Service Manual

Model: X23SW (2-WAY STEREO PLUS SUBWOOFER)

ACTIVE CROSSOVER

www.altoproaudio.com
Version: 1.1
CONTENTS

1. Specification

2. Block Diagram

3. Schematic Diagram

4. Printed Circuit Board

5. Wiring Diagram

6. Test Procedure

7. Electrical Parts List

8. Exploded Views & Mechanical Parts List

9. Notes
1. SPECIFICATION (X23SW)
Electrical
Subwoofer Frequency Range 50Hz ~ 250Hz
Low - High Frequency Range 250Hz ~ 6KHz
THD <0.05%
S/N Ratio >95dB

Controls
Input Level Continuouliy variable
Output Level Sub, Low. High continuously variable
Low Cut Front panel switches
Phase Front panel switches

Power Supply
Connector type 3-pole IEC , grounded
Type Servo controlled, stabilized
Mains supply 95-120V /210-240V ,60-50Hz
Power Rating 6W

Physical
Dimensions 483(W) 194.5(D) 44(H)mm (19" 7.7" 1.7")
Weight 2.95 Kg(6.50lb)
 1 2 3 4

PT-SCX-34
20V +15V
100mA
5 6 230V 102℃
AC INPUT 210V-240V
AC POWER SW
D FUSE BRIDGE D
0V 0v
50Hz 115V AND FILTER CIRCUIT
AC PLUG
20V -15v
0V
2.Block Diagram

A -CHANNEL SIGNAL
A pass filter
2 3 LOW-HIGH pass SUB-LOW
3 3
1 pass filter 1
1 2 A SUB - LOW
over freq. 2
CN-BAL-FEMALE-2 900Hz - +9KHz 100Hz +1KHz
TL074 TL074

C C
VR VR
high pass freq. lowerAfilter pass
gain
gain 3 3
1 1 LOW OUT
A
2 2
high out
TL074 TL074

VR VR
gain
gain

B-CHANNEL SIGNAL
A pass filter
B 2 LOW-HIGH pass SUB-LOW B
3 3
3 1
1
pass filter 1
2 over freq. 2
A SUB - LOW
CN-BAL-FEMALE-2 900Hz - +9KHz 100Hz +1KHz
TL074 TL074

VR VR
high pass freq. lowerAfilter pass
gain
gain 3 3
1 1 LOW OUT
A
2 2
high out
TL074 TL074

VR VR
Title
A gain A
gain
Size Number Revision
A4
Date: 2-Nov-2002 Sheet of
File: D:\pc42\pc42\ALTO\服務手冊\X23SW\X23SW
DrawnBLOCK
By: DIGRAME .DDB
1 2 3 4
 1 2 3 4

D D

C9
R12 R13
22K 10uF
C3 10K X4
R1 R4
100K R5 103(M) LOW OUT
100K 3K74 R16 3c
C7 100K 4d
C2 47P 2b
X1 10uF U1A
R8 1a
2 2 TL074
620K R18
3 1 R6 5e
3. Schematic Diagram

1 3 620K C19 R14 13 220R

VR1A U1B C6 9 683(M) 47K 14
R2 100KB 6 TL074 330P 8 12
VR1B C8
100K 7 10 10uF
C1 100KB R17 SW1
5e 5 C20
VR2 R11 R15 U1D 100K 30HZ CUT
10uF 683(M) TL074
R7 C4 100KB 6K8 U1C 100K
1a TL074
C 3K74 103(M) C
2b
4d
C5
3c
103(M) R9
X2 R3 10K
INPUT 100K X5
HI OUT
R30
3c
R22 R25 R26 R27 10K
22K C12 4d
10K 10K 10K R32
R19 R20 13 10uF 2b
CH1(CH2) 14 220R 1a
10K 10K R21 C11 R28
2 10K 12
1 6 47P 10K 5e
3 7 C10
330P U2D
U2A 5 R24 9 TL074
6K8 8
TL074 SW2 R29 R31
VR3 10 INV
U2B 10K 100K
TL074 100KB
B U2C B
TL074
+15V

