Pro-Tester SE

Model: T-0100SE
Field Tensiometer
Operator’s Manual
Copyright 2007 by DEMTECH Services, Inc.
All Rights Reserved

Scope of Manual: This manual contains procedures for general unpacking, installation,
setup and operation of your DEMTECH Services, Inc. tensiometer.
Revision: A
i
 Rev A: December 2006

© Copyright 2005-2007 by DEMTECH Services, Inc.

All Right Reserved

The text of this publication, or any part thereof, may not be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying, recording, storage in
an information retrieval system, or otherwise, without prior written permission of DEMTECH
Services, Inc.

Any software program contained within the Pro-Tester SETM for operation of this system is
protected by copyright laws that pertain to computer software. Use of this software does not
authorize de-compiling, disassembling or reverse engineering to gain access to the program code.
DEMTECH Services, Inc. does not authorize any copying, changing, or other use of this
software.

Notice

Patents have been granted and/or patent applications are pending or are in the process of
preparation on all DEMTECH Services, Inc. developments.

The material in the manual is for informational purposes only and is subject to change without
notice.

DEMTECH Services, Inc. assumes no responsibility for any errors that may appear in this
manual.

Printed in the USA

Manual Number: T-000SE, Rev. A

DEMTECH Services, Inc.

6414 Capitol Avenue
Diamond Springs, CA 95619 U.S.A.
Telephone: (530) 621-3200
Toll Free: (888) 324-9353
Fax: (530) 621-0150
Web Site: www.demtech.com

T-000SE RA Pro-Tester SETM Operator’s Manual ii

 Rev A: December 2006

Table of Contents
Safety Precautions ........................................................................ iv

1. General Product Data.................................................................... 1

2. Site Preparation............................................................................. 2

3. Installation Instructions ................................................................ 3

3.1. Unpacking and Preparation ................................................ 3

3.2. Control Panel...................................................................... 5

3.3. Loading Samples ................................................................ 7

3.4. Settings ............................................................................... 8

4. Elongation Definition ................................................................... 9

5. Factory Servicing.......................................................................... 12

6. Appendix A, Product Brochure .................................................... 12

7. Appendix B, Menu Tree ............................................................... 12

8. Appendix C, Parts ID.................................................................... 13

9. Appendix D, System Wire Diagram............................................. 13

10. Appendix E, Warranty .................................................................. 13

iii Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

Safety Precautions

Safety precautions for operating personnel:

WARNING 1: Operating personnel should perform only the procedures described and
recommended in this manual. Only qualified service personnel familiar with electrical shock
hazards and mechanical entanglement hazards present inside the equipment should perform
disassembly or corrective maintenance of the equipment.

WARNING 2: To avoid shock hazards, the equipment must be grounded with an adequate earth
ground in accordance with local and national electrical codes.

WARNING 3: The locations of potentially dangerous voltages and other hazards are identified
and labeled on the equipment. Be careful to observe these warnings when installing, operating,
maintaining or servicing the equipment. Observe all warnings in this manual.

WARNING 4: Make sure to turn off the equipment power and remove the ~ (AC) line cord
from the power outlet before attempting to service the equipment. Do not perform service unless
you are qualified and trained to do so.

CAUTION 1: Observe the precautions given on the equipment and within this manual to prevent
damage to the equipment.

CAUTION 2: Before connecting the equipment to its electrical source, check that the ~ (AC)
voltage, frequency and current to be supplied to the equipment are correct and match the serial
plate affixed to the system.

CAUTION 3: Use proper handling and packaging procedures for Electro-Static Discharge
(ESD) sensitive circuit boards. Assume that all circuit boards are sensitive to potential damage
from ESD.

CAUTION 4: Unauthorized personnel should not remove from the equipment those panels that
are provided for protection and/or require a tool to remove.

T-000SE RA Pro-Tester SETM Operator’s Manual iv

 Rev A: December 2006

1. General Product Data

The DEMTECH Services, Inc. Pro-Tester SETM Field Tensiometer, hereinafter referred to as the
Pro-Tester SETM, is a tool which provides fast and effective field testing of welded seam samples.
State-of-the-art electrical and electronics controls and an easy to use User Interface (UI) make
the task of performing field sample tests much more efficient. The highly integrated and
automated operation of the Pro-Tester SETM eliminates cumbersome setup and speeds up process
time while providing a very rugged and reliable system. The one button operation combined
with automatic return saves time. The enclosed controller system is easy to maintain. You can
be assured the Pro-Tester SETM has been built using the highest quality materials available which
include Billet Aluminum and ground and hardened steel. DEMTECH Services, Inc. strives to
make our systems easy to use and built to last. Just like all other DEMTECH Services, Inc.
products, even a first time user will be productive in minutes. With easy adjustments and a one
touch operation, you will be getting test results within minutes of installation.

