Design Calculation of Transverse Bearing

Project 108 48m

Client:-
Contractor
Consultant -
Location -
DESIGN DATE Rev. 00 Date of revision
DESIGNED BY Type L Quantity

Cone. Grade for Pedestal M 35

Cone. Grade for Superstructure M 240

LOADINGS & REQUIREMENTS :

LOADS NON-SEISMIC SEISMIC
MT kN MT kN
Vertical ( Max.) 177.9 1744.61 142.2 1394.51
Vertical ( Min.) 87.5 858.09 82.7 811.01
Horizantal loads
Longitudinal 8.9 87.28 14.5 142.20
Transverse 0 0.00
Resultant 87.28 142.20

| Actual Requirement I
Movement Requirement As Per IRC 83 Part ( III ) Cl. 926.1.6
Longitudinal Movement ( mm ) 0 (+ 0 /- 0 )(+ 0 /- 0 )
Transverse Movement ( mm ) 3.74 (+ 1.87 /- 1.87 )(+ 2.431 /- 2.431 )
Rotational Requirement
Rotation (Total) 0.01 0.01 x 1.3 = 0.013 radians
Rotation ( Due to Permanent Actions ) 0.008 0.008 x 1.3 = 0.0104 radians
Rotation ( Due to Variable Actions ) 0.002 0.002 x 1.3 = 0.0026 radians
PERMISSIBLE VALUE OF STRESS IN PAD, PTFE, STEEL & CONCRETE

Neoprene Pad Average Minimum Stress < 5 MPa AS PER IRC 83 PART (III) Cl.926.2 3.3
Neoprene Pad Average Stress < 35 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
Neoprene Pad Extreme Fibre Stress < 40 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
PTFE Stress (Average Preassure) < 40 MPa AS PER IRC 83 PART (III) CI.926.2.4.3
PTFE Stress (Extreme Fibre Preassure) < 45 MPa AS PER IRC 83PART (III) Cl.926.2.4.3

Steel Stress (Working) for Design Use 340 MPa (Grade-340-570W) AS PER IS -1030
Steel Stress (Working) for Design Use 240 MPa (Grade-B) AS PER IS - 2062

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 204 MPa 204 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 224.4 MPa 224.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 153 MPa 153 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 255 MPa 255 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 306 MPa 306 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 144 MPa 144 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 158.4 MPa 158.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 108 MPa 108 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 180 MPa 180 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 216 MPa 216 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE CONCRETE STRESS IN NORMAL IN SEISMIC AS PER IRC 83 PART (III) Clause 926.2.1.1
PEDESTAL < 17.5 MPa < 21.875 MPa BEARING STRESS
SUPERSTRUCTURE < 120 MPa < 150 MPa BEARING STRESS
PEDESTAL < 11.66667 MPa < 14.58333 MPa FLEXURAL STRESS
SUPERSTRUCTURE < 80 MPa < 100 MPa FLEXURAL STRESS
IDESIGN INPUTS : I

Neoprene Pad Size dia. in mm = 300 > 180 Pedestal Size (mm) 660 x 660
Neoprene Pad thk. in mm = 20 > 16or20
No of Sealing Rings = 2
Total Thk of rings (in mm) = 4

P. T. F. E. Size dia. in mm = 300

P. T. F. E th.k. in mm = 4.5
#N/A
Pot Base effective dia (actual in mm) = 384 #N/A > 384
Pot Base Thickness (mm) = 21
Pot internal dia. (mm) = 300
Pot Wall Outer to Outer dia (in mm) = 348
Pot depth (mm) = 30 > 30
Pot Wall Thickness (mm) = 24
Gap Between pot wall & underside of piston (mm) = 8

Piston size (L x W) (mm) = 348 x 348

Piston Thickness above Spiggot (mm) = 12
Spiggot Projection (in mm) = 18 > 18
Vertical Face of Piston Provided (in mm) = 10