CN3

4
4
3P2.5
1
U2E U1E 2
TL074 TL074 3
-15V

11
11
A Titel A
ALTO Mobile : X23SW MAIN BOARD

Size Model No: Revision

A4 X23SW V1.0

Date: 27-Jan-2002 Sheet 1 of 1

File: X23(M).Sch Drawn By: TASY J.S.
1 2 3 4
 1 2 3 4

D D

C23 C30 X5
R66 R72 R73 SUB WOOFER OUT
473(M) 22K 10uF
19K1 10K
3c
4d
C27 R78 R80 2b
U9A 47P R74 100K 220R 1a
TL074 R69
2 330K C26 47K 13
1
2
3

1 R67 330P 9 14 5e
330K R71
3 6K8 8 12
VR6A U9B 10
C TL074 C
R63 R64 100KB 6
VR6B C28 C29 U9D
10K0 10K0 7 683M) 683M) TL074
100KB U9C
4
5
6

5 VR7 TL074 C31

C24 100KB 10uF SW4
R68 R75
19K1 473(M) SW-6-SK22H13
100K R79
CH1 CH2 100K
C25
473(M)

+15V

J101 J102

4
3P2.5 3P2.5
B B
1 1
U9E 2 2
TL074 3 3
-15V

11
AGND

A Titel A
ALTO Mobile : X23SW SUB WOOFER BOARD

Size Model No: Revision

A4 X23SW V1.0

Date: 27-Jan-2002 Sheet 1 of 1

File: X23(SUB).Sch Drawn By: TASY J.S.
1 2 3 4
 1 2 3 4

D D

+15V
DB1 +15V
RB154
C IC1 C
L7815 -15V
CN?
C8 1
3 C6 104P 2 CN2
2 C18 C5 3
1000/35V 104P 1000/16V 3P2.5
1
CON3
C7
1000/16V C9 1
104P 2 CN3
C19 C4 IC2 3 3P2.5
1000/35V 104P L7915
-15V

B B
R1
1.2K
1 CN5
2 2P2.5

Title
A A
SCX系系 POWER Schematic
Size Number Revision
A4
Date: 27-Jan-2002 Sheet of
File: D:\pc42\pc42\pc42\S-OVER\SCX202S\SCX202S\SCX202S.ddb
Drawn By:
1 2 3 4
4.Printed Circuit Diagram
X23SW(M) PCB LAYOUT

PCB : X23SW(M) Top Overlay

PCB : X23SW(M) Bottom Layer

PCB : X23SW(M) Bottom Solder Mask

PCB : X23SW(M) Bottom Overlay

 PCB : X23SW(M) Drill Drawing Plots

Hole Size Hole Count

31mil (0.8mm) 128
39mil (1.0mm) 21
47mil (1.2mm) 17
63mil (1.6mm) 1
87mil (2.2mm) 6
138mil (3.5mm) 4
Totals 177
CX22OUT PCB LAYOUT

PCB : CX22OUT Bottom Layer

PCB : CX22OUT Bottom Solder Mask

PCB : CX22OUT Top Overlay

PCB : CX22OUT Drill Drawing Plots

Hole Size Hole Count

39mil (1.0mm) 7
55mil (1.4mm) 3
87mil (2.2mm) 20
110mil (2.8mm) 1
Totals 31
XPWR PCB LAYOUT

PCB : XPWR Bottom Layer PCB : XPWR Bottom Solder Mask

PCB : XPWR Bottom Overlay PCB : XPWR Top Overlay

Hole Size Hole Count

31mil (0.8mm) 14
39mil (1.0mm) 22
63mil (1.6mm) 3
98mil (2.5mm) 4
138mil (3.5mm) 4
Totals 90
PCB : XPWR Drill Drawing Plots
X23SW(SUB) PCB LAYOUT

