design)
8114-W Buttweld (WE)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10 W
d D2 D
d D2
D
mm 50 65 80 100
Nominal
in 2" 2 ½" 3" 4"
Diameter
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
mm 150 180 190 230
D
in 5.98 7 7.48 9.02
mm 92 105 127 157 Key Parameters
D2
in 3.62 4.13 5 6.18
mm 16 18 19 24
Code Name
b d Bore diameter
in 0.63 0.71 0.75 0.94
mm 178 191 203 229 D Flange diameter
L
in 7 7.48 8 9.02 D2 Raised face diameter
mm 216 241 283 305 b Flange thickness
L (WE)
in 8,5 9,48 11,14 12
Raised face and ring type joint
mm 172 210 241 275 L
H face to face
in 6.79 8.28 9.50 10.84
L (WE) Welded end face to face
mm *350 *350 *400 *450
ØW H Height
in 13.78 13.78 15.75 17.72
Weight kg 19.60 31.18 42.32 63.70 ØW Handwheel diameter
(RF - RTJ) Lb 43.12 68.60 93.10 140.14 Weight Weight
48 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 150
(GEAR OPERATED)
23 11
30 26
28
25 4
5
29
35 22
31
19
14
6
21
20
32
1
18
7
17
16
8
13
34
24
15
www.walworthvalves.com 49
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 150
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8122-W Raised Face (RF)
• Blow out proof stem 8123-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8124-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 150 #
W
• Three piece forged body design
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
D
mm 150 200 250 300 350 400 450 500 610 660 711 762 813 864 914
Nominal
in 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 34" 36"
Diameter
mm 150 201 252 303 334 385 436 487 589 633 684 735 779 830 874
d
in 5.91 7.91 9.92 11.93 13.15 15.16 17.17 19.17 23.19 24,92 26,92 28.93 30.66 32,67 34.40
mm 280 345 405 485 535 595 635 700 815 870 925 985 1060 1110 1170
D
in 10.98 13.50 15.98 19.02 20.98 23.50 25 27.52 32.01 34,25 32.01 36.41 41.73 43,70 46.06
mm 216 270 324 381 413 470 533 584 692 749 800 857 914 965 1022
D2
in 8.50 10.63 12.76 15 16.26 18.50 20.98 23 27.24 29,48 31,49 33,74 35,98 37,99 40,23
mm 26 29 31 32 33,4 35 38 41 46 67 70 73 80 81 89
b
in 1.02 1.14 1.22 1.26 1.34 1.37 1.4 1.61 1.81 2,63 2,75 2.87 3,14 3,18 3,50
mm 394 457 568 648 686 762 864 914 1067 1143 1245 1295 1372 1473 1524
L
in 15.51 18 20.98 24.02 27. 30 34.02 35.98 42.01 45 49 50,98 54 57,99 60
mm 457 521 559 635 762 838 914 991 1143 1245 1346 1397 1524 1626 1727
L (WE)
in 17,99 20,51 22 25 30 32,99 35,98 39 45 49 53 55 60 64 68
mm 590 657 824 856 875 937 1010 1090 1180 1180 1180 1180 1180 1180 1180
H
in 23.23 25.9 32.44 33.7 34.45 36.89 39.77 42.92 46.46 46.46 46.46 46.46 46.46 46.46 46.46
mm 600 600 800 800 800 800 800 800 800
ØW APM APM APM APM APM APM
in 23.62 23.62 31.50 31.50 31.50 31.50 31.50 31.50 31.50
Weight kg 171.95 274.85 451.69 648.14 942.58 1296.27 1679.36 2111.45 3221.08 3859.42 4419.35 5273.74 5833.23 6496.06 7404.35
(RF - RTJ) Lb 378.28 604.66 993.72 1425.90 2073.68 2851.80 3694.60 4645.20 7086.38 8490.72 9722.58 11602.22 12833.10 14291.34 16289.56
APM = As per manufacurer
50 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 300
Welded Body Ball Valves Metal-to-Metal Seated: Gives it maximum strength and minimum weight and reduce leak possibilities. Are designed
and manufactured for Abrasive Service in conformance with the specification of API 6D, ISO 14313, ASME B16.34, ASME B16.25, API 6FA,
API 607 & ISO 15156 / NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”(1200mm)
• ASME Class: 150 #
• Temperature ratings: -50°C to 121°C (standard design)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75 Lever or gear operators 11
• Seals area overlay: Upon request
Stem sealing 7
Stem design 6
10 Vent valve
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is avoid any possible projection due to hazardous conditions.
