Cs11s Man en
Cs11s Man en
Cs11s Man en
C11S
European headquarter:
FVR
D-60528 Frankfurt am Main
Tel.: +49-69-66 90 29-0
Fax: +49-69-66 90 29-58
e-mail: [email protected]
Internet: http://www.fujielectric.de
Germany:
5RGEKCNKUGFFGCNGT
MGB-C11EN99.9
Contents
Safety Instructions ................................... 1 8 Maintenance and Inspection .......... 8-1
8-1 Daily Inspection ............................. 8-1
1 Before Using This Product ........... 1-1 8-2 Periodic Inspection ........................ 8-1
1-1 Receiving Inspections ................... 1-1 8-3 Electrical measurements
1-2 Appearance .................................. 1-2 in the Main Circuit ......................... 8-5
1-3 Handling the Product .................... 1-3 8-4 Insulation Test ............................... 8-6
1-4 Carrying ........................................ 1-4 8-5 Parts Replacement ....................... 8-7
1-5 Storage and transportation ........... 1-4 8-6 Inquiries about the Product and
Guarantee of the product .............. 8-7
2 Installation and Connection ........... 2-1
2-1 Operating Environment ................. 2-1 9 Specifications .................................... 9-1
2-2 Installation Method ........................ 2-2 9-1 Standard Specifications ................ 9-1
2-3 Connection .................................... 2-3 9-2 Common Specifications ................ 9-2
2-3-1 Basic connection .................... 2-3 9-3 Dimensions ................................... 9-8
2-3-2 Connecting the main circuit 9-4 Selection of Peripheral Device .... 9-11
and ground terminals ............. 2-4
2-3-3 Connecting the 10 Options ............................................ 10-1
control terminals ..................... 2-6 10-1 Built-in Options ............................ 10-1
2-3-4 Connection examples ........... 2-12 10-2 External Options ......................... 10-1
2-4 Others ......................................... 2-21
2-4-1 Harmonic component ........... 2-21 11 Applicable reactors ....................... 11-1
2-4-2 Noise .................................... 2-21
2-4-3 Leakage current ................... 2-21 12 Compliance with standards ........ 12-1
12-1 UL/cUL standards [Applicable to
3 Operation ............................................ 3-1 products with UL/cUL mark] ......... 12-1
3-1 Inspection and Preparation 12-1-1 General ................................. 12-1
before Operation ........................... 3-1 12-1-2 Precautions ........................... 12-1
3-2 Operation Method ......................... 3-1 12-2 Compliance with EMC directive
3-3 Trial Run ....................................... 3-2 in EU [Applicable to products
with CE mark] .............................. 12-2
4 Keypad Panel .................................... 4-1 12-2-1 General ................................ 12-2
4-1 Names and Functions ................... 4-1 12-3 Compliance with low voltage directive
4-2 Operating Keypad Panel ............... 4-1 in EU [Applicable to products
with TÜV or CE mark] .................. 12-2
5 Selecting Function ........................... 5-1 12-3-1 General ................................. 12-2
5-1 Function Selection List .................. 5-1 12-3-2 Precautions ........................... 12-2
5-2 Details of Each Function ............... 5-7
13 Electromagnetic
6 Protective Function ......................... 6-1 Compatibility (EMC) ....................... 13-1
6-1 List of protective functions ............ 6-1 13-1 General ....................................... 13-1
6-2 Alarm Reset .................................. 6-3 13-2 RFI Filters ................................... 13-1
13-3 Recommended Installation
7 Troubleshooting ............................... 7-1 Instructions .................................. 13-3
7-1 In case of tripping ......................... 7-1
7-2 Other trouble ................................. 7-7
FVR-C11S-EN
Safety Instructions
Read this operation manual carefully and famil- WARNING
iarize yourself with the operation of the inverter Improper operation may result in death
before installation, connection (wiring), opera- or serious injury.
tion or maintenance and inspection of the de-
vice. Be familiar with the inverter, safety
information, and safety signs before using the in-
verter.
In this instruction manual, safety signs are clas- CAUTION
sified into the following categories.
Improper operation may result in slight
to medium injury or property damage.
Safety Instructions 1
FVR-C11S-EN
2 Safety Instructions
FVR-C11S-EN
Safety Instructions 3
FVR-C11S-EN
1) The applicable frame and series of the molded case circuit breaker (MCCB) and
earth leakage circuit breaker (ELCB) vary according to the capacity of the
transformer of the equipment. For details of selection, refer to the concerning
technical documents.
