Grasso Self-Limiting Automatic Purger

CE PED

Installation and Maintenance Manual (IMM)

0089293

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 1-

Copyright
All Rights reserved. No part of this publication may be
copied or published by means of printing, photocopying,
microfilm or otherwise without prior written consent of
Grasso.
This restriction also applies to the corresponding
drawings and diagrams.

Legal Notice
This publication has been written in good faith.
However, Grasso cannot be held responsible, neither for
any errors occurring in this publication nor for their
consequences.

- 2- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

SAFETY

GENERAL PRACTICES
1. Keep your hands clear of the fan when the purger
unit is running. This should also be observed when
opening and closing the cover.
2. Be sure gauge manifold hoses are in good condition.
Never let them come into contact with a fan, any
other moving parts or hot surfaces.
3. Always wear goggles or safety glasses. Refrigerant
can permanently damage the eyes (see first aid on
this page).
4. Never apply heat to a sealed refrigerating system.
5. Halocarbon refrigerants, in the presence of an open
flame or electrical short, produce toxicgases that are
severe respiratory irritants capable of causing death.
For this reason do not smoke when working with a
refrigerating system.
6. Painful laceration can be inflicted from the fins of the
purger condenser.
7. Use caution when working with a refrigerant or
refrigerating system in any enclosed or confined area
with a limited air supply (for example in acontainer).
Halocarbon refrigerants tend to displace air and
cause oxygen depletion which may result indeath by
suffocation.

REFRIGERANT
Although halocarbon refrigerants are classified as safe
refrigerants, certain precautions must be observed when
handling them or servicing a unit in which they are used.
When released into the atmosphere from the liquid
state, halocarbon refrigerants evaporate rapidly,
freezing anything they contact. For reasons of
environmental protection, however, halocarbon
refrigerants should not be released into the atmosphere,
but be collected in a container.

FIRST AID
In the event of frost bite, the objectives of first aid are to
protect the frozen area from further injury, to warm the
affected area rapidly and to maintain respiration;
1. Cover the frozen part
2. Provide extra clothing and blankets
3. Give the victim a warm drink (not alcohol), if the
victim is able to drink selfsupportingly
4. Warm the frozen part quickly by immersing it in
warm water. Not in hot water!
5. If warm water is not available or practical to use,
wrap the affected part gently in a sheet and warm
blankets.
6. If refrigerant contacts the eyes, flush them
immediately with water.
7. Obtain medical assistance as soon as possible.

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 3-

- 4- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009
Table of Contents

Section Title Page

1 INSTALLATION AND PREPARATION FOR USE 9
1.1 GENERAL 9
1.2 FACTORY SETTINGS 9
1.3 MOUNTING THE UNIT 9
1.3.1 Molecular masses 10
1.3.2 Drawing Fig. 1.3-1, P1 10
1.3.3 Drawings Fig. 1.3-1 and Fig. 1.3-2, P2 P3, P4, P5 10
1.3.4 Graphics 11
1.4 POWER CONNECTION 14
1.5 INSTALLATION CHECKLIST AND STARTING 14
1.6 DISMOUNTING THE UNIT 14
2 INSPECTION, MAINTENANCE AND REPAIR 15
2.1 GENERAL 15
2.2 INSPECTION 15
2.3 REPAIR 15
2.3.1 DISASSEMBLY OF FAN MOTOR 15
3 TROUBLE SHOOTING 17
3.1 GENERAL 17
3.2 DIAGNOSIS TABLE 17
4 MISCELLANEOUS 19
4.1 TECHNICAL SPECIFICATIONS AND SETTINGS 19
4.2 EXPLODED VIEW AND DIMENSIONED SKETCH 20
4.3 WIRING DIAGRAM 22
5 PURGER PARTS 25

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 5-

- 6- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009
PREFACE/SCOPE

1) General
This manual contains information concerning the
installation, maintenance, trouble diagnosis and repair
of the Grasso Self-Limiting Automatic Purger of
non-condensable gases. It is absolutely necessary that
maintenance and repair are carried out by trained
personnel, who are familiar with general refrigeration
techniques and with the specifications and operation of
the purger. Further all personnel working on or near
refrigeration installations must be familiar with the
current safety precautions.

