June 30, 2010

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

TABLE OF CONTENTS

1.0 SCOPE

2.0 CROSS REFERENCES

3.0 APPLICABLE CODES AND STANDARDS

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General
4.2 Switchgear Assembly
4.3 Ratings
4.4 Indoor Enclosure
4.5 Outdoor Enclosure
4.6 Main Bus Conductors and Connections
4.7 Power Circuit Breakers
4.8 Interface
4.9 Grounding Switch/Truck
4.10 Interlocks and Safety Features
4.11 Low Voltage Compartment
4.12 Relays, Meters and Instruments
4.13 Instrument Transformers
4.14 DC Control Power
4.15 Wiring and Terminal Blocks
4.16 Device Identification
4.17 Cable Compartment
4.18 External Cabling
4.19 Forced cooling
4.20 Grounding
4.21 Accessories
4.22 Nameplates
4.23 Drawings

5.0 TESTS

6.0 DATA SCHEDULE

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

1.0 SCOPE

This SEC Transmission Material Standard Specification (TMSS) specifies the minimum
technical requirements for design, engineering, manufacture, inspection, testing and
performance of Metalclad Switchgear 11 kV, 13.8 kV, 33 kV or 34.5 kV, intended to be
used in the transmission system of the Saudi Electricity Company, Saudi Arabia.

2.0 CROSS REFERENCES

This Material Standard Specification shall always be read in conjunction with latest SEC
General Specification No. 01-TMSS-01, titled "General Requirements for All
Equipment/Materials", which shall be considered as an integral part of this TMSS.

This TMSS shall also be read in conjunction with SEC Purchase Order or Contract
Schedules for project, as applicable.

3.0 APPLICABLE CODES AND STANDARDS

The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.

3.1 IEC 60044-1 Instrument Transformers, Part 1: Current Transformers

3.2 IEC 60044-2 Instrument Transformers, Part 2: Inductive Voltage

Transformers

3.3 IEC 60051 Direct Acting Indicating Analog Electrical Measuring

Instruments and their Accessories

3.4 IEC 60073 Basic and safety principles for man-machine interface,
marking and identification-Coding principles for indication
devices and actuators

3.5 IEC 60255-21-1 Vibration, shock, bump and seismic tests on measuring relays
and protection equipment-Section one: Vibration tests
(sinusoidal)

3.6 IEC 60376 Specification of technical grade sulfur hexafluoride (SF6) for
use in electrical equipment

3.7 IEC 60502-1 Power cables with extruded insulation and their accessories
for rated voltages from 1 kV (Um =1.2 kV) up to 30 kV (Um =
36 kV) Part 1: Cables for rated voltages of 1 kV (Um = 1.2 kV)
and 3 kV (Um = 3.6 kV)

3.8 IEC 60529 Degree of Protection provided by enclosure (IP Code)

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3.9 IEC 60947-5-1 Low-Voltage Switchgear and Controlgear, Part 5: Control

Circuit Devices and Switching Elements, Section 1:
Electromechanical Control Circuit Devices

3.10 IEC 61850 Communication networks and systems in substations

3.11 IEC 62271-1 High-voltage switchgear and controlgear-Part 1: Common

specifications

3.12 IEC 62271-100 High-voltage switchgear and controlgear-Part 100:

Alternating-current circuit-breakers

3.13 IEC 62271-200 High-voltage switchgear and controlgear - Part 200: AC

Metal-Enclosed Switchgear and Controlgear for Rated
Voltages above 1kV and up to and including 52kV

3.14 ANSI/IEEE C37.20.2 Metal-clad Switchgear

3.15 IEEE C57.13.2 IEEE Standard Conformance Test Procedures for Instrument
Transformers

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General

The switchgear shall be air insulated, natural cooled up to current rating of 3150A
and may be forced air cooled above 3150A and complete metalclad type for indoor
service and shall be of manufacturer's standard design which meets or exceeds the
requirements of this Specification in all respects.

4.2 Switchgear Assembly

4.2.1 The switchgear assembly shall be of single bus bar type and suitable for
extension at both ends without cutting and drilling. Welding is also
prohibited for field assembly of the cubicles. It shall be possible to
dismantle and remove any middle panel from the switchgear line-up
without dismantling/removing the adjacent switchgear panel.

4.2.2 Each switchgear feeder panel shall consists of; busbar, Circuit breaker,
Current transformer, Voltage transformer (if applicable), earthing switch,
cable compartment, low voltage compartment with control and protection
devices as per the protection requirement.

4.2.3 Loss of service continuity of the switchgear shall be LSC2B and

accessibility type shall be A with Front, Lateral & Rear acess (AFLR) .
Enclosure of each panel shall be segregated from the adjacent panels
especially for bus bar compartments.

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4.2.4 It shall be possible to move the circuit breaker from service position to test
position and vice versa without opening the panel front door.

4.2.5 The switchgear enclosure, bus bar, bus bar supporting insulators and the
internal barriers shall be adequately rigid and able to withstand short circuit
stresses as demonstrated by test reports of the arc-proof tests of identical
switchgear units.

4.2.6 Door and panels shall have sufficient thickness and rigidity to support
devices.

4.2.7 The switchgear shall have a bus riser transition panel with a removable bus
bar link to effectively isolate the bus-tie breaker. The removable bus bar
link open gap shall have a dielectric withstand voltage at least 10% in
excess of that of the switchgear. Also, sufficient space and bare bus
connections shall be available at both sides of the bus bar link, beyond all
bolted connections to facilitate the connection of bus filed grounds and
Ductor (Contact Resistance) test leads during maintenance.

4.2.8 Mimic diagram shall be provided on the front panel of each switchgear
panel.

4.2.9 The switchgear enclosure colour finish shall be as per 01-TMSS-01.

4.3 Ratings

4.3.1 The switchgear shall be capable of carrying the specified rated current
continuously at the design ambient without exceeding the temperature rise
limit of various parts stated in IEC 62271-1.

4.3.2 The switchgear and controlgears shall have the same short time current
rating as specified in the Data Schedule.

4.3.3 Partial discharge level of all equipment and components of the switchgear
including bus support insulators shall be as per relevant IEC.

4.3.4 The insulation level of the switchgear shall be as specified in 01-TMSS-01.

4.4 Indoor Enclosure

4.4.1 The indoor metalclad switchgear shall be enclosed in a ventilated general

purpose enclosure. The degree of protection of the enclosure shall be IP40
as per IEC 60529.

4.4.2 Each switchgear panel shall be furnished with hinged front door(s) and a
removable, bolted rear panel.

A warning sign shall be fastened by screws or rivets on each rear panel.

The sign shall be written in both Arabic and English, as follows:

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" "

"DO NOT OPEN THIS PANEL UNLESS THE

GROUNDING SWITCH IS IN ON POSITION".

4.4.3 The door of the low voltage compartment shall have a door stopper to hold
the door in the open position.

4.4.4 The enclosure design shall have clear access to the primary cable
termination compartments from bolted rear or front panel cover/lockable
front door with safety measures to locable front door. The entry of primary
cables to the enclosure shall be from the bottom of the switchgear.