To operate and navigate the various features of the Pro-Tester SETM simply follow the text
prompts at the bottom of the Liquid Crystal Display (LCD) screen. Significant development was
spent making the system very easy to operate by even a novice operator by simply following the
screen prompts.

For additional product information please refer to the product data sheet located in Appendix A
of this manual.

Page 1 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

2. Site Preparation

Before proceeding with the installation instructions in the following section(s) make sure the
work site is prepared and ready to install the Pro-Tester SETM. You should have an adequate
power source capable of provided clean Alternating Current (AC) power at 110 or 220 Volts at
the rated current. Refer to the system serial plate affixed to the rear of the system for the voltage
and current requirements of your system. The install area should be clean, dry and free of debris
and provide adequate working area to allow efficient and effective use of the system.

Follow the detailed installation introductions carefully.

T-000SE RA Pro-Tester SETM Operator’s Manual Page 2

 Rev A: December 2006

3. Installation Instructions

This section contains instructions for the unpacking, placement and installation of the Pro-Tester
SETM. Carefully review the following information, sub-sections and each procedure before
beginning unpacking and installation of the system.

The Pro-Tester SETM comes complete in a reusable portable shipping/transport container. The
system can be operated from within the container our removed and placed onto a work bench or
appropriate platform for use. When not in use the Pro-Tester SETM should always be stored in
the shipping/transport container to protect if from the elements and potential damage.

Note: The system illustrated in this manual shows ALL available features for the Pro-
Tester SETM, therefore, your system may vary slightly in appearance from that depicted.

3.1. Unpacking and Preparation

1. Before opening the shipping/transport container and unpacking the system, inspect the
outside of the container thoroughly for any signs of mishandling or damage during
shipping. Report any damage to the shipping carrier immediately and do not proceed
with unpacking. Since the shipment is made FOB factory, you should consult your
administration concerning claims for shipping damage. Please notify DEMTECH
Services, Inc. immediately in writing of any shipping damage.

2. Unlatch and open the shipping/transport container lid and inspect inside the container and
equipment thoroughly for any signs of mishandling or damage during shipping. Report
any damage to the shipping carrier immediately and do not proceed with unpacking.
Since the shipment is made FOB factory, you should consult your administration
concerning claims for shipping damage. Please notify DEMTECH Services, Inc.
immediately in writing of any shipping damage.

3. Make note of the orientation of the equipment and packing foam inserts inside the
shipping container to facilitate any repackaging requirements in the future.

Page 3 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

4. To avoid injury and/or damage to the system, be sure to use adequate care when lifting,
removing or replacing the system into the shipping/transport container.

5. You may operate the system from within the shipping/transport container or remove it
and place it in an appropriate location suitable for the testing you intend to perform.

6. Verify proper operation of the Pro-Tester SETM before proceeding with the remainder of
the installation. The Pro-Tester SETM is equipped with a “soft-start” feature. This feature
utilizes a toggle power switch on the rear of the system. Toggle the switch up to turn the
system ON. Toggle the switch down to turn the system OFF. This feature provides a
built in safety to protect the system during connection to a field generator by
automatically turning the power off to the system any time AC power is disconnected
either by turning off the generator or unplugging the power cord. Upon startup
generators can produce significant power surges which can be harmful to the Pro-Tester
SETM. This soft-start feature eliminates ill effects from this phenomenon. Find the Power
Cord included with your system and plug one end into the appropriate connecter at the
rear of the system (refer to Figure 1). Plug the other end into an electrical outlet
supplying the proper ~(AC) power. Toggle the Power Switch to the ON position (refer to
Figure 1).

Power
ON/OFF
Switch

Fuse
Holder

Power Cord
with IEC 60320
Connector

Figure 1

T-000SE RA Pro-Tester SETM Operator’s Manual Page 4

 Rev A: December 2006

7. The system LCD should light up, go through a self-diagnostic test and then prompt the
user to press ENTER to initiate the initialization/calibration sequence. Press ENTER to
perform the initialization/calibration procedure. For proper operation of the Pro-Tester
SETM do not HALT or skip this procedure.

