SHIRSH TECHNOSOLUTIONS

CORPORATE PRESENTATION

www.shirsh.com
 ▪ History :
▪ It all started in 2009 with a design validation project from Mukand Ltd (A
well-known EOT crane manufacturer).
▪ Since then SHIRSH is completely dedicated towards latest advancements
in product design & validation tools and their effective implementation so
as to mold your product concept into practical reality!
▪ Our Mission :
▪ "Our mission is to provide innovative and latest domain based engineering
COMPANY solutions to Companies, Universities and individuals to secure initial
product quality, a decrease in product development time and reduced
BRIEF costs."
▪ Our Vision :
▪ SHIRSH is focused on commitment to customer to reduce its product cost &
enhance its quality by continuous up gradation to latest technology forms our
strategic vision..
▪ This we will achieve by
▪ Implementing CAE technology upfront in design department &
▪ Customizing engineering solutions based on domain expertise to ensures
that you will see immediate return on your investment.

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 ▪ Established in 2009
▪ Strategic Design Centers in India (Mumbai & Pune)
▪ More than 100+ years of combined design & manufacturing experience
▪ Proven track record of delivering design and validation services with
utmost satisfaction
SHIRSH ▪ Quick response times - exceeding SLAs many times

KEY ▪ Long term relationship with several clients

▪ 20-30% Growth Rate YOY
STRENGTH

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 ▪ Experienced and Certified Resources on varied skills set
▪ Expertise on multiple technology platforms and business verticals
▪ Competitive pricing
▪ Delivered complex full lifecycle projects
▪ Flexibility of fixed bid and T&M models

SHIRSH ▪ High retention rate of human resources

ADVANTAGE ▪ Delivering Desired Service Levels @ Predictable Costs

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 ▪ Amit Nirmal
• Mechanical Engineer with 14 years of valuable
experience in engineering design (Products),
• Expert in Product Design Validation using Computer
Aided Engineering using Finite Element Analysis (FEA),
Computational Fluid Dynamics, Multi-Physics Analysis.
• Conducts Online training and Workshops for Product
Design Validation using Computer Aided Engineering.
• Expert in Solar Energy System Design – Structural for
LEADERSHIP both rooftop and ground-mounted solutions including
trackers (single axis & dual axis).
• Design Consulting for Mechanical System Design such as
Material Handling Systems, Pumping Applications, Prime
Movers, Mechanism Design, Machine Building and Load
Bearing Structures design according to various standard
codes.
• Member of IIT-GERMI for imparting technical training in
Solar PV Industry in Structures.
• Third party consultant for Product design validation and
verification
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 Product Design Engineering Simulation
& for
Validation with Verification Structures & Fluids

ENGINEERING
CONSULTANCY

Training and Implementation Development of

for Engineering Simulation Customized
Tools Engineering Web & Desktop
Applications

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 Conceptual & System Level Design
Selection of Product Platform and Build and Test Experimental
Preliminary Component Engineering
Architecture Prototype

PRODUCT Virtual Prototyping and Optimization

DESIGN Complete 3D modeling with form Engineering Simulation of the Product Design of Experiments (DOE) for
& and fit with multi-physics approach Product Optimization

VALIDATION
WITH Detailed Design Stage
VERIFICATION Manufacturing Tolerance Stack-Up Technical Illustration and
Production Drawings
Study Documentation

Design Review and Verification

Verification with Relevant Safety &
3D and Drawing Review Engineering Simulation Review
Design Standards

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  Structural analysis , linear as well as non-linear materials
 Dynamic loadings – harmonic / transient / seismic or random type
simulation
ENGINEERING  Heat transfer - simulate heat-forced and natural convection,
diffusion and radiation, as well as heat conduction in solids.
SIMULATION
FOR  Contact or interface analyses
STRUCTURES  Composite Materials
&  Topology & parametric optimization study based on Design of
FLUIDS Experiments (DOE)
 Fluid Flow Simulation
 Electronics Enclosure Cooling
 Turbomachinery - radial compressors, axial compressors &
turbines.