2) The recommended wire size for the main circuit is the case for the low voltage
directive at ambient temperature 40 °C.
3) The power supply impedance without a reactor is considered to be the
equivalent of 0.1% of the inverter capacity, with 10% current imbalance
accompanied by the voltage imbalance.
4) Crimp terminals up to 7.4 mm in width (including tolerance) can be used.
5) Crimp terminals up to 9.5 mm in width (including tolerance) can be used.
6) Use the grounding cable of a size equal to or larger than that of the input power
supply cable.
4 Safety Instructions
FVR-C11S-EN
Instructions on use
CAUTION
WARNING
Safety Instructions 5
FVR-C11S-EN
Instructions on wiring
CAUTION
6 Safety Instructions
FVR-C11S-EN
Instructions on operation
I
Safety Instructions 7
FVR-C11S-EN
CAUTION
WARNING Since this product contains lead solder,
it must be treated as industrial waste
1. Do not commence inspection work until at when it is disposed of. Entrust it to a
least five minutes after the power has been waste processing company when dis-
turned off (OPEN). posing it.
(In addition, make sure that the charge
lamp has gone off and check that the DC
voltage between terminals P(+) and N(-)
does not exceed 25V DC.)
Otherwise electric shock could occur.
General instructions
8 Safety Instructions
FVR-C11S-EN
1
1-1 Receiving Unpack and check the product as explained below.
If you have any questions or problems with this product, please contact
Inspections FUJI ELECTRIC Co., Ltd., or your local FUJI inverter distributor.
1) Check the ratings name plate to confirm that the delivered product is
the ordered one.
2) Check for damaged parts, missing parts, and dents or other damage
on the covers or the main unit upon delivery.
1
Remove the surface cover as explained below.
Grasp the upper and lower parts of the cover Expand the lower part of the cover horizontal-
with both hands and pull it to the front of the ly, lift the cover to the front, and then remove
inverter. it.
1-4 Carrying Always hold the main unit while carrying this product.
If it is carried by the cover or parts and not the main unit, the product
1
1-5 Storage and Store and transportation this product under the conditions listed in
Table 1-5-1.
transportation
Item Specifications
Atmosphere The product must not be exposed to dust, direct sunlight, corrosive gas, in-
flammable gas, oil mist, vapor, water drops, or vibration. There must be no
salt in the atmosphere.
1) A large change in temperature within this humidity range may cause condensation
or formation of ice. Do not store this product at a place where such changes occur.
[Storage precautions]
1. Do not locate this product directly on a floor; place it on a rack or
shelf.
2. To store the product in a severe atmosphere, pack it in vinyl sheet.
3. If the product must be stored at a place where it may be affected by
humidity, insert a drying agent such as silica gel and pack it in vinyl
sheet.
2
Item Specifications
Place Indoor
Atmosphere The product must not be exposed to dust, direct sunlight, corrosive
gas, inflammable gas, oil mist, vapor, or water drops.
There must be no salt in the atmosphere. Condensation must not
be caused by sudden changes in temperature.
lower inverter.
2. Heat is generated while the inverter is operat-
ing, so the gaps shown in Figure 2-2-1 are
necessary for the passage of cooling air. The
generated heat is radiated upward by the
built-in cooling fan, so do not install this prod-
uct below a device that is sensitive to heat.
Inverter Inverter
10cm
Air supply Air supply
10cm
b) Vertical arrangement
WARNING
Figure 2-2-2 How to install two or more inverters
Install this product on a nonflammable
material such as metal.
Otherwise fire could occur.
CAUTION WARNING
Do not allow foreign matter such as
lint, paper dust, small chips of wood or 1. Always connect the ground wire.
metal, and dust to enter the inverter or Otherwise electric shock and fire could
2
occur.
adhere to the heat sink.
Otherwise, a disaster such as burning 2. Ensure that a licensed specialist performs
could occur. the wiring work.
3. Check before starting the wiring that the
power is off.
Otherwise electric shock could occur.
2-3 Connection
Remove the surface cover to connect the termi-
nal blocks. Correctly connect them according to
the following procedures.
P1, P(+) For connection of DC Connects input power- factor correcting DC reactor
reactor (optional).
2
1. In Japan, the 200V system must be con-
nected to a ground electrode provided with
class D grounding, according to the electri-
P1 P(+) cal equipment technical standard.
FVR-C11S-7EN
Voltage Type of ground- Grounding
system ing work resistance
a) Connection diagram
Class D 100 Ω
200V
Top of inverter grounding maximum
b) Cutting of barrier
CAUTION
Figure 2-3-2 Connection of DC reactor
1. Check that the number of phases and the
2. Use diagonal cutting pliers to cut the sur- rated voltage of this product correspond
face cover barriers from P1, P(+) terminals to the number of phases and voltage of the
before connection. AC power supply.