The system will first move the grip heads in (left) to find the home position, then out
(right) to calibrate travel speed. After a short pause the grips will then move back in
(left) and stop at the A or B grip separation position depending on which is selected on
the Control Panel. This procedure verifies the Pro-Tester SETM is in good working
condition. If the system performs as described you are now ready to operate the system.
If the system does not perform any of the functions described above please contact
DEMTECH Services, Inc.

3.2. Control Panel

The User Interface Control Panel is the main operator interface device for operating the Pro-
Tester SETM. Each component of the Control Panel is identified below (refer to Figure 2).

1. Liquid Crystal Display (LCD): The LCD is a 40 Character by 4 Line display device
which provides main system operation information for the Control Panel. It provides all
key operating information and allows the user to input various system settings.

2. JOG Õ/Ö: This switch allows the user to jog (move) the movable sample grips at an
accelerated rate in and out during setup and operation of the system and is used to change
various settings during Menu Mode operation (refer to Section 3.4).

3. Grip Start Position Toggle Switch A/B: This switch allows the user to select between
one of two grip separation settings. This allows quick transition from one separation
length to another. Grip separations A and B can be set through the Menu Mode (refer to
Section 3.4).

4. Test/Yes/×: This button is used to initiate a Test or in Menu Mode to navigate the screen
tree.

5. Return Enter: This button is used to return the grips after a test or in Menu Mode to
navigate the screen tree.

Page 5 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

6. Stop/No/Ø: This button is used to stop a Test or in Menu Mode to navigate the screen
tree.

2
UPPER: PEAK: STRAIN: %:
LOWER: PEAK: STRAIN: %:
3 POS: in SPD: 2 in/min
Load sample(s) then press TEST to begin.

5
PRO-TESTER
6

Figure 2

T-000SE RA Pro-Tester SETM Operator’s Manual Page 6

 Rev A: December 2006

3.3. Loading Samples

Loading samples is very simple with the Pro-Tester SETM. To load a sample open both jaws
of the sample grip assemblies. The left grip is a cam clamp and is opened by toggling the
cam handle to the right (open). The right grip is a screw clamp and is opened by unscrewing
the tri-handle counter-clockwise (open). The sample is prepared by bending the ends to be
clamped so they can be easily loaded into the grips. Load the sample from the top of the grip
until the sample rests against the stop tabs then apply the left and right grip clamps (refer to
Figure 3).

Stop Tab

Figure 3

Page 7 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

3.4. Settings

The Pro-Tester SETM requires various settings for proper operation. These settings are easily
accessed via the Menu Mode of operation. To enter the Menu Mode make sure the Pro-
Tester SETM is on and at the main operating screen (Refer to Appendix B). Simultaneously
press and hold the YES and NO buttons on the Control Panel for several seconds. This
procedure puts the system into Menu Mode. This mode of operation allows the user the set
various system parameters. For a complete listing of all of the features refer to Appendix B
located at the back of this manual.

All of the settings required to operate the Pro-Tester SETM come factory set for most users
and should not need setting. However, if your particular installation requires setting any
parameters enter the Menu Mode and follow the screen prompts to navigate the screen menu.

Appendix B is a Menu Tree drawing. This drawing can be very helpful if you are trying to
find a particular function or setting you wish to access. Use the drawing to locate the
particular item you want to access. Once located, follow the tree back to the top level. Next,
utilizing the user interface on the Pro-Tester SETM, proceed back down through the menu
structure using the drawing as a guide to access the particular screen you want.

T-000SE RA Pro-Tester SETM Operator’s Manual Page 8

 Rev A: December 2006

4. Elongation Definition

If you intend to use the strain (elongation) feature of the Pro-Tester SETM tensiometer it is
important to understand both the definition of this feature/function and how it is intended to be
used. Proper understanding requires the definition of some basic terms. These terms are defined
below.

Grip Separation (GS): The distance between the grip point on each of the left and right
sample grip assemblies (refer to Figure 4). There are two user settable distances, A or B,
which have been factory set for 1.7 and 3.5 inches respectively. The operator must be aware
of these values and change the settings if necessary (refer to Section 3.4) to accommodate the
particular sample to be tested.

Weld Extrusion (Squeeze-out): The area of a weld whereupon becoming molten the parent
material extrudes (is squeezed) out from between the pressure zone of the welding tool and
then cools. This extruded material does not usually provide an acceptable bond of the parent
material and should not be considered part of the weld (refer to Figure 5C).

