ERKE Group, PTC Vibrodriver Catalogue
ERKE Group, PTC Vibrodriver Catalogue
ERKE Group, PTC Vibrodriver Catalogue
These vibrations transmitted via the profile cause the adjacent ground to shift,
which results in a noticeable decrease in resistance between soil and pile.
Consequently, this enables the pile to be driven into the ground by its own and
the vibrator’s weight. This equipment also can extract the profile with the same
principle, via the pulling force of the carrier (crane) in use without any modifi-
cation.
Applications
The vibratory pile driver is used to drive a large variety of piles, including sheet
piles, beams, caissons, casings, concrete piles, wooden piles. Moreover, it can
extract these profiles. Also, it can be excavator mounted using the hydraulic
power of the excavator. This versatility and cost effective capability permit the
PTC vibrodriver to be used in various applications:
Bridge constructions
Harbour and wharf constructions (raked piles applications)
Embankments and sewerage works
Highway, railway, subway constructions
Watertight curtain applications
Underwater and offshore applications
Sensitive area applications:
in the city center, near railways, highways, bridges,
metros, near old or historical buildings, etc…
Soil treatment:
wick drains, vertical drains and deep foundation of
stone/sand columns
Foundations for various architectural works
n° 353865
A yoke is located above the gearbox and prevents the transmission of yoke
vibrations through elastomer blocks. The heavy yoke causes an addi- power pack
tional downward force with its own weight and can be increased by gear box
element
Vibrodriver selection
The selection of a vibrodriver is based on:
SPT values: N
cross section of pile
ram profile weight
penetration
soil layer consistency
soil porosity
The diagram, which has been derived from our experience, can be used to
preselect the vibrodriver. Moreover, driving efficiency can be improved by air or
water jetting.
Penetration depth
Technical Parameters
Eccentric Moment: Mt (m.kg)
Mt = ∑ (m x r) (r: the distance between its center of gravity and its rotational axis)
(m: the mass of the eccentric)
Centrifugal Force: Fc (kN)
Each eccentric generates: fc = m x r x ω2 (ω is the angular velocity in radians/s)
Fc = 1.118 x Mt x n2 x 10-5 (Mt in m.kg, n in r.p.m)
Example: PTC 30H1A Vibrodriver (M t = 30 m.kg, n = 1 680 r.p.m)
Fc = 1.118 x 30 x 1 680 2 x 10 -5 = 946 kN
Dynamic Weight: mv (t)
mv = weight of the gearbox + weight of the clamping head + weight of the element
Amplitude: A (mm)
is the total vertical displacement of the vibrating elements during one complete revolution of the eccentrics.
A = 2 x M (A in mm, Mt in m.kg, mv in tons)
t
mv
Example: PTC 30H1A Vibrodriver (M t = 30 m.kg, weight of gearbox = 2.47 tons, clamping heads
= 0.95 tons) + tube (Ø 14 m, 26 m long, 15 mm thick, 13.37 tons)
mv = 2.47 t + 0.95 t + 13.37 t = 16.79 t
A = 2 x 30 = 3.6 mm
16.79
Clamping heads
The function of the clamping heads, which are mounted under the vibrodrivers,
is to firmly clamp the pile or casing to be driven or extracted.
The clamping head is fed with high pressure oil by a hydraulic pump located in
the power pack.
The clamping heads must be adapted to the size of the vibrodriver, as well as
to the shape of sheet pile, profile or casing. Consequently, there are numerous
models and, only 6 basic types are shown below. On many cases it is neces-
Intermediate plate and Multiplex sary to check the selection of a clamping head to suit a particular application.
Turning Plate,
intermediate Plate and straight beam:
Quadriplex Agriplex The Turning plate allows to mount clamping head at 90° to
work nearer buildings.
The intermediate plate with simple structure insures an easy
handling of different types of double U or Z sheet piles.
The straight beam is used mostly with Duplex clamp to drive
larger casings.
A maximum or desired value can be selected by the operator. Once the value is entered
into the system, the SOIL VELOCITY VIBMASTER™ controls the amplitude setting, which
in turn controls the soil particle velocity generated, thus creating an environmentally
friendly process. Consequently, various types of piles can be driven in sensitive areas
without causing damage to the environment.
Advantages:
The main advantage of the Vibmaster is to be able to drive various profiles in very sen-
sitive areas with the same level of safety as a hydraulic press, but cheaper and more
efficient.
The Vibmaster, which is installed in the crane cab, allows the operator to check all the
parameters during the driving.
It is a “plug and play” system which connects itself easily through a plug-in connection
box on the power pack.
The memory card allows digital recording of maximum soil particle velocity during the
driving, thus provides evidence to the client that this amplitude requirement has been
respected.