Slide Plate effective contact area dia. (mm) = 414

Slide Plate Thickness (mm) = 27
Stainless Steel = Gr. 304 Thk.(mm) = 1.5
Effective thickness of Slide Plate = 28.5
Slide Plate Dimension ( Rectangle L X W) in mm = 414 x 406
Stainless Steel size (L x W) in mm = 357 x 360.74
Guide Bar Size (Height x Thk.) in mm = 21 x 21

Bolt Diameter = 16 Gr. 8.8 Length of Bolt = 33 mm Say 35 mm

No. of Bolts per component = 8
Bolt Flange Thickness = 12
0.21237166
Dowels / Sleeves for Bottom Pedestal (in mm) = 40 Dia X 200 mm 0.28274334 0.33136
Dowels / Sleeves for Top Superstructure (in mm) = 40 Dia X 30 mm

Total Height of Bearing Assembly (in mm) = 101.5 26.708407

18.6958849
DESIGN OUTPUTS :

NON SEISMIC SEISMIC

Permissible Concrete Stress (Pedestal)= 15.0390625 MPa 18.7988 MPa
Permissible Concrete Stress (Superstructure)= 13.9492754 MPa 17.4366 MPa
Neoprene Pad Stress = 24.6937287 MPa < 35 Mpa OK 19.7383 MPa < 35 Mpa OK
Neoprene Pad Edge Stress = 25.3522627 MPa < 40 Mpa OK 20.8112 MPa < 40 Mpa OK
Rotation ( Radius ) = 0.013 radians < 0.016 radians OK 0.013 radians < 0.016 radians OK
D/T ratio of Neoprene Pad = 15 < 15 OK 15 < 15 OK
P. T. F. E. Stress = 24.6937287 MPa < 40 Mpa OK 19.7383 MPa < 40 Mpa OK
P. T. F. E. Edge Stress = 25.8296999 MPa < 45 Mpa OK 22.0182 MPa < 45 Mpa OK
Direct Bearing Stress due to Vertical Load (POT) 15.0718559 MPa < 120 Mpa OK 12.0473 MPa < 21.875 MPa OK
Flexural Stress due to induced Moment resulting from
1.44308314 MPa < 80 Mpa OK 1.65265 MPa < 14.5833333 MPa OK
resistance to Rotation (POT)
Coexisting Direct and Flexural Stress Check (POT):- 0.984942 < 1 OK 0.66406 < 1 OK
Direct Bearing Stress due to Vertical Load (TOP
12.9666712 MPa < 120 MPa OK 10.3646 MPa < 150 MPa OK
SLIDE PLATE)
Flexural Stress due to induced Moment resulting from
1.15155319 MPa < 80 MPa OK 1.31878 MPa < 100 MPa OK
resistance to Rotation (TOP SLIDE PLATE)
Coexisting Direct and Flexural Stress Check (TOP
0.12245 < 1 OK 0.08229 < 1 OK
SLIDE PLATE):-
Hoop tensile Stress on Pot wall Section :- 163.50139 Mpa < 204 MPa OK 180.991 Mpa < 204 MPa OK
Shear Stress at Pot Wall & Interlace :- 38.7613635 Mpa < 153 Mpa OK 46.073 Mpa < 153 Mpa OK
Bending Stress at Pot & Base Interface 153.726084 Mpa < 224.4 Mpa OK 207.759 Mpa < 224.4 Mpa OK
Equivalent Stress due to combined effect of Bending &
167.746949 Mpa < 306 Mpa OK 222.558 Mpa < 306 Mpa OK
Shear on Pot Wall =
Stress Check in Guide Bar (In Shear) = 11.9430255 Mpa < 153 Mpa OK 19.4577 Mpa < 153 Mpa OK
Stress Check in Guide Bar (In Bending) = 37.5352228 Mpa < 204 Mpa OK 61.1529 Mpa < 204 Mpa OK
Stress Check in Guide Bar (In Combined) 42.8579109 Mpa < 306 MPa OK 69.8247 Mpa < 306 Mpa OK
Transverse Movement = 0 mm < 0 mm OK 0 mm < 0 mm OK
Total Resistance offered by Bolts = 87.27963 kN < 410.25725 kN OK 142.197 kN < 400.842818 kN OK
Dowels Design (Pedestals) = 11.18625 Mpa < 11.666667 Mpa OK 11.1863 Mpa < 14.5833333 Mpa OK
Dowels Design (Superstructure) = 74.575 Mpa < 80 Mpa OK 74.575 Mpa < 100 Mpa OK
Stress into Lugs because of Horizontal Force = 32.4701004 Mpa < 153 Mpa OK 52.9007 Mpa < 153 Mpa OK
Check for Thickness of Top Slide Plate in Bending -
28.2469879 mm < 28.5 mm OK 28.247 mm < 28.5 mm OK
Top
18.8530603 mm < 21 mm OK 18.8531 mm < 21 mm OK
Check for the Thickness of Pot in Bending : Bottom
Vertical Face of Piston required = 3.44046706 mm < 10 mm OK 3.44047 mm < 10 mm OK
Requirement of clearance 7.4 mm < 8 mm OK 7.4 mm < 8 mm OK

