Portable Gas Leak Detector

SP-220 Series
TYPE F
Operating Manual

Part Number: 71-0421

Revision: 0
Released: 7/23/18
Contents

Table of Contents
1. Outline of the Product ..................................................................................................................................... 3
Preface ............................................................................................................................................................ 3
Purpose of use ................................................................................................................................................ 3
Definition of DANGER, WARNING, CAUTION and NOTE ............................................................................. 3
How to check the standards and explosion-proof specifications ................................................................... 4
2. Important Notices on Safety ........................................................................................................................... 5
2-1. Danger cases........................................................................................................................................... 5
2-2. Warning cases ......................................................................................................................................... 6
2-3. Precautions .............................................................................................................................................. 7
2-4. Safety information (for ATEX/IECEx specifications)................................................................................ 9
3. Product Components .................................................................................................................................... 10
3-1. Names and functions for each part ....................................................................................................... 10
4. How to Use ................................................................................................................................................... 13
4-1. Before using the detector ...................................................................................................................... 13
4-2. Preparation for start-up.......................................................................................................................... 13
4-3. How to replace the batteries .................................................................................................................. 13
4-4. How to start the detector ....................................................................................................................... 15
4-5. Basic operating procedures ................................................................................................................... 17
4-6. How to detect ......................................................................................................................................... 18
4-7. Changing the concentration measuring mode ...................................................................................... 19
4-8. Performing air calibration ...................................................................................................................... 22
4-9. Snap logger ........................................................................................................................................... 23
4-10. Peak hold function ............................................................................................................................... 24
4-11. Changing the alarm and operation sounds ......................................................................................... 24
4-12. How to turn on the illumination lamp ................................................................................................... 25
4-13. Power-off ............................................................................................................................................. 25
5. Display Mode ................................................................................................................................................ 26
5-1. Entering the display mode ..................................................................................................................... 26
5-2. Measured gas reading setting ............................................................................................................... 29
5-3. Changing the measuring mode ............................................................................................................. 31
5-4. Log data display .................................................................................................................................... 32
6. User Mode .................................................................................................................................................... 33
6-1. Entering the user mode ......................................................................................................................... 33
6-2. Date/time setting .................................................................................................................................... 35
6-3. Clock function ON/OFF setting.............................................................................................................. 36
7. Alarm Function .............................................................................................................................................. 37
7-1. Gas alarm activation .............................................................................................................................. 37
7-2. Fault alarm activation ............................................................................................................................ 37
8. Maintenance ................................................................................................................................................. 38
8-1. Maintenance intervals and items ........................................................................................................... 38
8-2. How to clean .......................................................................................................................................... 40
8-3. Parts replacement ................................................................................................................................. 40
9. Calibration Mode .......................................................................................................................................... 43
9-1. Fresh Air Adjustment ............................................................................................................................. 43
9-2. Preparing for a Span Adjustment (Gas Bag) ......................................................................................... 45
9-3. Preparing for a Span Adjustment (Demand Flow Regulator) ................................................................ 46
9-4. Automatic Span Adjustment ................................................................................................................... 46
9-5. Manual Span Adjustment ....................................................................................................................... 49
9-6. Password ............................................................................................................................................... 51
10. Storage and Disposal ................................................................................................................................. 54
10-1. Procedures to store the detector or leave it for a long time ................................................................ 54
10-2. Procedures to use the detector again ................................................................................................. 54
10-3. Disposal of products ............................................................................................................................ 55
11. Troubleshooting .......................................................................................................................................... 56
12. Spare Parts List .......................................................................................................................................... 58
13. Product Specifications ................................................................................................................................ 59

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 1

1. Outline of the Product

Preface
Thank you for choosing our portable gas leak detector SP-220 TYPE F (hereinafter referred to as the
detector). Please check that the model number of the product you purchased is included in the
specifications on this manual.

This manual explains how to use the detector and its specifications. It contains information required for
using the detector properly. First-time users and users who have already used the product must read and
understand the operating manual to enhance the knowledge and experience before using the detector.

Note that the contents of this manual are subject to change without notice for product improvement. It is
also prohibited to copy or reproduce this manual, in whole or in part, without permission.

Regardless of warranty period, we shall not make any indemnification for accidents and damage caused by
using the detector.
Make sure to read the warranty policy specified on the warranty.

Purpose of use
This detector is used to detect fluorocarbons leaking out in air.
Detection results are not intended to guarantee life or safety in any way.

Definition of DANGER, WARNING, CAUTION and NOTE

Throughout this manual, the following indications are used to ensure safe and effective work.
This message indicates that improper handling may cause serious
DANGER damage on life, health or assets.

This message indicates that improper handling may cause serious

WARNING damage on health or assets.

This message indicates that improper handling may cause minor damage
CAUTION on health or assets.

NOTE This message indicates advice on handling.

-3-
How to check the standards and explosion-proof
specifications

The detector has different specifications depending on the standards or explosion-proof certification type.
Check the specifications of the product you have before use. See the Declaration of Conformity at the end
of this operating manual for CE marking specifications.
For the product specifications, check the nameplate attached to the product shown in the following figure.

(1) Nameplate example of TIIS

specifications

(2) Nameplate example of CE marking

specifications

Ex mark

CE mark

* The above nameplate (1) or (2) is

attached depending on the specified
explosion-proof specifications.

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 2

2. Important Notices on
Safety
To maintain the performance and use the detector safely, observe the following instructions of DANGER,
WARNING, and CAUTION.

2-1. Danger cases

DANGER
About use
• While conducting measurement in a manhole or confined space, do not lean over or look into
the manhole or closed space. It may lead to dangers because oxygen-deficient air or other
gases may blow out.
• Oxygen-deficient air or other gases may be discharged from the gas exhausting outlet of the
detector. Never inhale the air or gases.
• High-concentration (100% LEL or higher) gases may be discharged from the gas exhausting
outlet of the detector. Never use fire near it.

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2-2. Warning cases

WARNING
Sampling point pressure
• The concentration meter is designed to draw gases under the atmospheric pressure. If
excessive pressure is applied to the gas inlet and outlet of the detector, measured gases may
leak out from its inside and may cause dangerous conditions. Be sure that excessive pressure
is not applied to the detector’s gas inlet or outlet during use.
Air calibration in atmosphere
• Perform an air calibration in a fresh air environment. If interference gases or other gases exist,
the adjustment cannot be performed properly, thus leading to dangers when gas is present.
Response to gas alarm
• A gas alarm is triggered by changes in temperature and humidity. In such a case, check the
atmosphere for freshness and perform air calibration again in the measured atmosphere.
Example) If the detector is turned on in a room with a temperature of 20ºC and a humidity of
40% RH and taken outside (a temperature of 30ºC and a humidity of 60% RH), an alarm is
triggered by humidity changes. In such a case, perform air calibration outside and measure.
The detector performs air calibration automatically when it is turned on. Even in such a case,
check the atmosphere for freshness and perform air calibration again in the measured
atmosphere.

WARNING
Battery level check
• Before use, check that there remains sufficient battery power. When the detector is not used for
a long period, the batteries may be exhausted. Never fail to replace them with new ones before
use.
• If a low battery voltage alarm is triggered, gas detection cannot be conducted. If the alarm is
triggered during use, turn off the power and promptly replace the batteries in a safe area.
Others
• Do not throw the detector into fire.
• Do not wash the detector in a washing machine or ultrasonic cleaner, etc.
• Do not block the buzzer sound opening. No alarm sound can be heard.
• Do not remove the battery while the power is on.

