GA02319 002 03 SV630 750B Manual
GA02319 002 03 SV630 750B Manual
GA02319 002 03 SV630 750B Manual
Part Numbers :
960 862
960 863
960 865
960 866
960 867
960 869
960 875
Contents
Page
Important Safety Information 3
1 Description 5
1.1 Principle of operation 5
1.2 Technical characteristics 6
1.3 Ordering Information 14
1.4 Connection fittings 16
1.5 Accessories 18
1.6 SV + WAU combinations 18
1.7 Spare parts 19
1.8 Lubricants 19
3 Installation 21
3.1 Mise en place 21
3.2 Connection to system 21
3.3 Electrical connections 25
3.4 Start-up 28
4 Operation 29
4.1 Operation 29
4.2 Switching off / Shutdown 30
4.3 Ultimate pump pressure 30
5 Maintenance 31
5.1 Safety Information 31
5.2 Maintenance Intervals 31
5.3 Oerlikon Leybold Vacuum Service 32
5.4 Maintenance Work 32
6 Troubleshooting 40
7 Spare parts 42
EC Conformance Declaration 52
Declaration of Contamination of Compressors, 53
Vacuum Pumps and Components
Note Never use discarded seals. Always assemble using new seals.
Respect the instructions concerning environment protection when discarding
used oil or exhaust filters !
The pump must be packaged in such a way that it will not be damaged
during shipping, and so that no harmful substances can escape from the
package.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.
1 Description
SOGEVAC® pumps are designed for pumping of inert gases in the range
of rough vacuum, between atmospheric pressure and end pressure of the
pump.
When removing condensable vapours, a gas ballast valve (or 2) must be
installed.
SV630 B
Technical data 50 Hz 60 Hz
Pumping speed 1) m3. h-1 640 755
Ultimate partial pressure mbar ≤ 8.10 -2
≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7 ≤ 0,7
with 1 gas ballast 1)
Ultimate total pressure mbar ≤2 ≤2
with 2 gas ballasts 1)
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 1) 3) 40 50
■ with 2 gas ballasts 1) 3) 60 70
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 17 24
■ with 2 gas ballasts 1) 3) 26 34
Noise level 2) dB (A) 72 75
Type of protection/Isolation IP 54/F IP 54/F
Rated rotational speed pump min -1
820 1000
Weight (with oil filling) kg 650 650
Oil capacity min./max. l 20/23 20/23
Thermal switch (pump) YES YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum
SV630 B - SV750 B
EXHAUST PORT
A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION GAS BALLAST VALVE
FOR COOLING
AIR FLOW
Pressure
fig. 1
SV630 BF
Technical data 50 Hz 60 Hz
Pumping speed 1) m3. h-1 640 755
Ultimate partial pressure mbar ≤ 8.10-2 ≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7 ≤ 0,7
with 1 gas ballast EM 1) 24 VDC
Ultimate total pressure mbar ≤2 ≤2
with 2 gas ballasts EM 1) 24 VDC
Antisuckback valve 24 VDC YES YES
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 3) 25 30
■ with 2 gas ballasts 3) 35 40
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 11 14
■ with 2 gas ballasts 1) 3) 15 19
Cooling H2 O H2O
Thermostatic valve YES YES
Water quality TH (°F) 4-8 4-8
Water pressure min./max. bar 2/8 2/8
see § 3.2 for water consumption
Noise level 2) dB (A) 72 75
Type of protection/Isolation IP 54/F IP 54/F
Rated rotational speed pump min -1
820 1000
Weight (with oil filling) kg 650 650
Oil capacity min./max. l 20/23 20/23
