Doc3110 March 2015 B - Eagle User Manual en
Doc3110 March 2015 B - Eagle User Manual en
Doc3110 March 2015 B - Eagle User Manual en
EAGLE
User
USER Manual
MANUAL
EAGLE
USER MANUAL
www.acoemgroup.com
[email protected]
Trademarks
Product and company names mentioned herein are trademarks or trade names of their respective companies.
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Chapter 1
SAFETY INSTRUCTIONS
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Refer to safety instructions NOT3056 before connecting and using Eagle devices.
Refer to the safety instructions each time you see a symbol detailed in Table 1.
WEEE
Refer to dismantling / recycling chapter.
symbol
Refer to the copy of the EC certificate for models
CE marking EGL1101000, EGL1102000, EGL1103000 and
EGL1104000.
Product intended for explosive atmospheres. Refer to
Ex marking the instructions relative to hazardous environments in
the user manual.
Power
supply for Refer to PoE.
Gateway
The safety instructions delivered should be carefully followed and the devices should
always be used within the limits specified here.
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Chapter 2
PRESENTATION
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1. INTRODUCTION
We want to congratulate you on your choice and we are sure that you will be fully satisfied
with your Eagle. For this reason, we recommend that you read carefully the present user
manual and the safety instructions.
Eagle is a smart wireless sensor that is easy to set up and allows you to continuously
monitor the health status of rotating machinery. Any manufacturer can thus enhance the
reliability of its production tools in the simplest way possible, freeing itself of the restrictions
inherent to the set-up of standard wired solutions.
Eagle guarantees a drastic reduction of installation costs in severe environments or in those
where preliminary engineering phases are necessary.
With its unique measurement capabilities, EAGLE is the first wireless solution with no
compromise on diagnosis capabilities. All types of industrial rotating machines can be
monitored, thereby enabling for an increased overall reliability of your industrial facilities.
2. GENERAL PRESENTATION
Sensor
mounting tool
GATEWAY
Tri-axial
mounting tool
EXPANDER
PoE
SENSOR Patented
tri-axial mount
Cementing pad
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Omnidirectional antenna
113mm [4.44in] Electronics
Protective tube
Single-axis or tri-axial
sensing element
M6 fastening mode
Ø48 mm [1.89 in] base
Fall protection hole
Omnidirectional antenna
Electronics
113mm [4.44in]
Protective tube
M6 fastening mode
Ø48 mm [1.89 in] base
Fall protection hole
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S/N
MAC address
NETWORK 1
NETWORK 2
TCP/IP
MODBUS TCP
2.3. PREREQUISITES
The use of Eagle requires NEST ANALYST (XPR) 4.6.5 or later with a wireless license and
installation of an Eagle Driver.
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2.4.2. Rules
SENSORS 16 SENSORS
EXPANDERS 4 EXPANDERS
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1 hop : 20-100m
8 hops max
EXPANDER EXPANDER
PoE
Repeat the
110- radio signal
240V
SENSORS
LAN
Ethernet
cable
SENSORS
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Tightening tool
Patented Cementing Pad
fastening for
triaxial sensors
Orientation tool
Primary cell
SAFT LS33600
Li-SOCl2
Description
Primary cell SAFT LS33600 Li-SOCl2, 3.6 V, 1.7 Ah, D cell
Special wrench for Eagle sensor/expander tightening
Special tool for Eagle triaxial sensor orientation (use with ACA1029000)
Patented fastening for triaxial sensors ACA1029000
Cementing pad ACA1023000
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Chapter 3
INSTALLATION GUIDE
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1. SITE SURVEY
A site survey has to be done early to determine the sensor locations and options for the
installation of Expanders and Gateway.
In industrial environments, Radio Frequency (RF) standard patterns are not always
applicable and accurate modelling of the RF is complex to implement and impractical.
For this reason, the RF planning is empirically based on best practices and past
experiences.
RF planning quickly defines the places where the sensors are easily accessible, needs to
extend distances and bypass obstacles.