Calculation for Permissible Stresses in Pedestal Concrete

Bottom on Pedestal Surface:-

Pot Base Effective dia. = 384 mm Available Pedestal Size (mm) = 660 x 660

Loaded area ( A2 ) = 3.14 / 4x 384 x 384 = 115753 mm2

Disp. Area (A1) = 3.14 / 4x 660 x 660 = 341946 mm2

Permissible Concrete Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 341946 / 115752.96 )^.5 * 0.25 * 35 = 15.0390625 Mpa

Top on Superstructure Surface

Piston Effective dia. = 414 Min. Superstructure Size = 660 x 660 mm

Available for dispersion

Loaded area ( A2) = 3.14 / 4x 414 x 414 = 134546 mm2

Disp. Area (A1) = 3.14 / 4x 660 x 660 = 341946 mm2

Permissible Concrete Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 341946 / 134545.86 )^.5 * 0.25 * 35 = 13.9492754 Mpa

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK NON SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III
1744.61193 x 1000 x 4 = 24.6937 < 35 Mpa OK
3.14 x 300 x 300
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III
Eccentricity = 20 mm

= 1744.61193 x 1000 x 4 + 87.2796 x 1000 x 20

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 24.6937287 + 0.6585 = 25.3523 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III

1744.61193 x 1000 x 4 = 24.6937 < 40 Mpa OK
3.14 x 300 x 300
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III
Eccentricity = 34.5 mm

= 1744.61193 x 1000 x 4 + 87.2796 x 1000 x 34.5

3.14 x 300 x 300 0.09818 x 300 x 300 x 300
 = 24.6937287 + 1.136 = 25.8297 < 45 Mpa OK

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III
1394.51274 x 1000 x 4 = 19.7383 < 35 Mpa OK
3.14 x 300 x 300
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III
Eccentricity = 20 mm

= 1394.51274 x 1000 x 4 + 142.197 x 1000 x 20

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 19.7383261 + 1.0729 = 20.8112 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III

1394.51274 x 1000 x 4 = 19.7383 < 40 Mpa OK
3.14 x 300 x 300
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III
Eccentricity = 42.5 mm

= 1394.51274 x 1000 x 4 + 142.197 x 1000 x 42.5

3.14 x 300 x 300 0.09818 x 300 x 300 x 300

= 19.7383261 + 2.2799 = 22.0182 < 45 Mpa OK

Rotation Capacity - ( IRC 83 Part ( III ) Clau

Check Compression at edge of Neoprene Pad Max. Permitted = 15 % of T1 Thickness T1 is thickness of Pad less seal rings thickness
= 0.15 x 16 = 2.4 mm

