SHIELDED METAL ARC WELDING NC II

3rd Final EXAMINATION

NAME : _________________________________________ SCORE: ____________

SESSION: ________________________________________

I. Direction: Please ENCIRCLE the correct answer.

1. Which of the following mathematical computation is wrong?
a. 56-19+13=50 c. 58-21+15=52
b. 57-20+14=51 d. 59-22+16=54
2. Convert to millimeter, A 5/32 ‘’electrode has a diameter of ?
a. 1.6 mm c. 3.2 mm
b. 2.4 mm 3 d. 4.0 mm
3. The strength of electrode is expressed in terms of……..?
a. Ft3 c. M3
b. CFH d. PsI
4. Which of the following materials will conduct flow of electricity?
a. Leather gloves c. Aluminum foil
b. Rubber boots d. None of the above
5. The primary purpose of insulation in welding cable is to?
a. protect the wire from the sun c. provide flexibility
b. prevent electrocution d. provide strength
6. In DC reverse polarity set up the positive terminal of the welding machine is connected to the?
a. Item being welded c. Ground of welding machine
b. electrode handle d. circuit breaker
7. Which plate does not required edge preparation for welding?
a. 3mm c. 9mm
b.6mm d. 12mm
8. A joint between two over lapping members is called?
a. Butt joint c. Lap joint
b. Tee joint d. Corner joint
9. A joint between two members aligned approximately in the same plane is called ?
a. Butt Joint c. Lap joint
b. Tee joint d. Corner joint
10. Which electrode is used to weld stainless steel to carbon steel?
a. E309 c. E316
b. E308 d. E318
11. When a piece of mild steel is heated by the application of an electric arc, the metal will?
a. contract (gets smaller) c. Elongates (gets longer)
b. Expands (gets larger) d.is not altered
12. When a rectangular piece of heated metal is allowed to cool at room temperature, what happened?
a. The longer sides become a little longer
b. all sides become a little longer
c. The longer sides become a little shorter
d. all sides become a little shorter
13. The heat affected zone is located?
a. at the base metal adjacent to the fusion line
b. between the root pass and hot pass
c. on the weld reinforcement
d. on the root pass
14. Increasing the carbon content will also increase the materials?
a. weld ability c. hardness
b. ductility d. malleability
15. Which of the following is NOT property of metal?
a. tensile strength c. color
b. yield strength d. ductility
16. Which of the following electrode is normally used to weld root pass on pipes?
a. E6011 c. E6012
b. E6013 d.E7018
17. Which of the following electrode is usually LOW HYDROGEN electrode?
a. E6011 c.E6013
b. E6012 d. E7018
18. Which electrode is appropriate for welding A-240 type 304 materials?
a. E304 b. E3 c.E308 d.E316
19. The number ‘’16’’ in E-308-16 electrodes means?
a. Welding current
b. welding position
c. Carbon content
d. applicable welding current
20. Which welding process uses coated electrode?
A. SMAW c. GMAW
b. SAW d. ALL OF THE ABOVE
21. Which of the following machine does not have positive and negative terminal connection?
a. Engine driven welding machine
b. Motor generator
c. Transformer type welding machine
d. Transformer rectifier welding machine
22. The main purpose of wearing welding mask while welding is to?
a. Enable you to perform a good welding
b. protect your eyes and face
c. protect your hair from getting burn
d. All of the above
23. E6010 electrodes are specifically design for use on?
a. Direct current straight polarity only
b. direct current reverse polarity only
c. AC/DC
d. AC only
24. All the following are welding electrodes used for SMAW process EXCEPT?
a. E6011 c.E7018-B2L
c. E6010 d. E71T-1
25. When electrode coating absorbs moisture, it is most likely that the weld well have?
a. Porosities
b. too much undercut
c. shallow penetration
d. excessive penetration
26. Arc strike occurs due to
a. High current c. Spatters
b. Exposed electrode d. weld and base metal
27. Which of the following fire extinguishers cover a wide range of capability to put off fire?
a. Type A c. Type AB
b. Type B d. Type ABC
28. Two boards on platforms are meant t?
a. Protect the toe
b. Make the platform stronger and rigid
c. Protect small tools from falling
d. Serve as wind breaker
29. Which welding process normally feeds the wire automatically?
a. GMAW c. SMAW
b. GTAW d. OAW
30. Post weld heat treatment is also referred to?
a. Annealing c. Preheating
b. Normalizing d. Stress relieving

III.MATCHING TYPE: Write the letter of the correct answer.

MATCHING TYPE: TOOLS AND EQUIPMENTS

__1. Measures weld profile A. 1/8 electrode

__2. Bakes or preheat electrode B. Allen wrench
__3. Remove slag and spatters C. Chipping hammer
__4. Remove burns retouch root face D. Gouging torch
__5. Used as joint spacer E. Half round file
__6. Remove Welds F. portable oven
G. Regulators
H. Running plates
I. Stationary oven
J. Weld Gauge