Document Title: Method Statement for Bored Cast-in-Situ Pile Work Page : 20 Revision : 5 Date : 12/1/2009

INSPECTION & TEST PLAN (ITP) : PILING

Sr. Inspection / Test Parameter Acceptance Criteria Timing Method Frequency Reference Involved Parties Remarks
No Activity Doc. / Format
1 Bentonite Powder Liquid Limit > 400 % On material receipt As per IS 2720, Part V Once / batch MTC QR R R
2 Bentonite Powder Particles > 75 micron < 10 % On material receipt IS 2366, Part 1 Once / batch #/QC/TF/00/2 QR R R
3 Checking Pile Location Coordinate As per approved drawing Before boring Clause 8.1 of MS Once /pile QAQC/BP/02 I W W
4 Verticality of Pile (Casing) Verticality < 1.5 % After casing driving Clause 8.4 of MS Once /pile QAQC/BP/02 I W W
5 Centre Point of Pile (Casing) Coordinate Clause 8.4 of MS / BCISP After casing driving Clause 8.4 of MS Once /pile QAQC/BP/02 I W W
6 Depth of Pile (Borehole) Depth As per approved drawing After bucket cleaning Clause 8.6 of MS Once /pile QAQC/BP/03 I W W
7 Reinforcement Cage Fabrication Re-bar arrangement As per approved BBS Before cage lowering Inspection Once /pile QAQC/BP/05 I W W
8 Approval for Cage Lowering --- Clause 8.8 of MS / BCISP After Boring completion Inspection Once /pile QAQC/BP/05 I W W
9 Bentonite Slurry Density 1.03 - 1.10 g/cc During boring / flushing Mud Balance / Hydrometer Once /pile QAQC/BP/04 I W W
10 Bentonite Slurry Marsh Viscosity 35 - 42 Sec. During boring / flushing Using Marsh Cone Once /pile QAQC/BP/04 I W W
11 Bentonite Slurry pH Value 9.0 - 11.5 During boring / flushing Using pH paper Once /pile QAQC/BP/04 I W W
12 Return Bentonite Slurry Density < 1.07 g/cc Before concrete pour Mud Balance / Hydrometer Once /pile QAQC/BP/04 I W W
13 Approval for Pile Concreting --- Clause 8.10 of MS / BCISP After Tremie flushing Inspection Once /pile QAQC/BP/04 QR R R
14 Fresh Concrete Slump ( 175 + 25 ) mm On Transit Mixer arrival As per IS 1199 Once / Transit Mixer QAQC/BP/06 I W W
15 Fresh Concrete Temperature < 400 C On Transit Mixer arrival Using thermometer Once / Transit Mixer QAQC/BP/06 I W W
16 As Built Location of Pile Coordinate Clause 8.4 of MS / BCISP After pile installation By Survey Once /pile As built drawing I W W
17 Hardened Concrete Compr. Strength Cl. 16.1 of IS 456:2000 (2007 rev.) 7 & 28 day after casting As per IS 516 6 cubes / pile #/QC/TF/00/21 T W W

Inspection Legend Description

I Inspection

T Test

R Review & Approval

W Witness (Optional)

H Hold (Mandatory Witness Inspection)

QR Quality Record ( Certificate & Report Required)