fixed by an upper & lower trunnion, seat rings are dynamic which will 7 Stem sealing: Accurate machining process together with electro
move freely along the horizontal axis. less nickel plated (ENP) coating control the hardness amongst
2 Welded Body. Engineered and manufactured particularly for stem, metallic components & double O’rings, these are supported
heavy-duty services, such feature allows maximum strength it by a secondary graphite seal which ensure reliable operation at
also saves material which makes it lighter than the flanged model high levels of sealing integrity when operating the valve.
its compact design eliminates body flanges weight reducing the 8 Seats & stem emergency sealant injection (6” & Larges): Valves
possibility of any leakage. are supplied with emergency sealant Injectors located between
3 Floating seat rings. Two independent dynamic seat rings attain the double O’ring arrangement of the seat assembly & stem seal
Bi-Directional closure of the valve these Seat. Rings are spring area. A highly viscous sealant is injected through these fittings
loaded that achieve tight shut-off at considerable low differential to restore closure integrity.*Whenever the valve lifetime has
pressure. ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A before maintenance takes place.
for 26” & larger. 9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures. 10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to 11 Lever handle: 6” & larger valves supplied with gear operator.
www.walworthvalves.com 51
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 300
(LEVER OPERATED)
28 29
27
26
24
21
5
22
9
32 3
4
11 6
30
10 31
2
16
19
18
1
13
17
8
12 15
14
20
52 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 300
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8312-W Raised Face (RF)
• Blow out proof stem 8313-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8314-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 150 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness
H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
165
6.50
190
7.48
210
8.27
254
9.02
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 23 26 29 32 d Bore diameter
b
in 0.63 1.02 1.14 0.94 D Flange diameter
mm 216 241 283 305 D2 Raised face diameter
L
in 8.50 9.49 11.14 9.02
b Flange thickness
mm 216 241 283 305
L (WE) Raised face and ring type joint
in 8,5 9,48 11,14 12 L
mm 172 210 241 275 face to face
H
in 6.79 8.28 9.50 10.84 L (WE) Welded end face to face
mm 350 450 500 600 H Height
ØW
in 13.78 17.72 19.69 23.62
ØW Handwheel diameter
Weight kg 22.54 33.32 44.10 74.48
(RF - RTJ) Lb 49.59 73.30 97.02 163.86 Weight Weight
www.walworthvalves.com 53
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 300
(GEAR OPERATED)
23 11
30 26
28
25 4
33 5
29
22
31
14
12
21
9
6
15
2
35
20
10
14
1
18
7
17
16
8
13
24
15
32
54 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 300
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8322-W Raised Face (RF)
• Blow out proof stem 8323-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8324-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 300 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness b
• Draining plug
d D2 D
d D2
L
WE
www.walworthvalves.com 55
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 600
Trunnion mounted ball valves are designed and manufactured in conformance with the specification of API 6D, ISO 14313, ASME B16.34,
API 6FA, API 607 & NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 600 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
56 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 600
(LEVER OPERATED)
28 29
27
26
21
24
23
5 6
11
32 3
4 9
30
10
2
16
19 19
1 18
13
17
12
8 15
14
20
31
Regular Bill of Materials
No. Description ASTM Materials No. Description ASTM Materials
1 Body ASTM A105N 18 Seat ring ASTM A105+75µm ENP / AISI 410
Nylon or Molon (2 to 16”);
2 Ball ASTM A105+75µm ENP / AISI 410 19 Seat insert
Molon (18 to 48”)
3 Antistatic spring INCONEL X-750 20 Socket screw ASTM A193 B7M
4 Stem AISI 4140+75µm ENP / AISI 410 21 Socket screw ASTM A193 B7M
5 Trunnion / bonnet AISI 4140+75µm ENP 22 Pin* Carbon Steel
6 Upper bearing C.S.+ PTFE LINING 23 Locking device A36
7 Lower bearing C.S.+ PTFE LINING 24 Packing gland flange ASTM A216 WCB / A105
8 Lower O’ring Viton 25 Hex. Bolt* ASTM A193 B7M
9 Upper O’ring Viton 26 Stop plate A36
10 Seat O’ring Viton 27 Retainer AISI 1070
