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    Turning: ATMH1283 CNC and Workshop Technology Machining Operation Calculation (Turning)

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    Shan Pin
    This document discusses turning operations and calculations. It defines turning as using a single-point cutting tool to remove material from a rotating workpiece and form a cylindrical shape. There are three dimensions to machining processes: cutting speed, feed rate, and depth of cut. Formulas are provided to calculate rotational speed, feedrate, machining time, and material removal rate based on these dimensions and the workpiece geometry. An example calculation for a turning operation is also included.

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    Turning: ATMH1283 CNC and Workshop Technology Machining Operation Calculation (Turning)

    Uploaded by

    Shan Pin
    240 views4 pages
    This document discusses turning operations and calculations. It defines turning as using a single-point cutting tool to remove material from a rotating workpiece and form a cylindrical shape. There are three dimensions to machining processes: cutting speed, feed rate, and depth of cut. Formulas are provided to calculate rotational speed, feedrate, machining time, and material removal rate based on these dimensions and the workpiece geometry. An example calculation for a turning operation is also included.

    Original Title

    Turning Calculations

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    This document discusses turning operations and calculations. It defines turning as using a single-point cutting tool to remove material from a rotating workpiece and form a cylindrical shape. There are three dimensions to machining processes: cutting speed, feed rate, and depth of cut. Formulas are provided to calculate rotational speed, feedrate, machining time, and material removal rate based on these dimensions and the workpiece geometry. An example calculation for a turning operation is also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    240 views4 pages

    Turning: ATMH1283 CNC and Workshop Technology Machining Operation Calculation (Turning)

    Uploaded by

    Shan Pin
    This document discusses turning operations and calculations. It defines turning as using a single-point cutting tool to remove material from a rotating workpiece and form a cylindrical shape. There are three dimensions to machining processes: cutting speed, feed rate, and depth of cut. Formulas are provided to calculate rotational speed, feedrate, machining time, and material removal rate based on these dimensions and the workpiece geometry. An example calculation for a turning operation is also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    ATMH1283 CNC and Workshop Technology

    Machining Operation Calculation (Turning)

    Turning
     Single point cutting tool removes material from a rotating workpiece to form a
    cylindrical shape

     The speed motion in turning is provided by rotating the work part and the feed motion
    is achieved by the cutting tool moving slowly in a direction parallel to the axis of rotation
    of work piece.

     Three dimensions of a machining process

     Cutting speed v – primary motion (mm/s)

     Feed f – secondary motion (mm/rev)

     Depth of cut d – penetration of tool below original work surface (mm)


    ATMH1283 CNC and Workshop Technology
    Machining Operation Calculation (Turning)

    The turning operation reduces the diameter of the work from its original diameter, D o to a
    final diameter Df, as determined by the depth of cut, d.

    𝐷𝑓 = 𝐷𝑜 − 2𝑑

    The rotational speed, N (of the workpiece) in turning is related to the desired cutting speed,
    v at the surface of the cylindrical workpiece by the equation:
    𝑣
    𝑁=
    𝜋𝐷𝑜

    Where
    N = rotational speed of the spindle, rev/min, RPM
    v = cutting speed, mm/min
    Do = original diameter of the part, mm

    Feedrate, Fr:

    The feed, f in turning is generally expressed in mm/rev. This feed can be converted to a
    linear travel rate, fr in mm/min by the formula:

    𝑓𝑟 = 𝑁𝑓 (rev/min)(mm/rev)
    Where
    fr = feed rate, mm/min
    f = feed per revolution, mm/rev
    N = rotational speed of the spindle, rev/min
    ATMH1283 CNC and Workshop Technology
    Machining Operation Calculation (Turning)

    Machining Time, Tm:

    The time to machine (Tm) from one end of a cylindrical workpiece to the other (or the effective
    length of the workpiece, which known as L, unit in mm) is given by:

    𝐿
    𝑇𝑚 = (mm)/(mm/s)
    𝑓𝑟

    Where, fr = Nf

    Material Removal Rate, RMR:

    For turning, material removal rate RMR can be computed as

    RMR = v f d (mm3/s)

    Example:

    A turning operation is performed on a cylindrical work part whose diameter =120mm and length = 450mm.
    Cutting speed = 2.0 m/s, feed = 0.25 mm/rev and depth of cut = 2.2mm, determine:
    a) Cutting time and
    b) Material removal rate
    Given:
    Diameter, D =120mm,
    Length, l = 450mm,
    Cutting speed, v = 2.0 m/s = 2000mm/s,
    Feedrate per revolution, f = 0.25 mm/rev, and,
    Depth of cut, d = 2.2mm

    Calculation:
    60𝑣
    𝑁 = 𝜋𝐷 (when v is in the unit of mm/s)
    𝑜

    N = (60 x 2000)/(3.142 x 120)


    = 318.3 RPM

    Cutting Time, T Material Removal Rate, MRR or RMR


    T = l / fN RMR = vfd
    = 450 / (0.25*318.3) = 2000 x 0.25 x 2.2 = 1100mm3/s
    = 5.66min
    ATMH1283 CNC and Workshop Technology
    Machining Operation Calculation (Turning)

    Planing and Shaping Calculation

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