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2-3. Precautions

CAUTION
Do not use the detector where it is exposed to oil, chemicals, etc. Do not submerge the detector
under water on purpose.
• Do not use in a place where the detector is exposed to liquids such as oil and chemicals.
• The detector is not water-pressure-resistant. Do not use the detector where a high water pressure is
applied to it (under a faucet, shower, etc.) or submerge it under water for a long time. The detector
is water-proof only in fresh water and running water, and not in hot water, salt water, detergent,
chemicals, human sweat, etc.
• The gas inlet and outlet are not water-proof. Be careful not to let water such as rainwater, etc. get
into these parts. Because this may cause trouble and gas cannot be detected.
• Do not place the detector where water or dirt gets accumulated. The detector placed at such a
location may cause malfunction due to water or dirt that gets into the buzzer opening, etc.
• Note that drawing in dirty water, dust, metallic powder, etc. will significantly deteriorate the sensor
sensitivities. Be careful when the detector is used in an environment where these elements exist.
Do not use the detector in a place where the temperature drops below -20ºC or rises over 55ºC.
• The operating temperature of the detector is -20 to +55ºC. Do not use the detector at higher
temperatures, humidities and pressures or at lower temperatures than the operating range.
• Avoid long-term use of the detector in a place where it is exposed to direct sunlight.
• Do not store the detector in a sun-heated car.
• Avoid a sudden humidity or temperature change.
• Do not leave the detector in a place with high temperature and humidity for a long time. The
performance of the unit may deteriorate.
Observe the operating restrictions to prevent condensation inside the concentration meter or gas
sampling hose.
• Condensation formed on the detector or taper nozzle causes clogging, gas adsorption, etc., which
may disturb accurate gas detection. Thus, condensation must be avoided. In addition to the
installation environment, carefully monitor the temperature/humidity of the sampling point to prevent
condensation, etc. on the detector or taper nozzle. Please observe the operating restrictions.
Do not use a transceiver near the detector.
• Radio wave from a transceiver or other device near the detector may disturb readings. If a
transceiver or other radio wave transmitting device is used, it must be used in a place where it
disturbs nothing.
• Do not use the detector near a device that emits strong electromagnetic waves (high-frequency or
high-voltage devices).
Verify that the flow check display is rotating before using the detector.
• If the flow check display is not rotating, the gas detector is not operating properly. Check whether
the flow rate is lost.
Never fail to perform a regular maintenance.
• Since this is a precision device, a regular maintenance must be performed. Continuing to use the
detector without performing maintenance will compromise the sensitivity of the sensor, thus
resulting in inaccurate gas detection.

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 CAUTION
Others
• After a gas continuously comes into contact or a highly-concentrated gas comes into contact,
the detector may stay in alarm. In such a case, draw fresh air for more than five minutes
(recommended) and perform air calibration again.
• Pressing buttons unnecessarily may change the settings, preventing alarms from activating
correctly. Operate the detector using only the procedures described in this operating manual.
• Do not drop or give shock to the detector. The accuracy of the detector may be deteriorated.
• Do not jab the buzzer opening with a sharp-pointed item. Doing so may cause a failure or
damage.
• Do not remove the panel sheet on the display. The water-proof and dust-proof performances
will be deteriorated.
• Do not affix a label or the like on the infrared port. Infrared communications can no longer be
conducted.
• The operating environment may include gases that have harmful effects on the sensor of the
detector. The detector cannot be used in the presence of the following gases:
(1) High-concentration sulfides (such as H2S, SO2, etc.)(2) Halogen gases (such as chloride
compounds, etc.)(3) Silicone (Si compounds)(4) High-concentration solvent gasesDo not use
the detector in the presence of the above (1), (2), and (3) gases (such as high-concentration
sulfides, halogen gases, silicone, etc.), which may shorten the sensor life significantly or cause
malfunctions such as inaccurate readings.
In case the detector is used for detection in the presence of silicone, etc., be sure to check the
gas sensitivities before using it again.
If the above (4) gas (high-concentration solvent gas) is exposed, a crack may occur in the unit.
Thus, do not use high-concentration solvent gases.
About battery replacement
• Never fail to turn off the power of the detector before replacing the batteries.
• Replace both of the two batteries with new ones at one time.
• Pay attention to the polarities of the batteries.
Usage
• In a low-temperature environment, the operating time is shortened due to the battery
performance property.
• At low temperatures, the responses of the LCD display may slow down.
• Perform air calibration under pressure and temperature/humidity conditions close to those in
the operating environment and in fresh air.
• Perform air calibration after the reading is stabilized.
• If there is a sudden temperature change of 15ºC or more between the storage and operational
locations, turn on the power of the detector, let it stand for more than 5 minutes in a similar
environment to the operational location, and perform air calibration in fresh air before using it.
• When cleaning the detector, do not splash water over it or use organic solvents such as alcohol
and benzine on it. The surface of the detector may be discolored or damaged.
• If the detector is not used for a long time, turn on the power at least once every six months and
check that the pump draws in air (about three minutes). The detector, when not activated for a
long time, may cease to work because of hardening of the grease in the pump motor.
• If the detector is not used for a long time, store it after removing the batteries. Battery leaks
may result in fire, injury, etc.
• When the detector is used again after a long-period storage, never fail to perform air
calibration. For information on readjustment including air calibration, please contact RKI.

-8-
2-4. Safety information (for ATEX/IECEx specifications)
Portable gas leak detector SP-220 is a gas detector to continuously detect combustible gases.
The detector draws gases with the internal micro pump.
Use only two TOSHIBA AA alkaline batteries (LR6T) connected in series for power supply.
Do not replace the dry batteries in a hazardous location.

Explosion-proof specifications
･ Ex ia IIC T4 Ga
･ II 1 G Ex ia IIC T4 Ga

･ Operating temperature range: -20 to +55°C

Electrical specifications
･ Only TOSHIBA AA alkaline batteries (LR6T) can be used.

Certificate Number
･ IECEx: IECEx PRE 15.0060
･ ATEX: Presafe15 ATEX7188

Applied standards
･ IEC 60079-0:2011 ･ EN60079-0:2012
･ IEC 60079-11:2011 ･ EN60079-11:2012

Precautions
･ Do not replace the battery unit in a hazardous location.
･ Do not replace the dry batteries in a hazardous location.
･ Do not disassemble/modify the unit.
･ Use only TOSHIBA AA alkaline batteries (LR6T) for the dry battery unit.

INST. No. 0 0 0 0 0 0 0 0 0 0 0
AB C D E
A: Manufacturing year (0-9)
B: Manufacturing month (1-9, XYZ for Oct.-Dec.)
C: Manufacturing lot
D: Serial number
E: Factory code

Manufacturer

RIKEN KEIKI CO., LTD.

2-7-6 Azusawa, Itabashi-ku, Tokyo, 174-8744 Japan
Web site: http://www.rikenkeiki.co.jp/

NOTE

TOSHIBA AA alkaline batteries (LR6) can be used for TIIS specifications.

-9-
 3

3. Product Components
3-1. Names and functions for each part
This section describes names and functions of main unit, the battery unit parts, and the LCD display.