11 Stem fire safe gasket Graphite 28 Handle nut ASTM A216 WCB
12 Trunnion fire safe gasket Graphite 29 Handle ASTM A53
13 Seat fire safe gasket Graphite 30 Vent valve Carbon Steel
14 Trunnion AISI 4140+75µm ENP / AISI 410 31 Drain plug Carbon Steel
15 Flanged ends A105N 32 Grease fitting Carbon Steel
16 Seat spring INCONEL X-750 33 Lifting lug* A36
17 Back up seat ring ASTM A105+75µm ENP / AISI 410 34 Support leg* A36
* Not shown
www.walworthvalves.com 57
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 600
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8612-W Raised Face (RF)
• Blow out proof stem 8613-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8614-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 600 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness b
H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
165
6.50
190
7.48
210
8.27
275
10.75
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 26 29 32 38 d Bore diameter
b
in 1.02 1.14 1.26 1.50 D Flange diameter
mm 292 330 356 432 D2 Raised face diameter
L
in 11.50 13 14.02 17.01
b Flange thickness
mm 292 330 356 432
L (WE) Raised face and ring type joint
in 11.50 13 14.02 17.01 L
mm 203 220 220 255 face to face
H
in 8.01 8.68 8.68 10.06 L (WE) Welded end face to face
mm 500 600 700 800 H Height
ØW
in 19.69 23.62 27.56 31.50
ØW Handwheel diameter
Weight kg 33.32 50.07 65.79 147.31
(RF - RTJ) Lb 73.30 110.15 144.75 324.08 Weight Weight
58 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 600
(GEAR OPERATED)
23
30 26
28
25 4
33 5
29
22
19
14
9
6
21 22
3
2
32
35
14
20
31 19
10
1
18
7
13 17
16
8
24
15
www.walworthvalves.com 59
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 600
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8622-W Raised Face (RF)
• Blow out proof stem 8623-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8624-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 600 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness b
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
L
WE
60 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 900
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 900 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
www.walworthvalves.com 61
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 900
(LEVER OPERATED)
28 29
27
26
22
21
24
23
11 3
6 32
9
30
2
13 4
19
16
19 10
1 18
11
31
17
8
12 15
14
20
62 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 900
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8912-W Raised Face (RF)
• Blow out proof stem 8913-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8914-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 900 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80 100
Diameter in 2" 2 ½" 3" 4"
mm 49 62 74 100
d
in 1.93 2.44 2.91 3.94
D
mm
in
216
8.50
244
9.61
241
8.27
292
11.50
Key Parameters
mm 92 105 127 157
D2 Code Name
in 3.62 4.13 5 6.18
mm 38.5 41.5 38.5 44.5 d Bore diameter
b
in 1.52 1.63 1.26 1.75 D Flange diameter
mm 368 419 381 457 D2 Raised face diameter
L
in 14.50 16.50 14.02 18
b Flange thickness
mm 368 419 381 457
L (WE) Raised face and ring type joint
in 14.50 16.50 14.02 18 L
mm 213 220 220 275 face to face
H
in 8.37 8.68 8.68 10.84 L (WE) Welded end face to face
mm 700 800 800 H Height
ØW APM
in 27.56 23.62 27.56
ØW Handwheel diameter
Weight kg 56.13 73.50 81.52 143.44
(RF - RTJ) Lb 123.48 161.70 179.34 315.56 Weight Weight
APM = As per manufacturer
www.walworthvalves.com 63
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 900
(GEAR OPERATED)
23 11
30 26
28
25 4
27 5
10
29
22
31
21
14
12
6
33
3
35 32
20
10
1
18
7
13 17
16
8
24
15
64 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 900
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8922-W Raised Face (RF)
• Blow out proof stem 8923-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8924-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 900 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
• Secondary seat injection sealant H b
• Draining plug
d D2 D
d D2
L
WE
www.walworthvalves.com 65
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 1500
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 1500 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
66 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 1500
(LEVER OPERATED)
28 29
27
26
22
21
24
23
5
9
6 3
32
30 11 2
13 4
19
10
16
18
11
1
31
17
8
12 15
14
20