PCB : X23SW(SUB) Bottom Layer PCB : X23SW(SUB) Bottom Solder Mask

PCB : X23SW(SUB) Bottom Overlay PCB : X23SW(SUB) Top Overlay

Hole Size Hole Count

31mil (0.8mm) 68
39mil (1.0mm) 18
47mil (1.2mm) 10
87mil (2.2mm) 4
138mil (3.5mm) 4
Totals 104
PCB : X23SW(SUB) Drill Drawing Plots
 1 2 3 4

D
X23SW Wiring Diagram D
5. Wiring Diagram

CN1 CN1 AC IN
CX22OUT CN2 CX22OUT
GND

紅 藍
C 220V 110V C

CN3 CN2 CN1

CN4 PT-SCX34

XPWR

CH1 GND
CN2 CN3 CH2 CN2
B CH1(CH2) B
CN1 CH1(CH2) CN3
CN3 X23SW(M) X23SW(M)

CN2 X23SW(SUB)

LED

電源開關

A Titel A
ALTO Mobile : X23SW Wiring Diagram

Size Model No: Revision

A4 X23SW V2.0

Date: 2-Nov-2002 Sheet 1 of 1

File: X23SW(全).Sch Drawn By: TASY J.S.
1 2 3 4
7. Electrical Parts List Page 1 of 1
X23SW-ALTO-230V 2002/11/1
Structure Needing Material Detail List
建檔日: 2002/02/08 修正日: 2002/10/28
NO. Midprod NO Quanity Unit
1 A-X23SW-ALTO-230V 1.000 PCS
2 A-X23SW 底后板組合 1.000 PCS
3 P-X23SW(SUB) 1.000 PCS
4 P-X23SW(M) 2.000 PCS
5 P-CX22OUT(R) 1.000 PCS
6 P-CX22OUT(L) 1.000 PCS
7 P-XPWR 1.000 PCS
2002/11/1 X23SW-ALTO-230V Page 1 of 3

Item No: X23SW specify: AMP

Mid No: A-X23SW-ALTO-230V standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 MFR2271ZZ panel(white) X23SW 1.000 PCS
MARK:
2 MBK256ZZ rear board (spray black-paint)
X23SW 1.000 PCS
MARK:
3 MTP229ZZ top cover-printing CLE2.0 1.000 PCS
MARK:
4 HD00021 fuse(T) 100mA 250V φ5*20mm CSA/S/UL/VDE
1.000 PCS
MARK:
5 TP3055 loop transformer PT-SCX34 1.000 PCS
MARK:
6 HCSA16 AC outlett (S)315-B (AC select) 1.000 PCS
MARK:
7 NPL272 cover φ8.5*4 blue 072C 8.000 PCS
MARK:
8 NPL285 switch cap φ6*2.5 YELLOW C 1.000 PCS
MARK:
9 NPL287 φ3*W6*18.3 black ABS 5.000 PCS
MARK:
10 ME00060 MIC stand nut JY-6351G-02-250 7.000 PCS
MARK:
11 MF00061 mic stand washer JY-6351G-02-250 7.000 PCS
MARK:
12 HLSF160 row-wire connecting wiring
2P 230mm 1.000 PCS
MARK:
13 HLSF129 row-wire connector wiring3P-3P 200m/m 1.000 PCS
MARK:
14 HLSF134 row-wire connector wiring3P-3P 120m/m 2.000 PCS
MARK:
15 HLSC146 signle terminal wiring CF:W146
green/yellow 80m/m 1.000 PCS
MARK:
16 HLSC76 single terminal wiring CF:W76
green/yellow 150m/m 1.000 PCS
MARK:
17 NMBA02 power push button φ15*17 1.000 PCS
MARK:
18 NMBP64 plastic knob double φ11*17.5
COOL GRAY 8C 8.000 PCS
MARK:
19 MSCB13 black-plated screw cross-head pan head 3*6 10.000 PCS 上蓋,后板
MARK:
20 MSCB28 black plated screw flat self 3*4 14.000 PCS
MARK:
21 MSCB38 black plated screw 3*7 4.000 PCS 面板
MARK:
22 MSCB34 black plated screw pill 3*6 2.000 PCS 電源開關
MARK:
23 MSCB35 black plated screw cross-head pan head 3*10 2.000 PCS AC座
MARK:
24 MSCB58 black plated screw iron-board pill 3*10 4.000 PCS 平衡座用
MARK:
25 MSTC04 colour nut 4m/m 1.000 PCS 地線
MARK:
2002/11/1 X23SW-ALTO-230V Page 2 of 3