Thermal switch pump YES YES
Thermal switch motor YES YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum
SV630 BF
ELECTRICAL BOX
INLET PORT 160 DIN EXHAUST PORT
ARGUS NAN 2268
(ROOTS WAU2001) M22X1.5
100 ISO K
MOTOR CONNECTION
WATER INLET
WATER OUTLET
A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION VUE SUIVANT F
PLUGS FOR
CONNECTION OF
EXTERNAL FILTRATION
DEVICE (3/8“ BSP)
GAS BALLAST CONNECTION
(16KF FITTING SEPARATELY
Pressure
fig. 2
SV750 B
Technical data 50 Hz
Pumping speed 1) m3. h-1 755
Ultimate partial pressure mbar ≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7
with 1 gas ballast standard 1)
Ultimate total pressure mbar ≤2
with 2 gas ballasts standard 1)
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 1) 3) 50
■ with 2 gas ballasts 1) 3) 70
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 24
■ with 2 gas ballasts 1) 3) 34
Noise level 2) dB (A) 75
Type of protection/Isolation IP 54/F
Rated rotational speed pump min-1 1000
Weight (with oil filling) kg 650
Oil capacity min./max. l 20/23
Intake connection DN 100 PN 10 100 ISOK
Exhaust connection option
Oil cooler LUFT
Thermal switch (pump) YES
Thermal sensors motor YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum
SV750 B
EXHAUST PORT
A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION GAS BALLAST VALVE
FOR COOLING
AIR FLOW
Pressure
fig. 3
SV630 B
Options 960 862 960 863 960 865
Intake connection DN 100 PN10 DN 100 PN10 4’’ ASA 150 /
DN 100 ISO-K DN 100 ISO-K DN 100 ISO-K
Exhaust connection Option Option 4’’ ASA 150 / 100
ISO-K
Gas ballast Manual Manual Manual
Anti-suckback valve Standard Standard Standard
Mains voltage 200 V ±10%, 50 Hz 380 V ±5%, 50 Hz 400 V ±10%, 50 Hz
18,5 kW 400 V ±10%, 50 Hz 25 hp
JIS 690 V ±10%, 50 Hz NEMA
415 V±5%, 50 Hz
15 kW
SV630 BF
Options 960 866 960 867 960 869
Intake connection DIN 160 DIN 160 DIN 160
Exhaust connection DN 100 ISO-K DN 100 ISO-K DN 100 ISO-K
Gas ballast 24 VDC 24 VDC 24 VDC
Anti-suckback valve 24 VDC 24 VDC 24 VDC
Mains voltage 200 V ±10%, 50 Hz 380 V ±5%, 50 Hz 400 V ±10%, 50 Hz
18,5 kW 400 V ±10%, 50 Hz 25 hp
JIS 690 V ±10%, 50 Hz NEMA
415 V ±5%, 50 Hz
15 kW
SV750 B
Options 960 875
Intake connection DN 100 PN10
DN 100 ISO-K
Exhaust connection Option
fig. 4
1.5 Accessories
SV630 B - SV750 B SV630 BF
Specification Size Cat. Nr. Cat. Nr.
Oil drain tap 711 30 114 Standard
EM gas ballast kit 24 V DC 9 714 38 170 9 714 38 170
Gas ballast standard (2 ) nd
9 714 46 490 9 714 46 490
(manual)
2 EM gas ballasts 24 V DC 9 714 38 160
2 gas ballasts (manual ) 9 714 38 340 9 714 38 340
Exhaust filter gauge (manometer) 951 94 951 94
Oil level monitor 9 714 25 760 9 714 25 760
Thermal switch Standard 9 714 30 630 9 714 40 000
Inlet kit 100 ISOK Standard 9 714 30 550
Water cooling On request Standard
with thermostatic valve
Oil filter by-pass 712 36 390 712 36 390
Exhaust filter over pressure switch 712 22 360 712 22 360
1.8 Lubricants
The SOGEVAC® SV B pumps should be run with mineral oils for vacuum
pumps with low viscosity according to ISO category VG77. The Oerlikon
Leybold Vacuum oil GS77 (He-200 in the US) fulfills these specifications.
You may use other special lubricants adapted to the applications. Please
consult us.
