F-04 (Ultrasonic Test.) (New) Dated. 25.03.2016 JOKA123

Download as doc, pdf, or txt
Download as doc, pdf, or txt
You are on page 1of 52

Docs. No.

F/QA/18
BSL ULTRASONIC TEST REPORT REV. 00
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/ MARUTI/UT/3 Date 23.12.2019
Customer M/s MARUTI SUZUKI INDIA LTD Item Name Moving Holder

P.O. No. ---- Material ScMn2A


Drg. No. ---- Heat No. VC-1226
Die Name K 10C-CB-M4 (Moving Holder) BSL No. 9060
QAP No. ---- Qty. 1 Nos
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machine
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 2.4mm FBH for TR, 6.4mm FBH for Normal
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-250mm for Normal,
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By
(UT Level-II) Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. F/QA/18


BSL REV. 00
Castings Pvt. Date 01.06.2018
Ltd. ULTRASONIC TEST REPORT
COMPONENT DETAILS
Test Report No. BSL/ MARUTI/UT/04 Date 23.12.2019
Customer M/s MARUTI SUZUKI INDIA LTD Item Name Moving Holder

P.O. No. ----- Material ScMn2A


Drg. No. ---- Heat No. DC-1294
Die Name K 10C-CB-M3 (Moving Holder) BSL No. 9059
QAP No. ---- Qty. 1Nos
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination As Cast
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 2.4mm FBH for TR, 6.4mm FBH for Normal
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-250mm for Normal,
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By
(UT Level-II) Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. F/QA/18
BSL ULTRASONIC TEST REPORT REV. 00
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/ OU/UT/03 Date 24.12.2019
Customer M/s OUTOTEC GMBH Item Name Pallet End Casting
P.O. No. 4500440142 Dt. 30.07.2019 Material G20Mo5 (EN 10213)
Drg. No. OU700037277 Rev.06 Heat No. AC-1087
Project ---- Sl. No. 3
QAP No. ---- Qty. 1 Nos
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machined
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block,
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+5 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680-1
Acceptance Criteria Severity level-II (On machining area)
Test Range 0-50mm for TR & 0-300mm for Normal,
Couplant Used Mobile Oil
OBSERVATIONS: Single indication observed.

Test Results: Unacceptable

Remarks:

Checked By
(UT Level-II) Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2019
Ltd.
COMPONENT DETAILS
Test Report No. BSL/ OU/UT/05 Date 26.12.2019
Customer M/s OUTOTEC GMBH Item Name Pallet End Casting

P.O. No. 4500440142 Dt. 30.07.2019 Material G20Mo5 (EN 10213)


Drg. No. OU700037277 Rev.06 Heat No. AC-1087
Project ---- Sl. No. 6
QAP No. ---- Qty. 2 Nos
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machined
Stage of Test Final stage
Test Objectives Detection of internal defects Area Examined Machined Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680-1
Acceptance Criteria Severity level-II (On machining Area)
Test Range 0-50mm for TR & 0-300mm for Normal,
Couplant Used Mobil Oil
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By
(UT Level-II) Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2019
Ltd.
COMPONENT DETAILS
Test Report No. BSL/MARUTI/UT/04 Date 28.12.2018
Customer M/s MARUTI SUZUKI INDIA LTD. Item Name Fixed Holder