Item No: X23SW specify: AMP

Mid No: A-X23SW-ALTO-230V standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

26 MSTC03 colour nut 3m/m 2.000 PCS 變壓器
MARK:
27 MFSS04 washer φ4*φ7*1t 1.000 PCS 地線
MARK:
28 MFSC09 washer φ3*φ10*1t 2.000 PCS 變壓器
MARK:
29 MFST01 washer φ4*φ8*0.5t 2.000 PCS 地線
MARK:
30 NMCR01 cable tie(black) ALT-102SB 5.000 PCS
MARK:
31 NLXM39 self-paste foot pad(SF-004)
12.7*9.0*3.0t 4.000 PCS
MARK:
32 HLSP143 single wave wired UL1007 AWG24 120mm black L5R5
1.000 PCS
MARK:
33 HLSP158 P.V.C single wave wired UL1007 AWG22 250mm black 1.000 PCS
MARK:
34 HLSP164 P.V.C wiring UL1617 AWG22 250mm black 1.000 PCS
MARK:
35 HLSP71 P.V.C single wave wired UL1617 22AWG 80m/m brown 1.000 PCS
MARK:
36 HLSA31 power cord Europe 3P LT-312+LT-501 1.000 PCS
MARK:
37 HSWA13 alimentation SW SDDLB 1007U 1.000 PCS 電源SW
MARK:
38 DL43RG L.E.D LG2043 green 1.000 PCS
MARK:
39 NMCT20WW0020 sleeving flame retardant 5φ*20m/m 8.000 PCS
MARK:
40 NMCT16WW0010 sleeving flame retardant 2.5φ*10m/m 2.000 PCS
MARK:
41 NWCP04 lockable bag 5*7 1.000 PCS
MARK:
42 NWCP01WW0300*0580 PE bag 30*58cm 1.000 PCS
MARK:
43 HEM083 desiccant 30g 1.000
MARK:
44 NMCQA-275 instruction X23SW ALTO 1.000
MARK:
45 NB01720 box ALTO 19"系列 1.000 PCS
MARK:
46 NMLB1588-05ZZ label X23SW ALTO 2.000
MARK:
47 POA182 paper outter case 4 hole ALTO 19" 0.250 PCS
MARK:
48 PKMS153 sponge barrier ALTO 19" 1.000 PCS
MARK:
49 PKMS156 barrier ALTO19" 1.000 PCS
MARK:
50 NMCQ-073 assurance book ALTO 1.000
MARK:
2002/11/1 X23SW-ALTO-230V Page 3 of 3

Item No: X23SW specify: AMP

Mid No: A-X23SW-ALTO-230V standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

