GA02319 002 03 SV630 750B Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 56

Sogevac® SV630 B - SV750 B

Single-stage, oil-sealed rotary vane pump

Operating instructions GA02319_002_03

Part Numbers :
960 862
960 863
960 865
960 866
960 867
960 869
960 875
Contents

Page
Important Safety Information 3

1 Description 5
1.1 Principle of operation 5
1.2 Technical characteristics 6
1.3 Ordering Information 14
1.4 Connection fittings 16
1.5 Accessories 18
1.6 SV + WAU combinations 18
1.7 Spare parts 19
1.8 Lubricants 19

2 Transport and Storing 20


2.1 Transport and packaging 20
2.2 Mounting orientation 20
2.3 Storage 20

3 Installation 21
3.1 Mise en place 21
3.2 Connection to system 21
3.3 Electrical connections 25
3.4 Start-up 28

4 Operation 29
4.1 Operation 29
4.2 Switching off / Shutdown 30
4.3 Ultimate pump pressure 30

5 Maintenance 31
5.1 Safety Information 31
5.2 Maintenance Intervals 31
5.3 Oerlikon Leybold Vacuum Service 32
5.4 Maintenance Work 32

6 Troubleshooting 40

7 Spare parts 42
EC Conformance Declaration 52
Declaration of Contamination of Compressors, 53
Vacuum Pumps and Components

2 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Safety Information

Important Safety Information

Indicates procedures that must be strictly observed to prevent hazards to Warning


persons.
Indicates procedures that must be strictly observed to prevent damage to, or Caution
destruction of the product.
Emphasises additional application information and other useful information Note
provided within these Operating Instructions.

The Oerlikon Leybold Vacuum Sogevac® SV630 B - SV750 B has been


designed for safe and efficient operation when used properly and in
accordance with these Operating Instructions. It is the responsibility of the
user to carefully read and strictly observe all safety precautions described
in this section and throughout the Operating Instructions. The Sogevac®
SV630 B - SV750 B must only be operated in the proper condition
and under the conditions described in the Operating Instructions.
It must be operated and maintained by trained personnel only. Consult
local, state, and national agencies regarding specific requirements and
regulations. Address any further safety, operation and/or maintenance
questions to our nearest office.

Failure to observe the following precautions could result in serious Warning


personal injury!
SOGEVAC® pumps are not designed:
■ for pumping of aggressive, corrosive, flammable or explosive gases or
gases mixtures ;
■ for pumping of oxygen or other highly reactive gases with a greater
concentration than atmospheric concentration (>20%) ;
■ for working in flammable or explosive environment.
For all these cases, special materials must be used. In case of doubt, please
contact Oerlikon Leybold Vacuum.
See also the limits of use indicated in the CE declaration of conformity.
Never expose part of the body to the vacuum. There is a danger of injury.
Never operate the pump with an open and thus accessible inlet. Vacuum
connections as well as oil filling and oil draining openings must not be
opened during operation of the pump.
When operating pump is hot and some surfaces could reach a temperature
higher than 80°C (176°F). There is a risk of burn by touching.
Depending on the process involved, dangerous substances and oil may
escape from the pump. Take the necessary safety precautions !
When working on the pump system always observe the Operating
Instructions.
Disconnect the unit from the power supply before starting any work. Avertissement

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 3


Safety Information

Take appropriate precautions to insure that the pump cannot start.


Warning
If the pump has pumped hazardous gases it will be absolutely necessary to
determine the nature of the hazard involved and take the appropriate safety
precautions.
Observe all safety regulations !
Take adequate safety precautions prior to opening the intake or exhaust port.

Caution Failure to observe the following precautions could result in damage to


the equipment!
Liquid and solid particles must not enter the pump. Install the adequate
filters, separators and/or condensers. In case of doubt consult Oerlikon
Leybold Vacuum.
The intake line of the pump must never be connected to a device with over
atmospheric pressure. Design the exhaust line so that no pressure higher
than 1,15 bar abs. (0,15 bar rel.) can occur.
Operating of the pump without oil or operating with incorrect direction of
rotation can destroy the pump.

Note Never use discarded seals. Always assemble using new seals.
Respect the instructions concerning environment protection when discarding
used oil or exhaust filters !
The pump must be packaged in such a way that it will not be damaged
during shipping, and so that no harmful substances can escape from the
package.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.

4 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

1 Description
SOGEVAC® pumps are designed for pumping of inert gases in the range
of rough vacuum, between atmospheric pressure and end pressure of the
pump.
When removing condensable vapours, a gas ballast valve (or 2) must be
installed.

1.1 Principle of operation


The SOGEVAC® SV630 B / SV750 B is a single-stage, oil-sealed rotary vane
pump.
The anti-suckback valve, gas ballast valve, exhaust filters, oil feedback
circuit, oil cooler and thermal switch are integrated functional elements of the
SV630 B. The pump is driven by a foot-mounted motor via four V-belts.
The rotor mounted eccentrically in the pump cylinder has three vanes which
divide the pump chamber into several compartments. The volume of each
changes periodically with the rotation of the rotor.
As a result of enlargement of the pump chamber that is open in the direction
of the intake port, gas is sucked in. The gas passes through the dirt trap
and the open antisuckback valve and enters the pump chamber. As the rotor
rotates further, the vane separates part of the pump chamber from the intake
port. This part of the pump chamber is reduced, and the gas is compressed.
At slightly above atmospheric pressure the gas is expelled from the chamber
via the exhaust valves.
Oil injected into the pump chamber serves to seal, lubricate and cool the
pump.
The oil entrained with the compressed gas is coarsely trapped in the bottom
part of the oil casing. Then fine filtering occurs in the 8 integrated exhaust
filter elements.
The oil trapped in the exhaust filters is returned to the stator via an oil return
line. To prevent gas flowing at atmospheric pressure from the oil reservoir
into the intake port, the oil return line is controlled by a float valve.
The oil cycle of the SOGEVAC® SV630 B is maintained by the pressure
difference existing between the oil casing (pressure above atmospheric
pressure) and the intake port (pressure below atmospheric pressure).
Unintentional venting of the vacuum chamber as well as oil suckback when
switching off the pump are prevented by the built-in anti-suckback valve.
Nevertheless, the anti-suckback valve does not guarantee the same safety as
one valve.

As an additional failsafe device a thermal switch is incorporated ; it measures


the temperature in the main oil cycle before the oil is injected into the pump
chamber.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 5


Description

Comme mesure de sécurité supplémentaire, il a été prévu en série une


sécurité thermique qui contrôle la température dans le circuit principal d’huile
de la pompe avant que l’huile soit injectée dans la chambre d’admission.

1.2 Technical characteristics

SV630 B
Technical data 50 Hz 60 Hz
Pumping speed 1) m3. h-1 640 755
Ultimate partial pressure mbar ≤ 8.10 -2
≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7 ≤ 0,7
with 1 gas ballast 1)
Ultimate total pressure mbar ≤2 ≤2
with 2 gas ballasts 1)
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 1) 3) 40 50
■ with 2 gas ballasts 1) 3) 60 70
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 17 24
■ with 2 gas ballasts 1) 3) 26 34
Noise level 2) dB (A) 72 75
Type of protection/Isolation IP 54/F IP 54/F
Rated rotational speed pump min -1
820 1000
Weight (with oil filling) kg 650 650
Oil capacity min./max. l 20/23 20/23
Thermal switch (pump) YES YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum

6 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

SV630 B - SV750 B

INLET PORT NEMA VERSION : OPTION :


STANDARD DN100 ELECTRICAL BOX
ISO K + 4“ ASA 150

EXHAUST PORT

MOTOR CONNECTION OPTION :


WATER CONNECTION

A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION GAS BALLAST VALVE

FOR COOLING
AIR FLOW

Pumping speeds SV630 B - SV750 B


Pumping speed

Pressure

Without gas ballast With gas ballast

fig. 1

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 7


Description

SV630 BF
Technical data 50 Hz 60 Hz
Pumping speed 1) m3. h-1 640 755
Ultimate partial pressure mbar ≤ 8.10-2 ≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7 ≤ 0,7
with 1 gas ballast EM 1) 24 VDC
Ultimate total pressure mbar ≤2 ≤2
with 2 gas ballasts EM 1) 24 VDC
Antisuckback valve 24 VDC YES YES
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 3) 25 30
■ with 2 gas ballasts 3) 35 40
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 11 14
■ with 2 gas ballasts 1) 3) 15 19
Cooling H2 O H2O
Thermostatic valve YES YES
Water quality TH (°F) 4-8 4-8
Water pressure min./max. bar 2/8 2/8
see § 3.2 for water consumption
Noise level 2) dB (A) 72 75
Type of protection/Isolation IP 54/F IP 54/F
Rated rotational speed pump min -1
820 1000
Weight (with oil filling) kg 650 650
Oil capacity min./max. l 20/23 20/23
Thermal switch pump YES YES
Thermal switch motor YES YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum

8 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

SV630 BF
ELECTRICAL BOX
INLET PORT 160 DIN EXHAUST PORT
ARGUS NAN 2268
(ROOTS WAU2001) M22X1.5

100 ISO K

MOTOR CONNECTION
WATER INLET
WATER OUTLET

A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION VUE SUIVANT F

PLUGS FOR
CONNECTION OF
EXTERNAL FILTRATION
DEVICE (3/8“ BSP)
GAS BALLAST CONNECTION
(16KF FITTING SEPARATELY

Pumping speeds SV630 BF


Pumping speed

Pressure

Without gas ballast With gas ballast

fig. 2

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 9


Description

SV750 B
Technical data 50 Hz
Pumping speed 1) m3. h-1 755
Ultimate partial pressure mbar ≤ 8.10-2
without gas ballast 1)
Ultimate total pressure mbar ≤ 0,7
with 1 gas ballast standard 1)
Ultimate total pressure mbar ≤2
with 2 gas ballasts standard 1)
Water vapour tolerance: mbar
■ without gas ballast
■ with 1 gas ballast 1) 3) 50
■ with 2 gas ballasts 1) 3) 70
Water vapour capacity: kg.h-1
■ without gas ballast
■ with 1 gas ballast 1) 3) 24
■ with 2 gas ballasts 1) 3) 34
Noise level 2) dB (A) 75
Type of protection/Isolation IP 54/F
Rated rotational speed pump min-1 1000
Weight (with oil filling) kg 650
Oil capacity min./max. l 20/23
Intake connection DN 100 PN 10 100 ISOK
Exhaust connection option
Oil cooler LUFT
Thermal switch (pump) YES
Thermal sensors motor YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum

10 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

SV750 B

INLET PORT NEMA VERSION : OPTION :


STANDARD DN100 ELECTRICAL BOX
ISO K + 4“ ASA 150

EXHAUST PORT

MOTOR CONNECTION OPTION :


WATER CONNECTION

A : SPACE TO ACCESS TO
ELECTRICAL CONNECTION GAS BALLAST VALVE

FOR COOLING
AIR FLOW

Pumping speeds SV750 B


Pumping speed

Pressure

Without gas ballast With gas ballast

fig. 3

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 11


Description

SV630 B US/AIR (60 Hz)


Technical data 60 Hz
Pumping speed 1) cfm 444
Ultimate partial pressure Torr ≤ 0.06
without gas ballast 1)
Ultimate total pressure Torr ≤ 0.5
with 1 gas ballast standard 1)
Ultimate total pressure Torr ≤ 1.5
with 2 gas ballasts standard 1)
Water vapour tolerance: Torr
■ without gas ballast
■ with 1 gas ballast 1) 37
■ with 2 gas ballasts 1) 52
Water vapour capacity: qt/hr
■ without gas ballast
■ with 1 gas ballast 1) 3) 25
■ with 2 gas ballasts 1) 3) 35
Noise level 2) dB (A) 75
Motor power hp 25
Type of protection/Isolation TEFC / F
Rated rotational speed pump rpm 1000
Weight (with oil filling) lb 1440
Oil capacity min./max. qt 21/24
Intake connection 4“ ASA 150 / 100 ISOK
Exhaust connection 4“ ASA 150 / 100 ISOK
Thermal switch (pump) YES
Thermal sensors motor YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum

Conversion Different pressure units Different pumping speed units


factors
Mbar (millibar) torr inches Hg vacuum m3.h-1 I.s-1 cfm
1lb = 0.453 kg 1013 760 0 m . h = m /h
3 -1 3
1 0.278 0.589
1 qt = 0.946 l 400 300 18.12
1 hp = 0.735 kW 133 100 25.98 I.s-1 = I/s 3.60 1 2.12 1 r.p.m.
= 1 min-1 4 3 29.80
1 pouce = 25.4 mm 1 0.75 29.89 cfm (cubic feet 1.699 0.472 1
0 0 29.92 per minute)
1 atm (atmosphere) = 1013 mbar Example : 1 m3.H-1 = 0.589 cfm
1 Pa (pascal) = 0.01 mbar = 10-2 mbar
1 bar = 1000 mbar
1 torr = 1.33 mbar

12 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

SV630 BF US (60 Hz)


Technical data 60 Hz
Pumping speed 1) cfm 444
Ultimate partial pressure Torr 0.06
without gas ballast 1)
Ultimate total pressure Torr ≤ 0.5
with 1 gas ballast EM 1) 24 VDC
Ultimate total pressure Torr ≤ 1.5
with 2 gas ballasts EM 1) 24 VDC
Antisuckback valve 24 VDC OUI
Water vapour tolerance: Torr
■ without gas ballast
■ with 1 gas ballast 3) 22,5
■ with 2 gas ballasts 3) 30
Water vapour capacity: qt/hr
■ without gas ballast
■ with 1 gas ballast 1) 3) 15
■ with 2 gas ballasts 1) 3) 20
Cooling H2O
Thermostatic valve YES
Water quality TH (°F) 4-8
Water pressure min./max. PSI 29/114
Noise level 2) dB (A) 75
Motor power HP 25
Type of protection/Isolation TEFC / F
Rated rotational speed pump rpm 1000
Weight (with oil filling) lb 1440
Oil capacity min./max. qt 21/24
Intake connection DIN 160
Exhaust connection DN 100 ISOK
Thermal switch Pump YES
Thermal switch Motor YES
1) to DIN 28400 and following numbers, with standard gas-ballast
2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m
3) please contact Oerlikon Leybold Vacuum

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 13


Description

1.3 Ordering Information

SV630 B
Options 960 862 960 863 960 865
Intake connection DN 100 PN10 DN 100 PN10 4’’ ASA 150 /
DN 100 ISO-K DN 100 ISO-K DN 100 ISO-K
Exhaust connection Option Option 4’’ ASA 150 / 100
ISO-K
Gas ballast Manual Manual Manual
Anti-suckback valve Standard Standard Standard
Mains voltage 200 V ±10%, 50 Hz 380 V ±5%, 50 Hz 400 V ±10%, 50 Hz
18,5 kW 400 V ±10%, 50 Hz 25 hp
JIS 690 V ±10%, 50 Hz NEMA
415 V±5%, 50 Hz
15 kW

200 V ±10%, 60 Hz 440 V ±5%, 60 Hz 230 V±10%, 60 Hz


18,5 kW 460 V ±10%, 60 Hz 460 V ±10%, 60 Hz
18 kW 25 hp
CTP thermistors YES NO NO

SV630 BF
Options 960 866 960 867 960 869
Intake connection DIN 160 DIN 160 DIN 160
Exhaust connection DN 100 ISO-K DN 100 ISO-K DN 100 ISO-K
Gas ballast 24 VDC 24 VDC 24 VDC
Anti-suckback valve 24 VDC 24 VDC 24 VDC
Mains voltage 200 V ±10%, 50 Hz 380 V ±5%, 50 Hz 400 V ±10%, 50 Hz
18,5 kW 400 V ±10%, 50 Hz 25 hp
JIS 690 V ±10%, 50 Hz NEMA
415 V ±5%, 50 Hz
15 kW

200 V ±10%, 60 Hz 440 V ±5%, 60 Hz 230 V ±10%, 60 Hz


18,5 kW 460 V ±10%, 60 Hz 460 V ±10%, 60 Hz
18 kW 25 hp
CTP thermistors YES YES YES

14 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

SV750 B
Options 960 875
Intake connection DN 100 PN10
DN 100 ISO-K
Exhaust connection Option

Gas ballast Manual


Anti-suckback valve Standard
ains voltage 380 V ±5%, 50 Hz
400 V ±10%, 50 Hz
690 V ±10%, 50 Hz
415 V±5%, 50 Hz
18,5 kW
CTP thermistors YES

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 15


Description

1.4 Connection fittings


Rep. Specification Size Cat. Nr.
1 PVC tube Ø 90 711 18 329
2 Adapter for tube DN 90 - 100 PN 10 711 18 362
3 Elastic coupling Ø 100 - PN 10 711 18 342
4 Adapter flange DN 100 PN 10-4“ BSP 711 18 372
5 Adapter flange DN 100 PN 10-3“ BSP 711 18 370
6 Adapter flange 4“ BSP M/DN 90 711 18 017
7 Roots Adapter Roots 1000 9 714 32 340
Roots Adapter Roots 2000 9 714 32 350
Adapter (not represented) DN100 PN10 100 ISO K 711 18 336
Screwsset* 714 12 440
8 O Ring (NBR) DN 110x5 712 42 882
9 Centering Ring + O Ring (NBR) 100 ISO K, 100 PN 10 711 18 391
10 Elbow 90° DN 100 PN 10 711 18 284
11 Filter (Paper) F 400 - 630 P 951 71
Filter (Metal) F 400 - 630 M 711 27 163
Filter (Activated charcoal) F 400 - 630 CA 711 27 162
Filter (Polyester) F 400 - 630 711 27 164
12 Hand valve DN 100 711 30 116
13 EP valve DN 100 Option**
14 Adapter flange Ø 100 PN 10 - NFE 29222 711 18 351
15 Adapter flange DN 100 PN 10 - 100 ISO K 711 18 383
16 RBall valve 1/2“ BSP M/F 711 30 113
17 Manometer Ø 1/2“ BSP M 951 92
18 Elbow 90° 100 ISO K 887 26
19 Set of 4 clamps for ISO K flanges M 10 x 24 26 701
20 Centering ring 100 ISO K AL/NBR 26 808
21 Filtre (Paper) 100 ISO K 951 72
Filtre (Metal) 100 ISO K 711 27 167
Filter (Activated charcoal) 100 ISO K 711 27 166
Filtre (Polyester) 100 ISO K

16 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

fig. 4

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 17


Description

1.5 Accessories
SV630 B - SV750 B SV630 BF
Specification Size Cat. Nr. Cat. Nr.
Oil drain tap 711 30 114 Standard
EM gas ballast kit 24 V DC 9 714 38 170 9 714 38 170
Gas ballast standard (2 ) nd
9 714 46 490 9 714 46 490
(manual)
2 EM gas ballasts 24 V DC 9 714 38 160
2 gas ballasts (manual ) 9 714 38 340 9 714 38 340
Exhaust filter gauge (manometer) 951 94 951 94
Oil level monitor 9 714 25 760 9 714 25 760
Thermal switch Standard 9 714 30 630 9 714 40 000
Inlet kit 100 ISOK Standard 9 714 30 550
Water cooling On request Standard
with thermostatic valve
Oil filter by-pass 712 36 390 712 36 390
Exhaust filter over pressure switch 712 22 360 712 22 360

Operation of pump is insured with accessories of Oerlikon Leybold Vacuum:


mounting any other accessory will engage the responsability of user concerning
operation of pump.

1.6 SV + WAU combinations


SV630 B - SV750 B SV630 BF
Specification Size Cat. Nr. Cat. Nr.
Adapter Roots 1000 9 714 32 340 9 714 32 340
Adapter Roots 2000 9 714 32 350 Standard

18 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Description

1.7 Spare parts


SV630 B SV630 BF SV750 B
Specification Size Cat. Nr. Cat. Nr. Cat. Nr.
Oil filter standard 714 05 310 714 05 310 714 05 310
Exhaust filter 9 714 31 120 9 714 31 120 9 714 31 120
(Quantity per pump) 8 8 8
Set of seals FPM 9 714 37 310 9 714 37 310 9 714 37 310
Repair set 9 714 37 320 9 714 37 320 (1)
Module kit 9 714 37 330 9 714 37 330 (1)
Service kit 9 714 37 340 9 714 37 340 9 714 37 340
Inlet filter element
■ paper 710 35 242 710 35 242 710 35 242
■ metal 710 37 734 710 37 734 710 37 734
■ charcoal 710 37 724 710 37 724 710 37 724
■ polyester 712 61 508 712 61 508 712 61 508
1) Upon request

1.8 Lubricants
The SOGEVAC® SV B pumps should be run with mineral oils for vacuum
pumps with low viscosity according to ISO category VG77. The Oerlikon
Leybold Vacuum oil GS77 (He-200 in the US) fulfills these specifications.