Identify obstacles that can interfere with radio coverage, sensors in complex areas
(limited space, metal shields) and the most distant sensors.
Use Expanders to extend the coverage or reach sensors in hard locations
Need to test
signal strength
or add Expander
obstacle
obstacle
Need to test
signal strength
or add Expander
Figure 9: Site survey example where all the information needed are identified
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Add Expander /
signal strength
Move Expander to too low
improve signal
strength
obstacle
Add Expander
Figure 10: Field test result that improves the site survey
2. INSTALLATION PREREQUISITES
2.1. SAFETY
Refer to safety instructions, safety standards and procedures before installing any device.
3. GATEWAY INSTALLATION
The gateway is fully assembled and ready to be deployed upon delivery.
Only one gateway is necessary to ensure the operation of the whole multi-hop wireless
infrastructure. Additional gateway may be necessary depending on the complexity of your
environment.
The gateway is linking the wireless network of Eagle devices to an IP network where the
data are processed.
3.1. LOCATION
The location of the gateway is very important.
It must be placed at a height of about 5 m [16 ft.].
It must comply with a maximum radius of 100 m [328 ft.] radio coverage.
The housing face with the OneProd logo indicates the embedded antenna location. This face
must be oriented in the direction of the sensors and expanders.
The radio link is sensible to physical obstacles, such as vehicles, tanks, or walls. If the
distance between the gateway and sensors or expanders exceeds 100 m [328 ft.], it may be
necessary to add an additional expander to improve the signal strength.
GATEWAY
EXPANDER
SENSORS SENSORS
2 to 5 m
1 to 5 m
30 m
100 m 30 m
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3.2. MOUNT
The gateway is fixed very quickly on a pole or on a wall using a ball-joint mount.
The ball-joint mount consists of:
A ball-joint head
Fix the ball-joint head on the bottom of the gateway using 2 M4-16 screws.
A ball-joint base
The base is to be pegged on a wall or on a pole.
The mounting on a pole requires a clamp, nuts and washers.
The mounting on a wall is done using four screws and anchors.
The mounting on a structure requires bolts nuts and washers.
An arm
Use the arm to join the two ball-joints.
The system allows for precise orientation of the gateway.
Figure 12: Ball-joint base, arm and ball-joint head from RAM Mounts
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WARNING
Never place a PoE in outdoor locations or hazardous environments.
The PoE is preferably located close to the gateway, but can be located at 100 m max.
(Ethernet limitations).
Manage cables by using different colours to differentiate PoE from LAN.
Define a standard that is relevant to your requirements or applied in your company.
Blue or Grey for Network (LAN)
Yellow or Red for PoE
Step 1. Connect the Ethernet cable from the gateway to the PoE injector on "OUT" Port.
Step 2. Connect "IN" port of the PoE to the IP network.
Step 3. Check your connections.
Step 4. Power the PoE using the appropriate power plug for your country.
48 V - 0.3 A
GATEWAY C13
OUT
IN
POWER
110-240 V
IP NETWORK 50-60 Hz
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4. SENSORS INSTALLATION
Ø100 mm
clear space
A damp cloth should be used when installing or taking off the Eagle Sensor in hazardous
areas to eliminate static electricity resulting from this operation.
CAUTION:
Do not grasp the sensor by the plastic cap.
Do not hit the plastic cap.
Do not tighten the sensor by the plastic cap.
5 mounting modes:
Direct mounting: M6 stud on a flat surface.
Spotface mounting: for a convex surface.
Cementing pad: the easiest way to install.
Triaxial mount: to position the triaxial sensor accurately.
Temporary mount: only for testing wireless coverage before final assembly.
M6-1, 6 mm
[M6-1, 0.23 in]
Figure 22: Sensor and expander mounting interface (threads, hex head)
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Recommended adhesives:
HBM® X60: a 2-component fast curing adhesive, consisting of a liquid component and a
powder.
LOCTITE® F246™: a one component, toughened and high strength acrylic adhesive
system for structural bonding.