Rotation ( Radius ) = ( IRC 83 Part ( III ) Clau

= 2.4 = 0.016 radian >= 0.013 radian OK
300 x 0.5
( IRC 83 Part ( III )Clau
D/T ratio of Neoprene Pad =
= 300 = 15 <= 15 OK
20

Stress Check over Concrete surface due to Pot Base (Non Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Cl

Stress = 1744.61193 x 1000 x 4 = 15.0719 Mpa < 17.5 Mpa OK
3.14 x 384 x 384

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
 di= 300 mm D/T ratio = 15
k1= 2 k2= 79.9
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Cla

M. .e. d. 300 ^ 3 x( 2 x 0.0104 + 79.9 x 0.0026 )
= 6170580 N.mm

2) ( IRC 83 Part (III) Cla

M. e D. = 0.2 x C x H
C= 106.066017 mm H= 87.27963 kN
M. e D . = 0.2 x 106.07 x 87.27963 x 1000
= 1851480.55 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Cla

Total Induced Moment (M.I D ) = 8022060.547 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 8022060.5

0.0982 x 384 x 384 x 384
= 1.44308314 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Cla
Stress= 15.0718559 + 1.4431 = 0.984942 <= 1 OK
17.5 11.667
22.50 15
Stress Check over Concrete surface due to Pot Base (Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Cl

Stress = 1394.51274 x 1000 x 4 = 12.0473 Mpa < 21.875 Mpa OK
3.14 x 384 x 384

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 2 k2= 79.9
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Cla

M. .e. d. 300 ^ 3 x( 2 x 0.0104 + 79.9 x 0.0026 )
= 6170580 N.mm

2) ( IRC 83 Part (III) Cla

M. e D. = 0.2 x C x H
C= 106.066017 mm H= 142.19715 kN
M. e D . = 0.2 x 106.07 x 142.1972 x 1000
 = 3016457.07 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Cla

Total Induced Moment (M.I D ) = 9187037.071 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 9187037.071

0.0982 x 384 x 384 x 384
= 1.65264999 MPa < 14.58333 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Cla
Stress= 12.0473182 + 1.6526 = 0.664059 <= 1 OK
21.875 14.583

Stress Check over Concrete surface due to Top Slide Plate (Non Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1744.61193 x 1000 x 4 = 12.9667 Mpa < 21.875

3.14 x 414 x 414

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 2 k2= 79.9
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Cla

M. .e. d. 300 ^ 3 x( 2 x 0.0104 + 79.9 x 0.0026 )
= 6170580 N.mm

2)
M. R D. = 0.2 x C x H ( IRC 83 Part (III) Cla
C= 106.066017 mm H= 87.27963 kN
M. e D . = 0.2 x 106.07 x 87.27963 x 1000
1851480.55 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Cla
Total Induced Moment (M.I D ) = 8022060.547 N.mm

Stress = 8022060.547
0.0982 x 414 x 414 x 414
= 1.15155319 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Cla
Stress= 12.9666712 + 1.1516 = 0.12245 <= 1 OK
 120 80

Stress Check over Concrete surface due to Top Slide Plate (Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1394.51274 x 1000 x 4 = 10.3646 Mpa < 150

3.14 x 414 x 414

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 300 mm D/T ratio = 15
k1= 2 k2= 79.9
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Cla

M. .e. d. 300 ^ 3 x( 2 x 0.0104 + 79.9 x 0.0026 )
= 6170580 N.mm

2)
M. R D. = 0.2 x C x H ( IRC 83 Part (III) Cla
C= 106.066017 mm H= 142.19715 kN
M. e D . = 0.2 x 106.07 x 142.1972 x 1000
3016457.07 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Cla
Total Induced Moment (M.I D )= = 9187037.071 N.mm

Stress = 9187037.1
0.0982 x 414 x 414 x 414
= 1.31878359 MPa < 100 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Cla
Stress= 10.3645905 + 1.3188 = 0.082285 <= 1 OK
150 100