3. If no DC reactor is used, do not remove the Otherwise fire could occur.
jumper.
2. Do not connect the AC power supply to the
output terminals (U, V, W).
Otherwise injury could occur.
3. Do not connect a braking resistor directly to
the DC terminals P(+), N(-).
Otherwise fire could occur.
2-3-3 Connecting the control terminals 2) Run/stop command terminal [FWD, REV]
These terminals are left open in the factory.
Table 2-3-4 lists the functions of the control cir-
Pressing the key on the keypad panel
cuit terminals.
starts forward operation. When function F02
The method of connecting a control circuit termi- is set at 0 or 1, the terminal functions are as
nal depends on how its function is set. shown in Table 2-3-3.
Connect the control circuit terminals according
2
+24 to
+27VDC
CM
0V
SW7
F1
P24/CM +24 to
P24
+27VDC
FVR-C11S-7EN
CM
0V
SW7 F1
P24/CM +24 to
P24
+27VDC
40mA max.
FVR-C11S-7EN
When +24 to +27 VDC is supplied to When FWD is short-circuited to P24/CM and the
FWD - P24/CM, pressing the key on the key on the keypad panel is pressed, for-
keypad panel starts forward operation. ward operation starts.
When +24 to +27 VDC is supplied to When REV is short-circuited to P24/CM and the
2
0 REV - P24/CM, pressing the key on the key on the keypad panel is pressed, re-
keypad panel starts reverse operation. verse operation starts.
When +24 to +27 VDC is supplied to both When both FWD - P24/CM and REV - P24/CM
FWD - P24/CM and REV - P24/CM, the inverter are short-circuited, the inverter decelerates to
decelerates to stop. stop.
CAUTION WARNING
In case P24 is short-circuited with 0V The STOP key is valid only when the
by outer circuit when SW7 is set to P24 function has been set. Prepare
side, poly switch (F1) turns the power another switch for emergency stop.
off. To recover the power, open the When operation using an external si-
short circuit and turn the inverter off to gnal terminal is selected, the operation
allow the temperature to lower. cannot be stopped using the STOP
key on the keypad panel.
Otherwise accidents could occur.
3) Analog input terminal (13, 12, 11, C1)
Use these terminals to connect external input
analog voltage and analog current and fre-
quency setting device (POT). For connecting
a contact to this circuit, use a twin contact for
fine current signal.
Do not use a contact for terminal 11.
Figure 2-3-4 Surge absorber connection diagram Figure 2-3-6 Connection of sheath of shielded wire
P24
2
30A 30B 30C FM X1 X2 X3 FWD REV 11 12 13 C1
/CM
Plate
Control wiring
Classifi- Terminal
Terminal name Detailed specifications Remarks
cation symbol
z Used as power supply for frequency
Power supply for setting device
13
variable resistor (POT: 1 to 5 kΩ).
(+10VDC 10mADC max.)
2
Classifi- Terminal
Terminal name Detailed specifications Remarks
cation symbol
z PID control cancel with Hz/PID ON
(Hz/PID) PID control cancel
z PID control with Hz/PID OFF
Digital
input z Operation based on command from
Link operation
2
(LE) RS485 with LE ON
selection
z Inverter single operation with LE OFF
z DC Power supply (SW7 set to P24)
Switching of
(+24 to +27 VDC, 40mA max.)
Output/ Power Supply/ P24/CM ter-
P24/CM z Common terminal for digital input
Input Digital Common minal with
signal (SW7 set to CM) (factory set-
switch SW7
ting)
Data selected between the following
items is output with DC voltage:
z Output frequency
z PID feedback value
z Output current
z DC link circuit voltage
* Up to two analog voltmeters (input
Analog
FM, 11 Analog monitor impedance : 10 kΩ) can be connected.
output
Note: Output waveform: An AC pulse
is output with consistent frequen-
cy and variable duty.
The average DC voltage is pro-
portional to output frequency and
output current
(frequency : 121.6 Hz).