51 NMLM381ZZ label X23SW 4.000
MARK:
52 NE05004 label ALTO 4.000
MARK:
53 NMLH31 label MADE IN P.R.C. 2.000
MARK:
54 NA00154 box ALTO 2.000 PCS
MARK:
55 NI02085 power switch φ22*9.69 1.000 PCS
MARK:
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: A-X23SW 底后板組合 standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 MBT2171ZZ bottom rear plate X23SW 1.000 PCS
MARK:
2 MSDE34ZZ barrier (black) X23 1.000 PCS
MARK:
3 MSDE35ZZ fixed board (black) X23 1.000 PCS
MARK:
4 MAPR80ZZ L-shape fixed bracket 1.2*28*20*10(CLE2.0) 1.000 PCS
MARK:
5 MMC013 iron pillar hexagon 6.35*M3*6 2.000 PCS
MARK:
6 ME00050 iron pillar 12.000 PCS
MARK:
7 MSC023 screw pillar M4*10*0.7PH 1.000 PCS
MARK:
8 MSC030 M3*10*0.5PH 2.000 PCS
MARK:
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: P-X23SW(SUB) standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 NPC2081 PCB X23SW(SUB)1*3 1.000 PCS
MARK:
2 RFC122S 1/8W fixed resistor 220Ω S type 1.000 PCS
MARK:R 80
3 RFC268S 1/8W fixed resistor 6.8KΩ S type 1.000 PCS
MARK:R 71
4 RFC310S 1/8W fixed resistor 10KΩ S type 3.000 PCS
MARK:R 63 64 72
5 RFC322S 1/8W fixed resistor 22KΩ S type 1.000 PCS
MARK:R 73
6 RFC347S 1/8W fixed resistor 47KΩ S type 1.000 PCS
MARK:R 74
7 RFC410S 1/8W fixed resistor 100KΩ S type 3.000 PCS
MARK:R 75 78 79
8 RFC433S 1/8W fixed resistor 330KΩ S type 2.000 PCS
MARK:R 67 69
9 RPC2191S 1/8W precision resistor 19.1KΩ S type 2.000 PCS
MARK:R 66 68
10 CE610N electrolytic capacitor 10/16V ψ4*7 2.000 PCS
MARK:C 30 31
11 HCSI0203 row-wire header 3P 2.5mm 180° 2.000 PCS
MARK:CN 2 3
12 HCSV0202 row-wire header 2P 2.0mm 180° 1.000 PCS
MARK:CN 1
13 CL347G mylar capacitor 0.047/50V 3.000 PCS
MARK:C 23 24 25
14 CL368G mylar capacitor 0.068/50V 2.000 PCS
MARK:C 28 29
15 HSWA18 power switch PZ30 PBA-M-2PB1L 1.000 PCS
MARK:SW 4
16 SIC002 integrated circuit TL074CN(S&T) 1.000 PCS
MARK:U 9
17 RC00157 1.000 PCS
MARK:VR 7
18 RVS104 potentiometer (C100K) RV142B-20-25A-C15 1.000 PCS
MARK:VR 6
19 MMCJ06 jumper wire 8m/m 3.000 PCS
MARK:J 1 2 4
20 MMCJ12 jumper wire 12m/m 1.000 PCS
MARK:J 3
21 MI01259 test-5 φ1.8*10 2.000 PCS
MARK:
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: P-X23SW(M) standard quantity: 2.000