Stress Check over Pot Wall Section (In Non Seismic Case)

In Non Sesimic Case In Sesimic Case

Neoprene Pad Size dia. in mm 300 300
Neoprene Pad thk. in mm 20 20
Area of Pad in (sq. mm.) 70650 70650
Neoprene Pad Compressive Stress (Mpa) 24.69373 19.738326
Pot internal dia. (mm) 300 300
Pot Wall Outer to Outer dia (in mm) 348 348
Pot depth (mm) 30 30
Pot Wall Thickness (mm) 24 24
Vertical Load (kN) 1744.612 1394.5127
Resultant Horizontal Force (kN) 87.27963 142.19715

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause
Pressure from Pad due to Fluid Preassure (P1) = 300 x 20 x 24.69 = 102.891 MPa
2 X ( 30 x 24 )
Stress into Wall due to Horizontal Force (P2) = 87.3 x 1000 = 60.6109 MPa
2 x ( 30 x 24 )

Total Hoop tensile Stress (P) = P1 + P2 = 102.8905 + 60.610854 = 163.5014 Mpa

Total Hoop tensile Stress (P) = 163.5014 Mpa < 204 MPa

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part

Shear stress at cylinder & base interface consider
Fluid Pressure ( SP1 ) = 20 X 24.694 = 20.57811 Mpa
24
Horizontal Force ( SP2 ) = 1.5 x 87.28 x 1000 = 18.1833 Mpa
300 x 24

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 20.57811 Mpa + 18.18326 Mpa = 38.7614 Mpa
Total Shear Stress at Cylinder wall (SP) = 38.76136 Mpa < 153 Mpa

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part

Bending stress at cylinder & base interface consider
Fluid Pressure ( BP1 ) = 6 x 24.694 x 20 x 20 = 51.4453 Mpa
2 x 24 x 24
Horizontal Force ( BP2) = 1.5 x 6 x 87.27963 x 1000 x( 20 + 2.5 )
300 x 24 x 24
Horizontal Force ( BP2 ) = 102.280816 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 51.44527 Mpa + 102.2808 Mpa = 153.726 Mpa
Total Bending Stress at Cylinder wall (BP) = 153.7261 Mpa < 224.4 Mpa

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part
IRC 83 Part ( III ) Clau
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 1502.4433 + 23631.71 ) ^ 0.5
= 167.746949 Mpa < 306 Mpa

Stress Check over Pot Wall Section (in Seismic Case)

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause
Pressure from Pad due to Fluid Preassure (P1) = 300 x 20 x 19.74 = 82.243 MPa
2 X ( 30 x 24 )
Stress into Wall due to Horizontal Force (P2) = 142.2 x 1000 = 98.748 MPa
2 x ( 30 x 24 )

Total Hoop tensile Stress (P) = P1 + P2 = 82.24303 + 98.748021 = 180.991 Mpa

Total Hoop tensile Stress (P) = 180.991 Mpa < 204 MPa

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part

Shear stress at cylinder & base interface consider
Fluid Pressure ( SP1 ) = 20 X 19.738 = 16.44861 Mpa
24
Horizontal Force ( SP2 ) = 1.5 x 142.2 x 1000 = 29.6244 Mpa
300 x 24

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 16.44861 Mpa + 29.62441 Mpa = 46.073 Mpa
Total Shear Stress at Cylinder wall (SP) = 46.07301 Mpa < 153 Mpa

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part

Bending stress at cylinder & base interface consider
Fluid Pressure ( BP1 ) = 6 x 19.738 x 20 x 20 = 41.1215 Mpa
2 x 24 x 24
Horizontal Force ( BP2) = 1.5 x 6 x 142.1972 x 1000 x( 20 + 2.5 )
300 x 24 x 24
Horizontal Force ( BP2 ) = 166.637285 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 41.12151 Mpa + 166.6373 Mpa = 207.759 Mpa
Total Bending Stress at Cylinder wall (BP) = 207.7588 Mpa < 224.4 Mpa