Weld Width (WW): The center-to-center distance between the two welds of a dual-track
weld (refer to Figure 5A) or the edge-to-edge distance on a solid weld (refer to Figure 5B). It
is important when measuring/calculating these distances that the operator only include the
actual width of the weld. The width of the weld is defined as only that area where the two
sheets of parent material have been appropriately bonded by both heat and pressure. During
this process some parent material may extrude beyond the pressure zone of the welding tool
(refer to Weld Extrusion definition). This extruded material does not usually provide an
acceptable bond of the parent material and should therefore be excluded from any
measurements made for this test.

Gauge Length (GL): This is the base value used by the Pro-Tester SETM for determining
elongation percentage. It is the Grip Separation once the initial tension value has been
reached minus the Weld Width (GS – WW = GL). For example if your Grip Separation was
4 inches and your Weld Width was 1 1/2 inches then your Gauge Length would be 2 1/2
inches (4 - 1.5 = 2.5). It is this value that is used to determine elongation. Elongation is
calculated as the percentage of change (increase) of the Grip Separation related to Gauge
Length. For example if your Gauge Length is 2 1/2 inches and the grips had separated 1 1/4
inches at the completion of your test then the elongation would be 50% (1.25 / 2.5 = .50). If

Page 9 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

your Gauge Length is 2 1/2 inches and the grips had separated 2 1/2 inches at the completion
of your test then the elongation would be 100% (2.5 / 2.5 = 1.00).

It is on this basis that the Pro-Tester SETM has been designed and programmed to operate when
performing elongation testing.

Figure 4

T-000SE RA Pro-Tester SETM Operator’s Manual Page 10

 Rev A: December 2006

B
Weld Extrusion
(Squeeze-out)

C
Figure 5

Page 11 Pro-Tester SETM Operator’s Manual T-000SE RA

 Rev A: December 2006

5. Factory Servicing

In the event your Pro-Tester SETM should require factory service, the entire system needs to be
returned to the factory. Refer to the following step for preparing the Pro-Tester SETM for return.

Carefully pack the Pro-Tester SETM in the shipping/transport container provided with the system
for return to DEMTECH Services, Inc.’s factory for service. Unless previous arrangements are
made shipping charges and insurance are your responsibility. Ship the Pro-Tester SETM to
DEMTECH Services, Inc. at:

6414 Capitol Avenue

Diamond Springs, CA 95619
U.S.A.

6. Appendix A, Product Brochure

Refer to Appendix A for the Pro-Tester SETM Product Brochure.

7. Appendix B, Menu Tree

Refer to Appendix B for the Pro-Tester SETM Menu Tree drawing. This drawing can be very
helpful if you are trying to find a particular function or setting you wish to access. Use the
drawing to locate the particular item you want to access. Once located, follow the tree back to
the top level. Next, utilizing the user interface on the Pro-Tester SETM, proceed back down
through the menu structure using the drawing as a guide to access the particular screen you want.
To enter the Menu Mode make sure the Pro-Tester SETM is on and at the main operating screen
(Refer to Appendix B). Simultaneously press and hold the YES and No buttons on the Control
Panel for several seconds.

T-000SE RA Pro-Tester SETM Operator’s Manual Page 12

 Rev A: December 2006

8. Appendix C, Parts ID

Refer to Appendix C for the Pro-Tester SETM Parts ID drawing. This drawing can be very
helpful in identifying components and sub-assemblies of the Pro-Tester SETM should you ever
need to replace these items.

9. Appendix D, System Wire Diagram

Refer to Appendix D for the Pro-Tester SETM System Wire Diagram. This drawing can be very
helpful in identifying and/or troubleshooting basic wiring or interconnection issues related to the
Pro-Tester SETM.

10. Appendix E, Warranty

Refer to Appendix E for the Pro-Tester SETM Product Warranty.

END OF MANUAL

Page 13 Pro-Tester SETM Operator’s Manual T-000SE RA

 Introducing the next generation in destructive
seam testers
The
Pro-Tester SE
The ultimate Tensiometer for peel, shear, and tensile testing of geosynthetic materials.

Fast. Easy.
Automatic!

Just a few of the many awesome features:

♦ Lifetime calibration on microprocessor, GUARANTEED!
♦ Simple to operate. Large push-button controls and on-screen instructions.
♦ Fast. Two preset grip return positions, fast “jog” switch, auto stop/return.
♦ Versatile. Unique grip design for 1 inch (25mm) coupons and 4 inch (100mm) “grab” tensile.
♦ Accurate. Test results for peak and elongation shown on backlit LCD display.
♦ Cost effective. Cuts pre-weld and destructive sample testing time in half!
♦ Affordable. The SE (single edition) is competitively priced but in a league of its own.