www.walworthvalves.com 67
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 1500
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8512-W Raised Face (RF)
• Blow out proof stem 8513-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8514-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 1500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness H
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
Dimensions and Weights WE
Nominal mm 50 65 80
Diameter in 2" 2 ½" 3"
mm 49 62 74
d
in 1.93 2.44 2.91
D
mm
in
216
8.50
244
9.61
267
10.51
Key Parameters
mm 92 105 127
D2 Code Name
in 3.62 4.13 5
mm 38.5 41.5 48 d Bore diameter
b
in 1.52 1.63 1.89 D Flange diameter
mm 368 419 470 D2 Raised face diameter
L
in 14.50 16.50 18.50
b Flange thickness
mm 368 419 381
L (WE) Raised face and ring type joint
in 14.50 16.50 14.02 L
mm 212 220 233 face to face
H
in 8.37 8.68 9.19 L (WE) Welded end face to face
mm 700 800 900 H Height
ØW
in 27.56 23.62 35.43
ØW Handwheel diameter
Weight kg 63.70 91.32 113.15
(RF - RTJ) Lb 140.14 200.90 248.92 Weight Weight
68 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 1500
(GEAR OPERATED)
23 11
30 26
28
25 4
5 27
29
22
31
33
14
6
21
3
32
2
35 21
20
10
1
18
7
13 17
16
8
24
15
www.walworthvalves.com 69
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 1500
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8522-W Raised Face (RF)
• Blow out proof stem 8523-W Ring Type Joint (RTJ)
• Soft & metal - metal seats
8524-W Buttweld (WE)
• Gear operated from 6” and up starting from Class 1500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs
• Heavy wall thickness
b
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
L
WE
70 www.walworthvalves.com
TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 2500
Trunnion Mounted Ball Valves are designed and manufactured in conformance with API 6D, ISO 14313, ASME B16.34, API 6FA, API 607
& NACE MR01-75.
Design Features
• Sizes NPS (DN): 2”(50mm) to 48”1200mm)
• ASME class: 2500 #
• Temperature Ratings: -29°C to 121°C (Standard)
• Design: API 6D/ISO14313, ASME B16.34
• Face to face, end to end: API 6D, ASME B16.10
• Butt weld ends: ASME B16.25
• Test: API 6D, API 598, ISO 5208
• Fire test: API 6FA, BS6755, API607
• Sour environments: NACE MR-01-75
• Seals area overlay: On request Lever or gear operators 11
Stem design 6
Stem sealing 7
2 Body
1 Trunnion mounted ball: For all sizes & pressure ratings. The ball is 7 Stem sealing: Accurate machining process together with electro
fixed by an upper & lower trunnion, seat rings are dynamic which will less nickel plated (ENP) double explosive decompression
move freely along the horizontal axis. resistant (EDR) O’rings, these are supported by a secondary
2 Body. Three piece forged steel body for easy disassembly on site. graphite seal which ensure reliable operation at high levels of
Small cavities between body, seats & ball minimize the quantity of sealing integrity when operating the valve.
fluid that could get stored in that hollow space. 8 Seats & stem emergency sealant injection (4” & larges): Valves
3 Floating seat rings. Two independent dynamic seat rings attain are supplied with emergency sealant Injectors located between
Bi-Directional closure of the valve these Seat. Rings are spring the double O’ring arrangement of the seat assembly & stem seal
loaded that achieve tight shut-off at considerable low differential area. A highly viscous sealant is injected through these fittings
pressure. to restore closure integrity.*Whenever the valve lifetime has
ended or if any of the seats get damaged, the emergency sealant
4 Flanged ends connections. Forged steel RF or RTJ connections
injection system may temporarily be used to achieve tightness
according to ASME B16.5 up to 24” and ASME B16.47 Series A
before maintenance takes place.
for 26” & larger.
9 Antistatic device: An inconel spring is placed between body, ball
5 Fire safe seals: Fire safe design prevents leakage when the
and stem to prevent static continuity.
elastomeric seals are exposed to very high temperatures.
10 Block & bleed: Double block & bleed is achieved with the valve in
6 Stem design: Bottom entry anti blow out stem is made of one
two positions either fully closed or fully opened.
piece which is held up by the valve body. It has been design to
avoid any possible projection due to hazardous conditions. 11 Lever handle: 6” & larger valves supplied with gear operator.