If the inverter is stopped with an alarm,
the non-voltage contact signal (1SPDT)
is output
30A (Contact rating: 250V AC, 0.3 A, Power
Contact Alarm output for factor = 0.3)
30B
output any fault (48V DC, 0.5A for Low-voltage Directive
30C or 42V DC, 0.5A for UL/cUL)
* Whether an alarm is generated with an
exciting operation or non-exciting opera-
tion can be switched.
z Terminal for RS485 communication
Installed
DX+ RS485 communi- (when option board is installed)
Optional on optional
DX- cation input/output z DX+ : Non-inverted signal,
board.
z DX- : Inverted signal
E
When power-factor
2
correcting
DC reactor is used
P1 P(+) 2)
G G
PRG
RESET RUN
FUNC
DATA STOP
+10VDC
13
12 22k
Pulse output Analog monitor
0V
FM
11
250
C1
4.7k 30A
FWD 0V
30B Alarm output for
REV any fault
30C
X1
SW7
X2 P24
X3
CM
P24/ SW7
CM F1
CM
P24 +24 to +27 VDC
2
2) Remove the jumper between the P1 and P(+)
terminals before connecting the optional pow-
er-factor correcting DC reactor.
2) External operation
(When external power supply is used)
When power-factor E
correcting
DC reactor is used
2
3)
P1 P(+)
G G
PRG
RESET RUN
FUNC
DATA STOP
X3
CM
P24/ SW7
24VDC F1 CM
CM
P24 +24 to +27 VDC
To ground terminal
Figure 2-3-10 Wiring diagram of external operation (When external power supply is used)
2
2) Set SW7 at CM
3) Remove the jumper between the P1 and P(+)
terminals before connecting the optional pow-
er-factor correcting DC reactor.
4) Connect the surge absorber in parallel to coils
(such as coils of the magnetic contactor and
solenoid) near the inverter.
5) Use twisted or shielded wire as control signal
wire. Connect the shield to the ground termi-
nal.
3) External operation
(When internal power supply is used)
When power-factor
correcting E
DC reactor is used
2
3)
P1 P(+)
G G
PRG
RESET RUN
FUNC
DATA STOP
Analog
+10VDC
Frequency setting 13 Analog meter
voltage input monitor
(0 to +10VDC) 12
22k Pulse output
0V
FM
11
Frequency setting 250
current input C1 To ground terminal
(4 to +20mADC) To 11 terminal
30A
Forward 4.7k
operation Alarm output for
command FWD 0V 30B
any fault
Reverse
operation REV 30C
command
X1 SW7
X2 P24
X3
CM
SW7
P24/
CM F1 CM
P24 +24 to +27 VDC
To ground terminal
Figure 2-3-11 Wiring diagram of external operation (When internal power supply is used)
2
2) Set SW7 at P24.
3) Remove the jumper between the P1 and P(+)
terminals before connecting the optional pow-
er-factor correcting DC reactor.
4) Connect the surge absorber in parallel to coils
(such as coils of the magnetic contactor and
solenoid) near the inverter.
5) Use twisted or shielded wire as control signal
wire. Connect the shield to the ground termi-
nal.
4) Connection to PLC
(When external thermal O/L relay is used)
PRG
RESET
RUN
FUNC
DATA STOP
Analog
13 +10VDC Analog
meter
monitor
12
22k Pulse output FM
11 0V
C1 250
To ground
terminal
30A
4.7k To 11 terminal
FWD 0V 30B Alarm output for
REV 30C any fault
X1
SW7
P24
X2
F1
X3
DC24V (THR) CM
P24/ SW7 CM
CM
P24 +24 to +27 VDC
PLC
External thermal
O/L relay To ground terminal
DC24V :
PLC power supply
Figure 2-3-12 Connection example of PLC terminal (using THR function terminal)
2
3) To prevent OH2 from tripping upon shutdown
of the PLC, deselect the THR terminal func-
tion and use the electronic relay of the invert-
er.
CAUTION
When SW7 is set at P24, possibly
causing inner parts to damage.
V M
series
L2/N W 3
200 to 240V
50/60Hz
G G To X3 To
terminal output
terminal
of PLC
PRG
RESET RUN
FUNC
DATA STOP
Analog
13 +10VDC
Analog meter
monitor
12
22k Pulse output FM
11 0V
250
C1 To ground
30A terminal
4.7k To 11 terminal
FWD 0V 30B
Alarm output for
REV 30C any fault
X1
SW7
P24
X2
X3
(THR)
DC24V SW7
CM CM
P24/
CM F1
P24 +24 to +27 VDC
PLC
External
DC24V : thermal To ground terminal
PLC power supply O/L relay
Figure 2-3-13 Connection example of PLC terminal (when analog signal is input from PLC)
When SW7 is set at P24, poly switch (F1) activates a current limit to
CAUTION turn the power off.
