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    SS A25 Manual Operating Procedure PDF

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    shri mayuram
    This document provides instructions for setting up and operating a Single Spindle Automate A25 machine. It describes procedures for mounting collets and tools, setting cam timing, and adjusting other machine components. Steps are outlined for running the machine in handle mode to check for interference before continuous automatic operation. The machine can machine a variety of materials up to 25mm in diameter using different optional attachments.

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    © All Rights Reserved
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    SS A25 Manual Operating Procedure PDF

    Uploaded by

    shri mayuram
    579 views11 pages
    This document provides instructions for setting up and operating a Single Spindle Automate A25 machine. It describes procedures for mounting collets and tools, setting cam timing, and adjusting other machine components. Steps are outlined for running the machine in handle mode to check for interference before continuous automatic operation. The machine can machine a variety of materials up to 25mm in diameter using different optional attachments.

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    SS A25 manual operating procedure.pdf

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    This document provides instructions for setting up and operating a Single Spindle Automate A25 machine. It describes procedures for mounting collets and tools, setting cam timing, and adjusting other machine components. Steps are outlined for running the machine in handle mode to check for interference before continuous automatic operation. The machine can machine a variety of materials up to 25mm in diameter using different optional attachments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    579 views11 pages

    SS A25 Manual Operating Procedure PDF

    Uploaded by

    shri mayuram
    This document provides instructions for setting up and operating a Single Spindle Automate A25 machine. It describes procedures for mounting collets and tools, setting cam timing, and adjusting other machine components. Steps are outlined for running the machine in handle mode to check for interference before continuous automatic operation. The machine can machine a variety of materials up to 25mm in diameter using different optional attachments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    2015

    MACHINE SETTING
    PROCEDURE
    SINGLE SPINDLE AUTOMATE-A25

    The Single Spindle Automate A25 is used for the


    manufacture of variety of turned parts. All kinds of materials
    such as Steel, Brass, Aluminum, etc.of maximum diameter
    25 mm can be machined.
    For second operations on pre-machined parts the Automat
    can also be equipped with a hand chucking device as
    optional attachment.

    Prepared By: M.Suganeshwaran, U.Nandha Kumar

    SHRI MAYURAM INDUSTRIES


    #L-9/3, SIPCOT Industrial Park,
    Mambakkam Village,
    Sriperumpudur Taluk,
    Kanchipuram DT-602105
    CONTENTS

    Page No.
    1 MAIN SPINDLE COLLET MOUNTING 3
    2 MAIN SPINDLE COLLET PRESSURE SETTING 3

    3 CAM DESIGN 3
    4 CAM SETTING 3

    5 TOOL DESIGN 4
    6 CROSS SLIDE TOOL SETTING 4

    7 VERTICLE SLIDE TOOL SETTING 5


    8 TAIL STOCK ASSEMBLY SETTING 5

    9 BAR STOPPER SETTING 5


    10 GRAVITY BAR FEED ASSEMBLY 6
    11 SEQUENCE OF CALCULATION 6
    12 MACHINE RUN IN HANDLE MODE 7
    13 MACHINE RUN IN CONTINUOUS MODE 7
    14 SPINDLE SPEED CHART 8
    15 CUTTING SPEED CHART 8
    16 CHANGE GEAR TABLE-CYCLE TIMING 10
    17 PART CYCLE TIME & CAM DETAILS 11

    2
    AUTOMAT A 25 SETTING PROCEDURE
    1.0 MAIN SPINDLE COLLET MOUNTING PROCEDURE

    2A
    A 1. Take 5mm Allen key loosen the Allen screw on
    locknut (shown in Fig 1.1).
    2. Rotate locknut towards (1A) counter clockwise.
    3. Open nose cap by Y-Spanner and Tommy bar
    4. Pull the collet outside.
    5. Remove main spindle collet sleeve
    & collet spring mount it afterwards.
    1A
    A 6. Change collect.
    Fig1.1 7. Mount Nose cap.

    2.0 MAIN SPINDLE COLLET PRESSURE SETTING

    1. Check the chuck lever set free from wornout.


    2. Fill the collet by material.
    3. Rotate the locknut clockwise till collet hold material.
    4. Close collet at chucking arm assembly by manually.
    5. Tighten the Allen screw on locknut.

    3.0 CAM DESIGN


    Refer External document-
    Machine LH side

    4.0 CAM SETTING

    1. Select the CAM (3.1) as per the given part drawing.


    2. Set the CAM into CAM drum (3.2) using M6X1 mm
    (L=15mm) Allen screw.
    3. Adjust the CAM follower (3.3) to touch the CAM in
    CAM start position.
    4. Tighten square head screw (3.4)

    3.3
    3.1 3.2
    3.4

    3
    5.0 TOOL DESIGN

    1. Select the tool with respect to tool holder and operation method.
    2. Ground the tool as per the
    customer drawing.
    3. Ground the tool with clearance
    and rake angle.

    6.0 CROSS SLIDE TOOL SETTING

    Fig.5.1 1. Set the tool in the


    tool holder.
    2. Adjust the tool
    height by using
    wedge front and
    back of
    movement.
    3. Set the tool
    cutting point
    Fig.5.1 Fig.5.2 straight to center
    axis of work
    piece/Bar as shown in Fig.5.1
    4. Adjust the tool movement perpendicular to the work piece center axis as shown in
    Fig.5.2
    5. Tight the tool by using square head M6 screw-15mm length.
    6. Adjust tool post by I-Bolt.