WARNING: Refer to gluing safety datasheet and procedures before gluing and always wear
the prescribed protections.
NOTICE: For a better contact a film of grease/oil can be applied between the sensor and the
cementing pad (the oil/grease must be compatible with the temperature of
the measurement point).
CAUTION: If you use a 44-mm wrench or an adjustable wrench, be careful to observe the
indicated torque range.
Step 1. Remove coats of paint to get a clean metallic surface on the machine.
Step 2. Remove grease from the surface.
Step 3. Glue the cementing pad using HBM® X60 or LOCTITE® F246™ adhesive. Pin the
pad to the surface.
Wait for the glue to dry.
Step 4. Screw the sensor on the cementing pad and tighten at 5 - 7 Nm [44 - 62 inch-lb]
using the dedicated tube wrench and your handgrip.
Fill in the installation report with sensor information (S/N, type, location,
orientation…).
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SENSOR
MACHINE
Step 6. Screw the assembly on the machine until contact without tightening it.
Step 7. Identify orientation of the triaxial sensor axis.
Step 8. Turn the assembly to adjust the axis direction in the closest direction.
Use the dedicated tool for orientation if the dedicated tube wrench is also used.
X X
Step 9. Turn the washer clockwise to tighten at 5 - 7 Nm [44 - 62 inch-lb] using the
dedicated tube wrench and your handgrip.
NOTICE: For a better contact a film of grease/oil can be applied between mounting
surfaces (the oil/grease must be compatible with the temperature of
the measurement point).
CAUTION: If you use a 44-mm wrench or an adjustable wrench, be careful to
observe the indicated torque range.
MACHINE
X direction
SENSOR
X direction
Step 10. Fill in the installation report with sensor information (S/N, type, location,
orientation…).
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CAUTION: The part of the stud inserted into the sensor can be up to 6 mm. A bottoming stud
may cause base-strain and also potentially damage electronics.
NOTICE: For a better contact a film of grease/oil can be applied between the sensor and the
mounting surface (the oil/grease must be compatible with the temperature of
the measurement point).
CAUTION: If you use a 44 mm wrench or an adjustable wrench, be careful to observe the
indicated torque range.
Step 1. Create a flat surface on the machine using a 1.25” [31.75 mm] spotfacing tool with
a drill bit for an M6 tap.
Do not exceed 2 mm depth.
Step 2. Thread the hole with M6 tap.
Step 3. Screw M6 stud.
Thread the washer adapter on the stud. This washer is necessary to adapt the
1.25” spotface depth and diameter to the sensor design.
Step 4. Screw the sensor on the stud and tighten at 5 - 7 Nm [44 - 62 inch-lb] using the
dedicated tube wrench and your handgrip.
Fill in the installation report with sensor information (S/N, type, location,
orientation…).
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5. EXPANDER INSTALLATION
A damp cloth should be used when installing or taking off the Eagle Expander in hazardous
areas to eliminate static electricity resulting from this operation.
Expander shares the same design as sensors. See “Figure 22: Sensor and expander
mounting interface (threads, hex head)” on page 25.
Table 7: Mounting characteristics for expander (identical to sensor)
CAUTION:
Do not grasp the expander by the plastic cap.
Do not hit the plastic cap.
Do not tighten the expander by the plastic cap.
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4 mounting modes:
Direct mounting: M6 stud on a flat surface.
Cementing pad: the easiest way to install.
Temporary mount: only for testing wireless coverage before final assembly.
Ball-joint mount: allowing precise orientation. See RAM Mounts accessories for example.
OneProd do not Sale such accessories.
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Step 1. Open the sensor by unscrewing the protection tube. If the tube is hard to unscrew,
use a rubber strap wrench. Remove the old battery from the bottom side. Pull out
the seals (pinch up it to grab it).
Step 2. Prepare a new battery and 2 new seals. Use only primary cell SAFT LS33600
3.6 V lithium-thionyl chloride (Li-SOCl2) and O-ring seal NBR 70 SH Ø int.
37.82 mm [1 31/64 in] x Ø torus 1.78 mm [1/16 in], UL MH25709 certified.