2) Air and water-vapour

If air enters an ammonia refrigeration plant the

water-vapour will be totally absorbed by the refrigerant.
However, in case of HCFC's or HFC's the water vapour will
be only partially absorbed by the refrigerant and the rest
in the filter-drier elements. In the latter situation,
blocking of the liquid-flow due to saturated
drier-elements is a warning that too much air has
entered the plant and corrective measures must be
taken. In the case of ammonia plants this may not be
noticed until severe problems arise. "Wet" ammonia is
highly corrosive and drastically reduces the lifetime of
components and accelerates decomposition of the
lubricating oil. We recommend that the water content is
measured at regular intervals and if it is greater than
0.3% by mass then the application of the Grasso Dryer
should be considered

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 7-

- 8- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009
 1. INSTALLATION AND PREPARATION
FOR USE

1. INSTALLATION AND PREPARATION FOR USE

1.1 GENERAL Table 1.1-1

The purger unit as per flow diagram (Fig. 1.1-1) is factory Legend Fig. 1.1-1
charged with 650 grams of R404A, adjusted, tested and 1 Complete purger unit
ready to use as shipped. No special shipping protectors
are used. This purger-unit is suitable for refrigeration 2 Condensing unit:
plants with ammonia (R717) and all halocarbon 3 Hermetic compressor
refrigerants with a condenser pressure of at least 5 bar
effective. The maximum ambient(air) temperature is +45 4 Air cooled condenser with fan
°C. 5 Liquid receiver
6 Filter/drier
Protection class IP20; Outdoor use of the purger is NOT 7 Liquid sight glass
allowed.
8 Liquid line from condensing unit
9 Thermostatic expansion valve (MOP type)
The electrical parts of the purger are not explosion 10 Heat exchanger (contains evaporator of condensing unit)
proof. 11 Suction line to condensing unit
Blow-off metering device (with built-in restriction =calibrated
12
orifice) for non-condensable gases
Keep the unit in an upright position to avoid damage to 13 Blow-off solenoid valve
the compressor, and wait at least 12 hours before
Connecting flange (and separate counter flange) to connect
switching on the unit after installation. 14 inner space of heat exchanger vessel to refrigeration plant to be
purged
Combined LP and HP pressure switch, used as control
switches:a.LP section connected to suction line of condensing
unit, thus activated by pressure in evaporator in heatexchanger.
15 HP section connected to inner space of heat exchanger vessel,
thus activated by condenser pressure of refrigeration plant to
be purged
16 Main terminal box

17 Timer, mounted in terminal box, for switching condensing unit

on and off
Auxiliary relay, mounted in terminal box, for opening and
18
closing blow-off solenoid valve
19 Hours-run counter of effective purging time
20 HP safety switch limitor (R404A)

1.2 FACTORY SETTINGS

The settings of the unit are very crucial. Change of

settings will severely restrict the performance of the unit.
Refer to Section 4.1 to check factory settings.
Fig. 1.1-1 Flow diagram (Refer Table 1.1-1/Fig. 4.2-1)

1.3 MOUNTING THE UNIT

General
Always mount the purger in an exactly horizontal
position on a sufficiently strong and rigid bracket or any
other support by means of the 4 bolt holes ø 10 mm,
provided in the bottom of the purger base frame as
indicated in the dimensioned sketch (Fig. 4.2-1)

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 9-

 1. INSTALLATION AND PREPARATION
FOR USE

Mounting Locations
In the sections below, 5 different locations for mounting
the Grasso Purger are described If NC’s are lighter than the refrigerant, the purging unit
will be effective only during plant stand still.

In case of mounting locations other than as described 1.3.3 DRAWINGS FIG. 1.3-1 AND FIG. 1.3-2, P2 P3,
below, consult Grasso for additional instructions if P4, P5
required.