Main unit
(1)

(11)
(2)

(3)

(7)

(4) (5)
(6)

(9)
(8)

(10)

No. Name Function

(1) Gas inlet Collects gases.
(2) Alarm LED arrays Blinks or lights up in response to an alarm.
(3) LCD display Displays gas concentrations, measured gas name, alarms, etc.
(4) AIR button Keep this switch pressed to perform air calibration. Used to change the
screen and decrease numerical values in the setting mode.
Press this switch to change between display modes. Used to change
(5) MODE button
the screen and increase numerical values in the setting mode.
(6) POWER button Turns the power ON or OFF. Used to change the screen and confirm
values in the setting mode.
(7) Gas outlet Exhausts the gas drawn into the detector. (Do not block it.)
(8) Alarm LED arrays Blinks or lights up in response to an alarm.
(9) Infrared port Used during infrared communications.
(10) Battery cover Protects the battery. Remove it to replace the batteries.
(11) LED light Provides you light for work.

- 10 -
Standard accessories
Unpack and check the main unit and accessories.
• AA alkaline battery (2 pcs) (installed)
• Taper nozzle (1 pc)
• Rubber protection cover (1 pc) (Protect the detector from shocks by being hit, etc.)
• Hand strap (1 pc)
• Replacement hydrophobic filters (5 pcs)
• Product warranty (1 pc)
• Operating manual (1 pc)

Appearance/ Appearance/
Name Quantity Name Quantity
weight weight
Approx. 42.5 mm

Approx. 50 mm
Approx. 149 mm

Rubber
1 pc AA 2 pcs
protection
(attached) alkaline battery (installed)
cover
Approx. 14.5 mm
Approx. 44 g
Approx. Approx.
47mm 42 g

Approx. 150 mm
Approx. 70 mm

Taper nozzle 1 pc Hand strap 1 pc

Approx. 9 g Approx. 2 g

Plastic bag Operating

－ 1 pc
manual

Replacement Approx. 1 bag

φ16 mm Product
hydrophobic (5 pcs － 1 pc
warranty
filters included)

Approx. 1g

If there is anything missing, contact RKI.

CAUTION
• Do not remove the panel sheet on the display. The water-proof and dust-proof performances will
be deteriorated.
• Do not affix a label or the like on the infrared port. Infrared communications can no longer be
conducted.

- 11 -
LCD display

(1) (5)
(2)
(6)

(7)

(3)

(8)
(4)

(9)

No. Name Function

(1) Operating state display Displays the operating status in the detection mode. Normal: Blinking
(2) Flow check display Displays the drawing status. Normal: Rotating
(3) Gas concentration Displays gas concentration and units (ppm).
display
(4) Alarm sound display Displays the setting status of the alarm sound.
(5) Operation sound Displays the setting status of the operation sound.
display
(6) Battery level icon Displays a reference of the battery level.
(7) Bar meter display Displays the level of gas concentration in the form of a bar meter.
(8) Mode display Displays the measuring mode status.
(9) Gas name and Displays the gas name and a message according to the function.
message display

NOTE
• The meanings of battery level icons are as follows:
: Sufficient/ : Low/ : Needs replacement
If the battery level further drops, the inside of the battery icon starts to blink ( ).

- 12 -
 4

4. How to Use
4-1. Before using the detector
First-time users and users who have already used the detector must follow the operating precautions.
Ignoring the precautions may damage the unit, resulting in inaccurate gas measurement.

4-2. Preparation for start-up

Before use, read and understand the following precautions. Ignoring these may cause inaccurate gas
detection.

･ The batteries are installed (with sufficient battery level).

･ Check that the taper nozzle and filter are not contaminated.
･ Check that the taper nozzle is not bent or has no hole.
･ Check that the nipple to which the taper nozzle is attached is not loose.

4-3. How to replace the batteries

When the detector is used for the first time, or when the battery level is low, attach two new AA alkaline
batteries according to the following procedures.

1 Check that the power of the

detector is turned off.
Turn off the power if it is turned on.

2 Turn the lock plate

counterclockwise and open
the battery cover. Battery cover

3 Remove old batteries and Lock plate Dry batteries

then put new batteries
while observing the correct
polarity.

4 Close the battery cover and Displaying battery

polarity
turn the lock plate
clockwise to lock.

- 13 -
 CAUTION
• Never fail to turn off the power of the detector before replacing the batteries.
• Replace the batteries in a safe place.
• Replace both of the two batteries with new ones at one time.
• Pay attention to the polarities during replacement. Replace while checking the battery polarities
stamped on the body.
• If the battery cover is not completely locked, the dry batteries may become dislodged or water
may get in through the clearance. Water may also get in if a minute foreign substance is caught
between the detector and battery cover.

- 14 -
4-4. How to start the detector
When the power is turned on, a self-diagnostic starts, and then the detector enters the detection mode.

Power-on
Press and hold the POWER button until the buzzer blips (one second or longer) to turn on the power.
When the power is turned on, the LCD display changes automatically as shown below, and the detector
enters the detection mode.

1 Press and hold the POWER button for one second or longer.
Hold it down until all the LCDs and alarm lamp light up and the buzzer blips.
All LCDs light Date/time Gas name/
Warm-up time
up display * full scale display

Display example: (Display for city

Thursday, gases)
October 01, 2015
12:34

Automatic air
Detection mode calibration
display

The buzzer blips

once and the
detection mode is
displayed.

* The date/time display is displayed only when the clock function is enabled. It is not displayed because the
clock function is disabled by default.
To enable the clock function, see "6-3. Clock function ON/OFF setting" on page 36.

- 15 -
NOTE
• When powering on after leaving the detector for more than five minutes with the batteries removed,
such as when powering on for the first time, replacing the batteries, etc., or powering on with the
batteries inserted with incorrect polarities, a clock abnormality (FAIL CLOCK) may be triggered.
When it is reset using the MODE button, the detector moves to the date/time setting screen. See
"6-2. Date/time setting" on page 35 and set the date/time.
• Warm-up time (WARM UP) is different depending on the stability status of the sensor.
• If the detector is not used for a long period, warm-up time may be longer or a sensor abnormality
(FAIL SENSOR) may be displayed. In such a case, restart the detector.
• The detector performs air calibration automatically during start-up. If an environment where the
detector is turned on is different from the atmosphere being measured, perform air calibration again
in the measured atmosphere.
About LCD backlight
• Pressing the AIR, MODE or POWER button turns on the LCD backlight. The LCD backlight goes off
after 30 seconds of no operation.
When an alarm is triggered, the LCD backlight lights up automatically.

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4-5. Basic operating procedures
The detection mode is used after power-on. Gas is detected in the ppm range.

buttons button
Hold down for Hold down for Hold down for
3 secs 1 sec 3 secs

Illumination
lamp lights
up

<Operation/alarm sound ON/OFF> <Peak clear> <Peak hold ON/OFF> <Display mode>

button buttons buttons

Hold down for 3 secs

<AIR calibration> <Alarm setpoint change> <Snap logger record>

* Displayed only when the clock

function is enabled
See "6-3. Clock function ON/OFF
setting" on page 36.

- 17 -
4-6. How to detect
While the detector is operating in detection mode, put the tip of the taper nozzle close to the detection area
and draw sample.
The detector measures gas in the ppm range. If a gas is drawn, the detected gas concentration is
displayed with the bar meter on the LCD display.