GS77 Oil : Conditioning Reference


(He-200)
2l 711 17 773
5l 711 17 774
20 l 711 17 775
200 l 711 17 779

You may use other special lubricants adapted to the applications. Please
consult us.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 19


Transport and Storing

2 Transport and Storing

2.1 Transport and packaging


SOGEVAC® vacuum pumps pass a rigorous operating test in our factory and
are packaged to avoid transport damages.
Please check packaging on delivery for transport damages.
Packing materials should be disposed off according to environmental laws or
re-cycled. These operating instructions are part of the consignment.
The connection ports are blanked off by plastic protective caps or self-
adhesives. Take these caps or self-adhesives away before turning on the
pump.
The SV630 B, SV750 B, have the GS77 (He-200) mineral oil filled in.

2.2 Mounting orientation


See required space on drawings in paragraph 1.2.
Pumps which have been filled with oil must only be moved in the upright
position (horizontally). Otherwise oil may escape. The angle of slope may not
be over 10° max. Avoid any other orientations while moving the pump.
Only use the lifting lugs which are provided on the pump to lift the pump with
the specified lifting devices.
Make sure that these have been installed safety. Use suitable lifting
equipment. Make sure that all safety regulations are observed..

2.3 Storage
Before stocking the pump for a long time put it back in its original condition
(blank off inlet and exhaust ports with the shipping seals, drain the oil) and
store the pump in a dry place at room temperature.
Caution Until the pump is put back in to service again, the pump should be stored
in a dry place, preferably at room temperature (20 °C - 168 °F). Before
taking the pump out of service, it should be properly disconnected from the
vacuum system, purged with dry nitrogen and the oil should be exchange
too. Drain the water from the cooling circuit (See § 3.2). The gas ballast must
be closed and if the pump is to be shelved for a longer period of time is
should be sealed in a plastic bag together with a desiccant (Silicagel).
If the pump has been shelved for over one year, standard maintenance must
be done and the oil must be exchanged too before the pump is put in to
service once more.
We recommend that you contact the service from Oerlikon Leybold Vacuum.

20 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Installation

3 Installation
It is essential to observe the following instructions step by step to ensure safe Warning
start-up. Start-up may only be conducted by trained specialists.
The standard pump is not suitable for installation in explosion hazard areas
ATEX. Please contact us, if you are planning such an application. Before
installing the pump you must reliably disconnect it from the electrical power
supply and prevent the pump form running up inadvertently.
Observe all safety regulations.

3.1 Installation
The SOGEVAC®s can be set up on any flat, horizontal surface. Under the
four feet, there are metric threaded holes (M16x1.4) for securing the pump.
The oil level cannot be read properly if the pump is tilted and lubrication may Caution
be affected.
The pump’s ambient temperature should be between 12°C (55°F) and 40°C
(104°F). By modifying the pump or changing the oil type, the pump can be
run at a other ambient temperature. Please consult us.
To ensure adequate cooling of the pump, leave enough space at the air
intake and exhaust points, and for access and maintenance (see Fig. 1-2-3
for SV630 B/SV750 B)
Make sure to keep the air intake of the motor clean.

3.2 Connection to system


The standard pump is not suitable for installation in exploision hazard areas
ATEX. Please contact us, when you are planning such an application.

Intake Side
■ Pump should be connected to inlet line without any tension. Use flex lines Caution
or pipe unions in your inlet and exhaust lines so that they can be easily
removed for pump maintenance.
■ The maximum pressure at the inlet may not exceed atmospheric pressure
(about 1013 mbar). Never operate the pump in the presence of over
pressures at its intake.
■ Type of materials used for mounting of pipings should take care of pumped
gases. It is the same for its tightness.
The pump is equipped with an inlet flange 100 ISO K/DN 100 PN 10
(SV630 B / SV750 B) or DIN 160 roots adapter (SV630 BF). Using suitable
connecting elements (see § 1.4) the pump can be connected to the vacuum
system.
The cross-section of the intake line should be at least the same as the one
for the intake port. If the intake line is too narrow, it reduces the pumping
speed.
If the process gas contains dust, it is absolutely essential to install a dust
filter in addition to the dirt trap supplied (see §1.4).

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 21


Installation

We recommend to install the dust filter horizontally. This ensures that when
removing the filter no particles fall into the intake port.
When pumping vapors, we recommend installing condensate traps on the
intake and exhaust sides
The intake must be installed in such a way to avoid condensates flowing into
the pump.

Exhaust Side
The SOGEVAC® pumps have integrated exhaust filters which, even at a high
gas throughput, trap the oil mist and guarantee exhaust gas free of oil mist. If
the exhaust filters are clogged, the by pass opens at 1.5 bar, (absolute pres-
sure), and the filters are bypassed. As a result, the proportion of oil in the
exhaust gas as well as the pump’s oil consumption will rise. Installing new
exhaust filters will correct this problem. (See § 5.4).
Check in the individual case whether an line is necessary and/or prescribed.
Volatile substances will pass through the filter. Depending on the process
gas, we recommend connecting an exhaust line ; this is always necessary
when the exhaust gases are dangerous.
Note The maximum exhaust pressure must neither exceed 1.15 bar absolute
(0.15 bar relative), nor fall under atmosphere pressure minus 15 mbar.

Exhaust flanges
■ The SV630 B (Euro-version) and the SV750 B are not equipped with outlet
flange (only hole Ø 80). An outlet pipe can be connected through accessory :
Exhaust kit DN 100 PN10, 100 ISO K : Cat. Nr. 9 714 38 540.
■ SV630 BF is in standard equipped with outlet flange DN 100 ISO K.
The cross-section of the exhaust line should be at least the same as the
pump’s exhaust port. If the exhaust line is too narrow, overpressure or
overheating may occur in the pump.
Before installing the exhaust line, remove the exhaust-flange plate and
ensure that the exhaust demister(s) are secured tightly in place. They
sometimes loosen during shipping and installation. A loose demister results
in exhaust smoke during start-up and operation. Install the exhaust line with
a downward slope to prevent condensate from flowing back into the pump. If
this is not possible, we strongly recommend installing a condensate trap.
Caution Never operate the pump with a blocked or restricted exhaust line. Before
start-up, ensure that any blinds or similar shut-off devices in the exhaust line
on the pressure side are opened and that the exhaust line is not obstructed.
Exhaust pipe material must be resistant to pumped gases.

22 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Installation

Water cooling
The SOGEVAC® pumps are equipped, in standard for the SV630 BF and
as an option for the SV630 B/SV750 B, with a water cooling system and a
thermostatic valve. Depending on the local regulations, the cooling water
needed may not be taken from the drinking water mains and max. water
temperatures must be observed. The water cooling connection is made by
an ARGUS type 1/2» x M22 - 150 adapter.
The thermostatic valve regulates the cooling water throughput, and so the
pump temperature. The valve is set in standard on position 1.
Normally, the thermostatic valve should be set somewhere in the range from
1 to 3. Thermostat setting 1 (valve fully open) produces a low operating
temperature of the pump, and setting 3 a high one.
Pumping on vapors requires setting on position 3.

SV630 B water cooled at 50 Hz


Mean vacuum generator temperature in function of thermostatic valve position setting
100
Vacuum generator mean temp. (°C)

95
90
85
80
75
70 position 3 with gas ballast
65 position 3 without gas ballast
position 2 with gas ballast
60
position 2 without gas ballast
55
position 1 with gas ballast
50 position 1 without gas ballast
0 100
Pressure (mbar)

SV630 B water cooled at 60 Hz


Mean vacuum generator temperature in function of thermostatic valve position setting
100
Vacuum generator mean temp. (°C)

95

90

85

80
position 3 with gas ballast
75
position 3 without gas ballast
70 position 2 with gas ballast
65 position 2 without gas ballast
position 1 with gas ballast
60 position 1 without gas ballast
0 100
Pressure (mbar)

fig. 5

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 23


Installation

50 Hz 60 Hz
Position Ultimate 40 mbar Ultimate 250 mbar Ultimate 40 mbar Ultimate 250 mbar
thermo. valve pr. pr. and and pr. pr. and and
gas ballast gas ballast gas ballast gas ballast
∆T water (°C) 7 10 9 13 8 11 11 15
1 δ H2O (l/h) 643 667 668 656 690 668 676 68
P (kW) 6 7 7 10 7 9 8 12
∆T water (°C) 52 17 18 12 27 14 10 14
2 δ H2O (l/h) 99 307 292 726 181 511 718 730
P (kW) 4 6 6 10 6 8 8 12
∆T water (°C) 45 32 35 17 38 23 34 14
3 δ H2O (l/h) 78 158 139 462 129 276 185 703
P (kW) 4 6 6 9 6 7 7 11
∆T water (°C) : Cooling water temperature increase
δ H2O (l/h) : Cooling water flow
P (kW) : Absorbed power by cooling water

Water cooling
TH (°F) 0° 4° 8° 12° 20°
Water quality Corrosion Service area Incrusting water
(water too soft) (deposit of scale)
PPm 0 30 9 160 300
Carbonat content Corrosion Service area Incrusting water Very incrusting water
(water too soft)
PH 0 5 7,5
Corrosion Service area Incrusting water
(water too soft)

Do not use deionised cooling water.


To clean the heat exchanger : it is recommended to clean at least twice a
year the water circuit.
For that, dismantle the exchanger from the pump. Chemical cleaning is the
most efficient, with dilute hydrochloric acid solution (5 to 10%) then neutralize
with hexamethylethyrene tetramine at 0.2 %. For a 1 mm coat of scale, leave
acting the acid during about 30 min.
The system must be open during the operations, so the product gases can
escape. Rinse copiously with water after neutralization.
Warning Proceed in an open and well ventilated place.
Observe the safety regulations given by the manufacturer of the product you
are using.
Observe the regulations for the treatment and the disposal of chemical
products.
Observe the relevant environmental regulations.