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TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 2500
(LEVER OPERATED)
28 29
27
22
21
24
5
11
6 9 3
32
19
13
4 31
16 2
10
1
18
30
17
8
12 15
14
20
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TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 2500
(LEVER OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8213-W Ring Type Joint (RTJ)
• Blow out proof stem 8214-W Buttweld (WE)
• Soft & metal - metal seats
• Gear operated from 6” and up starting from Class 2500 #
• Three piece forged body design W
• Bleed valve
• Fire safe packing
• Lifting lugs b
• Heavy wall thickness
• Secondary seat injection sealant H
• Draining plug
d D2 D
d D2
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TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 2500
(GEAR OPERATED)
23 11
30 26
28
25 4
27
5
29
12
9 33
31
5 6
32
2
35 21
20
10
1
18
7
13 17
16
14
24 8
15
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TRUNNION MOUNTED BALL VALVE WELDED BODY, CLASS 2500
(GEAR OPERATED)
Design Features Catalog Figure No. Type of Ends
• Side entry 8223-W Ring Type Joint (RTJ)
• Blow out proof stem 8224-W Buttweld (WE)
• Soft & metal - metal seats
• Gear operated from 6” and up starting from Class 2500 # W
• Three piece forged body design
• Bleed valve
• Fire safe packing
• Lifting lugs
H b
• Heavy wall thickness
• Secondary seat injection sealant
• Draining plug
d D2 D
d D2
L
WE
Dimensions and Weights
D
mm 100 150 200 250 300
Nominal
inch 4" 6" 8" 10" 12"
Diameter
mm 87 131 179 223 265
d
inch 3.43 5.16 7.05 8.78 10.43
mm 356 483 552 674 762
D
inch 14.02 19.02 21.73 26.54 30
mm 203 279 340 426 495
D2
inch 8 10.98 13.39 16.77 19.49
mm 157.18 228.6 279.4 342.9 406.4
P
inch 6.19 9 11 13.50 16
mm 11.13 12.7 14.27 17.48 17.48
E
inch 0.44 0.50 0.56 0.69 0.69
mm 76.5 108 127 165 185
b
inch 3.01 4.25 5 6.50 7.28
mm 683 927 1038 1292 1445
L
inch 26.89 36.50 40.87 50.87 56.89
mm 319 778 850 960 1080
L (WE)
inch 12.57 30.63 33.47 37.80 42.52
mm 600 800 800 800 800
H
inch 23.62 31.50 31.50 31.50 31.50
mm 600 800 800 800 800
ØW
inch 23.62 31.50 31.50 31.50 31.50
Kg.
Weight APM APM APM APM APM
Lb.
APM = As per manufacturer
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TECHNICAL INFORMATION
STEM EXTENSIONS & CONNECTIONS TYPES OF OPERATIONS
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TECHNICAL INFORMATION
FULL AND REDUCED BORE
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PRESSURE-TEMPERATURE RATINGS
FORGED STEEL ASTM A 105 (1)(2) AND ASTM 350 GR LF2 (1)
Temperature MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS
°F °C 150 300 600 900 1500 2500
-20 to 100 -29 to 38 285 740 1480 2220 3705 6170
200 93 260 680 1360 2035 3395 5655
300 149 230 655 1310 1965 3270 5450
400 204 200 635 1265 1900 3170 5280
500 260 170 605 1205 1810 3015 5025
600 316 140 570 1135 1705 2840 4730
650 343 125 550 1100 1650 2745 4575
700 371 110 530 1060 1590 2665 4425
750 399 98 505 1015 1520 2535 4230
800 427 80 410 825 1235 2055 3430
850 454 65 320 640 955 1595 2655
900 482 50 230 460 690 1150 1915
950 510 35 135 275 410 685 1145
1000 538 20 85 170 255 430 715
(1) Upon prolonged exposure to temperatures above 425ºC, the carbide phase of steel may be converted to graphite. Permissible, but not recommended for prologed usage above 425ºC.
(2) Only killed steel shall be used above 455ºC.
(a) Flanged End Valve ratings terminate at 1000ºF.
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PRESSURE-TEMPERATURE RATINGS
FORGED STEEL ASTM A 182 GR F316
Temperature MAXIMUM ALLOWABLE NON-SHOCK WORKING PRESSURE IN PSIG BY CLASS
°F °C 150 300 600 900 1500 2500
-20 to 100 -29 to 38 275 720 1440 2160 3600 6000
200 93 235 620 1240 1860 3095 5160
300 149 215 560 1120 1680 2795 4660
400 204 195 515 1025 1540 2570 4280
500 260 170 480 955 1435 2390 3980
600 316 140 450 900 1355 2255 3760
650 343 125 440 885 1325 2210 3680
700 371 110 435 870 1305 2170 3620
750 399 95 425 855 1280 2135 3560
800 427 80 420 745 1265 2110 3520
850 454 65 420 735 1255 2090 3480
900 482 50 415 730 1245 2075 3460
950 510 35 385 775 1160 1930 3220
1000 538 20 365 725 1090 1820 3030
1050 566 20 360 720 1080 1800 3000
1100 593 20(*) 305 610 915 1525 2545
1150 621 20(*) 235 475 710 1185 1970
1200 649 20(*) 185 370 555 925 1545
1250 677 20(*) 145 295 440 735 1230
1300 704 20(*) 115 235 350 585 970
1350 732 20(*) 95 190 290 480 800
1400 760 20(*) 75 150 225 380 630
1450 788 20(*) 60 115 175 290 475
1500 816 15(*) 40 85 125 205 345
Note: At temperatures over 1,000°F, use only when the carbon content is 0.04% or higher.