Another quality product proudly

Designed and manufactured in
the USA by:

DEMTECH Services, Inc. • P.O. Box 2165, Placerville, CA 95667 • 6414 Capitol Ave., Diamond Springs, CA 95619
www.demtech.com • (888) 324-WELD (9353) • (530) 621-3200 • Fax: (530) 621-0150 • [email protected]
DEMli'Cii

Pro-Tester SE Assemblies:
Exploded-View Drawings and Parts Lists

T-OlOOSE/A Manual Pro-Tester SE Operator's Manual Page 18

T-020, Upper Jaw Assembly, Pro-Tester DEMliCH

Page 19 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMliCii
10 T-OI9 KNOB, THREE PRONG BLACK PLASTIC, 1/2-I3 X 1.18" LONG I
STUD
9 T-OI8 SCREW, SHOULDER, 5/ I6" OD X 5/8" LONG, HARDENED 4
ALLOY STEEL
8 T-017 SPRING, EXTENSION, .029" WIRE DIA X .240" OD X .750" 2
LONG, MUSIC WIRE
7 T-016 SPRING, COMPRESSION, .025" WIRE DIA X .I80" OD X .563" 2
LONG, MUSIC WIRE
6 T-015 SHIM, .314" lD X .438" OD X .020" THICK, SS 6
5 T-014 PIN, DOWEL 1/8" OD X 5/8" LONG, HARDENED, SS 2
4 T-013 BEARING, GRIP ASSY, 5/16" ID X 1/2" OD X 1/2'' LONG 4
3 T-011 NUT, 112-13, UPPER JAW, SWIVEL 1
2 T-008B BLOCK, GRIPPER MOUNT, UPPER I
I T-005 JAW, SAMPLE GRIP, UPPER I
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-020, Upper Jaw Assembly, Pro-Tester

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 20

T-021, Lower Jaw Assembly, Pro-Tester DEMliCH

--~
--~

Page 21 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMUECH
8 STOCK SCREW, M4 X .7 X 8mm LONG, FLAT HEAD SOCKET, SS 2
7 STOCK SCREW, M4 X .7 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
6 STOCK SCREW, M3 X .5 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
5 T-013 BEARING, GRIP ASSY, 5/ 16" ID X 1/2" OD X 112" LONG 2
4 T-010 PAD, CLAMP SCREW, STRIKER 1
3 T-009 JAW, SAMPLE GRIP, LOWER 1
2 T-007 STOP, SAMPLE SIDE, ADJUSTABLE 1
I T-006 GRIP, SAMPLE, LOWER 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-021, Lower Jaw Assembly, Pro-Tester

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 22

T-022, Sample Grip Assembly, Pro-Tester
DEMliCii

Page 23 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMUECH
5 T-02I LOWER JAW ASSEMBLY, TENSIOMETER I
4 T-020 UPPER JAW ASSEMBLY, TENSIOMETER I
3 T-OI8 SCREW, SHOULDER, 5/I6" OD X 5/8" LONG, HARDENED 2
ALLOY STEEL
2 T-OI5 SHIM, .3I4" ID X .438" OD X .020" THICK, SS 2
I T-OI4 PIN, DOWEL, l/8" OD X 5/8" LONG, HARDENED, SS 2
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-022, Sample Grip Assembly, Pro-Tester

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 24

T-035, Assembly, Cam Style Assembly, Pro-Tester DEMliCH

., ' '

.,··-...... ··--.i.:·-..... i:
I .. -.....J
., :
··....._J

Page 25 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEM[1CH
I4 STOCK SCREW, M4 X .7 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
l3 STOCK SCREW, M3 X .5 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
I2 T-034 SCREW, SET, M4 X .7 X 20mm LONG, ALLEN CUP POINT, SS 2
II T-033 CAP, 112" ID X 2" LONG, VINYL, BLACK I
IO T-032 STUD, 1/2-13 X 2- 1/2" LONG, FULLY THREADED, SS I
9 T-03I CAM, SAMPLE GRIP, PIVOT I
8 T-030 JAW, SAMPLE GRIP, LOWER, CAM I
7 T-018 SCREW, SHOULDER, 5116" OD X 5/8" LONG, HARDENED 2
ALLOY STEEL
6 T-OI7 SPRING, EXTENSION, .029" WIRE DIA X .240" OD X .750" 2
LONG, MUSIC WIRE
5 T-015 SHIM, .314" ID X .438" OD X .020" THICK, SS 4
4 T-014 PIN, DOWEL, 118" OD X 5/8" LONG, HARDENED, SS 2
3 T-013 BEARING, GRIP ASSY, 5/ 16" ID X 1/2" OD X 112" LONG 2
2 T-007 STOP, SAMPLE SIDE, ADJUST ABLE 1
I T-006 GRIP, SAMPLE, LOWER I
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-035, Assembly, Cam Style Assembly, Pro-Tester