4.4.5 Ventilation or pressure relief openings shall be so arranged that in case of

any arcing fault inside the switchgear, the gas or vapor escaping will not
endanger personnel operating the switchgear and will not enter into
adjacent panels thereby preventing spreading of the fault.

All ventilation louvers shall be vermin-proof and shall be provided with

removable filters to minimize ingress of dust.

4.4.6 Provision shall be made for expansion and contraction of the enclosures
due to thermal cycling, taking into account the specified ambient conditions
and temperature rise due to load variations.

4.4.7 Interior of the enclosure shall be treated for anti-condensation or painted.

4.5 Outdoor Enclosure

When specified in Data Schedule, an outdoor enclosure shall be provided. The

outdoor enclosure shall protect the indoor type metalclad switchgear from all
weather conditions. It shall be weatherproof and shall have a degree of protection IP
54 as per IEC 60529.

4.5.1 The outdoor enclosure shall be walk-in type with operating and
maintenance aisle in the front, rear and sides of the switchgear. The aisle
shall be of sufficient size to permit interchanging of removable elements.

The enclosure shall have an access door at each end equipped with safety
latches (panic hardware) to permit opening from within under all
conditions. The doors shall be provided with hydraulic door closer and
shall be key lockable.

4.5.2 The outdoor enclosure shall be supplied with double walls (with thermal
insulation in between) on the roof, doors and all sides of the enclosure. The
distance between walls shall be a minimum of 50mm. The exterior wall
shall be not less than 3mm thick steel plate and the interior wall shall be a
minimum of 1.5mm thick steel plate. The thickness may be modified to
provide equivalent strength and deflection, if approved by SEC.

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4.5.3 All exposed handles, screws and hinges shall be made of non-corrosive
material or shall be hot dip galvanized or stainless steel for outdoor
locations, and cadmium or chromium plated for indoor equipment. All
bolts, nuts and washers shall be of similar type of metal.

4.5.4 The outdoor enclosure shall be supplied with adequate number of Split type
air conditioners, to maintain the indoor temperature as specified in 01-
TMSS -01.

4.5.5 Outdoor enclosure shall be provided with adequate light points, power
receptacle, emergency light and one telephone receptacle (RJ plug).

4.6 Main Bus Conductors and Connections

4.6.1 The main bus conductors and connections shall be made of electrolytic
grade copper and shall be continuously rated. All bus bar connections shall
be silver plated. Vertical sections (tee-off droppers) shall be connected to
the main bus by means of bus bars and not by cable connections or vertical
cable drops. Connection between main busbars and circuit breakers (tee-
off-droppers) shall have the highest continuous current rating of circuit
breaker that can be installed in the switchgear panel.

4.6.2 All bus bars and bus bar risers shall be fully insulated for its thermal rating.
Bus bar connections shall have readily removable insulating covers or
molded boots.

4.6.3 In the cable compartment, fire retardant insulating barriers shall be

provided between phases as well as between phases and metallic partitions
of the panel. The insulating barriers shall not obstruct termination of three-
core cables.

4.6.4 For field interconnecting bus joints, appropriate insulating material shall be
supplied to insulate the bus joints. All insulating materials shall be flame
resistant, non-hygroscopic and non-tracking in the presence of corona.

4.6.5 Provision shall be made to allow for thermal expansion of the conductors
due to normal load currents and short circuit currents. Provisions shall be
made for extending the bus bar at either end without any need for cutting or
drilling the copper bar.

4.6.6 The bus bar and its connections shall be able to withstand the mechanical
stresses under the specified short circuit conditions.

4.7 Power Circuit Breakers

4.7.1 Power circuit breakers shall be 3-pole, single throw, vacuum or SF6 type,
mounted on a draw-out carriage and shall be physically and electrically
interchangeable with others of the same type and rating within the
switchgear assembly and suitable for local and remote control. The circuit

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breakers shall comply with IEC 62271-100 or ANSI C37.06. The SF6 gas
shall conform to IEC 60376 or ASTM D2472.

4.7.2 The circuit breaker operating sequence (operating duty cycle) shall be O-
0.3s-CO-3min.-CO or O-0.3s-CO-15s-CO as specified in the Data
Schedule.

4.7.3 The operating mechanism shall be of the motor-charged spring-operated

stored energy type suitable for rapid/fast auto-reclosing of the circuit
breaker. The operating mechanism shall employ a 125Vdc motor to charge
the closing spring(s) that retains this stored energy until a closing operation
is made. The motor shall operate satisfactorily at any voltage between
90Vdc and 140Vdc. The energy storage capability of the mechanism must be
sufficient for an O-CO operation at rated short circuit current or at related
required capabilities specified in Data Schedule. Recharging of closing
spring shall occur automatically as soon as the closing spring is released.

4.7.4 Means for manual spring charging shall be provided with the circuit
breaker both in the "Open" and "Closed" positions. The spring charging
motor circuit shall be automatically cut off during manual charging or
suitable means of protection shall be provided to the manual charging
mechanism to ensure the safety of operator during the resumption of power
supply.

4.7.5 The operating mechanism shall be electrically and mechanically "trip free".
Anti-pump device shall be provided.

4.7.6 Each circuit breaker shall be provided with one (1) closing coil and two (2)
electrically independent trip coils. The tripping mechanism shall operate
correctly when either or both trip coils are energized. Both positive and
negative of the auxiliary voltage shall be switched when a close or
open/trip operation is executed.

4.7.7 Circuit breakers shall be designed so that they cannot be closed unless the
closing spring is fully charged. For SF6 circuit breakers, low pressure of
SF6 shall initiate an alarm and shall automatically block closing and
tripping of the breaker.

4.7.8 Each circuit breaker shall be provided with a visible mechanical position
indicating device. The device shall be positively driven in both directions to
show whether the breaker is in the "open" or "closed" position in the
service, test and disconnected positions and shall be identified with color
coding "Green" and "Red", respectively with white lettering. Similar
positively driven indicating device shall be provided to indicate the state of
the spring. It shall indicate "SPRING CHARGED" when the spring is in a
condition to close the breaker and "SPRING DISCHARGED" when the
spring is not in a condition to close the breaker.

4.7.9 The circuit-breaker and its operating mechanism have to perform the
number of breaking operations at rated current and at rated short-circuit
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current without maintenance per relevant IEC or ANSI standards. Each

circuit breaker shall have a non-resettable mechanical 5-digit operation
counter which shall be readable from the front of the switchgear with the
breaker in the service position.

4.7.10 It shall be possible to test all controls and protection trip while the circuit
breaker is in the test position.

4.7.11 Each breaker shall have not less than two NO and two NC potential-free
auxiliary contacts, mounted on the breaker for remote interlocking service.
Additionally, four spare NO and four spare NC contacts shall be provided
on each breaker for use on SER (Sequence of Events Recorder) and
SCADA. In addition, contacts shall be provided to enable local and remote
indication of the Service/Test/Withdrawal position. The auxiliary contacts
shall be of class-1, as per Table -6 of IEC 62271-1.

