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    CNC Manual Part Programme

    Uploaded by

    Pradip Patel
    The document provides a sample G-code program for drilling operations. It includes commands to change tools, rapidly position the tool to the first drilling position, start the spindle at a specified speed, engage tool length compensation and coolant, perform a drilling cycle at the initial position with defined depth and feed settings, and then drill at additional positions before retracting, disabling compensation and coolant, and ending the program.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    CNC Manual Part Programme

    Uploaded by

    Pradip Patel
    159 views23 pages
    The document provides a sample G-code program for drilling operations. It includes commands to change tools, rapidly position the tool to the first drilling position, start the spindle at a specified speed, engage tool length compensation and coolant, perform a drilling cycle at the initial position with defined depth and feed settings, and then drill at additional positions before retracting, disabling compensation and coolant, and ending the program.

    Original Title

    CNC MANUAL PART PROGRAMME

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    The document provides a sample G-code program for drilling operations. It includes commands to change tools, rapidly position the tool to the first drilling position, start the spindle at a specified speed, engage tool length compensation and coolant, perform a drilling cycle at the initial position with defined depth and feed settings, and then drill at additional positions before retracting, disabling compensation and coolant, and ending the program.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    159 views23 pages

    CNC Manual Part Programme

    Uploaded by

    Pradip Patel
    The document provides a sample G-code program for drilling operations. It includes commands to change tools, rapidly position the tool to the first drilling position, start the spindle at a specified speed, engage tool length compensation and coolant, perform a drilling cycle at the initial position with defined depth and feed settings, and then drill at additional positions before retracting, disabling compensation and coolant, and ending the program.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 23

    Manual Part Programming Example

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    Tool size = 0.25 inch,


    5” Feed rate = 6 inch per minute,
    Cutting speed = 300 rpm,
    Tool start position: 2.0, 2.0
    Programming in inches
    45°

    (4, 4)
    p1 Motion of tool:
    p0 à p1 à p2 à p3 à p4 à p5 à p1 à p0
    p0 (2, 2)
    1. Set up the programming parameters

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    Programming in inches
    5”
    Use absolute coordinates

    Feed in ipm
    45°
    N010 G70 G90 G94 G97 M04
    (4, 4)
    p1
    Spindle speed in rpm
    p0 (2, 2)
    Spindle CCW
    2. Set up the machining conditions

    5”
    2.5”
    p4
    p2 p3 p5

    1”
    Machine moves in XY-plane

    Use full-circle interpolation


    5”
    Feed rate

    Spindle speed
    45°
    N020 G17 G75 F6.0 S300 T1001 M08
    (4, 4)
    p1
    Tool no.
    p0 (2, 2)
    Flood coolant ON
    3. Move tool from p0 to p1 in straight line

    5”
    2.5”
    p4
    p2 p3 p5

    Linear interpolation
    1”
    target coordinates

    5” N030 G01 X3.875 Y3.698

    45°

    (4, 4)
    p1

    p0 (2, 2)
    4. Cut profile from p1 to p2

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    Linear interpolation
    5” target coordinates

    N040 G01 X3.875 Y9.125


    45°
    or
    (4, 4)
    p1 N040 G01 Y9.125

    p0 (2, 2)

    X-coordinate does not change è no need to program it


    5. Cut profile from p2 to p3

    5”
    2.5”
    p2 p3
    p4
    p5 Linear interpolation

    target coordinates
    1”

    N050 G01 X5.634 Y9.125

    5”

    y = 9 + 0.125 = 9.125
    (6.5 - x)2 + 0.1252 = (1 - 0.125)2
    x = 5.634
    45° p3
    (x, y)
    (4, 4)
    p1 (6.5, 9)
    .125

    p0 (2, 2)

    1”
    6. Cut along circle from p3 to p4

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    circular interpolation, CCW motion

    5”
    target coordinates

    45° N060 G03 X7.366 Y9.125 I6.5 J9.0

    (4, 4) coordinates of center of circle


    p1

    p0 (2, 2) N060 G03 X7.366 Y9.125 I0.866 J-0.125


    7. Cut from p4 to p5

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    5”

    Linear interpolation

    45° target coordinates (Y is unchanged)

    (4, 4) N070 G01 X9.302


    p1

    p0 (2, 2)
    8. Cut from p5 to p1

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    5”
    Linear interpolation

    target coordinates (see step 3)


    45°
    N080 G01 X3.875 Y3.698
    (4, 4)
    p1

    p0 (2, 2)
    9. Return to home position, stop program

    5”
    2.5”
    p4
    p2 p3 p5

    1”

    Linear interpolation

    5” target coordinates (see step 3)