2
connect a power-factor correcting DC reactor
(DCR) (option) for the inverter.
Problem Countermeasures
2-4-2 Noise 1. Set the carrier
When noise generated from the inverter may af- frequency lower.
fect peripheral equipment, and noise generated
from peripheral equipment may malfunction the 2. Shorten the wiring
inverter, the following basic countermeasures Trip of earth between the inverter
should be taken. leakage and motor.
circuit 3. Increase the
1) When noise affects other devices via power 1 breaker ELCB/RCD sensitivity
and ground wires on main current.
power
z Separate the ground of the inverter and supply side 4. Replace the
that of the affected device. ELCB/RCD with an
z Connect a noise filter to the inverter power ELCB/RCD that is de-
wire. signed for high frequen-
z Use an isolation transformer to separate cies.
the power supply of the inverter and that of
the affected device. 1. Set the carrier frequen-
cy lower.
2) When another device is affected by induction Trip of exter- 2. Increase the thermal
or radiation 2 nal thermal O/L relay set value.
z Separate the main circuit wiring of the in- O/L relay
3. Use the inverter elec-
verter from the control wiring and wiring of tronic thermal O/L
the affected device. relay.
z Encase the inverter main circuit wiring in a
metal tube and ground the metal tube near
the inverter. Table 2-3-3 Countermeasures for leakage current
z Encase the inverter in a metal rack and
ground the rack.
z Connect a noise filter to the inverter power
wire.
3 Operation
3-1 Inspection Check the following before operation:
1) Check whether the connection is correct.
and Prepara- For single-phase 200V series, check whether the power supply is
tion before connected correctly to the L1/L and L2/N terminals. Also check
Operation whether the inverter grounding terminal G is securely connected.
2) Check for short-circuits and ground faults between terminals and be-
tween live parts.
3) Check for loose terminals, connectors, and screws.
3
3-2 Operation There are various operation methods. Select a method depending on
the purpose and operation specifications with reference to Chapters 4
Method and 5. Table 3-2-1 lists operation methods used generally.
3-1 3 Operation
FVR-C11S-EN
3-3 Trial Run The motor rotates when a frequency value and running command are
input from the keypad panel or external signal terminal.
Refer to Table 3-3-1.
Use a low frequency (about 5Hz) for trial runs.
A frequency can be set using the built-in frequency setting POT (VR) ,
and forward/stop can be performed using the keypad panel with the
functions set in the factory.
Operation by (When built-in POT (VR) is used) Operation starts when the RUN key is
3
using keypad The frequency increases when pressed.
panel the variable resistor is turned The motor decelerates and stops when
clockwise and reduces when it is the STOP key is pressed.
turned counterclockwise.
The motor accelerates when the
variable resistor is turned clock-
wise during operation and decel-
erates when it is turned
counterclockwise.
3 Operation 3-2
FVR-C11S-EN
WARNING
CAUTION
3-3 3 Operation
FVR-C11S-EN
6 0. 0 1. 2 A
Frequency 1) Current 2)
4
1) Frequency is displayed as a percentage with the least
significant digit in PID control operation (function H20
is set to 1 or 2):
1 0. 0. for 10%
Digital display 1 0 0. for 100%
In program mode: Shows function codes and data 2) The reference frequency is displayed when the
codes. key is pressed in current indication.
In Operation mode: Shows the output frequency
and output current, etc. 2) Stopping operation
In Trip mode: Shows a code indicating the causes
of the trip. Operation is started when the is
Program (Reset) key pressed, and is stopped when the is
Switches between Operation mode and Program
mode. pressed while function F 0 2 is set to a val-
In Trip mode: Resets the trip status and change ue other than 1.
to Operation mode.
Function/Data key The rotation direction is:
In Operation mode: Switches between frequency
display and output current display during stopped
and running. In Program mode: Used to read and
F 0 2 = 0 : Forward rotation with
write various function codes and function data
FWD-P24/CM ON, and
items.
reverse rotation with
Up/down keys
REV-P24/CM ON
In Operation mode: Used to increase and reduce F 0 2 = 2 : Forward rotation
the frequency (motor speed).In Program mode: (FWD/REV input is ig-
Used to change a function code and data value. nored.)
RUN key F 0 2 = 3 : Reverse rotation
This key is used to start operation. (FWD/REV input is ig-
The LED is on during operation. nored.)
This key does not function when the data code
from the external signal (digital input) is selected
(F02 = 1).
STOP key
This key is used to stop operation.
This key does not function when the data code
from the external signal (digital input) is selected
(F02 = 1).