4.7.12 Each switchgear unit containing a circuit breaker shall be furnished with
not less than eight (8) NO and eight (8) NC potential-free breaker
mechanism operated auxiliary switch contacts mounted in the switchgear
unit enclosure for remote interlocking service. Auxiliary switches shall be
positively driven in both directions. They shall be mounted so as to be
readily accessible for maintenance and designed to facilitate inspection,
cleaning and adjustment. Contact surfaces shall be of a metal, which is not
subject to oxidization leading to an increase in contact resistance.

4.7.13 Voltage dropping resistors shall not be used in the trip coil and closing coil
circuits.

4.7.14 Operating instruction for racking-in and out shall be provided in English
and Arabic in the CB compartment.

4.8 Interface

4.8.1 Automatic metallic shutters with manual padlocking facilities shall be

provided to prevent access to live equipment when the circuit breaker is
withdrawn from the panel. The shutters shall open and close automatically
by means of positive drive initiated by the movement of the breaker
carriage. For maintenance purposes, opening of the individual shutters shall
be possible.

a. The bus bar shutters shall be colored red and shall have white
lettering indicating BUS BAR .

b. The outgoing feeders shall have shutters, colored yellow with black
lettering indicating CABLE .

c. The bus tie panel both shutters shall be colored red and shall indicate
BUS BAR 1 or BUS BAR 2 in white lettering, as applicable.

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4.8.2 Control wiring connections between stationary structure and removable

element (circuit breaker) shall be provided with self-coupling contacts or
manual plug and receptacle for disconnection. The male contacts shall be
placed on the removable element while the female receptacles on the
stationary structure. Secondary isolating contacts shall be so positioned or
designed to prevent the danger of electric shock when disconnected.

The manual control connector shall be either interlocked or inaccessible to

prevent connection or disconnection of the control circuits when the circuit
breaker is in the service position.

4.9 Grounding Switch/Truck

4.9.1 Integral grounding switches shall be provided for incoming and outgoing
feeders and bus bars, and shall be manually operated, high speed type,
having full short circuit making capability. Grounding switch shall be
provided on both sides of bus-section circuit breaker.

a. Grounding switch blades shall be directly connected to the main

grounding bus of the switchgear and not through the switchgear metal
frame.

b. Metallic linkages of the grounding switches shall be directly

connected to the main ground bus.

c. Grounding switches shall be operated from the front of the panel.

Operating handles of grounding switches shall be anti-reflex type
insulated rod, clearly labeled including positive mechanical indication
of "ON" and "OFF" positions. Position indication shall be visible
without the need to open switchgear compartment doors.

d. Padlocking facilities shall be provided to enable the grounding switch

to be locked in either position.

e. The ground switch operating mechanism shall have an auxiliary

switch with contacts for interlocking, local mechanical on/off
indication, and remote on/off indication.

4.9.2 If specified in the data schedule, bus bar grounding may be achieved by the
use of a grounding truck, made up of modified circuit breaker movable
truck, with all required grounding accessories. Bus bar grounding shall be
obtained by closing of the grounding truck after plug-in position is made.
The grounding truck shall be permanently marked with "Bus bar Grounding
Truck" for device identification.

4.10 Interlocks and Safety Features

4.10.1 The switchgear shall be provided with a system of preventive mechanical

interlocks to protect the equipment, operator and service personnel from the
dangers of mal-operation. The interlocks shall be designed to prevent:
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a. A closed circuit breaker being inserted into or withdrawn from the

service position.

b. A circuit breaker being closed in other than the service, test or

withdrawn positions.

c. A circuit breaker being placed in the service position if the secondary

contacts plug has not been fitted.

d. The breaker truck being moved into the service position unless it is
correctly located.

e. Insertion of the grounding truck while the grounding switch is in the

closed position. Removal of the grounding truck while the grounding
switch is in the closed position.

4.10.2 Means shall be provided for positively holding the removable element in
place when it is either in the service or test position. If a separate
withdrawn position is provided with the door closed, removable element
shall be positively held in this position.

4.10.3 It shall not be possible to withdraw the breaker from its housing beyond test
position unless the spring stored energy mechanism is automatically or
manually discharged. In case of manual discharge, appropriate warning
plate shall be provided to caution the operator to manually discharge the
spring.

4.10.4 Grounding switches shall be mechanically interlocked with associated

incoming or outgoing breaker such that grounding switch cannot be closed
unless the breaker is withdrawn from service position and that the breaker
cannot be inserted in service position unless grounding switch is open.

4.10.5 Grounding switch of an incoming transformer feeder shall also be

interlocked with transformer HV breaker and transformer HV disconnect
switch such that closing operation of grounding switch in LV side shall not
be possible unless HV breaker and HV disconnect switch are open. HV
breaker closing operation shall not be possible unless grounding switch in
LV side is open. LV circuit breaker closing shall not be possible unless HV
circuit breaker is closed.

4.10.6 Bus bar grounding switch shall be interlocked with the incoming circuit
breaker and bus section breaker as well as with all outgoing breakers on the
respective bus side, such that the grounding switch cannot be closed unless
all associated circuit breakers are open and withdrawn from service
position, and the associated circuit breakers cannot be closed unless the bus
bar grounding switch is open.

4.10.7 The bus bar grounding truck, when used, shall be so interlocked such that
grounding of the bus bar shall not be possible unless the associated
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incoming and bus section breaker(s) as well as all the outgoing feeder
breakers are open and withdrawn from service position. Manufacturer shall
provide evidence in support of this arrangement.

4.11 Low Voltage Compartment

The Low voltage compartment of the switchgear shall be provided, as applicable,

with the following:

4.11.1 One (1) Local/Remote selector switch. Provision shall be made for locking
the switch in either position.

4.11.2 One (1) circuit breaker control switch. The switch shall have three positions
(trip-normal-close) with a spring return to normal and padlocking facility in
the normal position.

The control switch shall follow the convention of closing the circuit breaker
in the clockwise direction.

4.11.3 Indicator lights to indicate the breaker status as follows:

Red: breaker closed, one for each trip coil adjacent to the control
switch

Green: breaker open, one for closing coil adjacent to the control
switch

For outgoing and station service feeder panels only, the red and green lights
shall be wired in series with the trip and close coils, respectively to
supervise the status of each coil, in accordance with clause 4.12.10.

For incomers and bus tie breakers, the red and green light indications shall
be achieved through the breaker auxiliary switches. The healthiness of the
breaker trip coils shall be monitored via the trip circuit supervision relays
which are located in the control room.

4.11.4 One (1) digital power demand meter (DPDM) for each incoming and
outgoing feeder panel. A voltmeter shall be provided to indicate voltage for
each bus section.

The DPDM shall have three (3) phase display for instantaneous and
maximum demand for Amperes, Volts, Watts, Vars, Watthours and
Varhours. Each quantity shall be selectable with all three phases being
selected and displayed simultaneously.

4.11.5 One (1) ammeter with a 4-position selector switch for each dedicated
station service transformer panel.

4.11.6 One (1) three phase current transducer or three (3) single phase current
transducers for outgoing feeder panels only.
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The transducer shall have a current input of 1 or 5A, 60 Hz, with an output
of 0 - 1mA. The accuracy shall be 0.25% or better. The transducer full scale
output shall represent 110% of the nominal current. Metering transducers
shall be of solid-state design.