DANGER
• While conducting measurement in a manhole or confined space, do not lean over or look into
the manhole or closed space. It may lead to dangers because oxygen-deficient air or other
gases may blow out.
• Oxygen-deficient air or other gases may be discharged from the gas exhausting outlet of the
detector. Never inhale the air or gases.
• High-concentration (100% LEL or higher) combustible gases may be discharged from the gas
exhausting outlet of the detector. Never use fire near it.

WARNING
• The detector is designed to draw gases around it under the atmospheric pressure. If excessive
pressure is applied to the gas inlet and outlet of the detector, detected gases may leak out from
its inside and may cause dangerous conditions. Be sure that excessive pressure is not applied
to the detector while used.
• When performing an air calibration, verify that you are in a fresh air environment before
starting. If interference gases or other gases exist, the adjustment cannot be performed
properly, thus leading to dangers when the gas leaks.
• Issuance of a gas alarm indicates that there are extreme dangers. Take proper actions based
on your judgment.
• Before use, check that there remains sufficient battery power. When the detector is not used for
a long period, the batteries may be exhausted. Never fail to replace them with new ones before
use.
• If a low battery alarm is triggered, gas detection cannot be conducted. If the alarm is triggered
during use, turn off the power and promptly replace the batteries in a safe area.
• Do not block the buzzer sound opening. No alarm sound can be heard.
• If the main unit is dropped or given a shock, the reading may rise and it may remain so. In such
a case, perform air calibration in a place where the surrounding air is fresh.

CAUTION
• Before performing gas detection, attach the taper nozzle provided with the detector to prevent
disturbances by air dust.

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4-7. Changing the concentration measuring mode
In the detector, the detection gas type is factory set to R600a (Isobutane) and the alarm setpoint is factory
set to 30 ppm.
The detector has 5 preset alarm setpoints that the user can cycle through (10 ppm, 30 ppm, 150 ppm, 500
ppm, and 2000 ppm).
For the measuring mode, the concentration measuring mode or differential measuring mode can be
selected.

<Concentration measuring mode>

Perform air calibration in the atmosphere.
Then, the mode monitors changes to the air value, showing the correlation between a leakage amount and
the bar display.
(If the measured atmosphere changes, perform air calibration again.)
<Differential measuring mode>
Perform automatic air calibration at regular intervals in the atmosphere of measurement environment. This
is a high sensitivity mode that enables detection of ultralow amounts of leaking gas in the air by eliminating
the environmental effects (other gases, temperature and humidity). Since it can detect a slight amount of
increase in gas concentration even in the environment where a gas is leaking already, this measuring
mode is effective to identify a leaking point.
In the differential measuring mode, "LOW MODE"(low sensitivity) and "HIGH MODE"(high sensitivity) can
be switched. When the detector cannot detect gas leakage in “LOW MODE”, switching to “HIGH MODE”
will allow detection of an ultralow gas leak.

Gas alarm setpoint for concentration measuring mode

1 In the detection mode, press the AIR and MODE buttons at the same time.
The alarm setpoint is changed to the next pre-defined setpoint every time the AIR and MODE buttons
are pressed. There are 5 setpoints total, all in the ppm range.

NOTE
• The alarm setpoint cannot be set to 10000 ppm.

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Gas alarm setpoint for differential measuring mode

1 In the detection mode, press the AIR and MODE buttons at the same time.
The alarm setpoint is changed to the next pre-defined setpoint every time the AIR and MODE buttons
are pressed. There are 6 setpoints total.

Changing the gas alarm sensitivity for differential measuring

mode

1 In the detection mode, press the AIR button.

The alarm sensitivity changes from LOW MODE to HIGH MODE every time the AIR button is pressed.

- 20 -
 CAUTION
• Performing an air calibration in the presence of gas will decrease the bar meter.
• For excessive temperature/humidity changes, the bar meter may increase.
• When the mode is switched from the differential mode to the concentration measuring mode,
check the atmosphere for freshness and perform air calibration again in the measured
atmosphere.
• The gas concentration is displayed in six levels (without a unit).
• Air calibration is performed automatically and it cannot be performed manually.

NOTE
• For switching to the differential measuring mode, see "Change of the measuring mode" in the display
mode on page 31.

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4-8. Performing air calibration
After a high-concentration gas is detected or an alarm is triggered by temperature/humidity changes,
perform air calibration in the measured atmosphere.
* Before performing air calibration, verify a fresh air environment.

1 In the detection mode,

hold down the AIR button.

2 Release the AIR button

when the display
changes from "HOLD
AIR" to "RELEASE".

(Buzzer sound: Three times <blip,

blip, blip>)

▼
The air calibration is done and the
detector returns to detection
mode.
(Buzzer sound: Once <blip>)
If air calibration fails, "FAIL AIR
CAL" is displayed.
Perform air calibration again in
fresh surrounding air.

- 22 -
 NOTE
• Perform air calibration under pressure and temperature/humidity conditions close to those in the
operating environment and in fresh air.
• Perform air calibration after the reading is stabilized.
• If there is a sudden temperature change between the storage and operational locations, turn on the
power of the detector, let it stand for five minutes or more in a similar environment to the operational
location, and perform air calibration in fresh air before using it.

4-9. Snap logger

Any peak value during measurement can be recorded.
Up to 256 points of data can be recorded. When the number of recorded data points reaches the maximum,
recorded data will be overwritten, starting from the oldest data.
This function is enabled when the clock function is enabled. Since the clock function is disabled by default,
enable it before using the snap logger function (See "6-3. Clock function ON/OFF setting" on page 36).

1 In the detection mode,

press the MODE and
POWER buttons at the
same time.
The detector enters the station ID
selection screen.

2 Use the MODE or AIR

button to select the
station ID and press the To stop recording, press the
POWER button. AIR and MODE buttons at the
same time. The detector
The peak value is displayed.
returns to the detection mode.

3 Press the POWER button.

The date/time and peak value are
recorded. To continue recording the log,
repeat steps 2 to 3.
To stop recording the log, press
the AIR and MODE buttons at
the same time. The detector
returns to the detection mode.

NOTE
• The recorded data can be read out by the "Data Logger Management Program" (optional). See the
operating manual of "Data Logger Management Program" for more information.

- 23 -
4-10. Peak hold function
When the peak hold function is enabled, the latest peak value is always displayed with the bar meter.

1 In the detection
mode, hold down the
MODE button (for
three seconds or
longer).
The peak hold function is
enabled. While the peak
hold function is enabled, "P"
is displayed on the LCD
display.

To disable the peak hold

function, hold down the
MODE button for three
seconds or longer.

NOTE
• To clear a retained peak value, hold down the MODE button (for one second) in the detection mode.

4-11. Changing the alarm and operation sounds

Turn the alarm and operation sounds ON or OFF.

1 In the detection mode, press the AIR and POWER buttons at the same time.
The settings for the alarm and operation sounds are switched every time the AIR and POWER buttons
are pressed.

Alarm sound ON Alarm sound OFF Alarm sound OFF Alarm sound ON
Operation sound ON Operation sound ON Operation sound OFF Operation sound OFF

- 24 -
4-12. How to turn on the illumination lamp
The illumination lamp can be turned on, if necessary.

1 Hold down the AIR and POWER buttons at the same time (for three
seconds or longer).
The illumination lamp lights up. The illumination lamp will automatically go off two minutes after it
lights up.

To turn off the illumination lamp, hold down the AIR and POWER buttons at the same time (for three
seconds or longer).