2.3 Storage
Before stocking the pump for a long time put it back in its original condition
(blank off inlet and exhaust ports with the shipping seals, drain the oil) and
store the pump in a dry place at room temperature.
Caution Until the pump is put back in to service again, the pump should be stored
in a dry place, preferably at room temperature (20 °C - 168 °F). Before
taking the pump out of service, it should be properly disconnected from the
vacuum system, purged with dry nitrogen and the oil should be exchange
too. Drain the water from the cooling circuit (See § 3.2). The gas ballast must
be closed and if the pump is to be shelved for a longer period of time is
should be sealed in a plastic bag together with a desiccant (Silicagel).
If the pump has been shelved for over one year, standard maintenance must
be done and the oil must be exchanged too before the pump is put in to
service once more.
We recommend that you contact the service from Oerlikon Leybold Vacuum.
3 Installation
It is essential to observe the following instructions step by step to ensure safe Warning
start-up. Start-up may only be conducted by trained specialists.
The standard pump is not suitable for installation in explosion hazard areas
ATEX. Please contact us, if you are planning such an application. Before
installing the pump you must reliably disconnect it from the electrical power
supply and prevent the pump form running up inadvertently.
Observe all safety regulations.
3.1 Installation
The SOGEVAC®s can be set up on any flat, horizontal surface. Under the
four feet, there are metric threaded holes (M16x1.4) for securing the pump.
The oil level cannot be read properly if the pump is tilted and lubrication may Caution
be affected.
The pump’s ambient temperature should be between 12°C (55°F) and 40°C
(104°F). By modifying the pump or changing the oil type, the pump can be
run at a other ambient temperature. Please consult us.
To ensure adequate cooling of the pump, leave enough space at the air
intake and exhaust points, and for access and maintenance (see Fig. 1-2-3
for SV630 B/SV750 B)
Make sure to keep the air intake of the motor clean.
Intake Side
■ Pump should be connected to inlet line without any tension. Use flex lines Caution
or pipe unions in your inlet and exhaust lines so that they can be easily
removed for pump maintenance.
■ The maximum pressure at the inlet may not exceed atmospheric pressure
(about 1013 mbar). Never operate the pump in the presence of over
pressures at its intake.
■ Type of materials used for mounting of pipings should take care of pumped
gases. It is the same for its tightness.
The pump is equipped with an inlet flange 100 ISO K/DN 100 PN 10
(SV630 B / SV750 B) or DIN 160 roots adapter (SV630 BF). Using suitable
connecting elements (see § 1.4) the pump can be connected to the vacuum
system.
The cross-section of the intake line should be at least the same as the one
for the intake port. If the intake line is too narrow, it reduces the pumping
speed.
If the process gas contains dust, it is absolutely essential to install a dust
filter in addition to the dirt trap supplied (see §1.4).
We recommend to install the dust filter horizontally. This ensures that when
removing the filter no particles fall into the intake port.
When pumping vapors, we recommend installing condensate traps on the
intake and exhaust sides
The intake must be installed in such a way to avoid condensates flowing into
the pump.
Exhaust Side
The SOGEVAC® pumps have integrated exhaust filters which, even at a high
gas throughput, trap the oil mist and guarantee exhaust gas free of oil mist. If
the exhaust filters are clogged, the by pass opens at 1.5 bar, (absolute pres-
sure), and the filters are bypassed. As a result, the proportion of oil in the
exhaust gas as well as the pump’s oil consumption will rise. Installing new
exhaust filters will correct this problem. (See § 5.4).
Check in the individual case whether an line is necessary and/or prescribed.
Volatile substances will pass through the filter. Depending on the process
gas, we recommend connecting an exhaust line ; this is always necessary
when the exhaust gases are dangerous.
Note The maximum exhaust pressure must neither exceed 1.15 bar absolute
(0.15 bar relative), nor fall under atmosphere pressure minus 15 mbar.