H & HD Standard Frequency Vibrodrivers
Hydraulic vibrators are the most widely used equipment for driving and extracting sheet piles,
casing and profiles with excellent performance and precision.
The HD or “HEAVY DUTY” type was developed for driving heavy profiles and casing with
proper weights up to 90 tons. Their large eccentric moments enable them to generate the
dynamic force with high amplitudes. Due to its design, the maximum pressure of the indi-
vidual eccentric pairs is limited to 15 t which ensures a long working life for the bearings.
The patented high frequency vibrator with hydraulic control variable eccentricity (HFV)
was introduced in 1992 and is a key development for PTC. The HFV system distin-
guishes itself with its ability to start up and stop down without generating any vibra-
tions. With amplitude control, the vibrations transmitted to the environment are
reduced to a minimum. Moreover, the damaging vibrations transmitted to the crane
booms are eliminated, which allows contractors to work with telescopic booms on
mobile cranes.
These models fall well within the new international norms for limiting noise and
vibrations emissions, thus enable sensitive jobs to be operated in historic cen-
tres, city centres or close to buildings housing delicate equipment etc. All the
advantages of the high frequency vibrators remain valid.
The rotating eccentrics are kept in opposite positions, in all cases, at the start of vibra-
tion. The resulting moment is nil. This is no amplitude of vibration.
maximum values.
Turned 60°
Amplitude (mm)
time
Turned 180°
Comparison of curves
PTC HFV & HV Vibrodriver
(standard and high frequency with variable amplitude)
Starting without any vibrations
no amplitude
no resonance
no dangerous shaking zone Frequency
Amplitude (mm)
Driving with adjustable amplitude from 0 to 10 mm (for
instance), with a particle velocity of 3 mm/s, can be located at 2 m time
from sensitive constructions.
with high frequency (38 Hz, 2 300 rpm) vibrations are less sensitive,
and the efficiency is increased by 25 %
Stopping without any vibration
no dangerous shaking zone
Amplitude (mm)
with standard frequency (28 Hz, 1 700 rpm)
Stopping without large amplitude time
resonance non-controllable
dangerous shaking zone
The PHF vibrators with their various sizes of hydraulic motor suit a wide range of excavator types. Very light
and compact, the PHF vibrators develop a high centrifugal force. They are equipped with a swivelling pinion for
easy adjustment of the pile.
The elastomer head for suspension and the use of high frequency eliminate all damaging vibrations to the
excavators. They allow a high downward thrust through the excavator arm. A clamp is available for sheet
pile pair and for piles up to 160 mm thick. It permits the driving to be carried out in immediate proximity of
existing walls.
Optional: a hydraulic distribution kit regulates opening and closing of the clamp. The start of vibration from a
single hydraulic line is controlled by the progressive distributor of the excavator.
1PHFC 3PHFC 7PHFC 10PHFC 13PHC 1PHF 3PHF 7PHF 10PHF 13PH
Vibrator
Eccentric moment m.kg 0.7 3 6.5 10 13 0.7 3 6.5 10 13
Maximum frequency Hz/rpm 50/3 000 45/2 700 38/2 300 35/2 100 28/1 680 50/3 000 38/2 300 38/2 300 35/2 100 28/1 680
Max. centrifugal force kN 70 244 385 493 410 70 175 385 493 410
Max. line pull/push capacity kN 25 60 120 120 120 60 140 120 120 120
Max. amplitude mm 6 13 21.5 22 21 6.5 19.5 20 22 28.5
Total weight without clamp kg 240 765 1 070 1 600 1 500 315 665 980 1 940 1 740
Length L m 0.480 1.040 1.040 1.280 1.280 0.485 0.615 0.800 0.940 0.940
Max.width m 0.430 0.480 0.610 0.630 0.660 0.460 0.485 0.590 0.620 0.620
Centre width m 0.370 0.380 0.380 0.380 0.380 0.285 0.290 0.330 0.330 0.330
Height without clamp: H m 0.450 0.705 1.000 0.865 0.865 0.800 1.025 1.300 1.410 1.410
Hydraulic power kW 8.5-1.7 40-60 105 105 105 8.5-17 40-60 105 105 105
Max. working pressure bar 350 350 350 350 350 350 350 350 350 350
Hydraulic flow range I/lmn 15-30 70-140 180-380 180-380 180-380 15-30 70-140 180-380 180-380 180-380
Clamping Head
Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex
Single sheet piles
20 t 22 t/40 t 40 t 55 t 55 t 22 t 22 t/40 t 40 t 55 t 55 t
Worldwide network
in over 40 countries
BVF-UK-05/2007
(91) - Tel.: +33 (0) 1 69 79 50 70 - 0703/46