4-13. Power-off
Press and hold the POWER button (at least three seconds) until the buzzer blips three times ("TURN OFF"
disappears) to turn off the power.

CAUTION
• If a gas remains in the detector, it enters the automatic exhaust mode (for a maximum of 30
seconds). However, the detector is turned off after the automatic exhaust mode. The mode
counts down from automatic exhaust start (PURGE 30). The detector switches to the "TURN
OFF" display when the gas exhaust is completed and is turned off.

Automatic exhaust start (PURGE 30)

- 25 -
 5

5. Display Mode
5-1. Entering the display mode
This mode allows users to view and change various display settings and perform other operation.
(Display example: For city gases)

1 In the detection mode, press the

MODE button.
The detector enters the peak value display in the
display mode.

2 Next, press the MODE button to

display the appropriate menu.
The setting screen for the display mode is
switched every time the button is pressed.
Holding down the button also switches the
setting screen. When the detector returns to the
detection mode, the setting screen stops being
switched.

3 Select the setting item and press

the POWER button.
For setting items, see "Display mode overview"
on page 27.

NOTE
• The detector automatically returns to the detection mode in about 20 seconds if the detector is left
unoperated.
• Gas detection is continued in the display mode and an alarm can be activated.

- 26 -
Display mode overview

Item LCD display Details

Peak display Displays the maximum concentration

detected during the period from power-on
to the point of checking.
* To clear the peak display, hold down the
AIR button until "PEAK CLR" is
displayed.

Measured gas reading By changing the setting to the

setting pre-registered gas in the detector, the
converted concentration from the
detection target gas will be displayed.
(P. 29)

Measuring mode setting Changes (in small measure) the pump

suction volume by mode changing the
measuring mode (in the differential
measuring mode the pump suction
volume is up).
(P. 31)
* NORMAL (Concentration measuring
mode)
DIFF (Differential measuring mode)

Log data display Displays the data recorded by the snap

logger. (P. 32)

* Displayed only when the clock function

is enabled
See "6-3. Clock function ON/OFF
setting" on page 36.

- 27 -
Entering user mode Enters the user mode.
(P. 33)

Detection mode Returns to the detection mode.

- 28 -
5-2. Measured gas reading setting
Normally, the concentration display of the detector is "Isobutane (R600a)" depending on the specification;
however, a pre-registered gas can be read instead to detect its concentration.

1 On the "GAS LIST"

screen in the display
mode, press the POWER
button.
The detector enters the gas
reading setting.

The currently set gas name is

displayed.

2 Press the MODE or AIR

button to select a gas
name to be read
instead.
The gas name switches to
another every time the button is
pressed.

3 When the target gas

name is displayed,
press the POWER
button.
"END" is displayed, returning to
the display mode.

- 29 -
Note
・ To perform the concentration displayed gas reading setting, see the "Gas list" in the following page.

Gas list

Unit
Gas name Grid 1 Grid 2 Grid 3 Grid 4 Grid 5 Grid 6 conversion
Display
(standard name) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) 【Only as a guide】
(g/year)
R600a(Isobutane) R600A 10 30 150 500 2000 10000 Approx.2.7

R290(Propane) R290 10 50 200 500 2000 10000 Approx.2.1

R123 R123 20 100 500 2000 5000 10000 Approx.14.4

R134a R134A 20 100 500 2000 5000 10000 Approx.9.58

R142b R142B 10 50 100 200 500 1000 Approx.4.7

R22 R22 10 50 200 1000 3000 10000 Approx.4.1

R32 R32 10 50 200 500 2000 10000 Approx.2.4

R23 R23 10 50 200 500 2000 5000 Approx.3.3

R407C R407C 10 50 200 500 2000 10000 Approx.4.0

R410A R410A 10 50 200 500 2000 10000 Approx.3.4

R404A R404A 10 50 200 500 2000 5000 Approx.4.6

2,3,3,3-Tetrafluoro
propene R1234YF 10 50 200 500 1000 2000 Approx.5.3
(HFO-1234yf)
R507A R507A 10 50 200 500 1000 2000 Approx.4.6

R407A R407A 10 50 200 500 2000 5000 Approx.4.2

Alarm setting can be changed in five levels among grid 1 to 5.

Note
• Unit conversion is estimated value when it assumed as pump flow rate is approx. 20ml/min and
steady and measured by “Grid 1”.
The actual conversion value is affected by the age of the pump and varies from pump to pump.
• High-concentration or continuous contact with a chloride or sulfur compound will shorten the sensor
life or cause larger errors.
• If a Si compound is detected, the sensitivity will decrease.
• If a high-concentration solvent gas is drawn, the rubber seal used in the detector will deteriorate.

- 30 -
5-3. Changing the measuring mode
The measuring mode of the detector (for fumigation gases) can be switched from "concentration measuring
mode" to "differential measuring mode", where lower concentration detection can be conducted.

1 On the "MODE CHG"

screen in the display mode,
press the POWER button.
The detector enters the setting
to switch the measuring mode.

2 Press the MODE or AIR

button to select the
measuring mode.
The measuring mode switches
to the other every time the
button is pressed.

<Concentration measuring <Differential

mode> measuring mode>

3 In the appropriate
measuring mode, press the
POWER button.
"END" is displayed, returning to
the display mode.

- 31 -
5-4. Log data display
The data recorded by the snap logger can be viewed.
The "REC DATA" screen is displayed only when the clock function is enabled (See "6-3. Clock function
ON/OFF setting" on page 36).

1 On the "REC DATA"

screen in the display
mode, press the POWER
button.
The detector enters the log data
display.
The recorded date/time is
displayed and the station ID and
memory number are displayed
alternately. If there is no
recorded data, "NO DATA" is
* When there is no recorded data
displayed.

2 Press the MODE or AIR

button to select log
data to be displayed.
The recorded content switches
to the other every time the
button is pressed.

<Station ID> <Memory number>

3 When the target log

data is displayed, press
the POWER button.

The gas name and peak value

of the selected memory are
displayed alternately.

4 To exit the display,

press the MODE and
AIR buttons at the same
time.
The detector returns to the
display mode.

- 32 -
 6

6. User Mode
6-1. Entering the user mode
The maintenance including internal clock correction, etc. can be performed.

1 In the detection mode, press the

MODE button a few times to display
"USER" and then press the POWER
button.
The detector enters the date/time setting in the
user mode.

2 Next, press the MODE or AIR button

to display the appropriate menu.
The setting screen for the user mode switches to
another every time the button is pressed.

3 Select the setting item and press

the POWER button.
For setting items, see "User mode overview" on
page 34.

CAUTION
• Return to the detection mode after use.

- 33 -
User mode overview

Item LCD display Details

Date/time setting Set the date/time of the internal clock.

(P. 35)

* When the clock function is disabled, the

date/time setting screen is not
displayed.

Clock function ON/OFF Enable or disable the clock function.

setting

ROM/SUM display Displays the program number and SUM

value of the detector.
* This is not typically used by the user.

Entering detection mode To exit the user mode, press the POWER
button to enter the detection mode.

- 34 -
6-2. Date/time setting
Set the date/time of the internal clock.
The date/time setting screen is displayed only when the clock function is enabled. Enable the clock function
in "6-3. Clock function ON/OFF setting" on page 36 before setting the date/time.

1 On the "DATE" screen in the user

mode, press the POWER button.
The detector enters the date/time setting.