Exhaust flanges
■ The SV630 B (Euro-version) and the SV750 B are not equipped with outlet
flange (only hole Ø 80). An outlet pipe can be connected through accessory :
Exhaust kit DN 100 PN10, 100 ISO K : Cat. Nr. 9 714 38 540.
■ SV630 BF is in standard equipped with outlet flange DN 100 ISO K.
The cross-section of the exhaust line should be at least the same as the
pump’s exhaust port. If the exhaust line is too narrow, overpressure or
overheating may occur in the pump.
Before installing the exhaust line, remove the exhaust-flange plate and
ensure that the exhaust demister(s) are secured tightly in place. They
sometimes loosen during shipping and installation. A loose demister results
in exhaust smoke during start-up and operation. Install the exhaust line with
a downward slope to prevent condensate from flowing back into the pump. If
this is not possible, we strongly recommend installing a condensate trap.
Caution Never operate the pump with a blocked or restricted exhaust line. Before
start-up, ensure that any blinds or similar shut-off devices in the exhaust line
on the pressure side are opened and that the exhaust line is not obstructed.
Exhaust pipe material must be resistant to pumped gases.
Water cooling
The SOGEVAC® pumps are equipped, in standard for the SV630 BF and
as an option for the SV630 B/SV750 B, with a water cooling system and a
thermostatic valve. Depending on the local regulations, the cooling water
needed may not be taken from the drinking water mains and max. water
temperatures must be observed. The water cooling connection is made by
an ARGUS type 1/2» x M22 - 150 adapter.
The thermostatic valve regulates the cooling water throughput, and so the
pump temperature. The valve is set in standard on position 1.
Normally, the thermostatic valve should be set somewhere in the range from
1 to 3. Thermostat setting 1 (valve fully open) produces a low operating
temperature of the pump, and setting 3 a high one.
Pumping on vapors requires setting on position 3.
95
90
85
80
75
70 position 3 with gas ballast
65 position 3 without gas ballast
position 2 with gas ballast
60
position 2 without gas ballast
55
position 1 with gas ballast
50 position 1 without gas ballast
0 100
Pressure (mbar)
95
90
85
80
position 3 with gas ballast
75
position 3 without gas ballast
70 position 2 with gas ballast
65 position 2 without gas ballast
position 1 with gas ballast
60 position 1 without gas ballast
0 100
Pressure (mbar)
fig. 5
50 Hz 60 Hz
Position Ultimate 40 mbar Ultimate 250 mbar Ultimate 40 mbar Ultimate 250 mbar
thermo. valve pr. pr. and and pr. pr. and and
gas ballast gas ballast gas ballast gas ballast
∆T water (°C) 7 10 9 13 8 11 11 15
1 δ H2O (l/h) 643 667 668 656 690 668 676 68
P (kW) 6 7 7 10 7 9 8 12
∆T water (°C) 52 17 18 12 27 14 10 14
2 δ H2O (l/h) 99 307 292 726 181 511 718 730
P (kW) 4 6 6 10 6 8 8 12
∆T water (°C) 45 32 35 17 38 23 34 14
3 δ H2O (l/h) 78 158 139 462 129 276 185 703
P (kW) 4 6 6 9 6 7 7 11
∆T water (°C) : Cooling water temperature increase
δ H2O (l/h) : Cooling water flow
P (kW) : Absorbed power by cooling water
Water cooling
TH (°F) 0° 4° 8° 12° 20°
Water quality Corrosion Service area Incrusting water
(water too soft) (deposit of scale)
PPm 0 30 9 160 300
Carbonat content Corrosion Service area Incrusting water Very incrusting water
(water too soft)
PH 0 5 7,5
Corrosion Service area Incrusting water
(water too soft)
If any security switch or electrical defect cuts out the pump, re-start-up of the
Warning
pump has to be possible only manually.
Working principle
The pump is designed for direct starting even under load conditions, i.e. the
pump can be switched on against vacuum in the intake port.