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Design Basis
All of WALWORTH’s valve designs, when applicable, follow one or more of the following standards:
API Standards American Petroleum Institute:
• API-6D Steel gate, ball and plug valves for pipeline service
• API-598 Valve inspection and testing
• API-6FA Specification for fire test for valves
ANSI Standards National Standards Institute:
• B16.5 Steel pipe flanges an flanged fittings
• B16.10 Lenght of ferrous flanged and welding end valves
• B16.25 Butt-welding ends
• B18.2 Square and hexagon bolts and nuts
• B16.47 Larger diameter steel flanges
MSS Standards Manufacturer’s Standarization Society:
• MSS SP-6 Standard finishes for contact faces of pipeline flanges and connecting.end flanges of valves and fittings
• MSS SP-9 Spot facing for bronze, iron and steel flanges
• MSS SP-25 Standard marking system for valves, fittings, flanges and unions
• MSS SP-44 Steel pipeline flanges
• MSS SP-45 By.pass and drain connections
• MSS SP-55 Quality standard for steel castings for valves, flanges and fittings and other piping components - visual
method for eval of surface irregularities
ASTM Standards American Society for Testing and Materials:
• ASTM A 105 Standard Specification for Carbon Steel Forgings for Piping Applications
• ASTM A 193 Standard specification for alloy-steel and stainless steel bolting materials for high temperature service
• ASTM A 194 Standard specification for carbon and alloy-steel nuts for bolts high-pressure and high-temperature service
• ASTM A 216 Standard specification for steel castings, carbon, suitanble for fusion welding, for high-temperature service
• ASTM A 276 Standard specification for stainless and heat-resisting steel bars and shapes
• ASTM A 351 Standard specification for castings, austenitic, austenitic-ferritic (duplex), for pressure-containing parts
• ASTM A 352 Standard specification for steel castings, ferritic and martensitic, for pressure-containing parts, suitable for
low teperature service
• ASTM A 515 Standard specification for pressure vessel plates, carbon steel, for intermediate and higher-temperature service
80 www.walworthvalves.com
HOW TO ORDER
WALWORTH Valves are identified by a figure number which describes main features. Identification procedure is intended to assist customers to
specify the sort of valve required according to a specific need.
8 1 2 2 - W - T3 - A105
BODY
TRIM (INTERIORS)
SUFFIX
ENDS
OPERATOR
PRESSURE CLASS
MODEL DESIGN (TRUNNION)
SIZE TRIM BASE MATERIAL
WALWORTH FIGURE SUFIXES (Ball stem, trunnions &
(INCH) seat rings)
ASTM
2" 8112 150 # WRENCH RF R = Reduced Bore T1 CARBON STEELS:
3" 8113 150 # WRENCH RTJ B = Bi-Directional Seats T2 A105N
4" 8114 150 # WRENCH WE W = Welded Ends T3 A350-LF2
6" 8122 150 # GEAR OPERATOR RF M = Mixed Seats (Metal to Metal - Soft) T4 A182-F1
8" 8123 150 # GEAR OPERATOR RTJ T5 A182-F5
10" 8124 150 # GEAR OPERATOR WE T6 A182-F5a
12" 8132 150 # ACTUATOR RF A182-F9
14" 8133 150 # ACTUATOR RTJ A182-F11
16" 8134 150 # ACTUATOR WE A182-F22
18" 8312 300 # WRENCH RF LOW CARBON STAINLESS STEELS:
20" 8313 300 # WRENCH RTJ A182-F304L
22" 8314 300 # WRENCH WE A182-F316L
24" 8322 300 # GEAR OPERATOR RF STAINLESS STEELS:
26" 8323 300 # GEAR OPERATOR RTJ A182-F304
28" 8324 300 # GEAR OPERATOR WE A182-F316
30" 8332 300 # ACTUATOR RF LOW CARBON STEELS
32" 8333 300 # ACTUATOR RTJ A350-LF1
34" 8334 300 # ACTUATOR WE A350-LF2
36" 8612 600 # WRENCH RF A350-LF3
8613 600 # WRENCH RTJ NICKEL ALLOYS:
