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    Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

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    nimrov
    The daily quality control report summarizes analysis of production materials from Mabuhay Vinyl Corporation on January 4, 2012. Key findings include: - IEM 1 sodium hydroxide and polished brine levels were off-spec. IEM 2 instrument air dew point and depleted brine free chlorine levels were off-spec. - Effluent from source S-7 had a pH level above specifications. - All product transfer tanks contained materials within specifications for transfer according to the clearance report.

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    Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

    Uploaded by

    nimrov
    19 views2 pages
    The daily quality control report summarizes analysis of production materials from Mabuhay Vinyl Corporation on January 4, 2012. Key findings include: - IEM 1 sodium hydroxide and polished brine levels were off-spec. IEM 2 instrument air dew point and depleted brine free chlorine levels were off-spec. - Effluent from source S-7 had a pH level above specifications. - All product transfer tanks contained materials within specifications for transfer according to the clearance report.

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    daily report

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    QC 010412

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    The daily quality control report summarizes analysis of production materials from Mabuhay Vinyl Corporation on January 4, 2012. Key findings include: - IEM 1 sodium hydroxide and polished brine levels were off-spec. IEM 2 instrument air dew point and depleted brine free chlorine levels were off-spec. - Effluent from source S-7 had a pH level above specifications. - All product transfer tanks contained materials within specifications for transfer according to the clearance report.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    19 views2 pages

    Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

    Uploaded by

    nimrov
    The daily quality control report summarizes analysis of production materials from Mabuhay Vinyl Corporation on January 4, 2012. Key findings include: - IEM 1 sodium hydroxide and polished brine levels were off-spec. IEM 2 instrument air dew point and depleted brine free chlorine levels were off-spec. - Effluent from source S-7 had a pH level above specifications. - All product transfer tanks contained materials within specifications for transfer according to the clearance report.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    MVC-QF-TECH-008(19) QUALITY CONTROL DAILY ANALYSIS REPORT

    Effectivity Date: February 15, 2011 MABUHAY VINYL CORPORATION


    Date : 01/04/12 Time : 1145 AM [ ] IEM 1 [ ] IEM 2 [ ] MSG [ ] QC file
    IEM 1 IEM 2
    50 % CAUSTIC SODA 50 % CAUSTIC SODA Specs
    Online Tk – A Online Tk - 9
    % NaOH 50.02 49.96 SD 48-50
    32 % CAUSTIC SODA 32 % CAUSTIC SODA
    Online Tk- Online Tk - 8
    % NaOH 31.45 31.68 31.66 30-32
    HYDROCHLORIC ACID HYDROCHLORIC ACID
    Online Tk- Tk- Online CTB 2
    % HCl SD 33.22 32-33.5
    Color 1 # 3, max
    POLISHED BRINE(After Precoat) POLISHED BRINE(After Precoat)
    Ca+Mg, ppm 5.61 + nil = 5.61 1.73 + nil = 1.73 5 ppm, max.
    SPB (After Headtank) SPB (After Headtank)
    Ca+Mg, ppb nil + nil = nil 24 + 5 = 29 20 ppb, max.
    NaCl, gpl NA NA 290 gpl,min.
    Na2SO4,gpl NA NA 7 gpl, max.
    NaClO3,gpl NA NA 20 gpl,max.
    DEPLETED BRINE DEPLETED BRINE
    NaCl, gpl 210 237 200 gpl, min.
    Free Cl2 negative positive Negative
    NaClO3,gpl NA NA 27 gpl, max.

    SODIUM HYPOCHLORITE PLANT


    Tank No. 1 2 3 4
    % NaOCl 8.36 8.78 8.27 8.15 7.40, min
    % NaOH 0.44 0.73 0.74 0.65 0.40-1.0
    Sp. Gr. 1.130 1.130 1.130 1.130 1.108, min

    LIQUID CHLORINE PLANT UTILITIES


    LIQUID CHLORINE SULFURIC ACID INSTRUMENT AIR @ 10AM
    Source % Cl2 Specs Source % H2SO4 Specs Dew Point, °C 4.0 ≤3.8 °C
    LCP Tk.# NA 99.5 %,min BOILER WATER
    LCP Comp NA 97 %, min.
    Cl2 Feed 91.0 %,min. SiO2, ppm NA 150 ppm, max

    GAS ANALYSIS
    IEM 1 IEM 2 FLUE GAS
    % Cl2 % H2 O2 + CO2 % Cl2 % H2 O2 + CO2 % CO % CO2 % O2
    Line A NA NA NA
    Line B

    POLLUTION C O N T R O L - EFFLUENTS
    pH OIL Hg TDS TSS Color COD
    Source 6AM 7PM (+ or -) ppb ppm mg/L Pt-Co Units mg/L
    S-2 7.25 7.35 - 0.083 174 7 35 NA
    S-5 7.20 NA - 0.166 204 6 27 NA
    Lagoon 7.41 NA - 0.055 205 9 44 NA
    Sludge Pond NA
    Source pH gpl NaOH Source pH SPECIFICATIONS
    JBC 8.65 nil S-3 7.23 pH = 6-9 COD = 150 mg/li, max Hg = 2, ppb, max.
    Evap Canal 8.46 nil S-4 8.45 Oil = Negative TDS = 1000 ppm, max TSS = 150 mg/li, max
    Total Canal 8.57 nil S-7 9.21 Color = 200 Pt-Co units, max.

    Remarks: IEM 1 : NaOH - online(50%); Polished brine - Ca+Mg Analyzed by Certified Correct
    OFF-SPECS IEM 2 : SPB - Ca+Mg; Depleted brine - Free Cl2
    Others : Instrument air - dewpoint; effluent(S-7) - pH NEY/ANB/RGD OVA
    MVC-QF-TECH-004 (12)
    Effectivity Date: May 20, 2010

    MABUHAY VINYL CORPORATION PRODUCT TRANSFER CLEARANCE


    Assumption Heights, Iligan City

    Date : 01/04/12 [ ] IEM 1 [ ] IEM 2 [ ] Mktg [ ] QC file


    IEM 1
    HYDROCHLORIC ACID LIQUID CAUSTIC SODA SODIUM HYPOCHLORITE
    Tk # % HCl SG @ 30”C Color Tk # 50% 32%. Tk # % NaOCl % NaOH SG @ 30”C
    1 NA A 49.96 NA 1 8.36 0.44 1.130
    2 NA B NA NA 2 8.78 0.73 1.130
    3 NA 3 8.27 0.74 1.130
    4 NA 4 8.15 0.65 1.130
    5 NA 5 NA
    IEM 2 SPECIFICATIONS
    HYDROCHLORIC ACID LIQUID CAUSTIC SODA HYDROCHLORIC ACID
    Tk # % HCl SG @ 30”C Color Tk # 50% 32%. % HCl 32.0 - 33.5
    CTA 1 NA 9 NA - SG @ 30”C, min 1.152
    CTA 2 NA 8 - 31.66 Color, max #3
    CTA 3 NA LIQUID CAUSTIC SODA
    CTB 1 NA 50% 32%
    CTB 2 NA % NaOH 48 - 50 30 - 32
    Remarks: % NaCl 0.10 0.10
    WITHIN SPECS, OK for transfer ppm Fe, max 10 10
    SODIUM HYPOCHLORITE
    Analyzed by Certified Correct % NaOCl, min 7.40
    % excess NaOH 0.40 - 1.00
    RGD OVA SG @ 30”C, min 1.109

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