4.11.7 If specified in the Data Schedule, one (1) auto-reclose IN/OUT selector
switch and one (1) auto-reclose lockout reset push button shall be provided
for outgoing feeder panels only.

4.11.8 One (1) 127Vac fluorescent strip light. The light shall be controlled by
toggle and door switch. Switch shall be identified with engraved or
embossed nameplate.

4.11.9 One (1) thermostatically controlled space heater rated 220 Vac and
designed for continuous operation with a manual ON/OFF control switch.

4.11.10 One (1) 15A, 127Vac and one (1) 10A, 220 Vac flush type, parallel slot,
grounding type convenient outlets shall be provided in the incoming and
bus-tie breaker panels.

4.11.11 Lot, Nameplates

4.11.12 Lot, Relays and Relay manufacturer's test blocks (see clause 4.12). SCADA
Interposing Relays for Trip and Close.

4.11.13 The bus riser/metering panel shall contain the following :

a. Bus differential protection relay and supervision relay or protection as

specified in SOW/TS with relay manufacturer's test blocks.

b. One (1) Voltmeter with a 7-position selector switch.

c. One (1) ammeter with a 4-position selector switch.

4.11.14 Indication lamps in addition to specified shall be provided on the front of

transformer and feeder panels and connected through capacitor voltage
dividers to monitor the cable circuits dead or live.

4.11.15 Interior color finish of LV compartment shall be RAL 9003 (signal white).

4.12 Relays, Meters and Instruments

4.12.1 Relays, meters and instruments shall be provided as specified in the Project
Scope of Work (SOW/TS) and shall be located on a separate low voltage
compartment of each switchgear panel.

4.12.2 All protective relays shall be mounted in 19 inch racks. If relays cannot be
rack mounted they may be flush mounted.

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4.12.3 Target indicators shall be provided on all relays performing protective or

tripping functions. Relay contacts shall be self-aligning.

4.12.4 All meters shall be switchboard fixed-type and flush or semi-flush

mounted. Accuracy class of all digital meters shall be 0.5 per IEC or 0.3 per
ANSI. Accuracy class of all analog meters shall be 1.0 per IEC. Accuracy
class of all revenue meters shall be 0.2 per IEC.

4.12.5 All analog current metering should be single/double scale type with range
according to CT ratio and indication of scale in operation. All analog
voltage dependent meters shall have single/double scale according to V.T
ratio.

4.12.6 The meters shall be fitted with dust and moisture proof covers and shall
have non-reflecting glass. Analog ammeter shall have 240°scale and
dimensions 96 x 96mm.

4.12.7 Meters, instruments and indicating type transducers shall have test facilities
separate from protective relays, so that testing and calibration can be done
without equipment outages. Test facilities, suitably shrouded, shall be
similar in function to type FT-1 test switches and shall be mounted on the
front panel.

4.12.8 Upper edge of protective relays and meters shall be no higher than 2.2m to
allow convenient maintenance, inspection, target reset, and testing from
ground level. As a special case, where upper edge of protective relays
higher than 2.2 m, suitable means shall be provided for the accessibilty to
the relays with SEC prior approval.

4.12.9 All accessories such as DC/DC converters and transducers shall be located
inside the panel or as specified in SOW/TS.

4.12.10 For outgoing and station service feeder panels, each indicating light shall
have a current limiting resistor to facilitate replacing the bulb without
activating the respective trip/close coil. The rating of the resistor shall be
selected to provide adequate illumination of the lamp at normal operating
conditions.

Shorting of the lamp terminals shall not damage the resistor itself or blow
the control circuit fuses (or trip the control circuit MCBs) considering that
maximum DC control voltage is limited to 110% of its nominal rating.
This shall be met by restricting the current passing through the trip coil to
less than 25% of its minimum pick-up current.

Alternatively, LED indicators may be provided.

4.12.11 The trip 1, trip 2, close and spring charge circuit MCBs shall be located at
the switchgear in the LV compartment.

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4.12.12 All switchgear MCBs shall have normally open auxiliary contacts. Each
breaker shall have its MCB contacts connected in series with the Trip
Circuit 1 positive supply located on that breaker. Any MCB operation shall
de-energize the breaker DC supervision relay and provide an alarm.

4.12.13 In substations, with Substation Automation IEDs shall be installed in the

LV compartment. Control and Protection requirements, Communication
protocol etc. shall be as per relevant Material specification, IEC standards
or SOW/TS.

4.13 Instrument Transformers

4.13.1 Current Transformers (CTs)

a. For 13.8 kV feeders Current transformers (CTs) shall be installed on

cable side or both bus and cable sides of circuit breakers as per the
PTS/SOW with CT requirements stated in the data schedule. For 33
kV/34.5 kV feeders, CTs shall be installed on cable side with CT
requirements stated in the data schedule. No CT shall be mounted on
a breaker truck. CTs shall be of epoxy resin encapsulated design per
IEC 60044-1.

b. The mechanical and thermal current ratings of CTs shall be

coordinated with the momentary and short circuit current of the
associated circuit breaker, respectively.

c. Switchgear shall be delivered with all CT secondary windings shorted

out. All CT secondary leads shall be wired out to terminal blocks. The
secondary windings of each CT shall be rated as specified in Data
Schedule, and shall be connected to the ground bus by a direct copper
connection, via a removable link at one point only.

d. CTs for bus bar differential and restricted earth fault (REF) relays
shall be of single-ratio type. Other relaying CTs shall be of dual-ratio
type.

e. Metering CTs shall be of single-ratio or dual-ratio as per Data

Schedule.

f. Relaying and metering accuracy class for standard burdens shall be as

specified in Data Schedule.

g. The looping of feeder cables or secondary conductors through the

window of window type CTs is not acceptable. Cascaded CTs will not
be acceptable.

h. Primary and secondary terminals and polarity shall be marked as per

applicable standards.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 15 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.13.2 Voltage Transformers (VTs)

a. Voltage transformers (VTs) shall be of standard three (3)-winding

type for the voltage class of the switchgear and shall have voltage
marked ratio and accuracy class for standard burden as specified in
Data Schedule.

b. Drawout carriage for VT with padlocking facilities or a fixed type VT

with isolating facilities and associated fuses shall be located in an
easily accessible place. VT shall be of electromagnetic epoxy
encapsulated dry type design per IEC 60044-2, suitable for three-
phase star connection with star point solidly grounded. VT shall be
provided in a separate compartment for each bus bar and either side
of the bus section. VT primary, connected through power cable from
the main bus bar is not acceptable. Automatic metallic safety shutter
with padlocking facilities shall be provided to prevent access to the
HV bus bar when VT is withdrawn. The shutter shall be painted RED
and have the word BUS BAR painted in white lettering. The
shutters shall open and close automatically by means of positive
drive initiated by the movement of the VT carriage. For maintenance
purposes, opening of the individual shutters shall be possible.

c. Primary circuits of all VTs shall include current-limiting fuses. These

fuses shall be mounted in such a way that they must be disconnected
from the primary circuit before access can be obtained. A supervision
relay for the HV fuses burn out shall be provided with provision of
sending an alarm to power control center.

d. VTs shall have two (2) secondary windings. Secondary circuits of all
VTs shall be protected by fuses or miniature circuit breakers (MCB).
MCB's shall have auxiliary contacts for alarm indication. All
secondary leads shall be wired out to terminal blocks in LV
compartment.

e. Provisions shall be made for disconnecting the secondary circuit of

VT when the primary circuit is disconnected. Provision shall also be
made for momentary grounding of the primary winding and current
limiting fuses during the disconnecting operation to remove any
charges from the windings.