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  Advanced training on 3D and CAE Software for Engineers.
 Complete 3D modeling training (fundamental & expert level)
 Complete Design Validation using FEA & CFD: Learn by executing REAL Projects

 Mathematical Simulation Tools - Smath Studio & SciLab

 Product Design & Validation Workshops for enthusiastic designers and
Training & engineers
Implementation
 Advanced Pressure Vessel Design by Analysis Methodology
Of
Engineering  Pressure Vessel Design by Rules - ASME Section VIII Div 1
Simulation Tools  Engineering Design Analysis and Optimization for Managers & Reviewers
 An Expert training on Microsoft Excel & VBA for Engineers
 Expert sessions on Creep & Heat Exchanger
 Open Source FEA & CFD software such as Salome-Meca (Code_Aster
Solver) & OpenFoam (CFD) training and Implementation.

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  Web-based Engineering Application Development
 Desktop Based Engineering Application development
 VBA & macro based Excel application development
DEVELOPMENT  Smath Studio and SciLab based mathematical with graphics
OF application development
CUSTOMIZED
ENGINEERING
WEB &
DESKTOP
APPLICATIONS

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 Now never be delayed because products documentation wasn't ready
with SHIRSH technical Documentation solution you can now make
compelling presentations and systematically document your products

▪ Manufacturing and Assembly Instructions .

▪ User manuals and product documentation.

TECHNICAL
ILLUSTRATION ▪ Interactive Product Working Animation.
&
DOCUMENTATION ▪ Creation of accurate repair and maintenance manuals.

▪ Training Materials

▪ Creation of vibrant, exciting marketing materials

▪ Photo-Realistic Rendering

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  Modern and Responsive GUI
 Linear and Nonlinear Static

NFX -  Linear and Nonlinear Dynamic

Integrated  Thermal Simulation

 Optimization
Mechanical  CFD Analysis
FEA Analysis  Joule Heating
Solution  Multi-body Analysis
for Optimum  Chosen by 10,000 + Customers
and Projects
Design
NFX – Powerful, Fast, Accurate & Affordable Analysis Tool

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PROJECTS SNAPSHOT
SHIRSH DESIGN SOLUTIONS PVT LTD
SHIRSH TECHNOSOLUTIONS

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 EOT Crane
Design
Software
Engineering development
Application
Development
– EOT
Cranes as per
IS:3177-1999
AND IS:807 Design Software Development for
1. EOT Crane design
2. Machine elements like gear, shafts, cam,
Springs & Belt Chain drives

Simplifying Engineering Design Solutions 14

 Description
• Whether Load of 53.2 T can be taken by
this girder design.
• Checking for 6 X 105 no of cycles of
operation
Output required
EOT Crane • Calculate Max. Stresses Induced in
Girder & End Girder and End Carriage with Impact
loading consideration
Carriage • Estimate failure pattern.
• Calculate fatigue damage over Infinite
Analysis cycle of operation and 0.2 x 106 no of
cycle.
• Calculate Displacement of Girder under
operation
• Indication of Mostly loaded areas for
better visualization.

Max Loaded Area (Loading Pattern) 15

 A LOAD
G LOAD

D LOAD
F LOAD
DESIGN
B LOAD
ANALYSIS C LOAD E LOAD
FOR Description
TILTING To perform FE analysis to check the molten
metal tilting fixture under various loading
FIXTURE cycles

Design Inputs
3D model, Loadings at different angles of
tilt and force values.