8614 600 # WRENCH WE B564-N0 4400 (MONEL 400)
8622 600 # GEAR OPERATOR RF B564-UNS 8810 (INCOLOY 800H)
8623 600 # GEAR OPERATOR RTJ B564-UNS 8825 (INCOLOY 825)
8624 600 # GEAR OPERATOR WE B564-UNS 6600 (INCONEL 600)
8632 600 # ACTUATOR RF B564-UNS 6625 (INCONEL 625)
8633 600 # ACTUATOR RTJ B564-N0 6022 (HASTELLOY C22)
8634 600 # ACTUATOR WE B564-N 10276 (HASTELLOY C276)
8912 900 # WRENCH RF DUPLEX STAINLESS STEEL:
8913 900 # WRENCH RTJ A182-F51
8914 900 # WRENCH WE SUPER DUPLEX STAINLESS STEEL:
8922 900 # GEAR OPERATOR RF A182-F55
8923 900 # GEAR OPERATOR RTJ
8924 900 # GEAR OPERATOR WE
8932 900 # ACTUATOR RF SUPPLEMENTARY
8933 900 # ACTUATOR RTJ REQUIREMENTS
8934 900 # ACTUATOR WE R = Reduced Bore
8512 1500 # WRENCH RF B = Bi-Directional Seats
8513 1500 # WRENCH RTJ W = Welded Ends
8514 1500 # WRENCH WE M = Mixed Seats (Metal to Metal - Soft)
8522 1500 # GEAR OPERATOR RF POV= Pneumatic operated valve.
8523 1500 # GEAR OPERATOR RTJ LD= Locking device.
8524 1500 # GEAR OPERATOR WE NACEMR-01-75.
8532 1500 # ACTUATOR RF NACEMR-01-03
8533 1500 # ACTUATOR RTJ NACW for low temperature.
8534 1500 # ACTUATOR WE SP= Special Paint.
8212 2500 # WRENCH RF SG= Special Gasket.
8213 2500 # WRENCH RTJ SPK= Special Packing.
8214 2500 # WRENCH WE VOC= Cerification of Volatile
8222 2500 # GEAR OPERATOR RF Organic Compounds
8223 2500 # GEAR OPERATOR RTJ GO= Gear operator.
8224 2500 # GEAR OPERATOR WE MOV= Motor operated valve.
8232 2500 # ACTUATOR RF
8233 2500 # ACTUATOR RTJ NOTE: ADDITIONAL BASE MATERIALS
& TRIMS ARE AVAILABLE UPON
8234 2500 # ACTUATOR WE REQUEST.
www.walworthvalves.com 81
THE WALWORTH COMPANY GENERAL TERMS AND CONDITIONS
ACCEPTANCE: All quotations are for acceptance within 30 days from date of payments according to the terms of the contract, Seller may, in addition to
quotation unless extended in writing. In the event a purchase order is placed and not in limitation of its other rights and remedies, at its option, cancel all or
after this period of time, the WALWORTH Company reserves the right to any part of Buyer’s incomplete contracts with Seller, or may defer shipments
requote base prices of all valves offered. All orders and contracts are subject to of deliveries under Buyer’s contracts with Seller except upon receipt of
credit approval and acceptance by the WALWORTH Company. satisfactory security or for cash shipment.
FREIGHT: When prices are f.o.b. point of shipment - no freight allowance - we All schedule of shipments are estimated as closely as possible and Seller will
will attempt to route shipments in the method which will result in the lowest cost use its best efforts to ship within the time scheduled, but does not guarantee
unless otherwise instructed. All shipments will be freight charges collect except to do so. Schedules commence with the date Seller receives authorization to
when stipulated on the purchase order, in which case you will be invoiced proceed with the order, subject to the provisions of the next sentence. The
for all transportation charges. Delivery of material to a common carrier shall order will not be released for manufacture until complete specifications and
be considered to be delivery to Buyer and shall be at Buyer’s risk thereafter. approved drawings (if drawing approval is required) are received at the plant
Claims of loss of or damage to material in transit shall be filed by the Buyer of manufacturer and the estimated schedule of shipment will commence with
directly with the carrier. the date of such receipt.
