Air Tightness Test On The Refrigerating System: Air Purging Method Is Prohibited For R32 System

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AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM

4 AIR TIGHTNESS TEST ON THE REFRIGERATING SYSTEM


Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging.
Before system is charged with refrigerant and before the refrigerating system is put into operation, below site test procedure and acceptance criteria shall be vertifi
Be sure to check whole system for gas leakage.

Preparation (StepConnect
1-2) a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve
Attach the gauge manifold set correctly and tightly. Make sure that both valves of the manifold gauge (low pressu

Connect the center hose of the manifold gauge to a vacuum pump.


Evacuation (Step 3-4) Turn on the power switch of the vacuum pump, then turn open the low
side manifold gauge valve and make sure that the needle in the gauge moves from 0cmHg (0 MPa)
–76 cmHg (–0.1 MPa). This process continues for approximately ten minutes. Then close the low sid

Remove the vacuum pump from the centre hose and connect the center hose to cylinder of any applicable iner
Charge test gas into the system and wait until the pressure within the system to reach min. 1.04MPa (10.4barg
Tightness Test with Inert Gas (Step 5-7)
Wait and monitor the pressure reading on the gauges. Check if there is any pressure drop. Waiting time depen

8) If there is any pressure drop, perform step 9-12. If there is no pressure drop, perform ste

Use Gas Leak Detector to check for leaks. Must use the detection equipment with a sensitivity of 5 gra
Leak
YESdetection and repair (Step 9-12)
Move the probe along the air conditioning system to check for leaks, and mark for repair.
Pressure drop? (Step 8)
Any leak detected and marked shall be repaired.
After repair, repeat evacuation steps 3-4 and tightness test steps 5-7. Check the pressure drop as in st

NO

13) If no leak,
Recovery of Test Gas Recover the test gas. Perform evacuation of steps 3-4. Indoor unit Liquid side
(Step 13) Then proceed to step 14. Two-way va

Gas side

Evacuation (Step 3-4) Three-way v


Tank Cylinder OPEN

LoHi Cl

Inert Vacuum CLOSE


pump
Open 2 and 3 valves Disconnect the charging hose from the service port of the 3-way valve.
gas
(Step 14-18) Tighten the service port
caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
Remove the valve caps of both of the 2-way valve and 3-way valve.
Open both of the valves, using a hexagonal wrench (4mm).
Mount back the valve caps onto the 2-way valve and the 3-way valve to complete this pro

Complete
Notes:
Recommended use of any of the following leak detector,
Universal Sniffer leak detector
Electronic halogen leak detector
Ultrasonic Leak Detector

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