Mounting location drawings: The purger unit is connected via a solenoid valve E, as
close as possible to the purge valve B.
1 Single condenser system with open condensate line
(refer Fig. 1.3-1, P1) In muliple condenser systems, liquid traps on the
2 Single condenser system with liquid trap (refer Fig. condenser outlets are often used to prevent filling up of
1.3-1, P2) condensers due to different pressure losses over the
3 Multiple condenser system with HP floats (refer Fig. condensers.
1.3-2, P3) These liquid traps are, when selected properly, filled with
4 Multiple condenser system with liquid traps, purger liquid refrigerant thus trapping non condensables in the
mounted ABOVE liquid level receiver (refer Fig. 1.3-2, condenser, so non condensables cannot reach the
P4) receiver when the plant is running.
5 Multiple condenser system with liquid traps, purger Understanding this, every possible NC trap should be
mounted BELOW liquid level of receiver (refer Fig. individually purged.
1.3-2, P5) It is not allowed to make one common purge line as the
6 Detail B (DB), important mounting detail for purge pressures on the outlet of all condensers will be
connection (refer Fig. 1.3-1/ Fig. 1.3-2, DB) equalised, making the liquid traps useless.
Each purge valve has to be provided with a non servo
working solenoid valve (e.g. Hansen HS6).
Mounting hints It should be installed close to the purge location, to
1. For maintenance reasons it is recommended to prevent condensation in the purge line up stream.
mount an 8 mm or 3/8" ID venting stop valve on the The solenoid valves should be sequentially opened.
purger inlet side as indicated by pos. 7. This valve is
necessary to release the remaining refrigerant from
the purger heat exchanger vessel after the isolating The "built-in" timer, therefore, should be bypassed by
stop valve has been closed to enable the purger unit means of a potential free contact linked to an external
to be disconnected from the refrigeration plant. 30 min. timer enabling it to start up simultaneously with
2. Also for maintenance reasons make sure that, when the individual purge solenoid valves. In this way every
mounting the purger near other objects or for purge point will be tested for non condensables
example on a wall, enough space is left for immediately after activation even when the built in timer
unscrewing and removing the cover and to assure the (24h) is not activated at the time. Depending on the
accessibility of terminal box, pressure switches, etc. amount of purge points the individual purge times can
(Fig. 4.2-1). be chosen. The control for multipoint purging, including
the external potential free contact, should be integrated
1.3.1 MOLECULAR MASSES in the overall plant system by the contractor.
At the same pressure non condensables (NC) (molmass Connections X3 and X5 of the terminal box should be
air = 29) can be heavier or lighter than the refrigerant used for the extra" bypass" contact (For more
(Molmass NH3 =17, molmass R404A = 97.6). information see the electrical wiring diagram Section
In NH3 systems the NC’s will settle at the lowest spot of 4.3).
the condensing system whereas in halocarbon systems The purger must be positioned as high as the highest
the NC’s will remain at the top.In aircooled or purge point and connected to the liquid side of the
evaporative condensers the gas velocity at the inlet is receiver, again to prevent pressure balancing of the
sufficiently high that air would be entrained. During individual condensers.
condensing of the refrigerant the speed will be If the latter is unpractical, a condensate drain to the low
progressivley reduced to zero at the outlet connection pressure separator could be made, the position of the
allowing air to be trapped in this position. During purger is then completely free of choice. In case of DX
standstill, in halocarbon condensers, the air will flow systems the purger condensate drain should be
back to the top from where it can also be purged. connected to one of the evaporator injections after the
TEV. If this evaporator can be switched off, the purger
1.3.2 DRAWING FIG. 1.3-1, P1 condensate line should be switched off too.
Only in case of a single condenser system, with an
oversized (<0.3 m/s) condensate line to secure flash gas
return to the condenser, a purger can be positioned on
the receiver (refer Fig. 1.3-1, P1).

- 10- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 1. INSTALLATION AND PREPARATION
FOR USE

1.3.4 GRAPHICS

Table 1.3-1 Legend for Fig. 1.3-1 and Fig. 1.3-2

Pos. Description
1 Grasso Purger unit
2 Flanges
3 Liquid line from condenser(s)
4 HP liquid receiver
5 Liquid line to evaporator
6 Isolating stop valve
7 Venting stop valve
8 Condenser
9 Thermo syphon heat exchanger
10 Condensate drain (e.g. HP float Witt, HR1bw)
11 Heat recovery heat exchanger
12 Evaporator
13 Expansion valve (TEV)

A Service purge valve (in case of non condensables being

lighter (molmass<29) than refrigerant)
Service purge valve (in case of non condensables being
B
heavier (molmass>29) than refrigerant); refer DB

DB Detail B (DB); NC vent line (B) has to be connected

vertical(V) on top of horizontal condenser outlet
V (refer to figure DB).