T-OIOOSE/AManual Pro-Tester SE Operator's Manual Page 26

DEMliCH
I4 STOCK WASHER, M4 SPLIT-LOCK, STAINLESS STEEL 2
I3 STOCK WASHER, M4 FLAT, STAINLESS STEEL 2
I2 STOCK SPACER, .I66" ID X .375" OD X .250" LONG, NATURAL 2
NYLON
11 STOCK SPACER, .140" ID X .375" OD X .250" LONG, NATURAL 2
NYLON
IO STOCK SCREW, M6 X I X I2mm LONG, FLAT HEAD CAP, SS IS
9 STOCK SCREW, M4 X .7 X 20mm LONG, PAN HEAD PHILLIPS, 2
STAINLESS STEEL
8 STOCK SCREW, M3 X .5 X I6mm LONG, FLAT HEAD CAP, SS 2
7 T-073SE PLATE, MAIN BASE, SUPPORT, SE 1
6 T-071 ANGLE, MOUNTING, 1" X 1" X 1" LONG 2
5 T-070+I2 ANGLE, MOUNTING, I" X I" X 30" LONG+ 12 2
4 T-069SE ANGLE, MOUNTING, 1" X 1" X I 0-3/4" LONG, SE I
3 T-068 ANGLE, MOUNTING, 1" X I" X 6-112" LONG 2
2 T-056 CONTROLLER, 112 HP, INVERTER DUTY I
1 T-044 POWER SUPPLY, 5VDC@ SA, SINGLE OUTPUT I
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-JOJSE, Main Base Plate Assembly, Pro-Tester SE

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 28

T-102SE, Power Input Bracket Assembly, Pro-Tester SE
DEMliCH

\
\
\. \

\ \.
\-\----------4-----------------~-----
\\\ . .\ \. \. \ .
'\~--'\-\---:=::-:~============---------~
\
\

\ _____ _

Page 29 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMUECH
10 STOCK SPACER, .166' lD X .375" OD X .187'' LONG, NATURAL 4
NYLON
9 STOCK SCREW, M3 X .5 X 1Omm LONG, FLAT HEAD CAP, SS 2
8 STOCK NUT, M4 X .7 HEX, NYLON INSERT LOCKING, ZINC PLATED 6
STEEL
7 STOCK NUT, M3 X .5 HEX, NYLON INSERT LOCKING, ZINC PLATED 2
STEEL
6 T-111 PRINTED CIRCUIT BOARD, INTERCONNECT, PROTESTER 1
5 T-093 FILTER, MAIN AC POWER INPUT 1
4 T-092 POWER SWITCH, DPDT, 12A, MOM/OFF/MOM, ROCKER, 1
BLACK
3 T-091 FUSE ORA WER, POWER ENTRY MODULE 1
2 T-090 POWER ENTRY MODULE, PANEL MOUNT I
1 T-089SE BRACKET, POWER INPUT MODULE, SE 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-102SE, Power Input Bracket Assembly, Pro-Tester SE

T-0 1OOSE/ A Manual Pro-Tester SE Operator's Manual Page 30

 T-103SE, Left Side Plate Assembly, Pro-Tester SE
DEMliCH

.I··
·..j

Page 31 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMUECH
5 STOCK SCREW, M6 X 1 X I4mm LONG, FLAT HEAD CAP, SS I
4 STOCK SCREW, M4 X .7 X 6mm LONG, BOTTOM HEAD CAP, SS 2
3 T-I02SE POWER INPUT BRACKET ASSEMBLY, SE I
2 T-074SE PLATE, LEFT SIDE, END, SE 1
I T-071 ANGLE, MOUNTING, 1" X 1" X 1" LONG 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-103SE, Left Side Plate Assembly, Pro-Tester SE