2 Press the MODE or AIR button, set

the date/time and press the POWER
button.

3 Set year -> month -> day -> hour ->

minute in this order.

When the "minute" value is confirmed, "END" is

displayed and then the detector returns to the
user mode menu.

- 35 -
6-3. Clock function ON/OFF setting
Enable or disable the clock function.
The clock function is disabled by default. If the date/time needs to be displayed on start-up or the snap logger
function is used, enable the clock function.
1 On the "CLOCK" screen in the user
mode, press the POWER button.

2 Press the MODE or AIR button to

display the desired setting (ON/OFF)
and press the POWER button to
confirm it.

3 Setting completed
After the clock function ON/OFF setting is
completed, "END" is displayed and then the
detector returns to the user mode menu.

NOTE
• When the clock function is changed from disabled to enabled, a clock abnormality (FAIL CLOCK)
may be triggered if the date/time is inaccurate. When the failure condition is reset using the MODE
button, the detector moves to the date/time setting screen. Set the date/time in accordance with
"6-2. Date/time setting" on page 31.
• When the clock function is changed from disabled to enabled for the
first time, powered on after leaving the detector for more than five minutes
with the batteries removed, or powered on with the batteries inserted with
incorrect polarities, a clock abnormality (FAIL CLOCK) may be triggered.

- 36 -
 7

7. Alarm Function
7-1. Gas alarm activation
When the concentration of detected gas reaches or exceeds the alarm setpoint values, a "gas alarm" is
triggered in the detector. The alarm lamp blinks, the buzzer sounds, and the bar meter display indicates an
alarm condition. (Auto-reset operation)

Blinking alarm lamp and buzzer sound operation for gas alarms have different intervals depending on the
detected concentration.

7-2. Fault alarm activation

"Fault alarm" is triggered using a buzzer sound and blinking alarm lamp when an abnormality is detected in
the detector. (Self-latching)
When an alarm is triggered, one of the following fault details is displayed on the LCD.
- System : FAIL SYSTEM - Battery voltage : FAIL BATTERY
abnormalities low
- Calibration : FAIL AIR CAL - Clock : FAIL CLOCK
abnormalities abnormalities
- Low flow rate : FAIL LOW FLOW - Pump : FAIL PUMP
abnormalities
- Sensor : FAIL SENSOR
abnormalities

Alarm lamp Repeatedly blinks at about one-second intervals.

Repeatedly sounds intermittent beeps at about
Buzzer one-second intervals.
Blip-blip, blip-blip
Display example of low flow rate (LOW FLOW)

LCD display

If a fault alarm is triggered, refer to trouble shooting and take appropriate action.
If the unit has problems and is repeatedly malfunctioning, contact RKI immediately.
NOTE
• The low flow rate alarm (FAIL LOW FLOW), calibration abnormalities (AIL AIR CL) and clock
abnormalities (FAIL CLOCK) can be reset by pressing the MODE button.
• For information on malfunctions (error messages), see "Troubleshooting" on page 45.

- 37 -
 8

8. Maintenance
The detector is a precision device.
To maintain the performance of the detector and improve the reliability of detecting leakage, perform a
regular maintenance.

8-1. Maintenance intervals and items

Perform the following maintenance regularly before use.

･ Daily maintenance: Perform maintenance before commencing each work.

･ Monthly maintenance: Perform alarm test once a month.
･ Regular maintenance: Perform maintenance once or more for one year to maintain the performance as a
unit.

Maintenance Daily Monthly Regular

Maintenance content
item maintenance maintenance maintenance
Battery level Check that the battery level is
○ ○ ○
check sufficient.
Make the detector draw in fresh air
and check that the concentration
display value is zero. When the
Concentration
reading is incorrect, perform zero ○ ○ ○
display check
adjustment by air calibration after
ensuring that no other gases exist
around it.
Flow rate Check the flow check display to find
○ ○ ○
check abnormalities.
Check the dust filter for dust or
Filter check ○ ○ ○
clogging.
Gas alarm Check the gas alarm using a
- - ○
calibration calibration gas.

- 38 -
About maintenance services
We provide services on regular maintenance including span adjustment, other adjustments and
maintenance.
Our qualified service engineers have expertise, knowledge and other information on the dedicated tools
used for services, along with other products. To maintain the safety operation of the unit, please use our
maintenance service.

The followings are typical maintenance services. For details, contact RKI.

<Main Services>
Item Services
Battery level
Checks the battery level.
check
Concentration Verifies that the concentration display value is zero by using the zero gas.
display check Performs the air calibration if the reading is incorrect.
Checks the flow rate indicator to find abnormalities.
Checks the flow rate by using an external flow meter to verify the correctness of the
Flow rate check
flow rate indicator on the detector. If the flow rate is incorrect, performs the flow rate
adjustment.
Checks the dust filter for dust or clogging.
Filter check
Replaces a dirty or clogged dust filter.
Span
Performs span adjustment using a calibration gas.
adjustment
Cleaning and
repair of the unit Checks dust or damage on the surface of the unit, cleans and repairs such parts.
(visual Replaces parts which are cracked or damaged.
diagnosis)
Unit operation
Operates the buttons to check the operation of functions and parameters, etc.
check
Replacement of
consumable Replaces consumable parts, such as a sensor, filter, pump, etc.
parts

- 39 -
8-2. How to clean
Clean the detector if it becomes extremely dirty. The detector must be turned off while cleaning it. Use a
waste cloth or the like to remove dust. Do not use water or organic solvent for cleaning because they may
cause malfunctions.
Because an extremely contaminated inside of the taper nozzle may disturb the gas detection, it must be
cleaned with dry air, etc.

CAUTION
• When cleaning the detector, do not splash water over it or use organic solvents such as
alcohol, benzene, etc. on it. Otherwise, it may cause discoloration or damage to the surface of
the detector or a sensor failure.

NOTE
• When the detector gets wet, water may remain in the buzzer sound opening or grooves. Drain water
as follows:
(1) Wipe away moisture on the detector thoroughly using a dry towel, cloth, etc.
(2) While holding the detector firmly, shake it about ten times with the buzzer sound opening facing
downward.
(3) Wipe away moisture coming out from the inside thoroughly using a towel, cloth, etc.
(4) Place the detector on a dry towel, cloth, etc. and let it stand at normal temperatures.

8-3. Parts replacement

Hydrophobic filter replacement procedure

Continuing to use the detector may cause the hydrophobic filter to be contaminated or clogged.
Replace the hydrophobic filter if it becomes extremely dirty.
Also, replace the hydrophobic filter when it has absorbed water or has a lower flow rate.

1 Turn the cap counterclockwise and Cap

remove it.

2 Remove the rubber seal from the cap. Rubber seal

The hydrophobic filter is installed in
the rubber seal.

- 40 -
3 Replace the hydrophobic filter with a
new one. Make sure it’s seated in the
rubber seal correctly.
Hydrophobic
Filter

Rubber seal

4 Attach the rubber seal, with the filter

installed, to the cap.
Make sure the rubber seal’s rib has been firmly
inserted into the cap’s groove.

Rib
Groove

5 Attach the cap, with the rubber seal

attached, to the main unit.

- 41 -
Sensor replacement
The sensor comes with a 1-year warranty. It has a typical life of 2-3 years, depending on the operating
environment. The sensor life has expired if, for example, the reading fluctuates or does not respond during
calibration. Contact RKI for sensor replacement.