3) Changing frequency
The frequency increases when the is pressed and decreases
when the is pressed while function F 0 1 is set to 0.
The change speed is increased when the is pressed at the
same time as the or .
Note: Do not turn the power off for five seconds after monitor switch-
ing or function setting, to prevent Er1 occurrence.
4) Setting function
Procedure Display
4
6 0. 0
Press the key to set the program
1
mode.
F 0 0
F 0 0 F 0 1 F 3 6 E 0 1 E 0 3 C 0 1
o 1 1 o 0 0 H 2 5 H 0 1 P 0 0 C 0 7
5 Selecting Function
5-1 Function Selection List
F: Fundamental functions
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
0: Data change enabled,
F00 Data protection - - 0 X
1: Data protected
0: Key operation ( , key)
1: Voltage input (terminal [12])
(0 to +10VDC)
Frequency 2: Current input (terminal[C1])
F01 - - 4 X
command (4 to 20mADC)
5
3: Voltage input + current input
(terminals[12]+[C1])
4: Analog (VR built in inverter)
0: Key operation
(rotation direction: By terminal block)
1: External signal (digital input)
Operation
F02 2: Key operation - - 2 X
method
(forward rotation)
3: Key operation
(reverse rotation)
Maximum out-
F03 50 to 120Hz Hz 1 50 X
put frequency
F04 Base frequency 25 to 120Hz Hz 1 50 X
F05 0
- Data cannot be changed. - - -
F06 0
Acceleration 0.0 to 60.0s
F07 s 0.1 6.0
time 0.01 second is set when 0.0 is specified.
Deceleration
F08 0.1 to 60.0s s 0.1 6.0
time
0,1 : Variable torque characteristic
F09 Torque boost - 1 13
2 to 31: Constant torque characteristic
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Change
Function Min. Factory during User
Name Setting range Unit
code No. unit setting opera- setting
tion
Electronic
0: Inactive
thermal overload
F10 1: Active (for 4-pole standard motor) - - 1
relay for motor
2: Active (for 4-pole FUJI inverter motor)
(Select)
Typical
value of
F11 (Level) 20 to 135% of inverter rated current A 0.01 FUJI
4-pole
motor
(Thermal
F12 time 0.5 to 10.0min min 0.1 5.0
constant)
0: Inactive (Trip and alarm when power fail-
ure occurs)
1: Inactive (Trip and alarm when power re-
Restart after mo-
covers)
F14 mentary power - - 0 X
5
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
Motor sound 0 to 15kHz
F26 kHz 1 15
(carrier freq.) 0.75kHz is set when 0 is specified
0: Level 0 1: Level 1
F27 (sound tone ) - - 0
2: Level 2 3: Level 3
FM terminal
F30 (Voltage 0 to 200% % 1 100
adjust)
0: Output frequency
1: Output current
F31 (Function) - - 0
2: PID feedback amount
3: DC link circuit voltage
30Ry operation 0: Excited when tripped
F36 - - 0 X
mode 1: Normally excited
5
E: Extension Terminal Functions
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
E01 X1 terminal - - 0 X
E02 (function - - 2 X
selection)
X2 terminal
Use the code values listed below to select
(function
[X1], [X2] and [X3] terminal functions.
E03 selection) - - 3 X
X3 terminal
(function
selection)
0: Multistep frequency 1 (SS1)
1: Multistep frequency 2 (SS2)
2: Coast-to-stop command (BX)
3: Alarm reset (RST)
4: External alarm (THR)
5: Write enable command for keypad
(WE-KP)
6: PID control cancel (Hz/PID)
7: Link operation selection (LE)
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
C01 Jump frequency1 1 0
C02 2 0 to 120Hz Hz 1 0
C03 3 1 0
C04 (Hysteresis) 0 to 30Hz Hz 1 3
Multistep
C05 0.1 0.0
frequency 1
0.0 to 120Hz Hz
C06 2 0.1 0.0
C07 3 0.1 0.0
5
P: Motor Parameters
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
Motor
P00 0 to 10 - - 2
characteristics
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
100
H01 Operation time Operation time accumulation 1 0 -
Hr
The contents of the last four alarms are
H02 Trip history - - --- -
displayed sequentially.
Data 1: Initialized
H03 - - 0 X
initialization (return to factory setting value)
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
0: No retry
H04 Retry (count) - - 0
1: Retry (Count is fixed to 5.)