T-OlOOSE/AManual Pro-Tester SE Operator's Manual Page 32

 T-104, Bearing Support Plate Assembly, Pro-Tester DEMliCH

Page 33 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMliCH
6 STOCK SCREW, M4 X .7 X 20mm LONG, BOTTOM HEAD CAP, SS 2
5 STOCK SCREW, 2-56 X 1/2" LONG, PHILLIPS PAN HEAD, SS 2
4 T-083 BRACKET, LIMIT SWITCH, EXTENDED 1
3 T-080 PLATE, BEARING SUPPORT, END 1
2 T-063 LIMIT SWITCH, SEALED, SPDT, 5A, .110 QC, LEVER 1
1 T-062 BEARING, IOmm ID X 30mm OD X 9mm W, SEALED, W/ SNAP 2
RING
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-104, Bearing Support Plate Assembly, Pro-Tester

T-0 I OOSE/A Manual Pro-Tester SE Operator's Manual Page 34

 T-105SE, Right Side Plate Assembly, Pro-Tester SE
DEMliCii

CD

Page 35 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMliCii
13 STOCK WASHER, M6 SPLIT LOCK, SS 2
12 STOCK WASHER, M6 FLAT, DIN 125, SS 2
11 STOCK SCREW, M6 X 1 X 35mm LONG, SOCKET HEAD CAP, SS 2
10 STOCK SCREW, M6 X 1 X 14mm LONG, FLAT HEAD CAP, SS 2
9 STOCK SCREW, M4 X .7 X 20mm LONG, BOTTOM HEAD CAP, SS 2
8 STOCK SCREW, 2-56 X 1/2" LONG, PHILLIPS PAN HEAD, SS 2
7 STOCK NUT, M6 X 1 HEX, NYLON INSERT LOCKING, ZINC PLATED 2
STEEL
6 T-083 BRACKET, LIMIT SWITCH, EXTENDED 1
5 T-080SE PLATE, BEARING SUPPORT, END, SE 1
4 T-075SE PLATE, RIGHT SIDE, END, SE 1
3 T-071 ANGLE, MOUNTING, 1" X I" X I" LONG 2
2 T-063 LIMIT SWITCH, SEALED, SPDT, SA, .1IO QC, LEVER 1
1 T-062 BEARING, 10mm ID X 30mm OD X 9mm W, SEALED, W/ SNAP 1
RING
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-105SE, Right Side Plate Assembly, Pro-Tester SE

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 36

DEMUECH
3 STOCK SCREW, 2-56 X 1/2" LONG, PHILLIPS PAN HEAD, SS 2
2 T-081SE SUPPORT, GUIDE SHAFT, END, SE 1
1 T-063 LIMIT SWITCH, SEALED, SPDT, SA, .110 QC, LEVER 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-1 06SE, Guide Shaft Support Assembly, Pro-Tester SE

T-0 1OOSE/A Manual Pro-Tester SE Operator's Manual Page 38

DEMUECH
18 STOCK WASHER, M5 SPLIT LOCK, SS 2
17 STOCK WASHER, M5 FLAT, DIN 125, SS 2
16 STOCK TAPE, UHMW POLYETHYLENE, .0 115" THICK, ADHESIVE 1
BACKED
15 STOCK SCREW, M5 X .8 X 20mm LONG, SOCKET HEAD CAP, SS 4
14 STOCK NUT, M8 X 1.25 HEX, JAM, SS 1
13 STOCK NUT, 10-32 HEX, SMALL-PATTERN MACHINE, SS 2
12 STOCK BUSHING, 5/8" ID X 7/8" OD X 5/8" LONG, SAE 841 , BRONZE l
11 STOCK BOLT, M8 X 1.25 X 60mm LONG, HEX HEAD CAP, SS 1
10 STOCK BOLT, 10-32 X 2-1/2" LONG, HEX HEAD MACHINE, SS 1
9 STOCK BOLT, 10-32 X 1-1/4" LONG, HEX HEAD MACHINE, SS 1
8 T-084 POST,DRIVE, PLATE,DETENT 1
7 T-079 HOUSING, LINEAR BEARING, MOUNT 1
6 T-078SE PLATE, CARRIAGE SLAVE, SHAFT, SE 1
5 T-077SE PLATE, CARRIAGE DRIVE, SCREW, SE 1
4 T-077ASE GUIDE, SCREW PLATE, SHAFT 1
3 T-067 BEARING, 5/8' ID LINEAR BALL, SELF-ALIGNING, CLOSED 2
2 T-064 PLUNGER, BALL, 3/8-16 X .625, SS, W/ LOCK 1
1 T-058 NUT, 5/8" X .20" LEAD, BRONZE, GRIP DRIVE 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-107SE, Shaft Carriage Plate Assembly, Pro-Tester SE