Step 3. Use the OneProd Support business card to help the battery to slip in place and
avoid short circuit.
Step 4. Start to insert the battery from the bottom. The battery must be installed in the
direction indicated by the polarity symbol.
Step 5. Push the top part to fully insert the battery in its housing.
Step 6. Place the new seals in the appropriate groove. Grease the seals and the tube
(inside) using Loctite 8104. Check that the battery is well inserted and manually
close the sensor with the protection tube.
CAUTION: Only use your hands or a rubber strap wrench to remove the protection tube from
the sensor/expander. The use of tongue-and-groove pliers (also known as water pump
pliers, adjustable pliers, groove-joint pliers, arc-joint pliers, Multi-Grips, and Channellocks)
are forbidden and will cause damages and loss of IP67 sealing.
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7. PROTECTIONS
Ø 1 mm wire
Crimp
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Chapter 4
OPERATING MANUAL
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1.1.2. Reset
At any time you can reset Sensor and Expander. Rub the magnet on top of the plastic cap.
NOTICE
If the user interface does not show up in your Web browser just after powering the gateway,
wait for a few minutes. The GUI service may not be ready yet.
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GATEWAY
EXPANDER
SENSOR
The arrows represent the quality of the signal between two devices. From green (good) to
red (poor) the colour of the arrow illustrates the signal strength.
The circles represent hops (through an Expander) between the sensors and the gateway. So
topology gives a good view of how your network is operating.
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5. UPDATE EAGLE
NOTICE
During the automatic update, no measurements are performed!
The automatic update can be switched off in …/Eagle/Settings by unchecking the box.
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6. ALARM MONITORING
Eagle has the feature to measure a parameter with a short periodicity and send only the
measurements when the parameter exceeds a threshold.
To set the “alarm monitoring” periodicity, go to …/Eagle/Settings.
By default, the periodicity is set to 240 minutes.
WARNING
Be aware that using this feature will drastically affect the battery lifetime.
For example, monitoring 1 parameter every 10 minutes with a mono-axis sensor will
decrease its lifetime to 14 months. 2 parameters will decrease its lifetime to 6 months.
See Chapter 5 6.2 “Alarm status change” on page 57 to know how to use this feature.
7. SET MODBUS
Eagle can use Modbus TCP to use operating parameters to start acquisitions or to define
operating conditions.
Modbus can be Slave or Master.
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Fill the fields for Address, Function code and Data format
Describe the physical properties of the parameter
Save
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Chapter 5
USE EAGLE WITH NEST ANALYST (XPR)
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1. PREREQUISITE
The use of Eagle requires:
NEST ANALYST (XPR) 4.6.5 or later
Advanced or Premium version
Eagle Driver installed
Wireless license activated
2. PRINCIPLE
NEST ANALYST (XPR) is used to:
Configure EAGLE measurements
Control EAGLE: start-up and stop of acquisition tasks
Once started, EAGLE performs the acquisition tasks programmed in XPR. These can be:
Periodic with a periodicity depending on the alarm level of the equipment
On alarm status change
On operating condition change
NEST ANALYST (XPR) stores, processes and displays all acquisitions transferred by
EAGLE.
NEST ANALYST (XPR) also records all events:
Equipment status changes
System defects: sensor, communication, etc.
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Figure 42: Set NEST ANALYST (XPR) server on the gateway Web interface
All the Sensors and Expanders linked to the Gateway appear automatically in the “Online
Instruments Explorer”.
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4. MEASUREMENTS SETTINGS
4.1.2. Signals
Eagle can process 2 types of signals:
Time signals
Spectrums
You will find preset signals in NEST ANALYST (XPR):
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To use Eagle with the best conditions where battery lifetime is the priority, the standard
monitoring configuration for Eagle is the following:
Overall velocity
Overall acceleration
Temperature
Low frequency spectrum (0-200 Hz – 800 lines)
Medium frequency spectrum (0-2,000 Hz – 1,600 lines)
High frequency spectrum (0-20,000Hz – 800 lines)
Acquisition strategy: P only
Periodicity: 1 day “if OK” and 24 hrs “if alarm”
4.3.1. Warning
WARNING
Combination of settings parameters that make a signal acquisition longer than 64s is not
allowed. In such case a warning pop up will appear.