Simplifying Engineering Design Solutions

 Description
• To calculate the nozzle
output flow angle and
measure the fluidics
oscillation

CFD
ANALYSIS
OF WIND
SHIELD
WASHER
NOZZLE

Simplifying Engineering Design Solutions 17

 Description
Design and Development of Dual Axis Solar
Tracker Module Mounting Structure with
20 panels
Design Inputs
Wind Speed- 50m/s
SOLAR Panel sizing & Terrain category
TRACKER -
DESIGN AND
DEVELOPMENT

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 Description
SOLAR Design and Development of Seasonal Tilt
SEASONAL TILT Solar MMS with screw jack arrangement
MMS – DESIGN &
DEVELOPMENT Design Inputs
Wind Speed- 50m/s
Panel & Array sizing & Terrain category

Simplifying Engineering Design Solutions 19

STABILITY
ANALYSIS
FOR
DOCK
LEVELLER
(1.5T TO
6T)

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STABILITY
ANALYSIS
FOR
DOCK
LEVELLER
(1.5T TO
6T)

Simplifying Engineering Design Solutions 21

 Description
CAD model for the pump volute casing is
developed. This is used to create finite
element model for the casing. The casing is
LEAK- checked for induced stresses against the
maximum allowable working pressure
TIGHTNESS (MAWP) with appropriate boundary
ANALYSIS OF conditions. Deformations at critical regions
VOLUTE CASING are checked to analyze the leak-tightness
FOR AXIALLY
Design Inputs
SPLIT
MULTISTAGE The inside surface of casing is subjected to
the maximum allowable working pressure of
CENTRIFUGAL 103.4 bar . Both top and bottom casings are
PUMP-BB3 analyzed independently. Both top and
bottom casing models are fixed in all
degrees of freedom at the bolt hole edges.

Simplifying Engineering Design Solutions

FEA of
Telescopic
automated
door of
Hanger

Simplifying Engineering Design Solutions 23

 Results & BC

LEAK-
TIGHTNESS
ANALYSIS
OF VOLUTE
CASING FOR
AXIALLY
SPLIT
MULTISTAGE
CENTRIFUG
AL PUMP-
BB3

Simplifying Engineering Design Solutions

  As per API 609

Butterfly
Valve –
Design and
Verification

Simplifying Engineering Design Solutions 25

 Description
Product Re-engineering for material change
from Cast Iron to Plastics

Design Inputs
Existing Physical Pump of Cast Iron
PRODUCT RE-
ENGINEERING –
DIAPHRAGM
PUMP

Simplifying Engineering Design Solutions 26

Rotary Car
Parking
System –
Design
Validation and
Verification

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Scissor lift
Car
Parking
System –
Design
Validation and
Verification

28

Simplifying Engineering Design Solutions

Scissor lift
Car
Parking
System –
Design
Validation and
Verification

29

Simplifying Engineering Design Solutions

 Description
Heat exchanger used in this project to
calculate its fatigue life. Fatigue life is
FATIGUE calculated using ASME section VIII, Division 2,
part 5. Stress amplitude required for fatigue
LIFE life calculation has been obtained using finite
EVALUATION element analysis. Fatigue life for different
subassemblies of heat exchanger is calculated
OF separately and further compared with design
DEWAXING number of cycles.
HEAT Design Inputs
EXCHANGER Transient thermal loads are applied on each
partition compartment. Thermal loads from
first pass through exit of six pass is
calculated by linear interpolation between
thermal loads of first pass and exit of six
pass.

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 Results

FATIGUE LIFE
EVALUATION
OF HEAT
EXCHANGER

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 Description
The work specifically addresses the design of the FSS
for vessel design pressure, self-weight and thermal
loads @ 840˚C.
All work reported herein has been carried out in
accordance with the requirements for Tertiary
THERMAL- cyclone vessel and ASME Section VIII Divisions 1 and
2. The assessment has been based on the results of
STRUCTURAL three-dimensional steady state thermal and linear
COUPLE elastic stress analysis of the assembly carried out
using finite element software.
ANALYSIS OF
Design Inputs
FOURTH
Load cases :
STAGE 1.Normal Operating Weight + Design pressure
SEPARATOR 2.Normal Operating Weight + Design pressure +
(FSS) thermal loading
3.Normal Operating Weight + Design pressure +
Seismic loading
4.Normal Operating Weight + Design pressure +
seismic loading + thermal loading
5.Hydrostatic test pressure + Empty weight
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 Results