C To allow vapour to flow back to condenser

Velocity liquid max. 0.3 m/s
D Prevent heat load on liquid supply leg
Non servo controlled solenoid valve (e.g. Hansen HS-6 or
Danfoss ERVA-3) to be fitted as close as possible to
E purge point (to prevent condensation in purge line)
All piping and valves DN15.
Each solenoid valve has to be sequentially opened.
F Purger to be installed above condenser/HP float outlets
R Roof
M Machine room
! Liquid trap

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 11-

 1. INSTALLATION AND PREPARATION
FOR USE

Fig. 1.3-1 P1, P2, DB, refer "Mounting location drawings:" on Page 10
and Table 1.3-1

- 12- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 1. INSTALLATION AND PREPARATION
FOR USE

Fig. 1.3-2 P3, P5, P5, DB, refer "Mounting location drawings:" on Page
10 and Table 1.3-1

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 13-

 1. INSTALLATION AND PREPARATION
FOR USE

1.4 POWER CONNECTION

EN 60204 has to be taken into account before

connecting main power supply.
Electric connections must be performed according to the
following:
• Check if the voltage and frequency shown on the
purger name plate (220-240V/50 or 60Hz) matches
the local main supply.
• Refer Fig. 4.3-1 for the internal wiring diagram and
terminal strip of the purger unit
• Synchronize the timer with the local clock time.

1.5 INSTALLATION CHECKLIST AND

STARTING
Before applying current to the purger unit and thus
starting it, the following points have to be checked:
1. Name plate voltage and frequency match the main
supply.
2. Refrigerant lines are not rubbing.
3. The fan turns freely, the wheel and blades do not
strike the housing.
4. Both the fan and the condenser coil are free of
anything that would restrict a free air flow.
5. Cover is in place and secured.
6. In case the purger is placed indoor, the room has to
be sufficiently ventilated.

Starting up

In new and large refrigerating plants, the purger may

operate continuously for some weeks! This depends on
the amount of non condensables in the system.
a. Open all connecting valves to the refrigeration plant
and plug in the unit.
b. Depending on the timer position the condensing unit
of the purger will run. The timer only starts this unit
once a day. The minimum running/operating time is
45 minutes. After these 45 minutes, the low-pressure
switch determines whether the condensing unit
should continue to operate and the blow-off valve is
to be opened. After some time the same switch will
stop the purger auto-matically.
c. If the condensing pressure of the plant is too low the
HP- switch will stop the purger unit or prevent it from
starting, irrespective of the timer position.

1.6 DISMOUNTING THE UNIT

For dismounting the purger unit the following should be
done step-by-step, and in this order.
1 Shut off main power supply.
2 Remove all electrical connections from the exterior of
the unit.
3 Shut off connecting stop valves to the plant.
4 Manually purge via the venting stop valve.
5 Disconnect the unit from the plant.
6 Remove the unit from its mounting.

- 14- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 2. INSPECTION, MAINTENANCE AND
REPAIR

2. INSPECTION, MAINTENANCE AND REPAIR

2.1 GENERAL
Inspection intervals for the purger unit cannot readily be The LP pressure switch (Fig. 1.1-1, item 15a) has a pure
determined since this depends very much on local controlling function and is not meant as a low pressure
conditions.Generally it is recommended to inspect and protection for the compressor. Therefore, the contact of
clean the condenser finned coil at least once a year. this switch is not opened (as usual), but closed at falling
pressure.
2.2 INSPECTION
Performing an inspection, the following points should be 2.3 REPAIR
carried out:
1. While the unit is running check for any abnormal For most components of the purger field repairs or
sound. If abnormal sound is heard, locate where it is adjustments are not required. In cases parts can not be
generated. Vibration may introduce rubbing lines or repaired at all, consult Grasso for advise. For major
loose parts. Vibrations can be caused by unbalance in component replacement it is advised to replace the
the fan, either by dust built up on the fan blades or entire unit.
by mechanical damage to these blades. In case of a
noisy compressor reference should be made to the 2.3.1 DISASSEMBLY OF FAN MOTOR
trouble shooting list (Section 3.2). 1. Disconnect all electric power.
2. Thermostatic expansion valve; 2. Remove cover.
a. Check sensor bulb and power element for 3. Open terminal box and disconnect fan motor leads.
external damage. Mark connections for reassembly.
b. Check capillary tube for knicks.In case of 4. Pull leads from terminal box.
occurance replace power element assembly 5. Dismount fan motor assy and repair if necessary.
c. Check sensor bulb for good contact with suction
line. When reassembling the fan assembly, make sure that the
3. Check refrigerant lines for knicks. fan motor leads are properly connected electrically.
4. Check condenser coil for damaged fins and dust Improperly connected, the motor or the capacitor or
collected on outer surface. Clean if necessary. both may be destroyed.
5. Check liquid flow in sight glass.
6. Check blow-off solenoid valve for being activated
(opened) when the unit is running longer than 45
minutes and check purger outlet line for gas flow.
Refrigeration practice is to extend the purge line with
a plastic or rubber hose and let the hose end in water.
Gas bubbles indicate a gas flow. We think this is
standard practice and needs no further clarification.
7. Check fan for excessive dust built up and mechanical
distortion. Clean if required. Replace if damaged.
8. Inspect condenser inlet and outlet grilles for free air
flow.
9. Check cover to be in place and secured.
10.Check all mounting bolts to be tight. Generally, if
these points prove to be satisfactory, further
maintenance and/or inspection is not required. If
there is any doubt about the satisfactory running of
the purger unit, the following checks can be
performed.
11.Check with a gauge manifold whether the suction
pressure of the condensing unit complies with -24 °C
or less.
12.Check amperage of compressor and fan motor.