4.14 DC Control Power

Unless otherwise specified, the nominal DC control voltage for closing and tripping
of all circuit breakers shall be 125 Vdc supplied from station batteries. Trip coils shall
operate satisfactorily between 70 Vdc and 140 Vdc and closing coils shall operate
satisfactorily between 90 Vdc and 140 Vdc. The motor operated mechanism shall
operate satisfactorily between 90 Vdc and 140 Vdc.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 16 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.15 Wiring and Terminal Blocks

4.15.1 All wiring within the switchgear shall be installed and tested at the factory
unless otherwise specified. All wiring shall be heat and flame retardant,
rated 90°C maximum operating temperature, rated 600/1000V, with
insulated, tinned, stranded annealed copper conductor, conforming to IEC
60502-1.

All CT secondary circuits within the switchgear shall not be smaller than
2.5 mm2. For SCADA digital and analog input signals, SOE, Annunciator
and status/alarm signaling circuits wiring size shall not be less than 0.5mm2
up to the first termination point, only if the associated device cannot
accommodate larger wire sizes. For SCADA Control Output Signals and all
other circuits the wiring size shall not be smaller than 1.5mm2.

All wires shall be adequately rated for thermal withstand of short circuit
currents, in accordance with back-up tripping time.

4.15.2 Color coding of panel wiring shall be as follows :

DC circuits: Generally Grey, (Trip circuits shall be provided with

red ferrule at the terminal block) unless other wise
specified

VT circuits: Generally Red, unless other wise specified

Alarm circuits: Blue

CT circuits: Generally Yellow, unless other wise specified

AC power circuits: 4 Core : Red, Yellow, Blue, Black (Neutral)

3 Core: Red, White or Yellow, Blue for 3 phase

3 Core: Red, White or Yellow, Black (Neutral) for 2

phases

2 Core:Red, Black (Neutral)

1 Core: Black

1 Core: (Usage limited to grounding conductor) Green

or Green with Yellow stripes

4.15.3 All wiring shall be made without splices. The control wires shall be multi-
stranded flexible and shall be terminated with size 1 hooked crimps or ring
type terminals. Spade type, pin type or boot lace type crimp terminals are
not acceptable.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 17 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.15.4 Terminal blocks shall be as per 31-TMSS-06. Compatible end stops, end
plates, barriers and terminal block identifiers shall be used.

4.15.5 The CT terminal blocks at the first accessible point of termination shall
have shorting and grounding facilities by means of a copper bar with
shorting screws.

4.15.6 The termination between the ground bus bar and the isolatable link shall be
numbered C90 for Overcurrent CT, M90 for Metering CT, B90 for Bus
Differential and D90 for Remote Tap Charger Control (RTCC) overcurrent
block applications.

4.15.7 CT terminals shall be grouped by function and then sub-grouped by phase.

Each phase shall be labeled by appropriate labels attached to the terminal
blocks. Each complete CT shall be identified by function and reference
number. Where a CT has a dual ratio using secondary tapings, such as S1,
S2, S3; the CT terminal block shall have four (4) terminals: S1, S2, S3 and
ground.

4.15.8 The shorting bar shall cover the four terminals of each phase. The bar shall
be grounded through the grounding terminal block. The other end of the bar
shall be held by an insulated screw.

4.15.9 Adjacent to the CT terminal blocks, shall be located two end stops with an
appropriate label mounted between them. Each stop shall have formed
holes that shall be used to store the CT shorting screws.

4.15.10 All tapping of dual-ratio CTs shall be terminated at the terminal blocks
which shall be clearly marked to designate the CTs phase and ratio in use.

4.15.11 All VT circuits shall be provided with sliding link type terminal blocks to
facilitate isolation of VTs from the circuit to perform voltage injection
tests. These terminal blocks shall be clearly marked with phase, function,
core number and ratio.

4.15.12 All spare contacts from protective relays or tripping relays shall be wired to
the terminal blocks for future use. At least two (2) spare (1 NO + 1 NC)
contacts of lockout relay shall be wired to the terminal block for future use.

4.15.13 All wiring internal to the switchgear assembly shall be laid in accessible
wiring troughs throughout the entire length of the switchgear assembly.
Internal wiring between the breaker and the LV compartment shall be
bundled and neatly formed. There shall be no wiring run as single cores
through grommets. The AC wiring shall be bundled separately from DC
wiring in the same raceway. Signaling cables shall be shielded type and
run in a separate raceway and shall be separated as far as practical from all
LV power cables and at right angle to such wiring when the spacing is less
than 300 mm.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 18 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.15.14 Cable supports shall be provided for wiring run directly to instruments or
devices. Wiring extensions from raceways or bundles to instruments and
devices shall be neatly formed, securely tied or clamped and supported to
the switchgear framework. Bends in the wiring shall be carefully made in
such a manner that the insulation is not damaged.

4.15.15 Wiring for lights, space heaters and convenience outlets may be run in the
same raceway in individual panels and in rigid or PVC jacketed flexible
conduits between panels. Wiring of meters/relays mounted on doors shall
be mechanically protected.

4.15.16 All internal wiring terminations shall be identified by legible markings at

the device terminals in accordance with the connection diagrams. Each end
of every wire leaving a terminal block shall be identified indicating local
termination point and destination as per Figure 1. Markers shall be of
ferrule type, permanently marked and shall be made of material that will
not deform or deteriorate and shall withstand a temperature of 90°C.
Adhesive type terminal markers are not acceptable.

4.15.17 Where panels are to be shipped in sections and assembled in the field, the
wiring between sections shall be provided preformed. One end of the wire
shall be terminated on terminal block and the other end shall be bundled
and tagged properly.

4.16 Device Identification

4.16.1 Appropriate identification in the form of engraved or embossed nameplate

shall be provided on each instrument, relay, control/test switch and other
devices. These nameplates shall be made of non-corrodible material and
shall be of appropriate size.

4.16.2 Each device shall be permanently identified to correspond to the device

identification symbol utilized on the wiring diagrams. This identification
shall be adjacent to the terminals of the device. Standard relay device
numbers shall be provided for protective relays. For switchgears phase
conductors when viewed from operating side, the phase designation shall
be R, Y, B from left to right, from front to back and from top to bottom. For
reinforced substations the three phases shall be designated as per the
existing system.

4.17 Cable compartment

4.17.1 Provisions shall be made for the connection of all power cables including
proper terminal connectors or lugs, clamps, or terminations. The location of
the power cable connections shall be arranged to ensure that cable entry is
exactly below the termination point and provide adequate vertical space,
with a minimum of 700 mm, for training incoming cables from conduit
entry to connectors and to provide adequate space for cable termination
devices.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 19 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.17.2 In case an extension box is required to meet the vertical space requirement,
the extension box shall be a part of the switchgear supply. It shall be
supplied by the switchgear manufacturer.