NO Material No Item Name Specific Quanity Unit Ps

1 NPC2082 PCB X23SW(M)1*2 1.000 PCS
MARK:
2 RFC122S 1/8W fixed resistor 220Ω S type 2.000 PCS
MARK:R 18 32
3 RFC268S 1/8W fixed resistor 6.8KΩ S type 2.000 PCS
MARK:R 11 24
4 RFC310S 1/8W fixed resistor 10KΩ S type 11.000 PCS
MARK:R 12 19 20 21 22 25 27 28 29 30 9
5 RFC322S 1/8W fixed resistor 22KΩ S type 2.000 PCS
MARK:R 13 26
6 RFC347S 1/8W fixed resistor 47KΩ S type 1.000 PCS
MARK:R 14
7 RFC410S 1/8W fixed resistor 100KΩ S type 8.000 PCS
MARK:R 1 15 16 17 2 3 31 4
8 RFC462S 1/8W fixed resistor 620KΩ S type 2.000 PCS
MARK:R 6 8
9 RPC1374S 1/8W precision resistor 3.74KΩ Stype 2.000 PCS
MARK:R 5 7
10 CE610N electrolytic capacitor 10/16V ψ4*7 5.000 PCS
MARK:C 1 12 2 8 9
11 MMCJ04 jumper wire 6m/m 1.000 PCS
MARK: J5
12 CM410IS metal-film capacitor(MSC)0.1uF/63V 5% CASE01 1.000 PCS
MARK:C 101
13 MMCJ06 jumper wire 8m/m 4.000 PCS
MARK:J 1 2 3 4
14 HCSI0203 row-wire header 3P 2.5mm 180° 1.000 PCS
MARK:CN 3
15 HCSV0205 row-wire header 5P 2.0mm 180° 1.000 PCS
MARK:CN 2
16 CL310G mylar capacitor 0.01/50V 3.000 PCS
MARK:C 3 4 5
17 CL368G mylar capacitor 0.068/50V 2.000 PCS
MARK:C 19 20
18 HSWA18 power switch PZ30 PBA-M-2PB1L 2.000 PCS
MARK:SW 1 2
19 SIC002 integrated circuit TL074CN(S&T) 2.000 PCS
MARK:U 1 2
20 RC00157 2.000 PCS
MARK:VR 2 3
21 RVS104 potentiometer (C100K) RV142B-20-25A-C15 1.000 PCS
MARK:VR 1
22 MI01259 test-5 φ1.8*10 2.000 PCS
MARK:
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: P-CX22OUT(R) standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 NPC2040 PCB CX22OUT 1.000 PCS
MARK:
2 HCSM61 MIC jack for balance JY-5042-030G female plug 180°
1.000 PCS
MARK:X 1
3 HC00125 MIC jack JY-6351G-02-250 3.000 PCS
MARK:X 2 4 5
4 HLSF333 row-wire connector wiring5P(male)-5P(parent) 180mm 1.000 PCS
MARK:CN 1
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: P-CX22OUT(L) standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 NPC2040 PCB CX22OUT 1.000 PCS
MARK:
2 HCSM61 MIC jack for balance JY-5042-030G female plug 180°
1.000 PCS
MARK:X 1
3 HC00125 MIC jack JY-6351G-02-250 4.000 PCS
MARK:X 2 3 4 5
4 HLSF331 row-wire connector wiring2P(male)-2P(parent) 180mm 1.000 PCS
MARK:CN 2
5 HLSF333 row-wire connector wiring5P(male)-5P(parent) 180mm 1.000 PCS
MARK:CN 1
2002/11/1 X23SW-ALTO-230V Page 1 of 1

Item No: X23SW specify: AMP

Mid No: P-XPWR standard quantity: 1.000

NO Material No Item Name Specific Quanity Unit Ps

1 NPC0106 PCB XPWR(1*4) 1.000 PCS
MARK:
2 RFC212S 1/8W fixed resistor 1.2KΩ S type 1.000 PCS
MARK:R 1
3 CC410F ceramic capacitor 0.1uF SL 4.000 PCS
MARK:C 4 5 8 9
4 CE747E electrolytic capacitor 470/25V 2.000 PCS
MARK:C 6 7
5 CE822F electrotytic capacitor 2200/35V φ16*31.5mm 2.000 PCS
MARK:C 18 19
6 DB001A bridge rectifier RB154 1A/400V 1.000 PCS
MARK:DB 1
7 SIC717 integrated circuit 7815 1.000 PCS
MARK:IC 1
8 SIC719 integrated circuit 7915 1.000 PCS
MARK:IC 2
9 HCSI0203 row-wire header 3P 2.5mm 180° 2.000 PCS
MARK:CN 2 3
10 HCSI0202 row-wire header 2P 2.5mm 180° 1.000 PCS
MARK:CN 4
11 HCSR0203 row-wire header 3P 3.96mm 180° 1.000 PCS
MARK:CN 1
12 STR802-T2 silicone insulator TO-220 square type 2.000
MARK:
13 MHL013 heat sink MA103*25m/m*2PIN 2.000 PCS
MARK:
14 MFSS03 washer φ3*φ5*1t 2.000 PCS
MARK:
15 MSCN16 Ni screw pill 3*6 thin tooth P0.5 2.000 PCS
MARK:
8. Exploded Views