Note After connecting the motor and after every time you alter the wiring, check
the direction of rotation. Refer to the marking on the motor. During the check,
the intake port should be open. If the direction of rotation is wrong, oil may
be ejected out the intake port. (The vacuum system may be pressurised).
For the check, switch on the motor briefly. If it starts up with the wrong
direction of rotation, switch it off immediately and interchange two phases of
the connection. It is recommendable to check the direction of rotation with a
phasesequence indicator.
Caution Prolonged running of the motor in the wrong direction of rotation will
damage the pump !
To be serial wired with the coil of motor’s contactor. Use an auxiliairy relay.
The pump is switched off once a certain oil temperature (115 °C/239 °F) is
exceeded. It is also possible to connect an alarm system. (see fig. 7).
Motorization
European versions :
A 50/60 Hz motor is mounted in standard on the SV630 B and SV630 BF.
Voltages :
400 V ±10% at 50 Hz
460 V ±10% at 60 Hz
A motor working only at 50 Hz is mounted in standard on the SV750.B
Voltage :
400 V ±10% at 50 Hz
Japan versions :
A JIS 50/60Hz motor is mounted in standard on the SV630 B and SV630 BF.
With CTP sensors.
Voltage :
200 V ±10% at 50 Hz and 60 Hz
US versions:
A NEMA motor is mounted in standard on the SV630 B and SV630 BF. With
CTP sensors.
Voltages :
400 V ±10% at 50 Hz
230 V/460 V ±10% at 60 Hz
Particularities SV630 BF
The pump SV630 BF is in standard equipped with options which have to be
connected before starting up the pump.
Gas Ballast (EM Valve)
Normally closed (Power supply 24 V DC ±10%)
To be wired in connection box (see fig. 7).
Electromagnetic valve (antisuck-back valve)
Normally open
To be supplied in 24 V DC as soon as the pump starts. Shut down power
supply as the pump stops.
If several pumps with EM antisuck-back valves are operated in parallel, there
is a risk in case of V belt failure that the pump oil is sucked out. This can be
prevented by using a valve on the intake port controlled by a motor cos ϕ
controlling device.
The rotation detector P/N 9 714 48 780 can be used as well as a retrofit or on
new pumps.
ACCESSORIES
PRESSOSTAT OR OPTION
GAS BALLAST 24 V DC
12 34 56 78 9 10
OPTIONS
fig. 7
The electrical options installed on the pump are wired and have their
respective connection terminals installed in the connection box.
Option : Oil level monitor
DC 1.0 A 60 V 50 W
To be serial wired with the coil of motor’s contactor (the pump stops in case
of missing oil).
You must use imperatively an auxiliairy relay.
3.4 Start-up
The pumps are supplied with the necessary oil filling in ready-to-use
condition. Always verify proper oil level before operating the pump.
The pump is designed for fail-safe start-up at temperatures over 12°C (55°F)
(as per PNEUROP).
If local regulations provide a WYE-DELTA starting connect the pump to the
system so that it can start loadfree, i.e. at atmospheric pressure in the intake
port. If the vacuum system is not to be vented further measures will be
necessary, e.g. a starting valve can be mounted. Please contact us in this
case.
Caution The signals of the oil level switch and exhaust filter over pressure switch must
be delayed (timer) on the pump switch-on for approx. 1 minute.
SV630 BF is equipped with :
■ Electromagnetic gas ballast valve 24 V DC. Connection has to be made on
junction box (see fig. 7).
■ Antisuckback valve driven by EM valve DC. Connection has to be made on
junction box (see fig. 7).
4 Operation
4.1 Operation
To avoid overloading the motor, do not start the pump more than 6 times
within one hour.
If more than 6 starts per hour are necessary keep the pump running and
mount a valve which opens and closes into the intake line.
Take note of warning labels on the pump. Warning
5 Maintenance
All work must be done by siutably trained personnel. Maintenance or repairs Caution
carried out incorrectly will affect the life and performance of the pump and
may cause problems when filing warranty claims.