P.O. No. ---- Material ScMn2A


Drg. No. ---- Heat No. DC-1331
Die Name K10C-CB-M4 BSL No. 9056
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined & as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-500mm for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By
(UT Level-II) Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/MARUTI/UT/04 Date 28.12.2018
Customer M/s MARUTI SUZUKI INDIA Item Name Fixed Holder
LTD.
P.O. No. ---- Material ScMn2A
Drg. No. ---- Heat No. DC-1331
Die Name K10C-CB-M3 BSL No. 9057
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-500mm for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/KESSELS/UT/06 Date 30.12.2018
Customer M/s Kessels Engineering Item Name Horse Shoe Casting
P.O. No. KCTM/ND/QF/39/8022/2019-20/79 Dt.24.04.2019 Material ASTM A216 Gr.WCB
Drg. No. KC-10006 Rev.00 Heat No. DC-1384
QAP No ---- Sl. No. 1
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination As Cast
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-500mm for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/KESSELS/UT/06 Date 30.12.2019
Customer M/s Kessels Engineering Item Name Horse Shoe Casting
P.O. No. KCTM/ND/QF/39/8022/2019-20/79 Dt.24.04.2019 Material ASTM A216 Gr.WCB
Drg. No. KC-10006 Rev.00 Heat No. DC-1384
QAP No ---- Sl. No. 1
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination As Cast
Stage of Test 1st Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-500mm for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/KESSELS/UT/06 Date 12.01.2020
Customer M/s Kessels Engineering Item Name Horse Shoe Casting
P.O. No. KCTM/ND/QF/39/8022/2019-20/79 Dt.24.04.2019 Material ASTM A216 Gr.WCB
Drg. No. KC-10006 Rev.00 Heat No. DC-1384
QAP No ---- Sl. No. 1
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination As Cast
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification ASTM A609
Acceptance Criteria ASTM A609 Level III
Test Range 0-50mm for TR, 0-500mm for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/MUTUAL/UT/992020 Date 09.09.2020
Customer M/s Mutual Engineering Item Name Cavity Base
P.O. No. ---- Material FCD700
Drg. No. ---- Heat No. VC-0365
QAP No ---- BSL. No. 9876
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Machined
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard Backwall Echo
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 52+6 dB Single
TR Ø10 2 MHz Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN-12680-3
Acceptance Criteria Servity Level 4
Test Range 0-200mm for Normal
Couplant Used Oil
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/MUTUAL/UT/992021 Date 09.09.2020
Customer M/s Mutual Engineering Item Name Core Base
P.O. No. ---- Material FCD700
Drg. No. ---- Heat No. DC-5455
QAP No ---- BSL. No. 0070
Test Site BSL Castings Pvt. Ltd. Qty. 01Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Machined
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard Backwall Echo
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 52+6 dB Single
TR Ø10 2 MHz Longitudinal Dual
4 MHz
Angle 8x9 2 MHz Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN-12680-3
Acceptance Criteria Servity Level 4
Test Range 0-200mm for Normal
Couplant Used Oil
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Date 01.06.2018
Ltd.
COMPONENT DETAILS
Test Report No. BSL/GSFL/UT/118 Date 08.09.2020
Customer M/s Global Sourcing Finland Ltd. Item Name Ohjausrulla
P.O. No. /Date 3509 Dt. 09.04.2020 Material GRP 800
Drg. No. 18-451 Heat No. AC-0578
QAP No ---- Sl. No. 01-12
Test Site BSL Castings Pvt. Ltd. Qty. 12 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Machined
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined 100% Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR & 3mm FBH for Normal
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 46+6 dB Single
TR Ø10 2 MHz 56+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 58+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN-12680-3
Acceptance Criteria Servity Level III
Test Range 0-50mm for TR, 0-200 for Normal
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/01 Date 19.03.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0261
Project N/A Sl.No. 01
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test 1st stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/02 Date 20.04.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0261
Project N/A Sl.No. 01
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final ( After SR )
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/01 Date 20.03.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0286
Project N/A Sl.No. 02
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test 1st stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/02 Date 20.04.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0286
Project N/A Sl.No. 02
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final ( After SR )
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/01 Date 20.03.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0308
Project N/A Sl.No. 03
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test 1st stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/02 Date 21.04.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0308
Project N/A Sl.No. 03
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final ( After SR )
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/01 Date 21.03.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0347
Project N/A Sl.No. 04
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test 1st stage
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single / Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/02 Date 22.04.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0347
Project N/A Sl.No. 04
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final ( After SR )
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/03 Date 07.05.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0261
Project N/A Sl.No. 01
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined
Accessible Area
( As per approved Scan Plan )
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.
Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/04 Date 07.05.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0286
Project N/A Sl.No. 02
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined
Accessible Area
( As per approved Scan Plan )
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable


Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/05 Date 07.05.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0308
Project N/A Sl.No. 03
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined
Accessible Area
( As per approved Scan Plan )
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:
Checked By Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/06 Date 07.05.2018
Customer TATA STEEL Item Name Trunnion Block
P.O. No. 3900005367/146 Dt: 09.01.2018 Material IS: 1030, Gr.200-400W
Drg. No. 361005-2207-01-370 Rev 0 Heat No. VC- 0347
Project N/A Sl.No. 04
Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machined as cast
Stage of Test Final
Test Objectives Detection of internal defects Area Examined
Accessible Area
( As per approved Scan Plan )
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification DIN 1690
Acceptance Criteria S4-UV4
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:
Checked By Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report BSL/TS/UT/07/0082/11/05/2018 Date 11.05.2018
No.
Customer TATA STEEL Item Name Sheave Dia. 630 & Sheave Dia. 710
P.O. No. 3900005295/146 Dt:-20.12.2017 Material CS Gr.230-450W IS 1030-1998
Drg. No. 3-0009-05-879 Rev0,3-0009-05-875 Rev 0 Heat No. VC- 0082

Project N/A Sl.No. Sheave Dia. 630 :- 01,02,03,04


Sheave Dia. 710 :- 01,02
Test Site BSL Castings Pvt. Ltd. Qty. 06 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Finish machining
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:
Checked By Approved By Reviewed/ Witnessed By
Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report BSL/TS/UT/08/0082/23/05/2018 Date 23.05.2018
No.
Customer TATA STEEL Item Name Sheave Dia. 630 & Sheave Dia.
710
P.O. No. 3900005295/146 Dt:-20.12.2017 Material CS Gr.230-450W IS 1030-1998
Drg. No. 3-0009-05-879 Rev0,3-0009-05-875 Rev 0 Heat No. VC- 0082