Parameter Acceleration
without
High-pass filter
2 Hz
without
Low-pass filter
20 kHz
Duration 0.1 to 5 s max
4.3.4. Temperature
Table 11: Temperature parameter settings for Eagle sensor
Parameter Temperature
°C
Result unit
°F
Type of input Continuous
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4.3.5. Spectrum
Table 12: Spectrum setting parameters for Eagle sensor
Parameter Spectrum
Acceleration
Measured parameter
Velocity
g (Acceleration)
Result unit mm/s (Velocity)
in/s (Velocity)
None (acceleration)
High-pass filter
2 Hz
0 (Acceleration)
Integration
1 (Velocity)
100
200
1,000
Maximum frequency (Hz) 2,000
5,000
10,000
20,000
800
Number of FFT lines 1,600
3,200
Number of averages 5 (changeable)
0%
Overlap 50 %
75 %
Parameter Acceleration
256
512
2,560
Sampling frequency (Hz) 5,120
12,800
25,600
51,200
without
High-pass filter
2 Hz
512
1,024
2,048
Number of signal points
4,096
8,192
16,384
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Can be used to trigger periodic acquisitions. Periodicities are selected in the ”Acquisition”
tab. The periodicity can be shorter when the equipment is in alarm status. A “P”
measurement is performed when the periodicity change (if the equipment status goes from
OK to AL or DG or if goes back to OK).
EAGLE
Choose a strategy
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Acquisition periodicity (if P is checked in the Operating conditions tab). Two periodicities
must be defined: the periodicity when Eagle does not detect any alarm status on the
equipment (“if OK”) and the periodicity when the equipment is in alarm mode (“if alarm”).
ALARM OK
MEASURE
PERIODICITY
« If OK » « If ALARM »
WARNING
Normal use of Eagle is a daily measurement or every 6 hours max to guaranty a good
battery lifetime.
A periodicity shorter than 6 hours may drastically affect the battery life.
By setting a periodicity shorter than 6 hours, you are aware that you are not using Eagle in
standard mode and you accept a shorter battery life.
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Each parameter that has a threshold is checked every 240 min (this value can be changed).
If the value exceeds the threshold, then the sensor measures all the measurements of the
configuration and sends them back to the database.
The “Alarm Monitoring Periodicity” is set in the gateway @ …/Eagle/Settings page (see
Chapter 4 6 “Alarm monitoring” page 45).
By default, the periodicity is set to 240 minutes (4 h).
WARNING
Be aware that using this feature will affect drastically the battery lifetime.
For example, monitoring 1 parameter every 10 minutes with a mono-axis sensor will
decrease its lifetime to 14 months. 2 parameters will decrease its lifetime to 6 months.
See Chapter 5 6.1 “Periodic acquisition” and Chapter 5 6.2 “Alarm status change” to know
how to use this feature.
Used to trigger an acquisition each time an operating condition occurs. Do not select this
option if no operating condition has previously been defined.
You can use Modbus to link your gateway to a PLC.
WARNING
Be aware that using this feature will affect drastically the battery lifetime if conditions change
frequently > 6/day.
Do not use this feature on a machine with conditions that change frequently.
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7. START ACQUISITION
To start acquisition on a machine:
Select one sensor among sensors linked with this machine
Right click and select “Start acquisition”
To start acquisition on all machines:
Select Eagle Driver
Right click and select “Start acquisition”
WARNING
We do not recommend starting all the machines at the same time. Depending on the
numbers of sensors, there is a risk of overload of the system if the periodicities are similar.
We recommend setting a planning between machines and starting them at different times of
the day to balance the load.
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