Battery replacement
For battery replacement, see "How to replace the batteries" on page 13.

- 42 -
 9

9. Calibration Mode
This section describes how to perform a fresh air adjustment, an automatic span adjustment, and a manual
span adjustment on the SP-220. It also describes how to turn on the Calibration Mode password function.

9-1. Fresh Air Adjustment

RKI Instruments, Inc. recommends that the fresh air adjustment be performed in a fresh air area (area
known to be free of toxic and combustible gases and of normal oxygen content, 20.9%). If a fresh air
environment is not available, a cylinder of zero air can be used as long as the gas is applied through a
humidifier tube. Calibration kits for the SP-220 do not normally include zero air or a humidifier tube.

1 Be sure the SP-220

has been running in
Detection Mode for
at least 10 minutes
before continuing.

2 With the instrument

running in Detection
Mode, press and hold
the AIR and MODE
buttons for 3
seconds.

3 If the Calibration
Mode password
parameter has been
set to on (factory
setting is off), you
will be prompted for
a password.

Use the AIR and

MODE buttons to
adjust each
character and press
the POWER button to
move to the next
character.

- 43 -
4 The AIR CAL menu
item will be
displayed.

5 Press and release

the POWER button.

6 Make sure you are in

a fresh air area (area
known to be free of
toxic and
combustible gases
and of normal
oxygen content,
20.9%).

7 Press and hold the

AIR button. Release
the AIR button when
the screen says
“RELEASE”.

8 The instrument will

perform a fresh air
adjustment and will
return to the AIR
CAL menu item.

- 44 -
 9 See the following
sections for span
adjustment
descriptions.

To return to
Detection Mode
without performing a
span adjustment,
scroll to the
MEASURE menu
item and press and
release the POWER
button.

To turn the
instrument off, press
and hold the POWER.

9-2. Preparing for a Span Adjustment (Gas Bag)

This section describes how to prepare for calibration if you are using a calibration kit that includes:
• Gas bag with a tubing clamp
• Fixed flow regulator
• Calibration cylinder
1. Empty the gas bag.
2. Connect the bag’s tubing to the fixed flow regulator’s hose barb fitting.
3. Screw the fixed flow regulator onto the calibration cylinder.
4. If your regulator has a knob, turn the knob counterclockwise to start the flow of gas into the gas bag.
5. Allow the gas to dispense until the gas bag is a little over half full.
6. If your regulator has a knob, turn the knob clockwise to stop the flow of gas.
7. Clamp the gas bag tubing shut.
8. Remove the tubing from the fixed flow regulator’s hose barb fitting.
9. Remove the fixed flow regulator from the calibration cylinder.

- 45 -
9-3. Preparing for a Span Adjustment (Demand Flow
Regulator)

This section describes how to prepare for calibration if you are using a calibration kit that includes:
• Demand flow regulator
• Calibration tubing
• Calibration cylinder
1. Screw the demand flow regulator onto the calibration cylinder.
2. Connect the tubing to the demand flow regulator’s hose barb fitting.

9-4. Automatic Span Adjustment

These instructions describe an automatic calibration of the SP-220. Be sure you have performed a fresh air
adjustment and prepared for calibration as described in the previous sections before continuing.

1 If you have just

performed a fresh air
adjustment and the
instrument is still
running in Calibration
Mode, continue to step
5.

If your instrument is not

currently running in
Calibration Mode,
continue to step 2.

2 With the instrument

running in Detection
Mode, press and hold
the AIR and MODE
buttons for 3 seconds.

3 If the Calibration Mode

password parameter
has been set to on
(factory setting is off),
you will be prompted for
a password.

- 46 -
 Use the AIR and MODE
buttons to adjust each
character and press the
POWER button to move
to the next character.

4 The AIR CAL menu item

will be displayed.

5 Use the AIR or MODE

button to scroll to the
AUTO CAL menu item.

6 Press and release the

POWER button. The auto
cal value will be
displayed.

7 To adjust the auto cal

value:
a. Press and hold the
MODE button then
press and hold the
POWER button. The
auto cal value will
begin to flash.
b. Use the AIR and
MODE buttons to
adjust the value.
c. Press the POWER
button to confirm the
change.

- 47 -
8 Press and release the
POWER button. The gas
reading will begin to
flash.

9 Apply calibration gas for

1 minute.
Depending on your calibration
kit, you will need to either:
a. Connect the gas bag
tubing to the
instrument’s inlet or
b. Connect the tubing
from the demand flow
regulator to the
instrument’s inlet.

10 Press and release the

POWER button. The
instrument will perform
a gas adjustment and
will return to the AUTO
CAL menu item.

11 Disconnect the
calibration gas source
from the instrument’s
inlet fitting.

12 To enter Detection
Mode, scroll to the
MEASURE menu item
and press and release
the POWER button.

To turn off the

instrument, press and
hold the POWER button.

- 48 -
9-5. Manual Span Adjustment
These instructions describe a manual calibration of the SP-220. Be sure you have performed a fresh air
adjustment and prepared for calibration as described in the previous sections before continuing.

1 If you have just

performed a fresh air
adjustment and the
instrument is still
running in Calibration
Mode, continue to step
5.

If your instrument is
not currently running in
Calibration Mode,
continue to step 2.

2 With the instrument

running in Detection
Mode, press and hold
the AIR and MODE
buttons for 3 seconds.

3 If the Calibration Mode

password parameter
has been set to on
(factory setting is off),
you will be prompted
for a password.

Use the AIR and MODE

buttons to adjust each
character and press the
POWER button to move
to the next character.

4 The AIR CAL menu item

will be displayed.

- 49 -
5 Use the AIR or MODE
button to scroll to the
MANU_CAL menu item.

6 Press and release the

POWER button. The gas
reading will begin to
flash.

7 Apply calibration gas

for 1 minute.
Depending on your
calibration kit, you will need
to either:
a. Connect the gas bag
tubing to the
instrument’s inlet or
b. Connect the tubing
from the demand flow
regulator to the
instrument’s inlet.

8 Use the AIR and MODE

buttons to adjust the
gas reading to match
the value listed on the
calibration cylinder.

9 Press and release the

POWER button. The
instrument will perform
a gas adjustment and
will return to the
MANU_CAL menu item.

- 50 -
 10 Disconnect the
calibration gas source
from the instrument’s
inlet fitting.

11 To enter Detection
Mode, scroll to the
MEASURE menu item
and press and release
the POWER button.

To turn off the

instrument, press and
hold the POWER button.

9-6. Password

These instructions describe how to turn the Calibration Mode password on or off and how to set the
password.

1 If your instrument is
still running in
Calibration Mode,
continue to step 4.

If your instrument is
not currently running in
Calibration Mode,
continue to step 2.

2 With the instrument

running in Detection
Mode, press and hold
the AIR and MODE
buttons for 3 seconds.

- 51 -
3 The AIR CAL menu item
will be displayed.

4 Use the AIR or MODE

button to scroll to the
PASSWORD menu item.

5 Press and release the

POWER button. The
current setting will be
displayed.

6 Use the AIR or MODE

button to adjust the
on/off setting. If the
password is set to on, a
user-defined password
will be required to enter
Calibration Mode.

7 Press and release the

POWER button.

If you set the password

function to off,
continue to step 9.

If you set the password

function to on, continue
to step 8.

8 Use the AIR or MODE

button to adjust the
first number in the
desired password.