Never mount used seals ; always mount new seals.
A. Oil level
The pump’s oil level during operation must always be between the middle
and top edge of the oil-level glass (164). When necessary, switch off the
pump and add the correct quantity of oil.
High oil consumption often indicates that exhaust filters are clogged
(See 5.4 - D).
The oil level should be checked at least once a day.
Always change the oil when the pump is switched off but still at working
temperature.
If there is a risk of the oil being polymerized by the connected process,
change the oil immediately after operation of the pump.
Pump when operating is hot and some surfaces could reach a temperature Warning
higher than 80° C (176 °F).
There is a risk of burn by touching. Take note of the warning labels on the
pump.
Unscrew the oil-drain plug (5) and let the used oil drain into a suitable
container.
Observe the safety regulations.
When the flow of oil slows down, screw the oildrain plug back in, briefly
switch on the pump (max. 10s) and switch if off. Remove the oildrain plug
again and drain the remaining oil.
Unscrew the oil filter (168). Take a new oil filter, moisten its gasket with oil and
screw it in manually.
Reinsert the oil-drain plug.
Unscrew the oil-fill plug (122) and fill the pump with fresh oil up to the bottom
edge of the oillevel glass, run the pump for a short time and then change the
oil again.
Use suitable oil only (see Section 1.8). Caution
Depending on the process involved dangerous substances may escape from Warning
the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals. Always mount new seals.
When disposing of used oil please observe the relevant environmental Note
regulations !
When the exhaust filter elements are clogged, the integrated by-pass
opens and the filters are bypassed. Oil mist at the exhaust, and/or high oil
consumption are signs that the exhaust filters are clogged.
The exhaust filters must be replaced more often if subjected to increased oil
cracking products at high operating temperatures and/or aggressive media.
Remove the cover (22) with gasket (106). Remove the exhaust deflector (162)
by unscrewing the bolt (9).
Remove both demister support units (165) by unscrewing the nuts (11).
The exhaust filters (167) can be removed individually.
Check also the float valve (172). See § 5.4 - H.
Plug new exhaust filters (167) into the oil casing (160).
Insert carefully the demister support units (165) over the new exhaust filters
(167) threaded bars (M6) and compress slightly the demister springs.
Tighten the demister support units (165) and the exhaust deflector (162). If
necessary mount a new seal (106) and mount the cover (22).
Note When disposing of used oil please observe the relevant environmental
regulations !
A wire-mesh filter is located in the pump’s intake port (43 or 67) to act as a
dirt trap for impurities. It should be kept clean at all times in order to avoid
reduction of the pumping capacity.
For this purpose, disconnect the intake line, remove the dirt trap from the
intake port and rinse it in a suitable vessel using a solvent. Then dry it with
compressed air. If the dirt trap is defective, replace it.
The cleaning intervals depend on requirements. If large amounts of abrasive
materials occur, a dust filter should be fitted into the intake line (see § 1.4).
Caution Never mount used seals ; always mount new seals.
First remove the intake line and the intake flange (42 or 67).
Remove the 4 screws and take off the intake port.
Remove the anti-suckback valve (103 and 105), the spring and the gasket.
Clean all parts and check that they are in perfect condition ; if not, replace
them.
If the anti-suckback valve closes too early, carefully compress the spring
slightly. The top edge of the valve should be about 1 mm away from the top
side of the intake port.
Reassemble in the reverse order.
Never mount used seals ; always mount new seals. Caution
SV 630 BF
Anti-suckback valve is driven by a EM Valve 24 V DC.
If the pressure does not fall below approx. 5 mbar (4 Torr) during pump
operation, check the tightness of the float valve (172).
Remove the cover (22) by unscrewing the nuts (11) and remove the seal
(106).
Remove the exhaust deflector (162) by unscrewing the bolt (9).
Remove the clip (173) and pull out the float valve (172).
Take off the gasket, clean the nozzle, check the tightness of the float valve.