24 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Installation

Draining of the water-cooling circuit (before transport, long time


storage, winter time).
Remove the cover Item 55 and place a water recovery pan under the heat
exchanger and unscrew the plug Item 57.
The heat exchanger water will drain.
To drain completely the heat exchanger:
■ Remove the water outlet hose and close the water outlet with a plug.
■ Remove the water inlet hose
■ Connect a compressed air supply in place of plug Item 57 and blow.
Attention, water will be evacuated through the water inlet connection. Note
Reassemble in the reverse sequence.

3.3 Electrical connections


Ensure that incoming power to the pump is off before wiring the motor or Warning
altering the wiring.

LOW VOLTAGE HIGH VOLTAGE

CONNECTION DIAGRAM fig. 6


Electrical connection work must only be carried out by a qualified electrician
in accordance with the applicable safety rules, see IEC 60204-1.
Connect the pump’s motor to the right supply voltage via the connections
in the junction box (see fig. 6). The relevant safety rules require the use of a
suitable motor protection switch. Set the switch in accordance with the rating
on the motor nameplate.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 25


Installation

If any security switch or electrical defect cuts out the pump, re-start-up of the
Warning
pump has to be possible only manually.

Motor protection device


To protect the motor windings against a variety of operational malfunctions,
the motor of the SV630 BF is fitted with protection devices.
CTP thermistors to IEC 60034-1 and DIN 44081/440823 are temperature -
dependent, semi-conductor devices embedded in the motor windings.

Working principle

Non-linear variable resistors. It is recommended to conect them to the control


circuit. CTP thermistors ensure a good protection against the overheating of
the motor.

The pump is designed for direct starting even under load conditions, i.e. the
pump can be switched on against vacuum in the intake port.

Note After connecting the motor and after every time you alter the wiring, check
the direction of rotation. Refer to the marking on the motor. During the check,
the intake port should be open. If the direction of rotation is wrong, oil may
be ejected out the intake port. (The vacuum system may be pressurised).

For the check, switch on the motor briefly. If it starts up with the wrong
direction of rotation, switch it off immediately and interchange two phases of
the connection. It is recommendable to check the direction of rotation with a
phasesequence indicator.

Caution Prolonged running of the motor in the wrong direction of rotation will
damage the pump !

Oil thermal Switch

Connection has to be made in the junction box (see fig. 7).

Breaking power on resistive circuit 250 VAC / 10 A.

To be serial wired with the coil of motor’s contactor. Use an auxiliairy relay.

The pump is switched off once a certain oil temperature (115 °C/239 °F) is
exceeded. It is also possible to connect an alarm system. (see fig. 7).

26 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Installation

Motorization
European versions :
A 50/60 Hz motor is mounted in standard on the SV630 B and SV630 BF.
Voltages :
400 V ±10% at 50 Hz
460 V ±10% at 60 Hz
A motor working only at 50 Hz is mounted in standard on the SV750.B
Voltage :
400 V ±10% at 50 Hz
Japan versions :
A JIS 50/60Hz motor is mounted in standard on the SV630 B and SV630 BF.
With CTP sensors.
Voltage :
200 V ±10% at 50 Hz and 60 Hz
US versions:
A NEMA motor is mounted in standard on the SV630 B and SV630 BF. With
CTP sensors.
Voltages :
400 V ±10% at 50 Hz
230 V/460 V ±10% at 60 Hz

Particularities SV630 BF
The pump SV630 BF is in standard equipped with options which have to be
connected before starting up the pump.
Gas Ballast (EM Valve)
Normally closed (Power supply 24 V DC ±10%)
To be wired in connection box (see fig. 7).
Electromagnetic valve (antisuck-back valve)
Normally open
To be supplied in 24 V DC as soon as the pump starts. Shut down power
supply as the pump stops.
If several pumps with EM antisuck-back valves are operated in parallel, there
is a risk in case of V belt failure that the pump oil is sucked out. This can be
prevented by using a valve on the intake port controlled by a motor cos ϕ
controlling device.
The rotation detector P/N 9 714 48 780 can be used as well as a retrofit or on
new pumps.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 27


Installation

ACCESSORIES
PRESSOSTAT OR OPTION

OIL LEVEL MONITOR

MONITORED ANTISUCKBACK VALVE 24 V DC

GAS BALLAST 24 V DC

OIL THERMAL SWITCH

12 34 56 78 9 10

OPTIONS

fig. 7

The electrical options installed on the pump are wired and have their
respective connection terminals installed in the connection box.
Option : Oil level monitor

Reed contact Power supply Breaking power


(max.) on resistiv circuit
AC 0.5 A 25 V 50 VA

DC 1.0 A 60 V 50 W

To be serial wired with the coil of motor’s contactor (the pump stops in case
of missing oil).
You must use imperatively an auxiliairy relay.

3.4 Start-up
The pumps are supplied with the necessary oil filling in ready-to-use
condition. Always verify proper oil level before operating the pump.
The pump is designed for fail-safe start-up at temperatures over 12°C (55°F)
(as per PNEUROP).
If local regulations provide a WYE-DELTA starting connect the pump to the
system so that it can start loadfree, i.e. at atmospheric pressure in the intake
port. If the vacuum system is not to be vented further measures will be
necessary, e.g. a starting valve can be mounted. Please contact us in this
case.
Caution The signals of the oil level switch and exhaust filter over pressure switch must
be delayed (timer) on the pump switch-on for approx. 1 minute.
SV630 BF is equipped with :
■ Electromagnetic gas ballast valve 24 V DC. Connection has to be made on
junction box (see fig. 7).
■ Antisuckback valve driven by EM valve DC. Connection has to be made on
junction box (see fig. 7).

28 GA02319_002_02 - 01/2007 - © Oerlikon Leybold Vacuum


Operation

4 Operation

4.1 Operation
To avoid overloading the motor, do not start the pump more than 6 times
within one hour.
If more than 6 starts per hour are necessary keep the pump running and
mount a valve which opens and closes into the intake line.
Take note of warning labels on the pump. Warning

Pumping of non-condensable gases


If the pump system contains mainly non condensable gases, the SV630 B
should be operated without gas ballast.
If the composition of the gases to be pumped is not known and if
condensation in the pump cannot be ruled out, run the pump with gas ballast
valve open in accordance with section below.

Pumping of condensable gases and vapors


With the gas ballast valve open and at operating temperature, the
SOGEVAC® SV630.B can pump pure water vapor up to the values indicated
in the Technical Data.
The gas ballast valve is opened by a screwdriver. The running noise of the
pump is slightly louder if the gas ballast valve is open. Before pumping
vapors ensure that the SV630 B has warmed up for approx. 30 min. with
closed intake line and with open gas ballast valve.
Don’t open the pump to condensable vapors until it has warmed to operating Caution
temperature ; pumping process gas with a cold pump results in vapors
condensing in the oil.
For processes with a high proportion of condensable vapors, the intake line Note
should be opened only slowly after reaching the operating temperature.
One sign of condensation of vapors in the pump is a rise of the oil level
during operation of the pump.
When vapors are pumped, the pump must not be switched off immediately Caution
after completion of the process because the condensate dissolved in the
pump oil may cause changes or corrosion. To prevent this, the pump must
continue to operate with open gas ballast valve and closed intake port until
the oil is free of condensate. We recommend operating the pump in this
mode for at least 30 min. after completion of the process.
In cycle operation, the pump should not be switched off between the cycles Note
but should continue to run with gas ballast valve open and intake port closed
(if possible via a valve). Power consumption is minimal when the pump is
operating at ultimate pressure.
Once all vapors have been pumped off from a process (e. g. during drying),
the gas ballast valve can be closed in order to improve the ultimate pressure.

GA02319_002_02 - 01/2007 - © Oerlikon Leybold Vacuum 29


Operation

4.2 Switching off / Shutdown


The intake port of the SOGEVAC® SV630 B contains an anti-suckback valve
which closes the intake port when the pump is switched off, thus maintaining
the vaccum in the connected apparatus and preventing oil from being
sucked back into the apparatus. The valve’s functioning is not impaired by
gas ballast operation.
If the pump has to be shutdown, drain the oil flush out the pump with
fresh oil and fill in the required amount of clean oil (see § 5.4). Close the
connection ports. Special preservation or flushing oils do not need to be
used.
Caution When the pump has been switched off due to over heating, initiated by the
motor or its temperature detector, the pump must be cooled down to the
ambient temperature, and must only be switched on again manually after
having eliminated the cause.
In order to prevent the pump from running up unexpectedly after a mains
power failure, the pump must be integrated in to the control sytem in such a
way that the pump can only be started by a manually operated switch. This
applies equally to emergency cut-off switches.
In case of switching processes in connection with a pump which has warmed
up under operation conditons, the pump must then not be directly switched
on again.

4.3 Ultimate pump pressure


If the values specified in the Technical Data are not reached in the apparatus,
measure the ultimate pressure directly at the pump’s intake port after
disconnecting the pump from the apparatus.
The ultimate pressure of non-condensable gases (partial pressure of air)
can only be measured with a compression vacuum gauge or a partial
pressure gauge. Precise measurements can only be obtained with calibrated
instruments.
Upon initial start-up, after prolonged idle periods or after an oil change, it
takes a while until the pump reaches the specified ultimate pressure. The
pump has to attain its operating temperature, and the pump oil has to be
degassed. We recommend operating the pump initially with the gas ballast
valve open.
The ultimate pressure depends on the pump temperature and the pump
oil used. The best ultimate pressures can be obtained at a low pump
temperature and by using the recommended oil types.

30 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Maintenance

5 Maintenance

5.1 Safety Information Warning


Observe all safety regulations.

All work must be done by siutably trained personnel. Maintenance or repairs Caution
carried out incorrectly will affect the life and performance of the pump and
may cause problems when filing warranty claims.
Never mount used seals ; always mount new seals.

5.2 Maintenance Intervals


The intervals stated in the maintenance schedule are approximate values for
normal pump operation. Unfavourable ambient conditions and/or aggressive
media may significantly reduce the maintenance intervals.