If these points meet the requirements mentioned, no

further inspecion is required.

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 15-

 2. INSPECTION, MAINTENANCE AND
REPAIR

- 16- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 3. TROUBLE SHOOTING

3. TROUBLE SHOOTING

3.1 GENERAL 3.2 DIAGNOSIS TABLE

In case the inspection requirements according to Chapter
4 are not met, trouble shooting and repair or correction Table 3.2-1
should be performed.
Condition Probable cause Remedy
Moisture frozen in expansion valve Defrost valve and evacuate on refill system

Suction pressure abnormally low, discharge Shortage of refrigerant Find and repair leak. Add refrigerant
1 pressure normal Restricted suction line Repair line
Expansion line defective Replace expansion valve
Expansion valve lost its charge. If the To test, loosen bulb and warm in hand. Valve
expansion valve capillary tube breaks and will remain closed and compressor will
loses its charge of gas, the valve will close, operate in vacuum. Replace expansion valve
Suction pressure drops rapidly just after and causes the suction pressure to be low if necessary
2
compressor starts
Obstruction in the expansion valve or valve
may be stuck closed. May be clogged by ice, Clean or replace expansion valve. Evacuate
and recharge the system
wax or dirt. Wrong expan-sion valve

3 Suction pressure rises rapidly on the OFF This indicates leaking, worn or broken Contact Grasso - Service Dept.
cycle. Refrigeration capacity is reduced discharge valve plates
Refer to 4.2 below.

Reset HP Pressure safety switch limitor

Signal lamp “High pressure” is on.(Fig. (locking device with external reset) (Fig. 4.3-1,
4.1 4.3-1, pos. 7) Refer to 4.2 below
pos. 6).
High discharge pressure. Suction pressure Check setting of HP pressure safety switch
normal limitor (Fig. 4.3-1, pos. 6)
Air or other non-condensable gases in system.
Allow unit to come to ambient temperature, Dump charge (using e.g. a vacuum tank),
if discharge pressure is more than 100 kPa
above the pressure corresponding to the evacuate and recharge
ambient air temperature
Restriction in line leading from the
compressor, through the condenser, to the
automatic expansion valve will cause high Remove obstruction
discharge pressure
Dump charge (using e.g. a vacuum tank),
4.2 High discharge pressure. Suction pressure Air in the system
evacuate and recharge
normal
Check charge and remove refrigerant as
Overcharge of refrigerant
necessary
Condenser fan out of order Replace fan or fan motor
Slide fan on shaft to proper position. Tighten
Fan not positioned properly in spinning lock screw securly
Dirty condenser Clean condenser
Restricted line before condenser Repair line
Discharge pressure low.
5 Suction pressure normal or high Compressor stuck, open or leaking Contact Grasso - Service Dept.