4.17.3 The bottom plate of power cable entry to the switchgear panel shall be of
non-magnetic material. The bottom plate for outgoing feeder panels shall
be of two pieces with holes drilled for entry of cable and shall be provided
with clamps as specified in clause 4.17.4 below. The bottom plate for
incoming and station service transformer panels shall be of a single piece
without any holes drilled.

4.17.4 Adequate structural supports (clamps for XLPE cable) for power cables
inside the cable compartment shall be provided.

4.17.5 The cable termination compartments shall be designed to accept heat

shrinkable cable terminations. The boots over the cable terminals, if
required, shall also be of heat shrink or molded PVC type.

4.17.6 Cable size up to 630 mm2 shall be able to terminate in the cable box.
Provision shall be made for connection of two or more cables per phase as
per circuit capacity (Viz. transformer incomer, feeder, etc.).

4.18 External cabling

4.18.1 Power cables

a. Termination of power cable shall be bolted type. R, Y, B phase shall

be marked.

b. Termination for conductors 400 mm2 and larger shall be suitable for 4
hole NEMA pad, 12 mm (½ in.) stud. For conductors smaller than
400 mm2 terminals shall be suitable for 1 hole NEMA pad, 12 mm (½
in.) stud.

4.18.2 Control Cables/Wires

a. All external control cables/wires shall be brought to the panel from

the bottom, unless otherwise specified.

b. Control cables/wires shall enter the panel through suitable cable

glands to prevent contact with sharp metal edges. The gland-plate
assembly shall be vermin proof.

4.19 Forced cooling

4.19.1 The fan(s) shall be rugged and with long operation duty without
maintenance. Fan(s) shall be mounted in accessible location for ease of
maintenance. The operating voltage of fan(s) shall be 127 Vac / 220 Vac and
control voltage shall be 125 Vdc, Unless otherwise specified in the
SOW/TS.
32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 20 OF 41
TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.19.2 Filters shall be provided in the air suction ports to reduce accumulation of
dust in the air shaft. Suitable protection guard shall be provided to the
fan(s) for the safety of maintenance personnel.

4.19.3 The cooling fan(s) shall be controlled automatically by using temperature

sensors and current transformers or other suitable means. The fan(s)
operations shall be controlled such that the fan(s) shall start at 85-90% of
the rated current of the switchgear with natural cooling and shall ensure
necessary minimum air flow shall be reached. Fan(s) start delay shall be re-
settable. Fan(s) shall operate in stages when more than one fan is used for
cooling.

4.19.4 Following protection shall be provided to fan(s):

a. Over load

b. No voltage

c. Protection to elapsed time for operation/Air flow failure

4.19.5 Provision of alarms in all above condition shall be available. In addition to

these alarms Over temperature of the switchgear alarm (if requested)
shall also be provided.

4.20 Grounding

4.20.1 An uninsulated electrolytic copper grounding bus sized for the rated short
circuit current and running the entire length of the switchgear assembly
shall be provided. Provision shall be made for extending the ground bus at
either end without any need for cutting or drilling the copper bar.

4.20.2 Provision shall be made to terminate ground connection on each end of the
ground bus by using bare ground conductor 120 mm2 thu 240 mm2.

4.20.3 All hinged doors and panels shall be properly bonded by unspliced flexible
wire or 10mm2 Cu braids.

4.20.4 All devices or equipment shall be grounded as required. Each grounding

connection to the ground bus shall be arranged so that each may be
disconnected without disturbing the continuity of the ground bus or any
other ground connection.

4.20.5 Drawout carriage of all removable elements shall have a direct ground
connection with the switchgear ground bus through suitable flexible or
pressure contact type connections designed to carry the rated fault current
for the rated duration.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 21 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.21 Accessories

The following accessories shall be supplied by Contractor/manufacturer as

applicable:

4.21.1 One handling device (adjustable trolly) for removing each size of circuit
breaker from the switchgear assembly, which shall be capable of putting
the circuit breaker on the floor.

4.21.2 A set of each relay manufacturer s test plugs accessories for relay testing
and protective relay test set and portable test equipment for meters.

4.21.3 Portable device for racking circuit breaker from one position to the other.
Two such devices shall be provided when one line-up of switchgear is
supplied. One device per line-up shall be provided if more than one line-up
is supplied.

4.21.4 A set of test jumper cables (one for each line-up of switchgear) or
equivalent with appropriate end fittings to permit connections of all
secondary control contacts for test of the circuit breaker in the withdrawn
position. The test jumper cables shall be long enough to permit testing
when the breaker is completely removed from the panel.

4.21.5 One set of high voltage portable testing plugs of continuous current rating
of 200A for insertion into circuit breaker isolating contacts shall be
provided.

4.21.6 A suitable box or container shall be supplied for storage of test plugs.

4.21.7 Crank lever or equivalent device for manual charging of the spring-
operated stored energy closing mechanism of the circuit breaker and
closing grounding switch.

4.21.8 Any special tools required for circuit breaker maintenance and relay
adjustments.

4.22 Nameplates

4.22.1 The switchgear assembly shall have a "Danger High Voltage" warning sign
written in Arabic and English.

4.22.2 Switchgear assembly shall also bear a nameplate permanently and legibly
marked in English with the information in accordance with IEC 62271-200
or equivalent ANSI Standards, plus the following additional information:

a. SEC Purchase Order Number or Contract Number or J.O. Number

b. 32-TMSS-01, Rev. 01.

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 22 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

4.22.3 Each circuit breaker shall have a nameplate as per IEC 62271-100 or ANSI
C37.06.

4.22.4 The circuit breaker operating mechanism, CTs, VTs and FT-1 switches
shall also bear nameplates.

4.22.5 Each FT-1 switch shall have a separate nameplate of dimensions 160mm by
44mm. Minimum letter height shall be 12mm for cubicle/circuit labels and
7mm for all other labels.

4.22.6 The nameplate for the switchgear assembly and the circuit breakers shall be
made of stainless steel. The nameplate shall be fastened by stainless steel
screws or rivets. The panel designation shall be as per PTS drawing. Other
nameplates for CTs, VTs etc. may be made of non-corrodible material other
than plastic. Engraved labels in Gravoply are acceptable.

4.23 Drawings

The switchgear manufacturer shall supply the following size A drawings as a

minimum:

4.23.1 General arrangement and sectional view drawing of Switchgear Panel of

each type.

4.23.2 Switchgear Layout Drawing.

4.23.3 Single Line Diagram.

4.23.4 General Arrangement and Component List of Circuit Breaker.

4.23.5 AC Schematic.

4.23.6 DC Schematic.

4.23.7 Panel Wiring Diagram.

4.23.8 Component List of Switchgears with sub-supplier (make) and country of

manufacture.

5.0 TESTS

5.1 All equipment shall be tested in accordance with the latest applicable IEC or
ANSI/IEEE Standards.

5.1.1 Type (Design) Tests

a. All type tests prescribed in the applicable IEC or ANSI/IEEE

Standards shall be performed on the first unit of every new design,

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 23 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

rating or size of the corresponding equipment to be supplied to SEC,

in accordance with the table below.

b. Arc-proof test shall also be performed in cable compartment, Breaker

compartment and Busbar compartment on an identical switchgear
panel in accordance with Annexure A of IEC 62271-200.

c. Certified test reports of type tests performed on identical equipment

acceptable to SEC may be submitted for review and acceptance in
lieu of the required type tests above.