Simplex Infrastructures Limited

Project : Construction of Piling Work/Civil Work/Architecture Work/ Geotechnical Investigation Work/Topographical Survey and Settlement Monitoring Work for PLL LNG Regas Facilities of LNG Terminal Project at Puthuvypeen SEZ, Kochi,
Kerala.
Document Title: Method Statement for Bored Cast-in-Situ Pile Work Page : 21 Revision : 5 Date : 12/1/2009
INSPECTION & TEST PLAN (ITP) : MATERIAL TESTING
Sr. Inspection / Test Parameter Acceptance Criteria Timing Method Frequency Reference Involved Parties Remarks
No Activity Doc. / Format SIL CINDA 3rd Party PLL LNG
Reinforcement Steel Nominal Mass : Up to & including 10mm + 7%, Steel shall be IS 1786 For every batch MTC / External QR R R
Fe 500 Grade Nominal Mass : Over 10 mm & including 16 mm + 5%, delivered at IS 1786 of reinforcement Laboratory Test QR R R
As per is 1786 : 1985 Nominal Mass : Over 16 mm + 3%, project site IS 1786 received at Report QR R R
(Reaffirmed 1990) Bend Test (Clause 8.3 of IS 1786) No transverse crack in the bent along with MTC IS 1599 project site QR R R
Rebend Test (Clause 8.4 of IS 1786) portion
No fracture in the bent portion IS 1786 QR R R
Yield Stress Minimum 500 N / mm2 IS 1608 & IS 226 QR R R
Tensile strength Minimum 545 N / mm2 IS 1608 & IS 226 QR R R
Elongation % Minimum 12 % IS 1608 & IS 226 QR R R
Carbon Max 0.30 % IS 228 QR R R
Sulphur Max 0.055 % IS 228 QR R R
Phosphorus Max 0.055 % IS 228 QR R R
Sulphur & Phosphorus Max 0.105 % IS 228 QR R R
Water (As per clause pH value Not less than 6 Before water Using pH meter Once for the project External QR R R
5.4 of IS 456 : 2000) Organic Max 200 mg/l source approval As per IS 3025, Part 18 is changed.
project unless Laboratory Test QR R R
Inorganic Max 3000 mg/l As per IS 3025, Part 18 the source of Report QR R R
Sulphates ( as SO3 ) Max 400 mg/l As per IS 3025, Part 24 water is changed. QR R R
Chlorides ( as Cl ) for PCC Max 500 mg/l for RCC As per IS 3025, Part 32 QR R R
Chlorides ( as Cl ) for RCC Max 2000 mg/l for concrete not As per IS 3025, Part 32 QR R R
Suspended Matters containing embedded steel
Max 2000 mg/l As per IS 3025, Part 17 QR R R
Portland Slag Cement Fineness (Blaine) Not less than 225 m2 / kg Cement shall be IS 4031 : 1988, Part 2 For every batch MTC / External QR R R
(As per IS 455 : 1989 Soundness (Le-Chatelier) Not more than 10 mm delivered at project IS 4031 : 1988, Part 3 of cement Laboratory Test QR R R
(Reaffirmed 1995) Soundness (Autoclave) Not more than 0.8 % site along with MTC IS 4031 : 1988, Part 3 received at Report QR R R
Initial Setting Time Not less than 30 minute IS 4031 : 1988, Part 5 project site QR R R
Final Setting Time Not more than 600 minute IS 4031 : 1988, Part 5 QR R R
Compr. Str. (72 + 1 h) Not less than 16 Mpa IS 4031 : 1988, Part 6 QR R R
Compr. Str. (168 + 2) Not less than 22 Mpa IS 4031 : 1988, Part 6 QR R R
Compr. Str. (672 + 4) Not less than 33 Mpa IS 4031 : 1988, Part 6 QR R R
Magnesium Oxide (MgO) Maximum 8.0 % IS 4032 : 1985 QR R R
Sulphur Trioxide (SO3) Maximum 3.0 % IS 4032 : 1985 QR R R
Sulphide Sulphur (S) Maximum 1.5 % IS 4032 : 1985 QR R R
Loss on Ignition Maximum 5.0 % IS 4032 : 1985 QR R R
Insoluble Residue Maximum 4.0 % IS 4032 : 1985 QR R R
Simplex Infrastructures Limited