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part
IRC 83 Part ( III ) Clau
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 2122.7224 + 43163.72 ) ^ 0.5
= 222.5576 Mpa < 306 Mpa

Stress Check in Guide Bar (In Non Seismic) (IRC 83 Part

Shear Stress (SS)= 87.27963 x 1000 = 11.94303 < 153 Mpa
348 x 21
Eccentricity = 1.5 + 2 + 6 = 11.00
Moment ( M ) = 87.27963 x 1000 X 11.00 = 960075.93 N-mm
Flexural Stress (FS)= M
Lx( H)2 /6
Flexural Stress (FS)= 960075.9 x 6 = 37.5352 < 204 Mpa
348 x 21 x 21

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part
 IRC 83 Part ( III ) Clau
Equivalent Stress / Combined Stress = ( 3 x SS2 + FS2 ) ^ 0.5
= ( 3 x 142.63586 + 1408.893 ) ^ 0.5
= 42.8579109 Mpa < 306 Mpa

Stress Check in Guide Bar (In Seismic) (IRC 83 Part

Shear Stress (SS)= 142.19715 x 1000 = 19.45774 < 153 Mpa
348 x 21
Eccentricity = 1.5 + 2 + 6 = 11.00
Moment ( M ) = 142.19715 x 1000 x 11.00 = 1564168.65 N-mm
Flexural Stress (FS)= M
Lx( H)2 /6
Flexural Stress (FS)= 1564169 x 6 = 61.1529 < 204 Mpa
348 x 21 x 21

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part
IRC 83 Part ( III ) Clau
Equivalent Stress / Combined Stress = ( 3 x SS2 + FS2 ) ^ 0.5
= ( 3 x 378.60357 + 3739.676 ) ^ 0.5
= 69.8246863 Mpa < 306 Mpa

Movement / Sliding Capacity Check for Top Plate w.r.t. PTFE =

Slide Plate Dimension used = 414 mm length x 406 mm wide ( IRC 83 Part
Effective Dia of Concrete at top = 414 mm dia.
Preset= = 0.00 mm
In order to satisfy the 330clause no 926.3.2.4, instead of PTFE effective dia of top plate is cons
Longitudinal Movement = 414 - 414 = 0 mm
M'ment possible in one direction = 0 + 0 = 0 mm >= 0 mm
2
M'ment possible in other direction = 0 + 0 = 0 mm >= 0 mm
Guides = 2
Inside Dimension of Slide Plate = 406 -( 21 + 21 )= 364 mm
Length of Piston = 364 -( 10 + 10 )= 344 mm

Design for the Anchoring Arrangement (Bolts & Dowels) for Fixing of Bearing

(IRC 83 Part (III) Cl

Contribution to resistance by Bolts ( F1)
No of bolts used = 8 Nos. Bolt Diameter = 16 mm
C Sec Area of one Bolt = 157 mm2 Total C. Sec. Area of Bolts = 1256 mm2
Shear Strength of the Bolt Gr. = 8.8 = 190 Mpa Shear Strength in Seismic = 190 Mpa
Tensile Strength of the Bolt Gr. = 8.8 = 285 Mpa Shear Strength in Seismic = 285 Mpa

Non Seismic Seismic

 Total Horizontal Force Acting = 87.27963 kN 142.197 kN
Total Shear Force Offered By the Bolts ( F1 ) 1256 x 190 = 238.64 kN 1256 x 190 = 238.64 kN

Contribution to resistance by Friction ( F2 ) :-

Vertical Load (Min. ) = 858.08625 kN 811.014 kN
Co - efficient of Friction between Concrete and Steel as 0.2
Frictional Force ( F2 ) 858.08625 x 0.2 = 171.6173 kN 811.014 x 0.2 = 162.203 kN
Total Resistance offered ( F1 + F2 )= 410.25725 > 87.28 400.843 > 142.197
HENCE OK HENCE OK

