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    Shut Down1

    Uploaded by

    moturuappalasreenu
    1) The document provides a 14 step integrated shutdown procedure for a power plant, including reducing unit load gradually, taking systems offline like pollution control and pulverizers, and properly draining and venting lines to safely cool the turbine. 2) Key steps include maintaining condenser vacuum, proving the boiler can operate in recirculation mode, and limiting the cooling rate to prevent thermal stresses. 3) The procedure aims to prevent water damage to the turbine during shutdown and restart by carefully draining possible water sources from lines and valves.

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    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    Shut Down1

    Uploaded by

    moturuappalasreenu
    63 views2 pages
    1) The document provides a 14 step integrated shutdown procedure for a power plant, including reducing unit load gradually, taking systems offline like pollution control and pulverizers, and properly draining and venting lines to safely cool the turbine. 2) Key steps include maintaining condenser vacuum, proving the boiler can operate in recirculation mode, and limiting the cooling rate to prevent thermal stresses. 3) The procedure aims to prevent water damage to the turbine during shutdown and restart by carefully draining possible water sources from lines and valves.

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    shut_down1

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    1) The document provides a 14 step integrated shutdown procedure for a power plant, including reducing unit load gradually, taking systems offline like pollution control and pulverizers, and properly draining and venting lines to safely cool the turbine. 2) Key steps include maintaining condenser vacuum, proving the boiler can operate in recirculation mode, and limiting the cooling rate to prevent thermal stresses. 3) The procedure aims to prevent water damage to the turbine during shutdown and restart by carefully draining possible water sources from lines and valves.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    63 views2 pages

    Shut Down1

    Uploaded by

    moturuappalasreenu
    1) The document provides a 14 step integrated shutdown procedure for a power plant, including reducing unit load gradually, taking systems offline like pollution control and pulverizers, and properly draining and venting lines to safely cool the turbine. 2) Key steps include maintaining condenser vacuum, proving the boiler can operate in recirculation mode, and limiting the cooling rate to prevent thermal stresses. 3) The procedure aims to prevent water damage to the turbine during shutdown and restart by carefully draining possible water sources from lines and valves.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    CUSTOMER DOC NO.

    :
    UNIT NO.
    LTPCCC-DEP-0-GNR-
    1/2
    MCL
    COMMISSIONING PROCEDURE Rev. No : 00
    PROJECT:
    EFF. DATE :
    BOP/STGI Integrated Shutdown Procedure PAGE : 1 of 2
    Prepared By: CE Checked By : Approved By:

    SHUTDOWN PROCEDURE

    DATE PROCEDURE START TIME

    PROCEDURE

    SL.NO. OPERATION TIME TICK FOR


    COMPLETION

    1. Reduce the unit load at a rate determined following the


    prescribed sliding pressure vs. load curve

    2. At approx. 20% load the superheat spray valves are


    automatically closed and steam temperature will be
    controlled solely by biasing between fuel and feed water
    flow. Reduce the firing rate in line with the decreasing
    steam flow

    3. Decrease 30% load on auto ,Aspulverizers are taken out of


    service, the secondary air damper control system should
    close the associated wind box dampers and adjust the other
    dampers to compensate for the reduced firing rate.

    4. Over fire air will be reduced automatically as the unit


    load is reduced per the prescribed control curves.
    Below approximately 30% load

    Condenser vacuum to be maintained till the machine


    comes at 400rpm

    Exercise care to prevent water from entering the


    turbine through the main steam line(s), the hot reheat
    line(s), or the cold reheat line during and after the

    Commissioning CapabilityCenter, L&T Power


    SL.NO. OPERATION TIME TICK FOR
    COMPLETI
    ON
    5 Check the boiler CUSTOMER DOC NO. :
    UNIT NO. expansion movements as the load is
    reduced. 1/2 LTPCCC-DEP-0-GNR-
    MCL
    6 Remove the pollution control equipment from service Rev. No : 00
    PROJECT: COMMISSIONING PROCEDURE
    according to the manufacturer’s instructions. EFF. DATE :
    BOP/STGI Integrated
    may beShutdown Procedure
    Take care of SST level there chance of water enter PAGE : 2 of 2
    Prepared in
    By:turbine.
    CE Checked By : Approved By:
    7 At app. 40% steam flow, feed water flow will be higher than
    the firing rate. The steam temperature at the separator
    outlet will fall below the superheated region, and a water
    shutdown process. This prevents water damage to the
    level will develop in the SST. The boiler will now be
    turbine to
    returned during a subsequent
    recirculation restart.The
    (wet) mode. Possible
    boiler iswater
    proven
    sources are:
    in recirculation (wet) mode when all the following
    conditions exist:
    a. Overflow from the separator into the
    a. Steam flow < 40%,
    b.superheater when
    Separator a high
    storage water
    tank levellevel exists.(1 meter)
    > 39 inches
    c. Separator outlet temperature < saturation
    b. Water entering the superheater or reheater
    temperature + 30°F (17°C),
    through the desuperheaters due to open
    d. Difference between economizer inlet temperature
    desuperheater
    and feedwa-ter inletcon-trol valves >10°F
    temperature or valve leakage with the
    (6°C).
    feed pumps running.

    5 Operate all soot blowers as load is reduced.


    @15% Turbine Rated load open all drain valves, Reheat
    steam inlet piping drain valve to be open @7% rated load
    and keep all drain valve opened till complete cooling
    turbine.
    If the unit load decreases to a point at which the feeder
    rating of the pulverizers in service is reduced to 40%, a
    pulverizer should be taken out of service. Normally the
    pulverizer serving the lower-most coal elevation is removed
    in order to maximize steam temperature by maintaining
    heat release higher in the furnace.
    8 Continue to reduce load to the predetermined load where
    the turbine will be taken off-line.
    9 After all fuel firing is removed, close the HP and LP bypass
    valves.
    10 Immediately after closing the HP/LP bypass valves, open the
    superheated outlet vents and drains and all reheater vents
    and drains. Open other drains in the superheater system, as
    required, for further pressure reduction. Open the steam
    line and turbine drains per the turbine manufacturer's .
    instructions
    11 Close the desuperheater isolating valves.

    12 Do not exceed a cool down rate of 300°F/hr (104°C) of fluid


    temperature change anywhere in the unit.
    13 Operate the SSC drag chain until the SSC is completely
    empty of ash. It can then be shutdown. Refer to SSC and
    Pulverizer Reject System …. for details.
    14 If the cooling process must be accelerated to permit entry
    into the steam generator for maintenance,
    a.Continue runningCommissioning
    the fans at the desired rate to cool the
    CapabilityCenter, L&T Power
    unit. The air heaters may be shut down when the gas
    entering temperature has dropped below 400°F (205°C).
    Refer to the air heater instructions.
    With the air heaters stopped and the fans running, deposits

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