Project : Construction of Piling Work/Civil Work/Architecture Work/ Geotechnical Investigation Work/Topographical Survey and Settlement Monitoring Work for PLL LNG Regas Facilities of LNG Terminal Project at Puthuvypeen SEZ, Kochi,
Kerala.
Document Title: Method Statement for Bored Cast-in-Situ Pile Work Page : 22 Revision : 5 Date : 12/1/2009
INSPECTION & TEST PLAN (ITP) : MATERIAL TESTING
Sr. Inspection / Test Parameter Acceptance Criteria Timing Method Frequency Reference Involved Parties Remarks
No Activity Doc. / Format SIL CINDA 3rd Party PLL LNG
Fine Aggregate Deleterious Materials (Table 1: IS 383) Before fine Once for the project External --- --- ---
Crushed Stone Sand a) Coal & Lignite Maximum 1.0 % by weight aggregate IS 2386 : 1963, Part II is changed.
project unless Laboratory Test QR R R
As per IS 383 : 1970 b) Clay Lumps Maximum 1.0 % by weight source approval IS 2386 : 1963, Part II the source of Report QR R R
(Reaffirmed 1997) c) Materials finer than 75 micron sieve Maximum 15.0 % by weight IS 2386 : 1963, Part I fine aggregate QR R R
d) Total % of deleterious materials Maximum 2.0 % by weight ---- is changed. QR R R
Soundness (Tested with Na2SO4) Not more than 10 % IS 2386 : 1963, Part V QR R R
or Soundness (Tested with MgSO4) Not more than 15 % IS 2386 : 1963, Part V QR R R
Alkali Aggregate Reactivity Non reactive IS 2386 : 1963, Part VII QR R R
Grading As per cl. 4.3 & Table 4 of IS 383 Beginning of shift IS 2386 : 1963, Part I * One sample/shift #/QC/TF/00/2 T W W * In addition
Specific Gravity ------- During working hours IS 2386 : 1963, Part III * One sample/week #/QC/TF/00/25 T W W to the source
Water Absorption ------- During working hours IS 2386 : 1963, Part III * One sample/week #/QC/TF/00/4 T W W approval
Surface Moisture ------- Beginning of shift Standard practice Two samples /shift T W W
Coarse Aggregate Deleterious Materials (Table 1: IS 383) Before coarse Once for the project External --- --- ---
( 10 & 20 mm) a) Coal & Lignite Maximum 1.0 % by weight aggregate
aggregate IS 2386 : 1963, Part II is changed.
project unless Laboratory Test QR R R
Crushed Stone Aggregate b) Clay Lumps Maximum 1.0 % by weight source approval IS 2386 : 1963, Part II the source of Report QR R R
As per IS 383 : 1970 c) Materials finer than 75 micron sieve Maximum 3.0 % by weight IS 2386 : 1963, Part I coarse aggregate QR R R
(Reaffirmed 1997) d) Total % of deleterious materials Maximum 5.0 % by weight ---- is changed. QR R R
Soundness (Tested with Na2SO4) Not more than 12 % IS 2386 : 1963, Part V QR R R
or Soundness (Tested with MgSO4) Not more than 18 % IS 2386 : 1963, Part V QR R R
Alkali Aggregate Reactivity Non reactive IS 2386 : 1963, Part VII QR R R
Aggregate Crushing Value Not more than 45 % IS 2386 : 1963, Part IV QR R R
Aggregate Abrasion Value Not more than 50 % IS 2386 : 1963, Part IV QR R R
Aggregate Impact Value Not more than 45 % During working hours IS 2386 : 1963, Part IV * One sample/week #/QC/TF/01/9 T W W * Tests, in
Flakiness Index Not more than 25% During working hours IS 2386 : 1963, Part I * One sample/week #/QC/TF/00/8 T W W addition to
Elongation Index Not more than 25% During working hours IS 2386 : 1963, Part I * One sample/week #/QC/TF/00/7 T W W the source
Grading As per cl. 4.1 & Table 2 of IS 383 Beginning of shift IS 2386 : 1963, Part I * One sample/shift #/QC/TF/01/3 T W W approval
Specific Gravity ------- During working hours IS 2386 : 1963, Part III * One sample/week #/QC/TF/00/25 T W W
Water Absorption Not more than 10% of its weight During working hours IS 2386 : 1963, Part III * One sample/week #/QC/TF/00/5 T W W
Surface Moisture ------- Beginning of shift Standard practice Two samples /shift T W W
Admixture Parameters as stated in IS 9103 Criteria as stated in IS 9103 Admixture shall be Mentioned in IS 9103 For every batch / MTC / External
As per IS 9103 : 1999 or other codes or other codes delivered at project or other codes lot of admixture Laboratory Test
QR R R
or ASTM C 494 or BS 5075 site along with MTC received at Report
or EN 934 project site

# Indicates SIL/CINDAKCHI