PRICES: There will be added to all prices quoted sales, use, occupation or any Seller shall not be liable for any direct, indirect or consequential damage or loss
other excise or similar tax which Seller may be required to pay or collect on caused by any delay in delivery, regardless of the cause of delay.
or in connection with the sale. Seller shall be established by Federal, State or
other government regulation with respect to the product(s) topped by the order Without limiting the generality of the foregoing, Seller assumes no responsibility
which shall be lower than the price(s) specified in the order. for delays in delivery resulting from fire, flood, accidents, riots, strikes,
transportation delays, labor or material shortages, existing or future laws, acts
ESCALATION TERMS: Prices shown in this price schedule reflect the costs in of any governmental authority, or any other cause beyond Seller’s control.
effect at the time of publication. These prices will remain firm on all products Items offered from stock are subject to prior sale.
with a quoted delivery of twenty–six (26) weeks or less. On products which
have a scheduled delivery of more than twenty-six (26) weeks, the goods INSPECTION: Final inspection and acceptance of products must be made at
will be invoiced based on the applicable price sheet in effect at the time of the plant of manufacture, unless otherwise provided in the order and/ or in
shipment. In no event will the invoiced price be less than the price originally agreed upon specifications. Prices do not include charges for special tests or
quoted. inspections performed at the request of the Buyer, unless called for in the order
and/or in agreed upon specifications.
PURCHASED COMPONENTS: (i.e. motors, gearing, etc.) Prices are quoted
on the supplier’s price in effect at the time of quotation. Actual invoice price will RETURNS: Permission in writing and return tagging instructions must be
be adjusted in accordance with the supplier’s escalation policy. obtained from Seller before any goods returned for credit or adjustment will
be accepted. Where returned goods are accepted, a minimum charge of 25%
DIFFERED SHIPMENTS: If for any reason the customer desires to delay of the invoice price will be made, plus freight from both directions and costs of
shipments more than 30 days after manufacturing is complete, or to place a reconditioning the material for resale as new.
on hold or stop to the order during the manufacturing cycle, The WALWORTH
Company reserves the right to consider the order cancelled and to invoke WARRANTY: Seller will replace without charge or refund the purchase price of
cancellation charges per the schedule bellow. products manufactured by Seller which prove to be defective in the material or
workmanship, provided in each case that the product is properly installed and
CANCELLATION: After order acceptance by WALWORTH, items or completed is used in the service for which Seller recommends it and that a written claim,
orders may be cancelled and Buyer will be charged for work performed, based specifying the alleged defect, is presented to Seller. Seller shall in no event be
on the following schedule: responsible for (a) claims for labor, expenses or other damages occasioned
by defective products or (b) for consequences or secondary damages. THE
- Five percent (5%) of prices of stock items. WARRANTY STATED IN THIS PARAGRAPH IS IN LIEU OF ALL OTHER
- Ten percent (10%) of price of stock items ordered in quantities which exceed WARRANTIES, EITHER EXPRESSED OR IMPLIED. WITH RESPECT
normal inventory levels. TO WARRANTIES, THIS PARAGRAPH STATES BUYER’S EXCLUSIVE
- Five percent (5%) of prices prior to drawing submittal on made-to-order items. REMEDY AND SELLER’S EXCLUSIVE LIABILITY.
- 15% after drawing approval, but prior to the start of castings.
- 30% to 50% during casting cycle, depending on the state of completion. DESIGN, ETC: Seller reserves the right to change design, materials or
- 55% to 75% during machining and assembly operations, depending on the specifications without notice. There will be a charge for modifying an order
state of completion. after it has been entered when such change or modification results in additional
-100% after final assembly and test. engineering or clerical work for either The WALWORTH Company or our
suppliers.
REMITTANCES: Remittances must be made to the address indicated on the
invoice. MINIMUM CHARGE: Orders totaling less than $100.00 net will be billed at a
minimum charge of $100.00. Repair parts will be billed at a minimum charge
CREDIT TERMS: As quoted. Invoices on balances overdue will be subject to a of $50.00.
service charge of 1 1/2 % per month on such indebtedness.
NOTE: We reserve the right to correct obvious clerical errors in quotations,
DELIVERIES: Shipments and deliveries shall at all times be subject to the invoices, and other contracts.
approval of Seller’s Credit Department. If the Buyer shall fail to make any
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MEXICO USA