5.1.2 Routine (Production) Tests

a. All routine tests prescribed in the applicable IEC or ANSI/IEEE

Standards shall be performed on the corresponding equipment in
accordance with the table below and test reports shall be submitted
for review and acceptance.

b. Routine test reports from original manufacturer of all circuit breakers,

instrument transformers and grounding switches (or truck) shall be
submitted for review and acceptance.

c. Timing tests are required on all circuit breakers.

5.1.3 The site tests shall be performed on the metal-clad equipment and its
component in accordance with relevant IEC Recommendations & SEC
Commissioning Test Procedures, TCS-P-105.

5.2 Tests for relays, meters and instruments may comply with the manufacturer's
standard tests. Relay circuits shall be tested with simulated fault currents for proper
operation.

5.3 Applicable Standards for tests

EQUIPMENT APPLICABLE STANDARD

Complete Switchgear Assembly IEC 62271-200 or ANSI/IEEE C37.20.2
Circuit Breakers IEC 62271-100 or ANSI/IEEE C37.09
Instrument Transformers IEC 60044-1 and IEC 60044-2or IEEE
C57.13.2
Grounding Switches IEC 62271-102

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 24 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

Figure 01: Internal Wire Identification

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 25 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

SEC Enquiry No. Date:

SEC Purchase Order Date:

No.
or Contract No.

SEC PTS No./Project Title with J.O. No.

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

3.0 APPLICABLE CODES AND

*
STANDARDS

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

Mean Altitude above Sea Level (m)

Type of Upstream Neutral Grounding

(Solidly grounded, resistance grounded)

4.2 Switchgear Assembly

Switchgear Model Designation *

No. of Panels in the Switchgear for

Incoming Feeders
Outgoing Feeders
Bus tie Breaker(s)
Bus Riser/Metering
Station Service Transformer
Dedicated Feeder(s)

Material of Bus Support Insulators *

Switchgear Enclosure RAL Color Finish RAL 7038

Natural/
Type of cooling
Forced

'A'- SEC SPECIFIED DATA/PARAMETER.

'B'- BIDDER/SUPPLIER/VENDOR/CONTRACTOR PROPOSED DATA/PARAMETERS.
'C'- REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'.
(*)- DATA/PARAMETER TO BE PROVIDED/PROPOSED BY THE BIDDER/SUPPLIER/
VENDOR/CONTRACTOR IN COLUMN 'B'.

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.3 Ratings:

Nominal Voltage of Switchgear &

(kVrms)
Breaker

Maximum Voltage Withstand

(Emergency conditions) of (kVrms)
Switchgear & Breaker

Design Ambient Temperature of

(ºC) 40ºC
Switchgear & Breaker

1.2/50 s Lightning Impulse

Withstand Voltage of Switchgear,
Breaker, ES, CT & VT:
To ground and between phases (kVpeak)
Across Isolating Distance (to
(kVpeak)
applicable equipment)

Power Frequency Withstand

Voltage of Switchgear, Breaker,
ES, CT & VT:
To ground and between phases (kVrms)
Across Isolating Distance (to
(kVrms)
applicable equipment)

Power Frequency Withstand

(kVrms)
Voltage of Auxiliary Circuits

Rated Continuous Current of:

Switchgear Main Busbar (Arms)
Incomer Circuit (Arms)
Bus Tie Circuit (Arms)
Outgoing Feeder Circuit (Arms)
Metering Feeder circuit (Arms)
Station Service transformer
(Arms)
circuit

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.3 Contd.
Rated Short-time Withstand
Current of Switchgear, Circuit (kArms)
Breaker, ES & CT
Short-time current Duration (s)

Rated Peak withstand current of

Switchgear, CB, ES & CT (2.6 × (kApeak)
ISC)

Internal arc fault current for 1(s) (kA)

4.4 Degree of Protection of Indoor Enclosure IP4X

Type of material used in metal-cladding *

Minimum thickness of enclosure (mm) *

Material of partition between bus bar

*
compartments

Material of seal-off bushing at partition

*
between bus bar compartments

4.5 Outdoor Enclosure

Is outdoor enclosure required? Yes/No

Degree of Protection of Outdoor Enclosure IP54

4.6 Busbar Conductors and Connections

Material of busbar (Cu)
Busbar insulation material *
Material of insulating covers for bus
bars and molded boots for bus bar *
connections

4.7 Power Circuit Breakers

Breaker Model Designation *

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.7 Cont d.
(SF6/
Breaker Insulation medium *
Vacuum)

Rated SF6 gas pressure (kPa) *

Breaker close lockout pressure

(kPa) *
(if applicable)

Breaker trip lockout pressure (if

(kPa) *
applicable)

Rated Symmetrical Interrupting

Current of Breaker at Nominal (kArms) *
Voltage

Rated Peak withstand/ Making

(kApeak) *
Current of breaker

First Pole To Clear Factor of

1.5
breaker

Rated Interrupting Time of (Cycles/m

5/80
breaker s)

Arcing Time
Maximum (ms) *
Minimum (ms) *

Rated opening time (ms) *

Rated Closing Time (ms) *

Rated Reclosing Time (ms) *

Rated Close-Open Time (ms) *

Rated Permissible Tripping Delay (s) *

Minimum Opening Time of the

(ms) *
first opening pole of the Breaker

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.7 Cont d.

O-0.3s-CO-
3min-CO
Rated Operation Sequence or
O-0.3s-CO-
15s-CO

Breaker Design X/R Ratio 17 (Min.)

Maximum DC resistance of the

power carrying circuit from
(Ohm) *
terminal to terminal of circuit
breaker

Temperature Rise at Rated

Continuous Current of circuit
breaker
Main Contacts (°C) *
Terminals (°C) *

Rated Out-of-Phase breaking

(kArms) *
current capability

Rated cable charging current

(Arms) *
Breaking capability

Rated back to back capacitor bank

(Arms)
Breaking current, if applicable

Rated Capacitor Bank In-rush

(kApeak) 20
Making Current, if applicable

Rated Transient Recovery

(kVpeak) *
Voltage for Terminal Fault

Operating Mechanism:
Type *

Designation *

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TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.7 Cont d.
Spare Auxiliary Contacts
Total Number of normally Open (Nos) *
Total Number of normally
(Nos) *
Closed
Rated current (Adc) *
Rated voltage (Vdc) *
Number of close-open operations
that can be performed by the *
mechanism before spring recharge

Time required to charge the

(s) *
closing spring

Auto-reclose IN/OUT selector

switch Required for Outgoing Yes/No
Feeders?

Auto-reclose lockout reset push

button Required for Outgoing Yes/No
Feeders?