    N090 G01 X2.0 Y2.0 M30

    45°
    end of data
    (4, 4)
    N100 M00
    p1

    p0 (2, 2) program stop


    10. Complete RS-274 program

    N010 G70 G90 G94 G97 M04


    N020 G17 G75 F6.0 S300 T1001 M08
    N030 G01 X3.875 Y3.698
    N040 G01 X3.875 Y9.125
    N050 G01 X5.634 Y9.125
    N060 G03 X7.366 Y9.125 I0.866 J-0.125
    N070 G01 X9.302
    N080 G01 X3.875 Y3.698
    N090 G01 X2.0 Y2.0 M30
    Simple G Code Example CNC Lathe
    PART PROGRAM

    N5 M12
    N10 T0101
    N15 G0 X100 Z50
    N20 M3 S600
    N25 M8
    N30 G1 X50 Z0 F600
    N40 Y-30 F200
    N50 X80 Y-20 F150
    N60 G0 X100 Z50
    N70 T0100
    N80 M5
    N90 M9
    N100 M13
    N110 M30
    Code Explanation
    N5 Clamping workpiece
    N10 Changing No.1 tool and executing its offset
    N15 Rapidly positioning to A point
    N20 Starting the spindle with 600 r/min
    N25 Cooling ON
    N30 Approaching B point with 600mm/min
    N40 Cutting from B point to C point
    N50 Cutting from C point to D point
    N60 Rapidly retracting to A point
    N70 Cancelling the tool offset
    N80 Stopping the spindle
    N90 Cooling OFF
    N100 Releasing workpiece
    N110 End of program, spindle stopping and Cooling OFF
    CNC MILLING EXAMPLE
    N5 G90 G71
    N10 T1 M6
    N15 G92 X-100 Y86 Z95
    N20 G0 X0 Y0 S2500 M3
    N25 Z12.5
    N30 G1 Z-12.5 F150
    N35 X-20 Y30
    N40 G2 X10 Y100 R80
    N45 G1 X140 Y60
    N50 G2 X150 Y0 R50
    N55 G1 X0 Y0
    N60 G0 Z12.5
    N65 G91 G28 Z0 M5
    N70 G91 G28 X0 Y0
    N75 M30
    CODE EXPLANATION
    N5 absolute positioning, metric unit
    N10 tool change to T1
    N15 define work zero point at A
    N20 rapid traverse to A, spindle on (2500 RPM, CW)
    N25 rapid plunge to 12.5 mm above Z0
    N30 feed to Z-12.5, feed rate 150 MMPM
    N35 cut line AB to B
    N40 cut arc BC to C
    N45 cut line CD to D
    N50 cut arc DE to E
    N55 cut line EA to A
    N60 rapid retract to Z12.5
    N65 reference point return in Z direction, spindle off
    N70 reference point return in X and Y directions
    N75 end of program
    SAMPLE PROGRAM ON DRILLING
    N1 T16 M06
    N2 G90 G54 G00 X0.5 Y-0.5
    N3 S1450 M03
    N4 G43 H16 Z1. M08
    N5 G81 G99 Z-0.375 R0.1 F9.
    N6 X1.5
    N7 Y-1.5
    N8 X0.5
    N9 G80 G00 Z1. M09
    N10 G53 G49 Z0. M05
    N11 M30
    CODE EXPLANATION

    N1- Tool change (M06) to tool no.16


    N2- Tool rapidly moves (G00) to first drilling position X0.5 Y-0.5 while taking into
    account Zero-offset-no. 1 (G54)
    N3- Drill starts rotating clockwise (M03) with 1450 rpm (S1450).
    N4- Drill takes depth Z1. taking into account tool length compensation (G43 H16),
    coolant is turned on (M08).
    N5- Drilling cycle (G81) parameters, drill depth (Z) and cutting feed (F) are given,
    with this command first drill is made at current position (X0.5 Y-0.5).
    N6- As drilling cycle continues it’s work with every axis movement so next drill is
    done at X1.5
    N7- Third drilling hole at Y-1.5
    N8- Fourth drill at X0.5
    N9- Drilling cycle is cancelled (G80), Coolant is turned off (M09).
    N10- Taking Machine-coordinate-system (G53) into account the drill is taken
    to Z0 position. Tool length compensation is cancelled (G49), cutter rotation
    is stopped (M05).
    N11- CNC part-program is ended.
    Typical PROGRAMMING - TURNING OPERATIONS

    Write a part program for turning operations being carried out on a


    CNC turning center. Let us take an exercise:
    Figure shows the final profile to be generated on a bar stock by
    using a CNC turning center. After studying the required part
    geometry and features, the main program can be written as follows.

    Figure A component to be turned.


    81
    82

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