Project N/A Sl.No. Sheave Dia. 630 :- 01,02,03,04


Sheave Dia. 710 :- 01,02
Test Site BSL Castings Pvt. Ltd. Qty. 06 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test After Finish machining
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report BSL/TS/UT/08/0082/23/05/2018 Date 23.05.2018
No.
Customer TATA STEEL Item Name Sheave Dia. 630 & Sheave Dia.
710
P.O. No. 3900005295/146 Dt:-20.12.2017 Material CS Gr.230-450W IS 1030-1998
Drg. No. 3-0009-05-879 Rev0,3-0009-05-875 Rev 0 Heat No. VC- 0082

Project N/A Sl.No. Sheave Dia. 630 :- 01,02,03,04


Sheave Dia. 710 :- 01,02
Test Site BSL Castings Pvt. Ltd. Qty. 06 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test After Finish machining
Test Objectives Detection of internal defects Area Examined Accessible Area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-500mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/09/10032018 Date 10.03.2018
Customer TATA STEEL Item Name Carry Over Table, Stripper Casting
P.O. No. 3900005295/146 Dt:- 20.12.2017 Material G28Mn6+QT
Drg. No. 2797-16-460/0 (#1), 2797-16-492/0 (#1) Heat No. VC- 0292

Project N/A Sl. No. 01 & 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test 1st Stage
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification SN 200
Acceptance Criteria Severity level-IV
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/10/11062018 Date 11.06.2018
Customer TATA STEEL Item Name Carry Over Table, Stripper Casting
P.O. No. 3900005295/146 Dt:- 20.12.2017 Material G28Mn6+QT
Drg. No. 2797-16-460/0 (#1), 2797-16-492/0 (#1) Heat No. VC- 0292

Project N/A Sl. No. 01 & 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification SN 200
Acceptance Criteria Severity level-IV
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


REV. 02
BSL ULTRASONIC TEST REPORT Date 01.09.2014
Castings Pvt. Ltd.
COMPONENT DETAILS
Test Report No. BSL/TS/UT/11/20062018 Date 20.06.2018
Customer TATA STEEL Item Name Carry Over Table, Stripper Casting
P.O. No. 3900005295/146 Dt:- 20.12.2017 Material G28Mn6+QT
Drg. No. 2797-16-460/0 (#1), 2797-16-492/0 (#1) Heat No. VC- 0292

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification SN 200
Acceptance Criteria Severity level-IV
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd.
Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/12/02072018 Date 02.07.2018
Customer TATA STEEL Item Name Stripper Casting
P.O. No. 3900005295/146 Dt:- 20.12.2017 Material G28Mn6+QT
Drg. No. 2797-16-492/0 (#1) Heat No. VC- 0292

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification SN 200
Acceptance Criteria Severity level-IV
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/13/28102018 Date 28.10.2018
Customer TATA STEEL Item Name DELIVERY ROLLER TABLE
P.O. No. 3900007028/146 Dt:- 07.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 2796-60-052 Heat No. AC- 0726

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification SN 200
Acceptance Criteria Severity level-IV
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/14/28102018 Date 28.10.2018
Customer TATA STEEL Item Name DELIVERY ROLLER TABLE
P.O. No. 3900007028/146 Dt:- 07.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 2796-60-072 Heat No. AC- 0726

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/15/28102018 Date 28.10.2018
Customer TATA STEEL Item Name SHEAVE DRIVEN
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-043/0 Heat No. AC- 0755
Project N/A Sl. No. 01
Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final machining surface
Stage of Test Final
Test Objectives Detection of internal defects Area Examined As Per DRG. Require
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/16/01112018 Date 01.11.2018
Customer TATA STEEL Item Name DELIVERY ROLLER TABLE
P.O. No. 3900007028/146 Dt:- 07.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 2796-60-052, 2796-60-072 Heat No. AC- 0726

Project N/A Sl. No. 01 & 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof machining surface
Stage of Test Proof machined condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/17/19112018 Date 19.11.2018
Customer TATA STEEL Item Name SHEAVE DRIVEN
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-043/0 Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof machining surface
Stage of Test Proof machined condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/18/19112018 Date 19.11.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( HELD )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-042/C Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination 1st stage
Stage of Test Proof machined condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/19/19112018 Date 19.11.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( FREE )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-005/D Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof machining surface
Stage of Test Proof machined condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/20/30112018 Date 30.11.2018
Customer TATA STEEL Item Name DELIVERY ROLLER TABLE
P.O. No. 3900007028/146 Dt:- 07.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 2796-60-052, 2796-60-072 Heat No. AC- 0726