THERMAL-
STRUCTURAL
COUPLE
ANALYSIS OF
FOURTH
STAGE
SEPARATOR
(FSS)

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 Description
In this project different sub-assemblies of rectangular
surface condenser are analysed for optimization of
stiffener size. Response surface optimization along with
design of experiment methodology is used for stiffener
OPTIMIZATION optimization. Design of experiment is carried out with
OF STIFFENING the help of central composite design method.
ARRANGEMENT Optimization of stiffener size and location of the
stiffener helps to reduce obstruction to steam flow in
FOR condenser. Due to vacuum condition, optimized
RECTANGULAR models are also checked against buckling failure.
SURFACE Design Inputs
CONDENSER
SUB-ASSEMBLIES

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 Results

OPTIMIZATION
OF STIFFENING
ARRANGEMENT
FOR
RECTANGULAR
SURFACE
CONDENSER
SUB-
ASSEMBLIES

Simplifying Engineering Design Solutions

 Description
The work specifically addresses the design
of the head/plenum junction and the
plenum inner-outer skirts bimetallic weld
CREEP AND which, due to the presence of severe
FATIGUE temperature gradients, both subjects to
significant thermal stresses in addition to
ANALYSIS OF stresses are arising from vessel design
TERTIARY pressure, plenum pressure differentials,
CYCLONE plenum self-weight and cyclone dead weight
loads.
VESSEL PLENUM
Design Inputs
CHAMBER & Normal Operating Weight + Design
INTERNAL pressure + thermal loading
COMPONENTS

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 Results

CREEP AND
FATIGUE
ANALYSIS OF
TERTIARY
CYCLONE
VESSEL PLENUM
CHAMBER &
INTERNAL
COMPONENTS

Simplifying Engineering Design Solutions

 Description
To perform a fatigue assessment of Vertical
Air Receiver per ASME Sec. VIII Div. 2, part
5 for vessel. To determine stress amplitude
for fatigue computations using FEA.

FATIGUE
ASSESSMENT
OF
Design Inputs
VERTICAL AIR
Maximum Allowable working Pressure
RECEIVER (MAWP) - 200 psi
Design Temperature- 400 F

Simplifying Engineering Design Solutions

 Results

FATIGUE
ASSESSMENT
OF
VERTICAL AIR
RECEIVER
 Description
To perform Finite Element Analysis for shell
to nozzle junction for nozzles N1 and N2
as per ASME Sec. VIII Div. 2, part 5 for vessel
: Inlet Black powder filter package for
STRESS BCGS-5.
ANALYSIS
OF
NOZZLE Design Inputs
SHELL
JUNCTION Maximum Allowable working Pressure
(MAWP) 6.9897 MPa
Design Temperature 73.89 C
Corrosion allowance 3.2 mm

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 Results

STRESS
ANALYSIS
OF
NOZZLE
SHELL
JUNCTION

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 Description
To perform Finite Element Analysis for half
jacket pipe welded to shell along the
periphery & vessel wall (shell & tori-cone).
Pipe was profiled to a semi-circular shape
from a plate. Axisymmetric modelling
STRESS approach was followed for constructing the
ANALYSIS shell & half pipe jacket model.

OF
JACKETED Design Inputs

VESSEL Material of half jacket was SS304 & vessel

duplex S.S. (S31803).

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 Results

STRESS
ANALYSIS
OF
JACKETED
VESSEL

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 Description
To perform Finite Element Analysis of
Cone, Cylinder & leg support junction for
Malt Extract Tank

STRESS
ANALYSIS
OF
MALT Design Inputs
EXTRACT Storage tank of approx. 78000
TANK lbs, overall height approx. 15 feet & dia. 11
feet