    M6 Square Wedge

    Tool bit

    Tool post

    I - Bolt

    4
    7.0 VERTICLE SLIDE TOOL SETTING

    1. Set the tool in the tool


    Tool
    holder. bit
    2. Adjust the tool height by up
    Vertical slide
    and down of movement.
    3. Adjust tool cutting point
    perpendicular to the work Tool
    piece/bar centre axis by holding
    screws
    centeroid adjusting screw.
    4. Then tight the tool holding
    screws.
    Centeroid
    adjusting
    screw

    8.0 TAIL STOCK ASSEMBLY SETTING

    1. Set the drill cam on cam seat at


    0° initially.
    2. Set the Quill into Quill clamp. Quill
    3. Select and put the drill collet
    into Quill. Draw bolt
    4. Put the drill bit into the collet.
    5. Set the drill length depend upon
    the work piece.
    Drill collet
    6. Tight the collet by draw bolt
    Quill clamp
    clock wise rotation.
    7. Same procedures do the 2nd
    Quill if available/necessary.
    Drum
    bolt
    9.0 BAR STOPPER SETTING

    1. Bar stopper stops the bar after a completed cycle.


    2. Use the CAM size of 0mm X 40° (Standard).
    3. Set the cam into cam seat. Locknut
    4. Adjust the stopper length depends bar diameter and work Bar stopper
    piece length using M12X1mm hex nut.

    5
    Chuck lever
    10.0 CHUCKING ARM ASSEMBLY

    1. The chucking device is operated by moving the


    chucking lever forward and backward.
    2. The cam shafts must be cranked manually while the
    clutch is disengaged so that the chucking cams
    release the chucking lever.
    3. The pressure set correctly once the chucking cams
    release the chucking lever.
    4. The pressure is set correctly once the chucking
    lever can be operated manually, while the stock bar
    Chucking cam
    loaded.

    11.0 GRAVITY BAR FEED ASSEMBLY

    Fig.11.1

    1. Gravity bar feed assembly shown in Fig.11.1


    2. The post (2) of the bar feed must also be fixed to the concrete floor or using machine
    mount.
    3. It is very important that the bar feed tube is in perfect line with the centre of the main
    spindle.
    4. Tie the bar feed pipe(15) and dead weight (12) by using nylon rope(20)

    6
    12.0 SEQUENCE OF CALCULATION

    1. Determine the cutting speed of the component


    Spindle speed in RPM=Surface speed X 1000 / (3.14 X Dia)
    2. Layout the sequence operations.
    3. Determine the working stroke for each operation.
    4. Determine the feed for each operation.
    Absolute revolutions = Throw / Feed
    5. Calculate no. Of spindle rotations for each operation.
    6. Determine the no. Of effective revolutions for each operation.
    7. Determine the idle time in degrees for work stop and chucking.
    8. Calculate the piece per hour formula by formula.
    Hourly production rate=spindle speed X (360°-lost deg.)/ (Effective revolutions X6)
    9. Determine the stroke of cam for each operation.
    10.Determine the length of cam in degrees for each operation.
    11.Determine the effective degrees for each operation.
    12.Determine the start and end point in degrees.

    13.0 MACHINE RUN IN HANDLE MODE


    1. After setting of tools and cams run the machine in
    handle mode for to avoid tool interference.
    2. Pull the clutch outwards.
    Clutch
    3. Rotate the handle counter clockwise for forward
    feed.
    4. Rotate the handle till full cycle completed.
    5. Observe carefully for tool interference.
    6. Adjust cam timing for fine tune if you needed.
    7. Push the clutch for auto mode till full cycle.

    Handle
    14.0 MACHINE RUN IN CONTINUOUS MODE

    1. After getting first off approval from Quality inspector runs the machine in continuous
    mode for production.

    Note: Ensure all screws, nuts &bolts are tightened before running the machine.

    7
    15.0 SPINDLE SPEED CHART

    POLE 1

    POLE 2

    16.0 CUTTING SPEED CHART

    8
    9
    17.0 CHANGE GEAR TABLE-CYCLE TIMING

    10
    18.0 PART CYCLE TIME & CAM DETAILS

    SMI
    PART CYCLE TIME & CAM DETAILS
    Spindle Cycle
    OPERATION - Cam raise in mm /Degree in °
    S.NO PART NAME/NO speed time
    RPM No’s/Hr Plunging Parting Grooving Knurling Chamfering Drilling
    1 B0190000504 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    2 B0020000309 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    3 HL – 001 – 10 - 009 2000 230 **** 2/100 **** **** 1/100 14/200
    4 B0190001704 2000 230 **** 8/120 **** **** 1/100 4/180
    5 B0190001804 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    6 B0090000304 2450 330 **** 3/120 **** 1/100 3/40. ****
    7 B1380000109 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    8 B1380000209 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    9 FG064010007 2000 230 7/200 6/180 3/120 1/100 **** 8/180
    10 CAAAJ00000000042 2000 230 7/200 6/180 3/120 1/100 **** 3/20,10/180
    11 XU3H-387182-CA 2450 450 **** 3/120 **** 1/100 3/40. ****

    -----*****-----

    11

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