Maintenance job Frequency Section


Check the oil level Daily A
Check the oil condition Depends on process B
1st oil change After 150 h of operation C
Subsequent oil changes Every 1000 h of operation C
or 3 months
Replace the oil filter At each oil change C
Replace the exhaust filter If oil mist at exhaust D
d’échappement or annually
Clean the dirt trap Monthly E
Check the anti-suckback valve Annually F
Clean oil cooler Annually
Clean filter of gasballast Monthly G
Checking the float valve When changing H
the exhaust filters
Replacing the exhaust valves * I
Replacing the pump module * J
Disassembling and reassembling * K
the pump module
Control belts 6 months L
* in case of specific pump servicing
To simplify the maintenance work we recommend combining several jobs.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 31


Maintenance

5.3 Oerlikon Leybold Vacuum Service


Whenever you send us in equipment, indicate whether the equipment is
Contamination contaminated or is free of substances which could pose a health hazard. If
it is contaminated, specify exactly which substances are involved. You must
use the form we have prepared for this purpose.
Form A copy of the form has been reproduced at the end of these Operating
Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps
and Components”. Another suitable form is available from www.oerlikon.
com → Oerlikon Leybold Vacuum Systems → Documentation → Download
Documents.
Attach the form to the equipment or enclose it with the equipment.
This statement detailing the type of contamination is required to satisfy legal
requirements and for the protection of our employees.
We must return to the sender any equipment which is not accompanied by a
contamination statement.
Caution The pump must be packaged in such a way that it will not be damaged
during shipping, and so that no harmful substances can escape from the
package.
When disposing of used oil, please observe the relevant environmental
regulations.

5.4 Maintenance Work

Checking the oil

A. Oil level
The pump’s oil level during operation must always be between the middle
and top edge of the oil-level glass (164). When necessary, switch off the
pump and add the correct quantity of oil.
High oil consumption often indicates that exhaust filters are clogged
(See 5.4 - D).
The oil level should be checked at least once a day.

B. Oil Condition GS77


Normally the oil is clear and transparent. If the oil darkens, it should be
changed.
If gases or liquids are dissolved in the oil, the result is a deterioration of the
ultimate pressure, the oil can be degassed by allowing the pump to run for
about 30 min. with the intake port closed and the gas ballast valve open.
To check if oil should be changed, drain some oil via the oil-drain plug (5)
into a beaker or similar container with the pump switched off but still at
operating temperature.

32 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Maintenance

Depending on the process involved, dangerous substances may escape


Warning
from the pump and oil. Take the appropriate precautions.
Observe the safety regulations.

C. Oil Change, Replacing the Oil Filter (if installed)


Tool required :
■ oil filter key (Ref. No. 710 73 532)

Always change the oil when the pump is switched off but still at working
temperature.
If there is a risk of the oil being polymerized by the connected process,
change the oil immediately after operation of the pump.
Pump when operating is hot and some surfaces could reach a temperature Warning
higher than 80° C (176 °F).
There is a risk of burn by touching. Take note of the warning labels on the
pump.
Unscrew the oil-drain plug (5) and let the used oil drain into a suitable
container.
Observe the safety regulations.
When the flow of oil slows down, screw the oildrain plug back in, briefly
switch on the pump (max. 10s) and switch if off. Remove the oildrain plug
again and drain the remaining oil.
Unscrew the oil filter (168). Take a new oil filter, moisten its gasket with oil and
screw it in manually.
Reinsert the oil-drain plug.
Unscrew the oil-fill plug (122) and fill the pump with fresh oil up to the bottom
edge of the oillevel glass, run the pump for a short time and then change the
oil again.
Use suitable oil only (see Section 1.8). Caution
Depending on the process involved dangerous substances may escape from Warning
the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals. Always mount new seals.
When disposing of used oil please observe the relevant environmental Note
regulations !

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 33


Maintenance

D. Replacing the exhaust filters and checking the by-pass


Tools required :
■ tubular box wrench 16 mm.

When the exhaust filter elements are clogged, the integrated by-pass
opens and the filters are bypassed. Oil mist at the exhaust, and/or high oil
consumption are signs that the exhaust filters are clogged.
The exhaust filters must be replaced more often if subjected to increased oil
cracking products at high operating temperatures and/or aggressive media.
Remove the cover (22) with gasket (106). Remove the exhaust deflector (162)
by unscrewing the bolt (9).
Remove both demister support units (165) by unscrewing the nuts (11).
The exhaust filters (167) can be removed individually.
Check also the float valve (172). See § 5.4 - H.
Plug new exhaust filters (167) into the oil casing (160).
Insert carefully the demister support units (165) over the new exhaust filters
(167) threaded bars (M6) and compress slightly the demister springs.
Tighten the demister support units (165) and the exhaust deflector (162). If
necessary mount a new seal (106) and mount the cover (22).
Note When disposing of used oil please observe the relevant environmental
regulations !

E. Cleaning the dirt trap


Tools required :
■ Open-jaw or box wrenches 10 mm, 17 mm.

A wire-mesh filter is located in the pump’s intake port (43 or 67) to act as a
dirt trap for impurities. It should be kept clean at all times in order to avoid
reduction of the pumping capacity.
For this purpose, disconnect the intake line, remove the dirt trap from the
intake port and rinse it in a suitable vessel using a solvent. Then dry it with
compressed air. If the dirt trap is defective, replace it.
The cleaning intervals depend on requirements. If large amounts of abrasive
materials occur, a dust filter should be fitted into the intake line (see § 1.4).
Caution Never mount used seals ; always mount new seals.

34 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Maintenance

F. Checking the anti suckback valve

SV630 B Standard version - SV750 B


Tools required :
■ Tubular box wrench 19 mm.

First remove the intake line and the intake flange (42 or 67).
Remove the 4 screws and take off the intake port.
Remove the anti-suckback valve (103 and 105), the spring and the gasket.
Clean all parts and check that they are in perfect condition ; if not, replace
them.
If the anti-suckback valve closes too early, carefully compress the spring
slightly. The top edge of the valve should be about 1 mm away from the top
side of the intake port.
Reassemble in the reverse order.
Never mount used seals ; always mount new seals. Caution

SV 630 BF
Anti-suckback valve is driven by a EM Valve 24 V DC.

G. Cleaning the gas ballast intake filter


When the pump operates with open gas ballast valve, clean the filter (127)
once a month.
Release the clips on the gas ballast filter. Clean the filter using a suitable
solvent. Then dry it. Reassemble in the reverse sequence.

H. Checking the float Valve


Tools required :
■ Tubular box wrench SW16.
■ Alen keys 4,6.

If the pressure does not fall below approx. 5 mbar (4 Torr) during pump
operation, check the tightness of the float valve (172).
Remove the cover (22) by unscrewing the nuts (11) and remove the seal
(106).
Remove the exhaust deflector (162) by unscrewing the bolt (9).
Remove the clip (173) and pull out the float valve (172).
Take off the gasket, clean the nozzle, check the tightness of the float valve.
Check the gaskets of the float-valve and replace them if required.
Reassemble the float-valve in reverse sequence.
Tighten the demister support units (165) and the exhaust deflector (162). If
necessary mount a new seal (106) and mount the cover (22).

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 35


Maintenance

Depending on the process involved, dangerous substances may escape


Warning
from the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals ; always mount new seals.

Note When disposing of used oil please observe the relevant environmental
regulations !

I. Replacing the exhaust valves


Required tools:
■ Tubular box wrench SW16.

Remove the hood (48) by unscrewing the screws (26).


Remove the rubber mounts (44) and the screws (9).
Remove the cover (22) and the gasket (106).
By removing the nuts (11), it is possible to dismount the valve stop and valve
plates (107, 108 & 109).
Replace these elements if required.
Reassemble the valve stop and valve plates (107, 108 & 109) in reverse
sequence.
Warning Depending on the process involved, dangerous substances may escape
from the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals ; always mount new seals.

Note When disposing of used oil please observe the relevant environmental
regulations !

J. Replacing the pump module


Fully assembled pump modules are available under Ref. Nos. :
SV630 B / SV 630 BF: 9 714 37 330, SV 750 B: upon request
Consult Oerlikon Leybold Vacuum.
Warning Depending on the process involved, dangerous substances may escape
from the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals ; always mount new seals.
Note When disposing of used oil please observe the relevant environmental
regulations !

36 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Maintenance

K. Disassembling and reassembling the pump module


Consult Oerlikon Leybold Vacuum.
Depending on the process involved, dangerous substances may escape Warning
from the pump and oil. Take the appropriate precautions.
Observe the safety regulations.
Never mount used seals ; always mount new seals.
When disposing of used oil please observe the relevant environmental Note
regulations !

L. Checking and tightening the V-belts


Tools required :
■ Key 19 and 24.

Take off the hood (55 or 15).


Loosen the nuts (66) and (23) x 2. Loosen the push rod (82).
Remove the V belts.
Reassemble in reverse sequence.
Stretch the V-Belts with the following method:
V-belt tension meter
This tension meter ref. 971437840 is a tool designed to check and re-tighten
the v-belts
It is made of two sliding pipes with a graded spring inside.

O-ring set on initial


position 0 N
3

Position of the tool on the


longest V-belt in its centre = = O-ring is set on
and mark this belt. position 10 mm

2 The result of your


measurement has to
lie between
35 N and 58 N
4

10 mm

Push the tool down until you


reach a 10 mm bending
fig. 8

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 37


Maintenance

How to use this v-belt tension meter :


■ Set the first o-ring at 10 mm on the millimeter scale, as shown figure 8.1,
picture 4, and the other o-ring on position 0 on the Newton scale.
■ Install the tension meter as shown on picture 3 – figure 8, in the midle,
half-way between the v-belt contacts point of the v-belts and the two pulleys.
■ Push the Newton scale’s black rubber down in order to reach a 10 mm
bending of the v-belt (pictures 2 and 4).
■ Check the result of your measurement. Tighten the belt tightener to reach
the value given in table below.
The stretching of the V-belts can also be checked with a frequency
meter:
■ Position the tool on the longest V-belt in its centre and mark this belt.
■ Place the frequency meter between the motor and generator pulleys,
10 mm above the belts.
■ Strike the belt and read the frequency (Hz). Refer to the table below for the
rated value.