Expansion valve stuck in open position. Due

often to loose bulb which is not properly Fasten bulb properly. Adjust and/or replace
valve as necessary (Fig. 1.1-1, pos. 9)
clamped to the suction line
6 Compressor crankcase is cold and may sweat Possible pressure of liquid slugging is Repair or replace expansion valve if stuck in
indicated by cold crankcase open position and bulb is not loose
Check charge and remove refrigerant as
Overcharge of refrigerant
necessary

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 17-

 3. TROUBLE SHOOTING

Condition Probable cause Remedy

Expansion valve stuck open Repair or replace expansion valve
7 Suction line too cold or frosted
Expansion valve open too far Adjust expansion valve (Fig. 1.1-1, pos. 9)
Insufficient refrigerant passing the expansion
8 Suction line is warm valve. Could be an obstruction in the Replace valve or remove obstruction
expansion valve, valve stuck closed or clogged
by ice, wax or dirt
Certain points in liquid line cold, or may sweat
9 or frost. Evaporator coil and suction line Obstruction in suction line, flow or refrigerant Determine location (where line first gets
slowed or stopped cold). Remove obstruction
warm
Compressor bearings worn Contact Grasso - Service Dept.
Loose mounting bolts Tighten bolts
10 Noisy compressor, pressure normal
Worn pistons, worn or broken valve or worn Contact Grasso - Service Dept.
bearings
Noisy operation can occur when discharge
pressures are extreme It may also be caused Dump charge (using e.g. a vacuum tank)
by the presence of air or other Evacuate and recharge
11 Noisy compressor, discharge pressure high non-condensable gases in the system
Dump part of charge (using e.g. a vacuum
Overcharge of refrigerant
tank)
Expansion valve bulb not firmly attached to
Attache expansion valve bulb properly
suction line
12 Noisy compressor, suction line frosted Superheat set too low Reset superheat on expansion valve
Expansion valve stuck open Repair or replace expansion valve
Noisy compressor, discharge pressure high.
13 Sudden reduction of suction Expansion valve stucking in closedposition Repair or replace expansion valve

Formation of ice due to moisture in system Dehydrate the system, then recharge
14 Pressure will cause oil slugging as refrigerant Dump charge using e.g. a vacuum tank.
rapidly boils out of oil Formation of wax at valve Circulate R404A cleaner refrigerant,
evacuate, recharge
Noisy compressor, sufficient refrigerant, high
15 suction pressure, lack of compression Leaking, worn or broken piston head valve Contact Grasso - Service Dept.

16 Noisy compressor, suction presure high, Broken valve Contact Grasso - Service Dept.
discharge pressure low

- 18- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 4. MISCELLANEOUS

4. MISCELLANEOUS

4.1 TECHNICAL SPECIFICATIONS AND Table 4.1-2 Settings

SETTINGS Subject Value Refs

210 kPa (= 2.1 bar abs.), Fig. 1.1-1, pos 15a
1 LP-switch dif 50 kPa (= 0.5 bar) Fig. 4.2-1, pos 11
Notified Body (R404A) Fig. 4.3-1, pos 4
CE0035, TÜV Rheinland Fig. 1.1-1, pos 15b
600 kPa (= 6 bar abs.), dif
2 HP-switch Fig. 4.2-1, pos 11
300 kPa (= 3 bar) Fig. 4.3-1, pos 3
Regulations
3 HP-switch limitor 25 bar (e) Fig. 1.1-1, pos 20
The Grasso Self-Limiting Automatic Purger will be Fig. 4.3-1, pos 6
delivered according to the following directives and
standards: Cut in 1600 kPa (16.0 bar
abs), diff. 100 kPa (1.0
1. Pressure equipment directive CP-switch bar)
2. Machine directive (condensing
4 Fig. 4.3-1, pos 10
pressure), fan
3. Low voltage directive control
Cut out 1300 kPa (13.0
4. EN 60 335-1, EN 60 335-2-40, EN 60 204, EN 294, EN bar abs), diff. 150 kPa
(1.5 bar)
292, EN 378
5 Timer 45 minutes run per 24 Fig. 1.1-1, pos 17
Table 4.1-1 Technical details AIR PURGER, PATENT 87-2015177 hours Fig. 4.3-1, pos 1

Technical specifications
Dimensions:
Lenght Above 700 mm
Below 500 mm
1
Height 450 mm
Width 330 mm
Mass (Weight) Approx. 50 kg
2 R404A charge 0.65 kg
400 W (Compressor 335 W, fan
3 Connection power
50 W, valve coil 10 W)
12 A (Nominal: compressor 2.1
4 Starting current
A, fan 0.26 A)
5 Sound pressure level (SPL) 54 db(A)
6 Max. operating pressure 25.0 bar