DC Control power

Breaker Spring Charging Motor

Rated voltage (Vdc) 125
Range of operating voltage (Vdc) 90-140
Rated current (Adc) *
Maximum starting Current (Adc) *

Breaker closing Coil

Range of operating voltage (Vdc) 90-140
Rated current (Adc) *

Breaker tripping Coil

Range of operating voltage (Vdc) 70-140
Rated current (Adc) *

Grounding Trucks required for

bus bar grounding? (Specify their Yes/No
numbers)

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 31 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.11 Low voltage compartment

Light Points
Voltage (Vac) 127
Power (Watts) *

Space Heaters
Voltage (Vac) 220
Power (Watts) *

Receptacles
Voltage (Vac) 127
Current (Amp) 15

Voltage (Vac) 220

Current (Amp) 10
LED/
Type of indicator *
Lamp

Relays, Meters, transducers and

Instrument (Specify details,
provide a complete list and
metering one-line diagram for
review)
Transducers
Input current (Amp) 1 or 5
Output current (mA) 0-1
Accuracy 0.25

Analog/
Type of meter *
Digital

Metering Accuracy Class

Digital meters 0.5
Analog meters 1.0
Revenue meters 0.2

4.12 IEDs
IED type / Model number *

Make and country of origin *

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 32 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.12 Cont d.

Functions included in the *

standard configurations

Supported functions *

Supported tools *

Optional functions *

Number of physical connection

in the standard configuration *
(analog and binary)

Supported Communication
*
interfaces and protocols

Auxiliary Power

Mounting

Display

Operating temperature range

4.13 Instrument Transformers

Type of CT *

Make & country of origin of CT *

Type of CT Insulation Class &

*
locations

Rated Current of CT Secondary (A) 1 or 5

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 33 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.13 Cont d.
CT Continuous Thermal Rating
Single ratio CT 120%
Dual ratio CT 120%

Rated Short Time Withstand

Current of CT:
Thermal, Ith (kArms) *
Dynamic (kApeak) 2.6xIth

Short time thermal current

(s) *
duration

Rated parimary short circuit

(kArms) *
current of CT, (IpSC)

Maximum Temperature Rise of

(°C) *
CT

CT Ratio(s)
Incomer Circuit

Bus Tie Circuit

Out going Feeder Circuit

Protection
Metering

Station Transformer
Busbar Differential
Restricted Earth Fault

CT Burden(s) (VA)/Resistive
burden -Rb
Incomer Circuit (Ohms) *
Bus Tie Circuit (Ohms) *
Outgoing Feeder Circuit (Ohms) *
Station Transformer (Ohms) *

Relaying Accuracy Class(es) of

CT
Incomer Circuit *

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 34 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.13 Contd.
Bus Tie Circuit *
Outgoing Feeder Circuit *
Station Transformer *

Metering Accuracy Class of CT

Incomer Circuit *
Bus Tie Circuit *
Outgoing Feeder Circuit *
Station Transformer *

CT Secondary winding
(ohms) *
Resistance at 20ºC, Rct

For class TPS CTs per IEC

Rated symmetrical short circuit

*
current factor (KSSC)

Dimensioning parameter (K) *

Excitation limiting secondary

(Volts) *
Voltage, Ual

Accuracy limiting secondary

(mA) *
exciting Current, Ial

Secondary excitation current, Imag

at half excitation limiting (mA) *
secondary voltage

For class C or K CTs per IEEE /

Class P CTs per IEC

CT Magnetizing current, Imag (mA) *

CT Knee point voltage, Vk/

(Volts) *
Secondary limiting e.m.f

Voltage Transformer
Type of construction *
Make and country of origin *

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 35 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.13 Cont d.

Insulation Class *

Winding Material. (Cu) *

Rated Voltage Factors *

Rating of Current Limiting Fuse

(Arms) 3
on VT Primary

VT Secondary MCB/Fuse current

(A) *
rating

VT Secondary Voltage (Vrms)

Extended tap Voltage of VT (Vrms)

VT Voltage Marked Ratio *

VT Burden (VA)

VT Accuracy Class
0.2/3P or 0.5/3P
(Metering/Relaying)
Accuracy class to be selected as
per Project/ Design requirement

4.18 External Cabling (Details to be provided by

* Yes/No
the main Contractor)

Type of termination Bolted

Power Cable Details:

Type of insulation
Voltage class (kVrms)

Incomer Circuit
No. of cable/phase No *
Conductor material (Cu/Al)
Area of Cross section (mm2)

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 36 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.18 Cont d.

Out going feeder

No. of cable/phase No *
Conductor material (Cu/Al)
Area of Cross section (mm2)

Station Service Transfomer-1

No. of cable/phase No *
Conductor material (Cu/Al)
Area of Cross section (mm2)

Station Service Transfomer-2

No. of cable/phase No *
Conductor material (Cu/Al)
Area of Cross section (mm2)

4.19 Forced cooling

Number of fans Nos *

Rated voltage of fan(s) Vac 127/220

Rated power of fan(s) W *

Fan(s) operating condition

Switchgear Load current A *

Switchgear Temperature (if

ºC *
applicable)

Switched delay for fan

operation
Re-settable delay range (s) *

Alarms
Fan failure
over load * Yes/No
No load * Yes/No
Elapsed time for operation
* Yes/No
of fan

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 37 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.20 Grounding
(mm x
Copper grounding bus size *
mm)

Method of busbar grounding *

Bonding of hinged doors (mm2) 10

Rated Short-time Withstand

Current of grounding switch and (kArms)
bus
Short-time current Duration (s)

4.21 Accessories
Adjustable trolley * Yes/No
Portable device for CB trans. * Yes/No
Relay Test Plug * Yes/No
Test jumper cable * Yes/No
High voltage test plug * Yes/No
Storage box for test plug * Yes/No
Manual operation handle for
* Yes/No
CB & ES
Special tools for CB/Relay
* Yes/No
maintenance

Recommended Clearances:
In front of the Switchgear (mm) *
At rear of the Switchgear (mm) *

Panel Dimensions (H x D x W)

Incoming Feeder Panel (mm) *

Outgoing Feeder Panel (mm) *

Station Service Transformer

(mm) *
feeder Panel

Bus Tie Panel (mm) *

Bus Riser/Metering Panel (mm) *

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 38 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

Contd.

Panel Weight:
Incoming Feeder Panel (kgs.) *

Outgoing Feeder (kgs.) *

Station Service Transformer

(kgs.) *
feeder

Bus Tie Panel (kgs.) *

Bus riser/Metering Panel (kgs.) *

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 39 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

5.0 TESTS

Optional or Special Test

Requirements (if any)

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 40 OF 41

TRANSMISSION MATERIALS STANDARD SPECIFICATION 32-TMSS-01, Rev. 01

6.0 DATA SCHEDULE

METALCLAD SWITCHGEAR 11 kV, 13.8 kV, 33 kV OR 34.5 kV

A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES TO BE FURNISHED BY

SEC:

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY

BIDDER/VENDOR/SUPPLIER/CONTRACTOR:

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/

CONTRACTOR:

Actual Manufacturer Vendor/Supplier/

of Equipment/Material Contractor

Name of the Company

Location and address

Name and Signature of

authorized
Representative
and date

Official Seal/Stamp
of the Company &
Date

32TMSS01R01/KVJ Date of Approval: June 30, 2010 PAGE NO. 41 OF 41