≈ 10 mm

= =

fig. 9

38 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Maintenance

Tightening values of the notched V-belts

Before run-in Re-tightening Regular check


(after 10 to 24 h) (≈6 months or 3000 h.)
(1) Value under which a
re-tension is
necessary. *
Pump Belts Pin Force Frequency Force Frequency Force Frequency
L (mm) F (N) f (Hz) F (N) f (Hz) F (N) f (Hz)
SV630 B 1500 9 714 30 590 50 mini 69 45 mini 64 35 58
maxi 71 maxi 66
SV630 B 1532 9 714 37 640 50 mini 69 45 mini 64 35 58
USA/JPN maxi 71 maxi 66
SV750 B 1582 9 714 33 170 50 mini 65 45 mini 61 35 58
maxi 68 maxi 63
* Re-tighten with values given in column (1)

Measure always on the same belt.


ATTENTION: Do not untighten a belt if the measurement is over the value in
column (1). Do not change the V-belt tension.

M. Lubricating the bearings


The SOGEVAC® pumps SV630 B, SV630 BF and SV750 B are equipped with
separate grease-lubricated bearings. In normal operation the permanent-
lubricated bearings are provided for 30 000 hours of maintenance-free
operation.
With increased thermal load, i. e. continuous operation at high intake
pressures, gas ballast operation, it is advisable to check the bearings at
shorter intervals. To do so, remove the rear and front covers (97 and 136).
Test the bearing grease. If the grease is resinified, clean the bearings and
change the grease.
Use high-temperature grease (ref. N° 711 17 700).

Grease quantity per bearing :


Bearing (94) 9 714 25 960 40 cm3 ou 45 g

Bearing (139) 714 03 880 60 cm3 ou 65 g

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 39


Troubleshooting

6 Troubleshooting
Fault Possible cause Remedy Reference
section *
Pump does not Pump is connected incorrectly. Connect the pump correctly. 3.3
start. Motor protection switch incorrectly set. Set motor protection switch properly. 3.3
Operating voltage does not match motor. Replace the motor.
Motor is malfunctioning. Replace the motor.
Oil temperature is below 12°C (54°F). Heat the pump and pump oil or use 1.8
different oil.
Oil is too viscous. Use appropriate oil grade. 5.4-C
Exhaust filter / exhaust line is clogged. Replace the filter or clean the exhaust line. 3.4-D
Power transmission by V-belts is impaired. Tighten or replace the V-belts. 5.4-L
Pump is seized up Repair the pump. 5.4-M
Pump does not Measuring technique or gauge is Use correct measuring technique 4.3
reach ultimate unsuitable. and gauge.
pressure. External leak Repair the pump.
Float valve does not close. Repair the valve. 5.4-I
Anti-suckback valve is malfunctioning. Repair the valve. 5.4-F
Inadequate lubrication due to:
■ unsuitable or contaminated oil, Change the oil (degas it, if necessary). 5.4-C
■ clogged oil filter, Replace the oil filter. 5.4-C
■ clogged oil lines. Clean the oil casing.
Vacuum lines are dirty. Clean vacuum lines.
Pump is too small. Check the process date; replace the
pump, if necessary.
Pumping speed is Dirt trap in the intake port is clogged. Clean the dirt trap ; 5.4-E/1.2/3.2
too low. Precaution : install a dust filter in intake line.
Exhaust filter is clogged. Install new filter elements. 5.4-D
Connecting lines are too narrow or IUse adequately wide and short 3.2
too long. connecting lines.
Anti-suckback valve is hard to open. Check spring free length.
After switching off System has a leak. Check the system.
pump under Anti-suckback is malfunctioning. Repair the valve. 5.4-F
vacuum, pressure
in system rises
too fast.
Pump gets too Cooling air supply is obstructed. Set pump up correctly. 3.1
hot Cooler is dirty. Clean the cooler.
Ambient temperature is too high. Set pump up correctly. 3.1
Process gas is too hot. Change the process.
Oil level is too low. Add oil to reach the correct oil level. 5.4-C
Oil is unsuitable. Change the oil. 5.4-C
Oil cycle is obstructed. Clean or repair the oil lines.
Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D
exhaust line.
Pump module is no longer usable. Replace the pump module. 5.4-K

40 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Troubleshooting

Fault Possible cause Remedy Reference


section *
Oil in intake line Oil comes from the vacuum system. Check the vacuum system.
or in vacuum Anti-suckback valve is obstructed. Clean or repair the valve. 5.4-F
vessel. Sealing surfaces of anti-suckback valve Clean or repair the intake port and valve. 5.4-F
are damaged or dirty.
Oil level is too high. Drain the excess oil. 5.4-C
Pump’s oil Exhaust filters are clogged or damaged. Replace the filters. 5.4-D
consumption too Nozzle of float valve is clogged. Check the valve, clean the nozzle. 5.4-I
high, oil mist at Oil level is too high. Drain the excess oil. 5.4-C
exhaust.
Oil is turbid. Condensation. Degas the oil or change the oil and clean 4.1/5.4-B
the pump.
Precaution : open the gas ballast valve or
insert a condensate trap.
Clean the gas ballast intake filter. 5.4-G
Pump is Oil level is very low Add oil. 5.4-C
excessively noisy. (oil is no longer visible).
Oil filter is clogged. Change the oil and filter. 5.4-C
Large vacuum leak in system. Repair vacuum leak. 5.4-L
Power transmission by V-belts is impaired. Tighten or replace the V-belts. 5.4-M
* Reference section : This coluum refers to the section in the Operating Instructions that contains the applicable repair information.
Never mount used seals. Always mount new seals.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 41


Spare parts

7 Spare parts
To guarantee safe operation of the Oerlikon Leybold Vacuum vacuum pump,
only original spare parts and accessories should be used. When ordering
spare parts and accessories, always state pump type and serial number. You
can find part numbers in the spare parts list.
Consummables and main spare parts kits for SOGEVAC® pumps are usually
available on stock at Oerlikon Leybold Vacuum’s service centers. The list
of these parts is given here after and in the spare parts table where the
contents of each kits is detailed.
■ Oil filter (on some models)
■ Exhaust demisters
■ Oil GS 77 (Special oils please refer to the specific notice of the pump or
contact Oerlikon Leybold Vacuum).
■ Service kit
■ Set of seals
■ Repair kit
We recommend to use these kits which have been defined to allow an
optimal maintenance or repair. individual spare parts may need longer
delivery time.

42 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Spare parts

DIRECTION OF ROTATION

fig. 10

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 43


Spare parts

DIRECTION OF ROTATION

fig. 11

44 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Spare parts

fig. 12

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 45


Spare parts

fig. 13

46 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Spare parts

fig. 14

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 47


Spare parts

Pos. Qty Specification Dimensions Material Ref, No, Notes

9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)

1 1 OIL CASING 9 714 24 050


2 10 NUT HM12 V15 00 701
3 15 WASHER W12 V36 00 724 ●
4 1 O-RING 27 X 2.5 FKM 712 17 580 ● ● ●
5 1 PLUG G 3/4 712 56 380 ●
6 1 BASE FRAME 9 714 30 740 ●
7 28 SCREW HM12 X 35 V38 02 719 ●
8 3 WASHER M12 V36 00 701
9 30 SCREW HM10 X 25 V38 02 615
10 32 WASHER W10 V36 00 624
11 2 NUT HM10 V15 00 601
12 40 WASHER MN10 V36 00 601
13 1 COVER 9 714 25 750 ●
14 2 O-RING 158,12X5,33 FKM 712 37 460 ●
15 1 HOOD 9 714 32 390 ●
16 1 OIL TUBE 9 714 34 740 ●
17 1 OIL TUBE 9 714 34 730 ●
18 1 V-BELT (SET OF 4) 9 714 30 590 SV630 B / BF
18 1 V-BELT (SET OF 4) 9 714 37 640 SV630 B US / JIS
18 1 V-BELT (SET OF 4) 9 714 33 170 SV750 B
19 2 DISC FOR ROTOR D59XD12.5X6 712 49 660 ●
20 1 V-BELT PULLEY DN250 9 714 31 890
21 1 GENERATOR VACUUM GB 9 714 39 030 ●
22 3 COVER 9 714 25 270
23 2 NUT MP M12 V15 05 703
24 1 UNIT STRETCHER 9 714 24 070
25 12 SCREW CHC M10 X 12 V38 11 606
26 8 SCREW CHC M10 X 25 V38 11 615
27 1 OIL COOLER 9 714 32 800 ●
28 1 OIL COOLER BASE 9 714 25 110 ●
29 2 SCREW HM8X16 V38 02 511 ●
30 2 WASHER W8 V36 00 524 ●
31 1 FAN D=350 9 714 31 620 ●
32 2 SCREW CHC M8 X 40 V38 11 520
33 1 ADAPTOR VENTILATOR 712 49 280 SV630 B EUR ●
33 1 ADAPTOR VENTILATOR 712 49 570 SV630 B / BF US
33 1 ADAPTOR VENTILATOR 712 49 560 SV750 B EUR
33 1 ADAPTOR VENTILATOR 712 49 490 SV630 JIS
34 1 PULLEY DP140 714 15 750 SV630 B EUR/US/JIS ●
34 1 PULLEY DP170 9 714 33 160 SV750 B EUR
35 1 HUB 714 03 930 SV630 B EUR ●
35 1 HUB 714 03 940 SV630 B / BF US
35 1 HUB 714 08 690 SV750 B EUR
35 1 HUB 714 03 200 SV630 JIS
36 4 WASHER W14 V36 00 075
37 4 NUT HM14 V15 00 051
38 1 MOTOR 15KW 714 05 010 SV630 B EUR ●
38 1 MOTOR 25HP 712 39 570 SV630 B US
38 1 MOTOR 18.5KW 714 05 200 SV750 B EUR
38 1 MOTOR 18.5KW 712 51 610 SV630 B JIS

48 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Spare parts

Pos. Qty Specification Dimensions Material Ref, No, Notes

9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)