T-0100SE/AManual Pro-Tester SE Operator's Manual Page 40

 T-109SE, Motor Support Plate Assembly, Pro-Tester SE
DEMliCH

Page 41 Pro-Tester SE Operator's Manual T-OlOOSE/A Manual

DEMlJECii
10 STOCK SCREW, SET, M6 X I X 10mm LONG, CUP POINT ALLEN, SS 2
9 STOCK SCREW, M6 X 1 X I8mm LONG, FLAT HEAD CAP, SS 3
8 STOCK SCREW, 10-32 X 7/8" LONG, FLAT HEAD CAP, SS 4
7 STOCK DOWEL PIN, 1/4" X I/2" LONG, HARDENED, SS I
6 T-085SE SUPPORT, SAMPLE GRIP ASSY, SE I
5 T-076SE PLATE, MOTOR SUPPORT, STANDOFF, SE 1
4 T-071 ANGLE, MOUNTrNG, 1" X 1" X 1" LONG I
3 T-062 BEARING, !Omm TO X 30mm OD X 9mm W, SEALED, W/ SNAP 1
RING
2 T-060SE GEAR, 50 TOOTH, 20 DP, 14-1/2 DEG, MOTOR, SE 1
I T-055 MOTOR, 1/6 l-IP, VARIABLE SPEED, 60: 1 GEAR RATIO, J
230VAC
IT EM PART NUMBER DESCRIPTION QTY
Parts List

T-109SE, Motor Support Plt1te Assembly~ Pro-Tester SE

T-O lOOSE/A Manual Pro-Tester SE Operator's Manual Page 42

 Warranty
DEMTECH Services, Inc. warrants all equipment of its manufacture to be free from
defects in materials, workmanship, mechanical parts, and labor for a period of one year from the
date of shipment to the original buyer and ninty days for electrical. This warranty excludes
normal wear items such as gears, bearings and chains. The liability under this warranty is
limited to replacement parts and labor on equipment when the equipment is returned prepaid
to the factory or its authorized service center with prior authorization from DEMTECH Services,
Inc., and upon examination by DEMTECH Services, Inc., is determined to be defective.
At DEMTECH Services, Inc.'s option, a service representative may be dispatched to the equipment
location.
As an additional protection, DEMTECH Services, Inc. warrants that for a period of 90
days from the date of shipment to the original buyer, pending prior authorization from
DEMTECH Services, Inc., there will be no charge for service related shipping of parts and/or
equipment or for authorized travel of a service representative to the equipment location. After 90
days, all costs incurred for shipping the equipment or parts thereof or for travel are the
responsibility of the buyer. Our warranty for this equipment is rendered void if the unit has been
repaired, taken apart or modified, or attempted to be, unless such actions have been taken in
accordance with written instructions received from DEMTECH Services, Inc. The warranty is
also void if the equipment has been subjected to abuse, accident or other abnormal conditions.
IF ANY FAULT DEVELOPS,
THE FOLLOWING STEPS SHOULD BE TAKEN:
1. Notify DEMTECH Services, Inc. by calling 1-888-324-9353. Overseas customers should
contact the local DEMTECH authorized service center. Please be prepared with the model
number, serial number and full details of the difficulty. Upon receipt of this information,
service data or shipping instructions will be provided by DEMTECH Services, Inc. Do not
return the unit for repair without first contacting the factory or its representative for
instructions.
2. After the initial 90 day period, on receipt of shipping instructions, forward the equipment
prepaid to the factory or its authorized service center as instructed. If requested, an
estimate of the charges will be made before work begins, especially with those cases where
the DEMTECH Services, Inc. product is not covered by the warranty.
3. If the original carton and packing are not available, the product should be packed in a
container with a strong exterior and surrounded by a protective layer of shock-absorbing
material. DEMTECH Services, Inc. advises returning the equipment at full value to the
carrier.
DEMTECH Services, Inc. reserves the right to make changes in design at any time
without incurring any obligation to install the same changes on units previously purchased.
This warranty states the essence of the obligations or liabilities on the part of DEMTECH
Services, Inc. THE FORMAL, COMPLETE AND EXCLUSIVE STATEMENT OF
DEMTECH SERVICES, INC.’S WARRANTY IS CONTAINED IN ITS QUOTATIONS,
ACKNOWLEDGEMENTS AND INVOICES. DEMTECH Services, Inc. neither assumes, nor
authorizes any person to assume for it, any liability in connection with the sale of its equipment
other than those set forth herein.
Appendix D