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    Assembly Report: 320 D 948 948 CV - Merdeka Mandiri

    Uploaded by

    edykuswari
    The assembly report summarizes the reassembly of a C6.4 engine (serial number GDC58636) for a customer. Key steps included: - Cleaning the engine block and installing new sleeves after repairs by a vendor - Installing camshafts, main bearings, pistons, and other internal components while checking clearances - Reassembling the cylinder head, installing timing components, and adjusting valves - Reattaching external components like the oil pan, covers, pulleys, and fuel lines - Completing assembly of the engine and conducting final checks of installation and timing

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    © All Rights Reserved
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    Assembly Report: 320 D 948 948 CV - Merdeka Mandiri

    Uploaded by

    edykuswari
    24 views13 pages
    The assembly report summarizes the reassembly of a C6.4 engine (serial number GDC58636) for a customer. Key steps included: - Cleaning the engine block and installing new sleeves after repairs by a vendor - Installing camshafts, main bearings, pistons, and other internal components while checking clearances - Reassembling the cylinder head, installing timing components, and adjusting valves - Reattaching external components like the oil pan, covers, pulleys, and fuel lines - Completing assembly of the engine and conducting final checks of installation and timing

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    ASEMBLY REPORT2.doc

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    The assembly report summarizes the reassembly of a C6.4 engine (serial number GDC58636) for a customer. Key steps included: - Cleaning the engine block and installing new sleeves after repairs by a vendor - Installing camshafts, main bearings, pistons, and other internal components while checking clearances - Reassembling the cylinder head, installing timing components, and adjusting valves - Reattaching external components like the oil pan, covers, pulleys, and fuel lines - Completing assembly of the engine and conducting final checks of installation and timing

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    24 views13 pages

    Assembly Report: 320 D 948 948 CV - Merdeka Mandiri

    Uploaded by

    edykuswari
    The assembly report summarizes the reassembly of a C6.4 engine (serial number GDC58636) for a customer. Key steps included: - Cleaning the engine block and installing new sleeves after repairs by a vendor - Installing camshafts, main bearings, pistons, and other internal components while checking clearances - Reassembling the cylinder head, installing timing components, and adjusting valves - Reattaching external components like the oil pan, covers, pulleys, and fuel lines - Completing assembly of the engine and conducting final checks of installation and timing

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    You are on page 1of 13

    ASSEMBLY REPORT

    MACHINE MODEL 320 D SERIAL No KHN0180 SMU 948

    ENGINE MODEL C6.4 SERIAL No GDC58636 SMU 948

    PARTS HRS CUSTOMER CV.MERDEKA MANDIRI


    TDC- PERGUDANGAN
    DEALER CODE J218 LOCATION/SITE

    REPORTED BY ANDRI KUSUMA DATE: April 25 2013

    WO NUMBER 2707887

    JOB OUT LINE ASSEMBLE ENGINE

    SUGGESTION:

     Assemble for recondition, according servis manual.

    NOTE ATTACH PHOTO/SKETCHES AND COPY OF SERVICE REPORT

    OBSERVATIONS ILUSTRATION
    (PHOTO)

    PTTU Smd/S32_Component Condition Report -1-


    Clean up engine block after replace 6x sleeve
    p/n 5I-7523 by vendor (PT.Sarana Teknik)

    Install camshaft bearing

    Install camshaft

    PTTU Smd/S32_Component Condition Report -2-


    Install main bearing

    Install cooling jet after make sure no


    restriction, torque for 25 lb.ft
    Media Number -KENR8106

    PTTU Smd/S32_Component Condition Report -3-


    Check clearance between main bearing and
    main bearing jurnal found
    No 1: 0.076 mm
    No 2: 0.063 mm
    No 3: 0.063 mm
    No 4: 0.076 mm
    No 5: 0.050 mm
    No 6: 0.050 mm
    No 7: 0.063 mm
    Spect( 0.050 to 0.118 mm (0.0020 to 0.0047 inch).
    Media Number -KENR6740

    Install main cap, torque bolt mounting step


    by step until spect torque 137 ± 5 N·m (101 ± 4
    lb ft).
    Media Number -KENR8106

    PTTU Smd/S32_Component Condition Report -4-


    Assemble piston and connecting rod gp

    Measure bearing conrod to jurnal found no


    1-6 vary between 0.038 to 0.076 mm OK!
    Spect 0.035 to 0.100 mm (0.0014 to 0.0039 inch)

    Install flywheel housing

    PTTU Smd/S32_Component Condition Report -5-


    Install engine mounting

    Proceed reposition engine

    Position engine at stand

    PTTU Smd/S32_Component Condition Report -6-


    Install seal crankshaft using special tools

    Clean up upper side cyl head

    Clean up lower side cyl head

    PTTU Smd/S32_Component Condition Report -7-


    Completed valve mechanism after completed
    installation of cyl head
    - (torque bolt mounting cyl head 137 ± 5 N·m
    (101 ± 4 lb ft) Media Number -KENR8106

    -(torque bolt mounting rocker arm 13 ± 1 lb ft)


    Media Number -KENR8106

    Install gear gp at front housing gp

    All timing mark are aligment position and


    no.1 piston is at top center position
    Media Number -KENR8106

    PTTU Smd/S32_Component Condition Report -8-


    Adjust valve lash
    Intake 0.25 mm, exhaust 0.40mm
    (Media number KENR6741)

    Install new tube lines fuel high pressure

    Completed pulley gp after completed front


    housing and valve cover

    PTTU Smd/S32_Component Condition Report -9-


    Install oil pan

    completed fuel lines, harness and oil lines.


    Completed all cover

    Engine complete (right side)

    PTTU Smd/S32_Component Condition Report - 10 -


    Engine complete (left side)

    Engine complete (rear side)

    PTTU Smd/S32_Component Condition Report - 11 -


    Engine complete (front side)

    PTTU Smd/S32_Component Condition Report - 12 -


    PTTU Smd/S32_Component Condition Report - 13 -

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