39 1 PIN M14-55 9 714 34 010


40 2 SCREW HM14 X 55 V38 02 177
41 2 WASHER LL14N V36 00 059
42 1 INTAKE FLANGE 100ISOK EQ. 100ISOK 9 714 30 550 ●
43 1 COLLAR FLANGE 100PN10-100ISO-K 711 18 383 ●
44 10 RUBBER MOUNT D=40 H=20 710 10 280
45 1 PLATE 714 03 670
46 1 HOOD (UPPER)UNIT 9 714 32 510
47 1 PLUG 1-3/16 9 714 34 020
48 1 HOOD 9 714 32 420
49 1 HOOD UNIT 9 714 32 410
50 1 NIPPLE 712 55 330 ●
51 1 VALVE G3/4 DN20 712 35 740 ●
52 1 BASE FRAME 9 714 32 330 ●
53 1 PROTECTION 9 714 34 560 ●
54 1 COVER 9 714 33 490 ●
55 1 HOOD 9 714 32 400 ●
56 1 WATER TUBE 9 714 26 530 ●
57 1 WATER PLUG 712 49 700 ●
58 1 WATER TUBE 9 714 26 520 ●
59 1 OIL TUBE 9 714 34 770 ●
60 1 OIL TUBE 9 714 34 760 ●
61 1 THERMOSTATIC VALVE 712 32 450 ●
62 1 ELECTRICAL BOX 714 05 150 ●
63 1 HEAT EXCHANGER 9 714 26 690 ●
64 6 PIN M16-80/50J=20 V21 00 472 ●
65 6 WASHER M16 V36 00 801 ●
66 6 NUT H M16 V15 00 801 ●
67 1 ROOTSADAPTER 2000 9 714 32 350 ●
68 1 O-RING 165X5 FKM 712 42 910 ● ●
69 1 EXHAUST FLANGE 100 ISO K 9 714 25 260 ●
70 1 O-RING 89X4 FKM 712 37 140 ● ●
71 2 PIN M16-65/30J=24 V21 00 359 ●
72 16 SCREW HM6X16 V38 02 411 ●
73 12 NUT HM6 V15 07 400 ●
74 1 MOTOR 15KW 714 05 020 SV630 BF ●
74 1 MOTOR 25HP 714 08 560 SV630 BF US
75 1 O-RING 110 X 5 FKM 712 42 890 ●
80 1 MACHINED STATOR 9 714 24 000
81 4 CONNECTION 714 05 810
82 1 PUSH ROD 9 714 30 580
83 1 O-RING 120,7X5,33 FKM 712 37 570 ●
84 1 MOTOR SUPPORT 9 714 24 980
85 1 MOTOR SUPPORT 9 714 24 970
86 2 SCREW HM14 X 40 V38 00 071
87 1 KEY 710 77 560
88 1 SET OF VANE (3) 9 714 24 540 ●
89 1 ROTOR 9 714 24 480
90 7 O-RING 18.64X3.53 FKM 9 714 24 600 ●
91 2 O-RING 44,04X3,53 FKM 712 37 420 ●

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 49


Spare parts

Pos. Qty Specification Dimensions Material Ref, No, Notes

9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)

92 1 RACE BUSHING 50X60X28 9 714 25 950 ●


93 1 FRONT END PLATE 9 714 24 010
94 1 BALL BEARING 6309 C3 D100XD45X25 9 714 25 960 ●
95 1 SPRING RING 6309 9 714 25 970 ●
96 2 O-RING 123 X 3 FKM 712 37 100 ●
97 1 FRONT COVER 9 714 25 980
98 2 SHAFT SEAL (SET) DN60X80X7 714 03 120 ●
100 2 LIFTING LUG 9 714 32 640
101 1 INLET FLANGE 9 714 23 990
102 3 PLUG R1/4 714 07 710
103 1 ANTISUCKBACK VALVE 9 714 37 830 ●
104 2 RING 714 05 890
105 1 SPRING 9 714 25 990 ● ●
106 2 O-RING 380,37X5,33 FKM 712 37 500 ●
107 4 VALVE STOP 9 714 25 920 ●
108 2 VALVE PLATE 9 714 25 900 ●
109 2 VALVE PLATE 9 714 25 910 ●
110 14 PIN M10-25/15J=15 V21 00 526
111 6 PIN M12-50/35J=24 V21 13 645
112 1 THERMALSWITCH 9 714 30 630 ●
112 1 THERMALSWITCH 9 714 40 000 ●
113 1 GAS BALLAST CONTROL ROD 9 714 26 080 ●
114 1 ELASTIC PIN V22 00 112 ●
115 1 GBCONTROL GUIDE 9 714 26 090 ●
116 2 O-RING 304.17X5.33 FKM 9 714 24 620 ●
117 1 GAS BALLAST SPRING 714 17 990 ●
118 2 O-RING 278.77X5.33 FKM 9 714 24 610 ●
119 1 GASBALLAST VENTIL 9 714 26 060 ●
120 1 O-RING 10.77X2.62 712 37 320 ● ●
121 1 O-RING 4.42X2.62 FKM 9 714 24 460 ● ●
122 1 PLUG G1 710 73 040
123 2 O-RING 33 X 3.5 FKM 712 17 410 ● ●
124 1 GAS BALLAST FRAME 9 714 26 120 ●
124 1 GAS BALLAST FRAME 9 714 32 010 ●
125 1 GAS BALLAST TUBE G3/4 9 714 32 560
126 1 ELBOW G3/4 710 78 760
127 1 PAPER FILTER 710 38 200 ● ●
128 1 GAS BALLAST R3/4 9 714 37 800 ●
129 1 GAS BALLAST SUPPORT 9 714 26 130
130 1 GAS BALLAST MEMBRAN 9 714 26 150 ●
131 1 O-RING 25.07 X 2.62 FKM 9 714 30 800 ●
132 1 TUBE 9 714 33 950
133 1 CONNECTION ELEMENT G1/2 D18 714 03 890
134 2 TAPERED PIN 10X45 9 714 30 520
135 1 SCREW 9 714 24 710 ●
136 1 REAR COVER 9 714 25 940
137 1 RACE BUSHING 9 714 25 930
138 1 SPRING RING 714 03 190 ●
139 1 BALL BEARING D120XD45X29 714 03 880 ●
140 2 TAPERED PIN 710 37 890

50 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Spare parts

Pos. Qty Specification Dimensions Material Ref, No, Notes

9 714 37 310
960 863
960 867
9 714 37 320
9 714 37 330
9 714 37 340
(mm)

141 1 REAR END PLATE 9 714 24 020


141 1 REAR END PLATE 9 714 24 420
142 1 RACE BUSHING D50X60X25 714 10 050 ●
143 1 PIN M12-35/30J=18 V21 00 634
144 1 OIL TUBE 9 714 33 480 ●
145 1 E.M. VALVE 714 05 860 ●
146 1 NIPPLE R1/4 714 07 510 ●
147 1 REDUCER SEAL SOLDERED 3/4F - 1/2M 9 714 38 900 ●
148 1 EM VALVE. 714 05 870 ●
149 1 CONNECTION ELEMENT DN18-1/2 9 714 30 990 ●
150 1 OIL HOLD BACK STEEL SHEET 9 714 37 760
151 1 PLUG 712 31 810
152 1 O-RING 22X3 FKM 712 17 670 ● ●
152 2 O-RING 22X3 FKM 712 17 670 ● ●
160 1 OIL CASING 9 714 24 040
161 2 PLUG G3/8 714 02 700
162 1 EXHAUST DEFLECTOR 9 714 25 210
164 1 OIL LEVEL GLASS 710 29 600 ●
165 2 DEMISTER SUPPORT UNIT 9 714 25 130
166 8 SPRING 714 36 210 ●
167 8 EXHAUST FILTER WITH BY PASS 9 714 31 120 ● ● ●
168 1 OIL FILTER 714 05 310 ● ● ●
169 1 NIPPLE M24X1.5 710 35 730
172 1 FLOAT COMPL. 714 17 210 ●
173 1 CLIP 9 714 25 870 ●
174 1 COVER 9 714 25 860
175 1 O-RING 266.07X5.33 FKM 9 714 24 690 ●
176 1 O-RING 253,37X5,33 FKM 9 714 24 700 ●
177 1 COVER 9 714 25 710
178 1 O-RING 456,06X5,33 FKM 712 37 560 ●
SET OF SEALS 9 714 37 310 ▲ ● ●
SOGEVAC AIR-COOLED
®
SV630 B / SV750 B 960 863 ▲
SOGEVAC® WATER-COOLED SV630 BF 960 867 ▲
REPAIR KIT 9 714 37 320 ▲
MODULE KIT 97 14 37 330 ▲
SERVICE KIT 9 714 37340 ▲
* For every order, please indicate the brand and the serial number of motor and of the pump.

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 51


52 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum
Declaration of Contamination of Compressors, Vacuum Pumps and Components
The repair and / or servicing of compressors, vacuum pumps and components will be carried out only if a correctly completed declaration has been
submitted. Non-completion will result in delay. The manufacturer can refuse to accept any equipment without a declaration.
A separate declaration has to be completed for each single component.
This declaration may be completed and signed only by authorised and qualified staff.
Customer/Dep./Institute: _______________________________ Reason for return  applicable please mark
___________________________________________________  Repair  chargeable  warranty
Address: ____________________________________________  Exchange  chargeable  warranty
___________________________________________  exchange already arranged / received
Person to contact: __________________________________ Return only:  rent  loan  for credit
Phone: _________________ Fax: __________________ Calibration:  DKD  Factory calibration
End user: _____________________________________  Quality test certificate DIN 55350-18-4.2.1

A. Description of the Leybold product Failure description: __________________________________


Material description: ______________________________________ __________________________________________________
Catalog number: ________________________________________ Additional parts: _____________________________________
Serial number: _________________________________________ Application Tool: _____________________________________
Type of oil (Forevacuum pumps): ___________________________ Application Process: _________________________________
B. Condition of the equipment
No1) Yes No Contamination: No1) Yes
1. Has the equipment been used1)   oxic  
2. Drained (Product/service fluid)   corrosive  
3. All openings sealed airtight  flammable  
4. Purged   explosive2)  
If yes which cleaning agent: ________________________________________ radioactive2)  
and which method of cleaning: ________________________________________ microbiological2)  
1) if answered with “No” go to D. other harmful substances  

C. Description of processed substances (Please fill in absolutely)

1. What substances have come into contact with the equipment:


Trade name and / or chemical term of service fluids and substances processed, properties of the substances; According to safety data sheet
(e.g. toxic, inflammable, corrosive, radioactive)
Tradename: Chemical name:
a) _______________________________________________________________________________________________________
b) _______________________________________________________________________________________________________
c) _______________________________________________________________________________________________________
d) _______________________________________________________________________________________________________
No Yes
2. Are these substances harmful?  
3. Dangerous decomposition products when heated?  
If yes, which? _____________________________________________________________________________________________

Components contaminated by microbiological, explosive or radioactive products/substances will not be accepted


2)

without written evidence of decontamination.