Project N/A Sl. No. 01 & 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Finish machining surface
Stage of Test Finish machining condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/21/10.12.18 Date 10.12.2018
Customer TATA STEEL Item Name HEAD ( Solid end )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-007-01/0 Heat No. VC-2508

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Machining surface
Stage of Test Proof machining condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/18/19112018 Date 21.12.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( HELD )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-042/C Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination 1st stage
Stage of Test Proof machined condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


REV. 02
BSL ULTRASONIC TEST REPORT Date 01.06.2018
Castings Pvt. Ltd.
COMPONENT DETAILS
Test Report No. BSL/TS/UT/22/10.12.18 Date 10.12.2018
Customer TATA STEEL Item Name BOWL HEAD
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-039-01/0 Heat No. VC-2508

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Machining surface
Stage of Test Proof machining condition
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/23/22.12.18 Date 22.12.2018
Customer TATA STEEL Item Name BOWL HEAD
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-039-01/0 Heat No. VC-2508

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/21/22.12.18 Date 22.12.2018
Customer TATA STEEL Item Name HEAD ( Solid end )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-007-01/0 Heat No. VC-2508

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/24/31/12/2018 Date 31.12.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( HELD )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-042/C Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL REV. 02
Castings Pvt. Ltd. Date 01.09.2014
ULTRASONIC TEST REPORT
COMPONENT DETAILS
Test Report No. BSL/TS/UT/18/21-12-2018 Date 21.12.2018
Customer TATA STEEL Item Name SHEAVE DRIVEN
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-043/0 Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/20/21-12-2018 Date 21.12.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( FREE )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-005/D Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 02 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.09.2014
COMPONENT DETAILS
Test Report No. BSL/TS/UT/21/31/12/2018 Date 31.12.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( FREE )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-005/D Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 Nos.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/24/31/12/2018 Date 31.12.2018
Customer TATA STEEL Item Name PILLOW BLOCK ( HELD )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-042/C Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
450, 600 & 700 20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL REV. 02
Castings Pvt. Ltd. Date 01.06.2018
ULTRASONIC TEST REPORT
COMPONENT DETAILS
Test Report No. BSL/TS/UT/25/31/12/18 Date 31.12.2018
Customer TATA STEEL Item Name BOWL HEAD
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-039-01/0 Heat No. VC-2508
Project N/A Sl. No. 01
Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Proof Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined
Machined
area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for
Angle
Description of Probes Crystal Size Frequency Gain (dB) Mode Single /
Dual
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

Docs. No. QA-F-04


BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/26/31/12/2018 Date 31.12.2018
Customer TATA STEEL Item Name SHEAVE DRIVEN
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5314-00-043/0 Heat No. AC- 0755

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final Stage
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-500mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization
Docs. No. QA-F-04
BSL ULTRASONIC TEST REPORT REV. 02
Castings Pvt. Ltd. Date 01.06.2018
COMPONENT DETAILS
Test Report No. BSL/TS/UT/28/01.01.19 Date 01.01.2019
Customer TATA STEEL Item Name HEAD ( Solid end )
P.O. No. 3900006976/146 Dt:- 01.08.2018 Material IS 1030, Gr. 280-520W
Drg. No. 5313-00-007-01/0 Heat No. VC-2508

Project N/A Sl. No. 01


Test Site BSL Castings Pvt. Ltd. Qty. 01 No.
UT EQUIPMENT, ACCESSORIES & PARAMETERS
Surface of Examination Final Machining
Stage of Test Final
Test Objectives Detection of internal defects Area Examined Machined area
Equipment / Model Einstein II DGS Make Modsonic
Calibration Standard IIWV1 Block, 3mm FBH for TR, 3mm FBH for Normal & 3mm SDH for Angle
Description of Probes Crystal Frequency Gain (dB) Mode Single / Dual
Size
Normal Ø24 1 MHz 48+6 dB Single
TR Ø10 2 MHz 52+6 dB Longitudinal Dual
4 MHz
Angle 8x9 2 MHz 50+6 dB Transverse Single
0 0
45 , 60 & 70 0
20x22 4 MHz
Testing Operator ASNT Level II
Specification EN 12680
Acceptance Criteria Severity level-II
Test Range 0-50mm for TR, 0-200mm for Normal & 0-100mm for Angle
Couplant Used Water Base Starch
OBSERVATIONS: No recordable indication observed hence material found satisfactory within specification.

Test Results: Acceptable

Remarks:

Checked By Approved By Reviewed/ Witnessed By


Name Name Name
BSL Castings Pvt. Ltd. BSL Castings Pvt. Ltd. Organization

You might also like