Check the gaskets of the float-valve and replace them if required.
Reassemble the float-valve in reverse sequence.
Tighten the demister support units (165) and the exhaust deflector (162). If
necessary mount a new seal (106) and mount the cover (22).
Note When disposing of used oil please observe the relevant environmental
regulations !
Note When disposing of used oil please observe the relevant environmental
regulations !
10 mm
≈ 10 mm
= =
fig. 9
6 Troubleshooting
Fault Possible cause Remedy Reference
section *
Pump does not Pump is connected incorrectly. Connect the pump correctly. 3.3
start. Motor protection switch incorrectly set. Set motor protection switch properly. 3.3
Operating voltage does not match motor. Replace the motor.
Motor is malfunctioning. Replace the motor.
Oil temperature is below 12°C (54°F). Heat the pump and pump oil or use 1.8
different oil.
Oil is too viscous. Use appropriate oil grade. 5.4-C
Exhaust filter / exhaust line is clogged. Replace the filter or clean the exhaust line. 3.4-D
Power transmission by V-belts is impaired. Tighten or replace the V-belts. 5.4-L
Pump is seized up Repair the pump. 5.4-M
Pump does not Measuring technique or gauge is Use correct measuring technique 4.3
reach ultimate unsuitable. and gauge.
pressure. External leak Repair the pump.
Float valve does not close. Repair the valve. 5.4-I
Anti-suckback valve is malfunctioning. Repair the valve. 5.4-F
Inadequate lubrication due to:
■ unsuitable or contaminated oil, Change the oil (degas it, if necessary). 5.4-C
■ clogged oil filter, Replace the oil filter. 5.4-C
■ clogged oil lines. Clean the oil casing.
Vacuum lines are dirty. Clean vacuum lines.
Pump is too small. Check the process date; replace the
pump, if necessary.
Pumping speed is Dirt trap in the intake port is clogged. Clean the dirt trap ; 5.4-E/1.2/3.2
too low. Precaution : install a dust filter in intake line.
Exhaust filter is clogged. Install new filter elements. 5.4-D
Connecting lines are too narrow or IUse adequately wide and short 3.2
too long. connecting lines.
Anti-suckback valve is hard to open. Check spring free length.
After switching off System has a leak. Check the system.
pump under Anti-suckback is malfunctioning. Repair the valve. 5.4-F
vacuum, pressure
in system rises
too fast.
Pump gets too Cooling air supply is obstructed. Set pump up correctly. 3.1
hot Cooler is dirty. Clean the cooler.
Ambient temperature is too high. Set pump up correctly. 3.1
Process gas is too hot. Change the process.
Oil level is too low. Add oil to reach the correct oil level. 5.4-C
Oil is unsuitable. Change the oil. 5.4-C
Oil cycle is obstructed. Clean or repair the oil lines.
Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D
exhaust line.
Pump module is no longer usable. Replace the pump module. 5.4-K
7 Spare parts
To guarantee safe operation of the Oerlikon Leybold Vacuum vacuum pump,
only original spare parts and accessories should be used. When ordering
spare parts and accessories, always state pump type and serial number. You
can find part numbers in the spare parts list.
Consummables and main spare parts kits for SOGEVAC® pumps are usually
available on stock at Oerlikon Leybold Vacuum’s service centers. The list
of these parts is given here after and in the spare parts table where the
contents of each kits is detailed.
■ Oil filter (on some models)
■ Exhaust demisters
■ Oil GS 77 (Special oils please refer to the specific notice of the pump or
contact Oerlikon Leybold Vacuum).
■ Service kit
■ Set of seals
■ Repair kit
We recommend to use these kits which have been defined to allow an
optimal maintenance or repair. individual spare parts may need longer
delivery time.
DIRECTION OF ROTATION
fig. 10
DIRECTION OF ROTATION
fig. 11
fig. 12
fig. 13
fig. 14
9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)
9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)
9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)
9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)