Press and release the

POWER button to move
on to the next
character and then
save the password.

- 52 -
9 To enter Detection
Mode, scroll to the
MEASURE menu item
and press and release
the POWER button.

To turn off the

instrument, press and
hold the POWER button.

- 53 -
 10

9. Storage and Disposal

10-1. Procedures to store the detector or leave it for a
long time
The detector must be stored under the following environmental conditions.
• In a dark place under the normal temperature and humidity away from direct sunlight
• In a place where gases, solvents, vapors, etc. are not present

Store the detector in a shipping carton, if any, in which the product was delivered.
Store the detector away from dust, etc. if the shipping carton is not available.

CAUTION
• If the detector is not used for a long time, store it after removing the batteries. Leaks from dry
batteries may result in fire or injury.
• The detector, when not activated for a long time, may cease to work because of hardening of
the grease in the pump motor.

10-2. Procedures to use the detector again

CAUTION
• When the detector is used again after a long-period storage, never fail to perform a calibration.
• Contact RKI for information on readjustment including calibration.

- 54 -
10-3. Disposal of products
When the detector is disposed of, it must be treated properly as an industrial waste in accordance with the
local regulations, etc.

WARNING
• Dispose of dry batteries in accordance with procedure specified by the local authority.

<Disposal in EU Member States>

When disposing of the detector in EU member states, sort the batteries as specified. Handle the removed
batteries according to the classified refuse collection system and recycling system based on the
regulations of EU member states.

Removing batteries
For battery removal, see "4-3. How to replace the batteries" on page 13.

NOTE
Crossed-out recycle dustbin mark
This symbol mark is indicated on the products which contain the batteries which
fall under EU Battery Directive 2006/66/EC. Such batteries need to be disposed of
as specified by the latest Directive. This symbol mark indicates that the batteries
need to be separated from the ordinary waste and disposed of appropriately.

- 55 -
 11

10. Troubleshooting
The Troubleshooting does not explain the causes of all the malfunctions which occur on the detector. This
simply helps to find the causes of malfunctions which may frequently occur.
If the detector shows a symptom which is not explained in this manual, or still has malfunctions even
though remedial actions are taken, please contact RKI.

<Abnormalities on Unit>

Symptoms Causes Actions

Replace both of the two batteries with new

The battery level is too low.
ones.
The power cannot be The POWER button was For power-on, keep the POWER button
turned on.
released quickly. pressed until a blip is heard.
Dry batteries are not Check that the batteries are properly
installed properly. installed to the main unit.
Disturbances by sudden Turn off the power once and then turn it on
Abnormal operations
static electricity noise, etc. again (restart).
Remove the batteries in a safe place. Then
Cannot operate the Disturbances by sudden
reinstall them and turn on the power to
detector. static electricity noise, etc.
perform operations.
System abnormalities A circuit abnormality
Contact RKI for repair.
FAIL SYSTEM occurred.
Remove the batteries in fresh air. Then
reinstall them and turn on the power to
Sensor abnormalities
A sensor has failed. perform operations. Restart the detector a
FAIL SENSOR
few times. If the problem still persists,
contact RKI to replace the sensor.
A low battery voltage
Turn off the power and replace the dry
alarm is displayed. The battery level is low.
batteries with new ones in a safe area.
FAIL BATTERY
A low flow rate alarm is Water, oil or the like is Check the taper nozzle for any damage or
displayed. drawn. mark of drawn water, oil, etc.
FAIL LOW FLOW
The taper nozzle is clogged. Check the taper nozzle for connection
condition, clogging, torsion, etc.

The detector was powered

Cycle the power a few times. The pump
on at a low temperature or
may start operating. If the problem still
has not been used for a
persists, contact RKI to replace the pump.
long time.

The pump has deteriorated. Contact RKI to replace the pump.

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 Symptoms Causes Actions
Air calibration
Fresh air is not supplied Supply fresh air and then perform air
impossible
around the detector. calibration in the measured atmosphere.
FAIL AIR CAL
Make a setting of date/time.
If such a symptom is observed repeatedly,
Clock abnormalities Abnormalities of the internal
the built-in clock is seemingly
FAIL CLOCK clock
malfunctioning. Thus, it must be replaced.
Contact RKI for repair.
Pump abnormalities
Abnormalities of the pump Contact RKI for repair.
FAIL PUMP

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 12

10. Spare Parts List

Part Number Description
06-1248RK-03 Calibration tubing, 3 feet
81-0021RK-01 Calibration cylinder, 3600 ppm isobutane in air, 34 liter steel
81-1001RK Dispensing valve, without knob, for 17 liter and 34 liter steel cylinders (cylinders with
external threads)
81-1054RK Regulator, demand flow, 0.5 LPM with gauge and knob, for 34 liter aluminum, 58 liter,
and 103 liter cylinders (cylinders with internal threads)
81-1055RK Regulator, demand flow, 0.5 LPM with gauge and knob, for 17 liter and 34 liter steel
cylinders (cylinders with external threads)
81-1126RK Gas bag with tubing and clamp
81-SP220F-DLV Calibration kit: 34 liter steel cylinder of 3600 ppm isobutane in air, demand flow
regulator, calibration tubing
81-SP220F-LV Calibration kit: 34 liter steel cylinder of 3600 ppm isobutane in air, dispensing valve, gas
bag

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 13

11. Product Specifications

Model SP-220(TYPE F)
Gas to be detected Single channel (R600a:Refer to "Gas list")
Detection principle Hot-wire semiconductor
Measurement range Depends on the measured gas
(R600a：0-10000ppm)
Alarm type Gas Alarm: Triggered when the concentration of detected gas reaches
or exceeds the alarm setpoint value.
Fault alarm: Sensor connection/disconnection, low battery, low flow rate,
circuit abnormality, calibration range abnormality, clock
abnormality and pump abnormality
Alarm operation Gas Alarm: Lamp blinking and intermittent buzzer sounding
Fault alarm: Lamp blinking, intermittent buzzer sounding and fault detail
display
Alarm setpoint Set one of five levels
(*R600a:10ppm,30ppm,150ppm,500ppm,2000ppm
other gases: refer to “Gas list”)
Detection method Pump suction type
Response time Within 30 seconds of 10ppm alarm by contact with R600a: 1800ppm
LCD display Display contents: Gas name, gas concentration (scale + bar display), time,
battery level, drawing, operation and mode
Power supply AA alkaline battery: 2
Continuous 13 hours or more (normal temperature, without alarms or lighting)
operating time
Operating Operating temperature range: -20 - +55ºC
environment Operating humidity range: 95%RH or less (Non-condensing)
External dimensions Approx. 43 (W) x 200 (H) x 39 (D) mm (projection portions excluded)
Weight Approx. 215 g (without batteries)
Explosion-proof Intrinsically safe explosion-proof structure
structure
Explosion-proof ExiaIICT4(TIIS)/II1GExiaIICT4Ga(Presafe/ATEX)(IECEx)
class
Drip-proof and Equivalent to IP-55
dust-proof
performances
Functions LCD backlight (automatically lights up in response to an alarm), Data logger,
Log data display, Peak hold, Clock display, Changing a reading target gas
Accessories 2 AA alkaline dry batteries, Hand strap, Rubber protection cover,
Waterproofing filter for exchange (5 pcs), Taper nozzle

The gas concentration is only approximate because the detector is designed to be used to detect a small
amount of gas leakage.

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