Cooling fan on/ 0: Inactive
H06 - - 0
off control 1: Active
0: Inactive
PID control
H20 1: Active (forward operation) - - 0 X
(Mode select)
2: Active (reverse operation)
0: Terminal [12]
(0 to +10VDC) Input
(Feedback 1: Terminal [C1]
H21 - - 1 X
signal select) (4 to 20mADC)Input
2: Terminal [12]
(+1 to +5VDC) Input
H22 (P-gain) 0.01 to 10.0 times (1to1000%) - 0.01 0.01
5
0.0s : Inactive
H23 (I-gain) s 0.1 0.0
0.1 to 999s
0.00s : Inactive
H24 (D-gain) s 0.01 0.00
0.01 to 10.0s
(Feedback
H25 0.0 to 60.0s s 0.1 0.5
filter)
O: Optional Functions
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
0: Option inactive
Option selection
1: Option active
o00 (RS485 - - 0
Set 0 when the optional RS485
communication)
communication unit is not used.
o01 Station address 1 to 31 - - 1
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Func- Change
User
tion Min. Factory during
Name Setting range Unit set-
code unit setting opera-
ting
No. tion
0: Er8 trip with eight continuous commu-
nication errors or check sum errors
1: Er8 trip after the time (o03) set in the
timer elapses with eight continuous
Selection of communication errors or check sum
o02 operation in error errors - - 0
occurrence 2: Er8 trip if communication does not re-
cover until the time (o03) set in the tim-
er elapses
3: Retry and operation continuation with
communication or check sum error
Selection of time
o03 1 to 60s s 1 2
set in timer
0: 19200bps 1: 9600bps
Transmission
o04 2: 4800bps 3: 2400bps - - 1
5
rate
4: 1200bps
Data length
o05 0:8bits 1:7bits - - 0
selection
Parity bit 0: No parity 1: Even parity
o06 - - 0
selection 2: Odd parity
o07 Stop bit selection 0:2bits 1:1bit - - 0
Communication
o08 discontinuation 0: No detection,1 to 60s s 1 0
detection time
Response
o09 0.00 to 1.00 s 0.01 0.01 v
interval
RS485 0: Selection of frequency setting
command selec- selected with F01
o10 - - 0 X
tion (frequency 1: Selection of frequency setting
setting) from RS485
RS485 0: Selection of operation command
command selec- selected with F02
o11 - - 0 X
tion (operation 1: Selection of operation command from
command) RS485
Note: For details on "o01" to "o11", refer to the instruction manual that came with the optional
RS485 serial communication unit.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
0 X
The following four values can be selected: refer
to Table 2-3-3.
Set data can be locked to prevent it from being
changed by mistake when using the keypad 0 Key operation [ key]
panel:
The motor runs when the key is
0 Data can be changed. pressed and decelerates to stop when
the key is pressed. The direction
1 Data is protected. of rotation depends on the FWD and
REV terminals as follows.
Data is changed when the + or key
are pressed simultaneously.
When the external power supply is
5
used (Set SW7 at CM.)
F01 Frequency command +24 to +27 VDC
supplied to FWD - P24/CM: Forward
+24 to +27 VDC
Change during supplied to REV - P24/CM: Reverse
Factory setting
operation
Operation is impossible when
4 X +24 to +27 VDC is supplied to both or
none of FWD - P24/CM and
REV - P24/CM.
The following five values can be selected:
When the internal power supply is used
0 Key operation [ key] (Set SW7 at P24.)
1 Voltage input FWD - P24/CM short-circuited: Forward
(terminal 12) (0 to + 10VDC) REV - P24/CM short-circuited: Reverse
Operation is impossible when both the
2 Current input FWD and REV terminals or none of
(terminal C1) (4 to 20mADC) them are short-circuited with the
3 Voltage input (terminal 12) P24/CM terminal.
+ current input (terminal C1)
4 Analog setting (POT built in inverter)
CAUTION
High-speed operation can be set by
the inverter easily. Carefully check the
limit of the motor and machine before
changing the setting.
Otherwise injuries could occur.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
2 Keypad operation
(forward rotation) [ key]
The motor runs forward when the CAUTION
key is pressed and decelerates-
to-stop when the key is pressed. High-speed operation can be set by
FWD and REV terminal input is ig- the inverter easily. Carefully check the
nored. limit of the motor and machine before
changing the setting.
3 Keypad operation Otherwise injuries could occur.
(reverse rotation) [ key]
The motor runs in reverse when the
key is pressed and decelerates-
to-stop when the key is pressed.
FWD and REV terminal input is ig-
nored.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
50Hz X 6. 0s
This function sets a base frequency (branch 0. 0 The time taken to increase from
point between constant torque characteristic 0.0 Hz to the maximum output fre-
and constant output characteristic). to quency can be set in an increment
of 0.1 s step in a range between
2 5 6 0. 0 0.0 and 60.0 s.