7 Test pressure heat exchanger 35.75 / 35.75 bar

(shell /tube)
8 Voltage/Frequency 230 V/50 or 60 Hz
Fig. 4.1-1 Type plate
Max./Min ambient
9 temperature + 45 °C/ -15°C

10 Connection to plant Flange for pipe 22 mm = 7/8" ID

Volume heat exchanger
11 (shell/tube) 3.45/0.075 liter

Operating temperature heat

12 exchanger shell -40 / -50 oC

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 19-

 4. MISCELLANEOUS

4.2 EXPLODED VIEW AND DIMENSIONED

SKETCH

Fig. 4.2-1 Exploded view and dimensioned sketch (refer Table 4.2-1)

- 20- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 4. MISCELLANEOUS

Table 4.2-1

Legend Fig. 4.2-1

1 Cover
2 Hours-run counter of effective purging time
3 Hermetic compressor
4 Filter/drier
5 Blow-off solenoid valve
6 Blow-off metering device
7 Steel base frame
8 Themostatic expansion valve
9 Foam insulated heat exchanger
10 Main terminal box with timer and auxiliary relay
11 Combined LP/HP pressure switch
12 Condensing unit
13 Air cooled condenser
15 Liquid receiver

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 21-

 4. MISCELLANEOUS

4.3 WIRING DIAGRAM

Fig. 4.3-1 Electrical wiring schematic (Refer Table 4.3-1)

- 22- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 4. MISCELLANEOUS

Table 4.3-1 Electrical wiring schematic (Fig. 4.3-1)

Legend
A Free contact
B LP/HP safety switch (3/4)
C HP safety switch limitor (6)
D Condensing unit (5)
E Warning light (7)
F Purge valve (8)
G Hours counter (9)
H Power supply, 3 x 1.5 mm2
External time relay; In case of multi point purging, an external
time relay is required to bridge terminal X3 and X5;

T-ext
External time relay is not included.

Closes contact after every purging point switch for 45

minutes.
Timer (Fig. 1.1-1, pos. 17)
1
Closes contact every 24 hours for 45 minutes.
2 Auxiliary relays (Fig. 1.1-1, pos 18)
HP pressure switch (Fig. 1.1-1, pos 15b)
3 Opens contacts in case of falling pressure at 600 kPa(a)
Closes contacts in case of rising pressure at 900 kPa(a)
LP pressure switch ( Fig. 1.1-1, pos. 15a)
Closes contacts in case of falling pressure at 210 kPa(a)
4 (R404A/-30 oC)
Opens contacts in case of rising pressure at 260 kPa(a)
(R404A/-24 oC)
5 Condensing unit (Fig. 1.1-1, pos 3 + 4)
6 HP pressure safety switch limitor (Fig. 1.1-1, pos 20)
7 Signal lamp “High Pressure“
8 Blow-off solenoid valve (Fig. 1.1-1, pos. 13)
9 Hours counter
Condensing pressure safety switch;
10 Fan control; in case of low condensing pressure, the fan will be
switched off (refer Table 4.1-2)

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 23-

 4. MISCELLANEOUS

- 24- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 5. PURGER PARTS

5. PURGER PARTS

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 25-

 5. PURGER PARTS

Item Description Dims. Ref. No. Qty Remarks

Fig. PURGER-01 GRASSO AIR PURGER
1.A HOURS-RUN COUNTER 220V/50Hz 1295227 1
1.B HOURS-RUN COUNTER 220V/50Hz 1295228 1
2 FILTER DRIER 1/4 - 60 0720025 1
3 SOLENOID VALVE 0682613 1
4 ORIFICE 0123021 1
5 THERMOSTATIC EXPANSION VALVE 1252001 1
6 PRESSURE SAFETY SWITCH 1260520 1
7 MAIN TERMINAL BOX 50/60 Hz 1204765 1 with timer and auxiliary relay
8 CONDENSING UNIT R404 8211280 1
9.A SIGHT GLASS R404A 1226031 1
9.B NON ASB. SEALING RING 0903033 1

- 26- Grasso Self-Limiting Automatic Purger / CE PED IMM2012/v009

 5. PURGER PARTS

Fig. 5-1 PURGER-01

IMM2012/v009 Grasso Self-Limiting Automatic Purger / CE PED - 27-