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 Results & BC

STRESS
ANALYSIS
OF
MALT
EXTRACT
TANK

Simplifying Engineering Design Solutions

 Description
Design and analysis needs to be carried out
of Fiber reinforced plastic (FRP) tank
shown in Fig. 3.1. The tank contains liquid
head and also subjected to internal
pressure. Aim of the work is to develop
DEVELOPMENT minimum thickness with optimum volume
OF FEA fractions of fibers providing required
METHODOLOGY strength at the desired working conditions.
FOR COMPOSITE
MATERIAL TANK Design Inputs
AS PER ASME
RTP-1

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 Results & BC

DEVELOPMENT
OF FEA
METHODOLOGY
FOR COMPOSITE
MATERIAL TANK
AS PER ASME
RTP-1

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 Description
Static Structural Analysis is performed on
the model using ANSYS APDL 14.0 platform
to find the von-mises stress and
displacement vector sum to check whether
the results are within the limits as per ASME
INTEGRITY Boiler and Pressure Vessel codes VIII Division
CHECK AND 1 and 2, Addenda 2011a. Modal Analysis is
performed on shaft-impeller assembly to
VIBRATION check the vibration levels.
STUDY FOR
Design Inputs
AGITATOR Operating Conditions:
Boundary conditions:
1. Fixed support at the base
VESSEL BY FEA 1. Process fluid: Water 2. Internal and External pressure wherever applicable
2. Design Pressure Shell Side= 0.15 (barg) 3. Temperatures on surfaces wherever applicable
3. Design Pressure Jacket Side= 0.15(barg) 4. Heat transfer coefficient on outermost surface
4. Design Temperature Shell Side= 373 (K) = 10 (Watts/m2K)
5. Design Temperature Jacket Side= 316 (K) 5. Weight of the agitator assembly acting on nozzle
6. Surrounding Temperature= 298 (K) pad= 3100 (N)
6. Torque acting on nozzle pad= 768 (N-m)
7. Moment acting on nozzle pad= 5665 (N-m)
Simplifying Engineering Design Solutions
 Results & BC

INTEGRITY
CHECK AND
VIBRATION
STUDY FOR
AGITATOR
VESSEL BY
FEA

Simplifying Engineering Design Solutions

  Objective :
 Design,Validation & Development of Floating Solar Farm

 Design Inputs:
 Wind Speed and Array size

FLOATING
SOLAR
FARM
India’s First
Indigenously
developed
Floating Solar
Farm

Simplifying Engineering Design Solutions 50

 TECHNICAL
DOCUMENTATION

Simplifying Engineering Design Solutions 51

  Offshore Delivery model
 Executed at SHIRSH Offshore Delivery Centre.
 Helps customers when they are unable to invest in additional infrastructure &
resources at their end due to paucity of time and more volume of wok than can be
handled in-house.

 Onsite Delivery Model

 We provide onsite resources to work closely with our customers at their facilities to
assist them in their project work. Our team works in collaboration with or in parallel
DELIVERY to our customer’s project team at their location
 Works best for short-term projects which lack in clarity regarding the deliverables &
MODEL schedules thus necessitating continuous interaction with the customer.

 Onsite/ Offshore (Hybrid) Model with Onsite Coordinators

 This model is beneficial to the customers when the project is long-term in nature
 Customer need not manage a large onsite team while availing vital benefits like
continuous communication with vendor, faster turn-around times, and cost benefits of
offshore delivery model.

22-10-2020 Simplifying Engineering Design Solutions

  Non-Disclosure Agreement in place which is signed by each of our
employees with the company.The NDA prevents the individual from
exposing client-sensitive data to anyone outside the organization.
 Access rights are determined jointly with our customers and are typically
managed at three levels based on the criticality of the data:
 Network level
 Physical level
SECURITY  Team level

MEASURES  All these initiatives ensure:

 Confidentiality, Integrity and Retention of information
 Security of Intellectual Property
 Effective monitoring

22-10-2020 Simplifying Engineering Design Solutions

Esteemed
Clients –
Partial List

Simplifying Engineering Design Solutions 54

 SHIRSH DESIGN SOLUTIONS PVT LTD
SHIRSH TECHNOSOLUTIONS
www.shirsh.com

Question
& Answer

55