D. Legally binding declaration
I / we hereby declare that the information supplied on this form is accurate and sufficient to judge any contamination level.

Name of authorised person (block letters):_________________________________

Date________________ Signatur of authorised person__________________________


firm stamp

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 53


Notes

54 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum


Notes

GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum 55


Sales and Service
Germany Europe Asia
Oerlikon Belgium Netherlands P.R. China Japan
Leybold Vacuum GmbH Oerlikon Oerlikon Oerlikon
Oerlikon
Bonner Strasse 498 Leybold Vacuum Nederland B.V. Leybold Vacuum (Tianjin) Leybold Vacuum
Leybold Vacuum Nederland B.V.
D-50968 Cologne Computerweg 7 International Trade Co., Ltd. Japan Co., Ltd.
Belgisch bijkantoor
Phone: +49-(0)221-347 1234 NL-3542 DP Utrecht Beichen Economic Head Office
Leuvensesteenweg 542-9A
Fax: +49-(0)221-347 1245 Sales and Service: Development Area (BEDA), Tobu A.K. Bldg. 4th Floor
B-1930 Zaventem
[email protected] Phone: +31-346-58 39 99 Shanghai Road 23-3, Shin-Yokohama
Sales:
Phone: +32-2-711 00 83 Fax: +31-346-58 39 90 Tianjin 300400 3-chome
Oerlikon [email protected] China Kohoku-ku, Yokohama-shi
Fax: +32-2-720 83 38
Leybold Vacuum GmbH [email protected] Sales and Service: Kanagawa-ken 222-0033
[email protected]
Sales Area North/East Phone: +86-22-2697 0808 Sales:
Service:
Branch Office Berlin Spain Fax: +86-22-2697 4061 Phone: +81-45-471-3330
Phone: +32-2-711 00 82
Buschkrugallee 33 Fax: +86-22-2697 2017 Fax: +81-45-471-3323
Fax: +32-2-720 83 38 Oerlikon
1. Obergeschoss [email protected]
[email protected] Leybold Vacuum Spain, S.A.
D-12359 Berlin Oerlikon
Phone: +49-(0)30-435 609 0 C/ Huelva, 7
France E-08940 Cornellà de Llobregat Oerlikon Leybold Vacuum
Fax: +49-(0)30-435 609 10 Leybold Vacuum Japan Co., Ltd.
[email protected] Oerlikon (Barcelona)
Sales: (Tianjin) Co., Ltd. Osaka Sales Office
Leybold Vacuum France S.A.
Phone: +34-93-666 46 16 Beichen Economic 5-13, Kawagishi-cho
Oerlikon 7, Avenue du Québec
Fax: +34-93-666 43 70 Development Area (BEDA), Suita-chi
Leybold Vacuum GmbH Z.A. Courtaboeuf 1 - B.P. 42
[email protected] Shanghai Road Osaka-fu
Sales Area South/Southwest F-91942 Courtaboeuf Cedex
Service: Tianjin 300400 Phone: +81-6-4860-2212
Branch Office Munic Sales and Service:
Phone: +34-93-666 49 51 China Fax: +81-45-471-3323
Sendlinger Strasse 7 Phone: +33-1-69 82 48 00
Fax: +34-93-685 40 10 Sales and Service:
D-80331 Munic Fax: +33-1-69 07 57 38
Phone: +86-22-2697 0808 Oerlikon
Phone: +49-(0)89-357 33 9-10 [email protected]
Sweden Fax: +86-22-2697 4061 Leybold Vacuum
Fax: +49-(0)89-357 33 9-33 Fax: +86-22-2697 2017 Japan Co., Ltd.
[email protected] Oerlikon Oerlikon [email protected] Tsukuba Technical S.C.
service.vacuum.mn Leybold Vacuum France S.A. Leybold Vacuum Scandinavia AB Tsukuba Minami Daiichi
@oerlikon.com Valence Factory Box 9084 Oerlikon Kogyo Danchi
640, Rue A. Bergès - B.P. 107 SE-40092 Göteborg Leybold Vacuum (Tianjin) 21, Kasumi-no-Sato,
Oerlikon F-26501 Bourg-lès-Valence Cedex Sales and Service: International Trade Co., Ltd. Ami-machi, Inashiki-gun
Leybold Vacuum GmbH Phone: +33-4-75 82 33 00 Phone: +46-31-68 84 70 Shanghai Branch: Ibaraki-ken, 300-0315
Sales Area West & Benelux Fax: +33-4-75 82 92 69 Fax: +46-31-68 39 39 Add: No. 33 Service:
Bonner Strasse 498 [email protected] [email protected] 76 Futedong San Rd. Phone: +81-29-889-2841
D-50968 Cologne Visiting/delivery address: Waigaoqiao FTZ Fax: +81-29-889-2838
Phone: +49-(0)221-347 1270 Great Britain Datavägen 57B Shanghai 200131
Fax: +49-(0)221-347 1291 Oerlikon SE-43632 Askim China Korea
[email protected] Leybold Vacuum UK LTD. Sales and Service:
Switzerland Oerlikon
Unit 2 Phone: +86-21-5064-4666
Oerlikon Leybold Vacuum Korea Ltd.
Silverglade Business Park Oerlikon Fax: +86-21-5064-4668
Leybold Vacuum GmbH #761-4, Yulkeum-ri
Leatherhead Road Leybold Vacuum Schweiz AG [email protected]
Service Competence Center SungHwan-eup, Cheonan-City
UK-Chessington, Surrey KT9 2QL Leutschenbachstrasse 55
Emil-Hoffmann-Strasse 43 Choongchung-Namdo
Sales: CH-8050 Zürich Oerlikon
D-50996 Cologne-Suerth 330-807 Korea
Phone: +44-13-7273 7300 Sales: Leybold Vacuum (Tianjin)
Phone: +49-(0)221-347 1439 Sales:
Fax: +44-13-7273 7301 Phone: +41-044-308 40 50 International Trade Co., Ltd.
Fax: +49-(0)221-347 1945 Phone: +82-41-580-4420
[email protected] Fax: +41-044-302 43 73 Guangzhou Office and
[email protected] Fax: +82-41-588-3737
Service: [email protected] Service Center Service:
Phone: +44-20-8971 7030 Service: 1st F, Main Building,
Oerlikon Phone: +82-41-580-4415
Fax: +44-20-8971 7003 Phone: +41-044-308 40 62 Science City Plaza,
Leybold Vacuum GmbH Fax: +82-41-588-3737
[email protected] Fax: +41-044-308 40 60 No.111 Science Revenue,
Mobil Customer Service Guangzhou Science City
Emil-Hoffmann-Strasse 43 Singapore
Italy (GZSC) 510663, Guangzhou,
D-50996 Cologne-Suerth China Oerlikon
Oerlikon
Phone: +49-(0)221-347 1765 Leybold Vacuum
Fax: +49-(0)221-347 1944
Leybold Vacuum Italia S.p.A. America Sales:
Singapore Pte Ltd.
8, Via Trasimeno Phone: +86-20-22323980
[email protected] USA Fax: +86-20-22323990 1 Science Park Road
I-20128 Milano
[email protected] Singapore Science Park 2
Sales: Oerlikon
Oerlikon #02-12 Capricorn Building
Phone: +39-02-27 22 31 Leybold Vacuum USA Inc.
Leybold Vacuum GmbH, Oerlikon Singapore 117528
Fax: +39-02-27 20 96 41 5700 Mellon Road
Dresden Leybold Vacuum (Tianjin) Sales and Service:
[email protected] Export, PA 15632
Zur Wetterwarte 50, Haus 304 International Trade Co., Ltd. Phone: +65-6303 7000
Service: Phone: +1-724-327-5700
D-01109 Dresden Beijing Branch: Fax: +65-67730 039
Phone: +39-02-27 22 31 Fax: +1-724-325-3577
Service: 1-908, Beijing Landmark Towers [email protected]
Fax: +39-02-27 22 32 17 [email protected]
Phone: +49-(0)351-88 55 00 8 North Dongsanhuan Road
[email protected] Sales:
Fax: +49-(0)351-88 55 041 Chaoyang District Taiwan
[email protected] Eastern & Central time zones
Oerlikon Phone: +1-724-327-5700 Beijing 100004 Oerlikon
Leybold Vacuum Italia S.p.A. Fax: +1-724-733-1217 China Leybold Vacuum Taiwan Ltd.
Field Service Base Pacific, Mountain, Alaskan & Sales: No 416-1, Sec. 3
Z.I. Le Capanne Hawaiian time zones Phone: +86-10-6590-7622 Chung-Hsin Rd., Chu-Tung
I-05021 Acquasparta (TR) Phone: +1-480-752-9191 Fax: +86-10-6590-7607 Hsin-Chu, Taiwan, R.O.C.
Phone: +39-0744-93 03 93 Fax: +1-480-752-9494 Sales and Service:
Fax: +39-0744-94 42 87 Service: India Phone: +886-3-500 1688
[email protected] Phone: +1-724-327-5700 Oerlikon Fax: +886-3-583 3999
Fax: +1-724-733-3799 Leybold Vacuum India Pvt Ltd. [email protected]
EL-22, J Block
MIDC Bhosari
Pune 411026
India
Sales:
Phone: +91-20-3061 60000
Oerlikon Oerlikon Fax: +91-20-2712 1571
Leybold Vacuum USA Inc. Leybold Vacuum GmbH [email protected]
5700 Mellon Road Bonner Strasse 498
Export, PA 15632 D-50968 Cologne
Phone: +1-724-327-5700 Phone: +49-(0)221-347 0
Fax: +1-724-325-3577 Fax: +49-(0)221-347 1250
[email protected] [email protected] w w w. o e r l i k o n . c o m

You might also like