Total Tensile Force Resisted By the Bolt = 1256 x 285 = 357.96 kN 1256 x 285 = 357.96 kN
1000 1000

Dowels Design (Pedestals) = (IRC 83 Part ( III ) Clau

Size = Dia. = 40 mm Length = 200 mm

Non Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 11.6667 Mpa
40 x 200

Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 14.5833 Mpa
40 x 200

Dowels Design (Superstructure) = (IRC 83 Part ( III ) Clau

Size = Dia. = 40 mm Length = 30 mm

Non Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 74.575 Mpa < 80 Mpa
40 x 30

Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 74.575 Mpa < 100 Mpa
40 x 30

Stress into Lugs because of Horizontal Force

Effective Length of Lug taking Shear = 56 mm

Thickness of Lug = 12 mm

Total Cross Sectional Area of Each Lug = 672 mm2

Number of Lugs in Each Bearing = 4 Nos.
 Non Seismic Seismic
Total Horizontal Force on Bearing = 87.27963 kN 142.197 kN

Horizontal Force on Each Lug = 87.27963 = 21.82 kN 142.197 = 35.5493 kN

4 4

Stress on lug due to horizontal force= 21.8199075 x 1000 = 32.4701 Mpa 35.5493 x 1000 = 52.9007 Mpa
672 672
32.4701004 < 153 Mpa HENCE OK 52.9007 < 153 Mpa HENCE OK

Check for Thickness of Tod Slide Plate in Bending Top

Maximum Vertical Load = 1744.61193 kN
Effectice Dia of Top Slide Plate = 414 mm
Effective area of the Top Slide Plate in contact to 3.14 x 414 x 414 = 134546 mm2
concrete = 4
Stress to Cone, at Top Slide Plate = 1744.61193 x 1000 = 12.96667 N/mm
134545.9
Diameter of the Loaded Area (P. T. F. E.) = 300 mm
Projection of the Top Slide Plate = 414 - 300 = 57 mm
2
Bending Moment at the Top B. M. = 12.9666712 x 57 x 57 x 0.5 = 21064.4 N-mm

Thk. Of Top Plate required to cater the B. M. = ( 21064.36 x 6 )^ 0.5 = 28.247 mm

( 1 x 158.4 )^ 0.5
Thk. Of Top Plate required to cater the B. M. = 28.2469879 < 28.5 mm

Check for Thickness of Pot in Bending Bottom

Maximum Vertical Load = 1744.61193 kN
Pot Base Effective contact dia. (mm) = 384 mm
3.14 x 384 x 384 = 115753 mm2
Effective area of the Pot Base in contact to concrete=
4
Concrete Stress on Bottom Plate = 1744.61193 x 1000 = 15.07186 N/mm
115753
Diameter of the Loaded Area (Pad) = 300 mm
Projection of Bottom Plate each side = 384 - 300 = 42 mm
2
Bending Moment at the Top B. M. = 15.0718559 x 42 x 42 x 0.5 = 13293.4 N-mm

Thk. Of Top Plate required to cater the B. M. = ( 13293.38 x 6 )^ 0.5 = 18.8531 mm

( 1 x 224.4 )^ 0.5
Thk. Of Top Plate required to cater the B. M. = 18.8530603 < 21 mm

Vertical Face of Piston required

( IRC 83 Part ( III) Claus
 Width = 1.3 x 142.19715 x 1000 = 3.44047 <= 10 mm
( 300 - 1.5 )x 0.75 x 240

Requirement of clearance
Non Seismic Seismic

Variation due to rotation 2.4 mm 2.4 mm

Minimum clearance required 5 mm 5 mm
Gap required in rotation 7.4 mm 7.4 mm
Gap Provided 8 mm 8 mm