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    Sop-09-Washing of Motor Winding With CTC

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    OSAMA
    This document provides a standard operating procedure for washing and varnishing motor windings. The procedure outlines the necessary pre-requisites including permits and tools. It then details the step-by-step process for isolating power, dismantling the motor, cleaning and varnishing the windings, reassembling, and testing the motor before returning it to service. Records of the work are to be logged.

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    Sop-09-Washing of Motor Winding With CTC

    Uploaded by

    OSAMA
    372 views3 pages
    This document provides a standard operating procedure for washing and varnishing motor windings. The procedure outlines the necessary pre-requisites including permits and tools. It then details the step-by-step process for isolating power, dismantling the motor, cleaning and varnishing the windings, reassembling, and testing the motor before returning it to service. Records of the work are to be logged.

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    SOP-09-WASHING OF MOTOR WINDING WITH CTC.doc

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    This document provides a standard operating procedure for washing and varnishing motor windings. The procedure outlines the necessary pre-requisites including permits and tools. It then details the step-by-step process for isolating power, dismantling the motor, cleaning and varnishing the windings, reassembling, and testing the motor before returning it to service. Records of the work are to be logged.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    372 views3 pages

    Sop-09-Washing of Motor Winding With CTC

    Uploaded by

    OSAMA
    This document provides a standard operating procedure for washing and varnishing motor windings. The procedure outlines the necessary pre-requisites including permits and tools. It then details the step-by-step process for isolating power, dismantling the motor, cleaning and varnishing the windings, reassembling, and testing the motor before returning it to service. Records of the work are to be logged.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    NOVATEX LIMITED SOP / E&I / 09

    WASHING & VARNISHING OF MOTOR WINDING


    ELECTRICAL & INSTRUMENT DEPARTMENT
    ISSUE NO : 00
    ISSUE DATE : 22nd FEB, 2012

    Name Designation Signature

    Prepared By : Nadeem Aziz HOD ( E&I )

    Reviewed By : Nadeem Aziz HOD ( E&I )

    Authorized By : Ch. Anis Ahmed GMP / MR

    nd
    Page 1 of 3 Revision : 00 Revision Date : 22 Feb, 2012
    NOVATEX LIMITED SOP / E&I / 09

    WASHING & VARNISHING OF MOTOR WINDING

    1 PURPOSE:
     To varnish / wash motor winding for strengthener of its insulation
    2 SCOPE:
     Electrical & Instrument Department (YES)
     Process / Moulding / Power House / Utility (YES)
     Mechanical (YES)
     Safety ( NO)
    3 PRE-REQUISITE
     Approved cold work permit
     WD-40 & Cotton Rags
     Varnish
     Carbon Tetra Chloride (CTC)
     Proper Tools
     Insulation Test Meter
     Complete isolation before starting the job
    4 PROCEDURE:
     Generate a cold work permit according to job on that motor
     Arrange proper tools for motor dismantling from it's foundation with the co-ordination of
    mechanical department , also arrange waste collecting tray, WD-40, cotton rags, varnish spray, CTC
    & insulation measuring meter etc
     Before starting the job system must be isolated by process & electrical (from field & MCC both)
     After isolation a tag “ISOLATED FOR MAINTENANCE WORK” will be hanged at motor starter
    during the job & user department authorized personnel will verify isolation by trying to switch
    “ON” the equipment. He will also verify that isolation tag is hanged on the equipment before
    signing go-ahead on work permit
     Mechanical department will de-couple the motor
     Open the terminal box and note down the connection type (Star/Delta) and also draw the connection
    diagram and mark the cables before disconnection the power cable
     Disconnect the power cable and wrapped down properly these ends with the help of PVC insulation
    tape
     Disconnect the earth and control cables then wrapped and mark it
     Remove the motor from it's foundation with the co-ordination of mechanical department
     Arrange a tray for collecting waste CTC during washing the winding
     Clean motor windings gently with CTC & then wait some time or clean the windings with pressure
    air

    nd
    Page 2 of 3 Revision : 00 Revision Date : 22 Feb, 2012
    NOVATEX LIMITED SOP / E&I / 09

     Apply spray varnish on windings in appropriate quantity (if varnishing is needed)


     Wait for some time in order to dry the windings after varnishing
     For heavy motors, dry the windings by 500 Watts bulbs with temperature monitoring of windings
    (heating for a long period may damage the windings)
     After dry the windings, perform winding insulation test, if result is not good then re-varnish
     Also gently clean the motor rotor, ends cover, fan cover & fan with WD-40 & cotton rags
     If insulation result is satisfactory then assemble the motor, re-installed it with co-ordination of
    mechanical department & connect all cables as noted
     Energize the motor from MCC & field then perform a test run and take current on each phase
     If result is found ok then hand over the motor to mechanical department for re-coupling
     After completing the said job, user department authorized personnel will verify the motor direction
    & on load condition
     The user department authorized personnel shall test the said motor after removal of electrical &
    other isolations for at-least 15-30 minutes for observation of any abnormality & assurance for good
    stand-by

     Close your work permit from concerned authorized personnel

     Clean the area & remove all the tools

     Make an entry of the said job in the technician log book


    5 RELATED DOCUMENT:
     Process Control Maintenance MOP / E&I / 16
     Work permit procedure
    6 RECORDS:
     Technician Log Book E&I / R10

    nd
    Page 3 of 3 Revision : 00 Revision Date : 22 Feb, 2012

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