The base frequency can be set
to with a resolution of 1 Hz in a range 0.01 is set when 0.0 is specified.
between 25 and 120 Hz..
1 2 0
F08 Deceleration time
Set a frequency matching the motor characteris-
tics.
Change during
5
A value exceeding the maximum frequency can Factory setting
operation
be set but the output voltage is reduced.
6. 0s
Maximum voltage
0. 1 The time taken to increase from
the maximum output frequency to
V to 0.0 Hz can be set in a range be-
tween 0.1 and 60.0 s. (In an incre-
6 0. 0 ment of 0.1 s step)
f Base
frequency
F05
F06
Change during
Factory setting
operation
0 X
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
0 0 Inactive
For square law torque loads 1 Active .........
4-pole standard motor
to
(fan, pump)
1 2 Operation (inverter motor)
...
4-pole FUJI inverter motor
2 Lower
5
Change during
Factory setting
operation
Higher Motor rated current
Output
voltage This function sets the operation
level of an electronic thermal O/L
Lower Square law torque
0. 1 4 relay by using an ampere value ac-
cording to the motor rated current.
to 20 to 135% of the inverter rated
current can be set.
2 2. 3 Values less than 9.99A can be set
Output frequency f
in 0.01A step and values more
than 10.0A can be set in 0.1A step.
Set 8 when using a FUJI inverter motor
Set the value obtained by multiplying the motor
(FV motor). rated current by coefficient K in the table below
according to the wiring length between the in-
verter and motor.
Wiring length
Inverter capacity
0m40m 50m 100m 200m
External thermal is
0.1C11S-7EN K=1.2
recommended.
0.2C11S-7EN K=1 K=1.1 K=1.2
0.4C11S-7EN K=1 K=1.1
0.75C11S-7EN
to K=1
2.2C11S-7EN
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
F12 Electronic thermal O/L relay The graph below shows the electronic thermal
(thermal time constant) O/L relay operating characteristics. Output cur-
rent values for the electronic thermal operating
levels (values set with function F11) are plotted
Change during horizontally and operating times for output cur-
Factory setting
operation rent are plotted vertically.
5. 0min This graph is for F10 = 1 with the base frequency
of 50Hz. The characteristics for output frequen-
cies exceeding the base frequency are the same
0. 5 This function sets the operating as the characteristics for the base frequency.
time of the electronic thermal O/L When function F10 is set to 2, the characteristics
relay when the current that is are always the same as those for the base fre-
to
150% of the operation level flows. quency. The operating time with output current
0.5 to 10.0 min. can be set of 150% can be adjusted by using function F12
1 0. 0 (in 0.1 min. step). (electronic thermal O/L relay (thermal time con-
stant)).
The figure below shows the continuous permis-
sible current with F10 (electronic thermal O/L re- Operating time characteristics
lay [Select]) = 1.
1Hz 5Hz 20Hz 30Hz
5
50Hz (Base frequency)
Continuous permissible current (F10=1)
20
120
permissible
100
80 15
Operating time (minute)
60
Continuous
current (%)
40
20
10
0
0 0.2 0.4 0.6 0.8 1
Output frequency/base frequency
5
100
80
60
Continuous
current (%)
40
20
0
0 0.2 0.4 0.6 0.8 1
Output frequency/base frequency
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
2 Active
The inverter restarts with the frequency
at the momentary power failure when
0.5s elapses after recovery from the fail
3 Active
The inverter restarts with the starting
frequency when 0.5s elapses after re-
covery from the failure.
2,
3 = valid upon recovery from the failure
with LU being on.
The table below lists approximate LU indication
times for a momentary power failure during op-
eration.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
5
1 The maximum frequency is output at
+5VDC (12mADC). setting
Change during
0 +5 +10Vdc Factory setting
operation
4 12 20mAdc
3.0Hz X
Change during
Factory setting
operation
50%
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
F22 DC injection brake (Braking time) These functions set a starting or stop frequency
in a range from 1 to 6Hz in 1Hz step.
Change during
Factory setting 1 1Hz
operation
0.0s to
6 6Hz
This function sets the DC injection braking time.
0.0 : No DC injection braking Output frequency in forward/reverse operation
0.1 to 30.0 : DC injection braking time 0.1 to 30s
0.2Hz
(in 0.1s step)
Starting frequency setting
Output Freq. Stop frequency setting
Stop frequency setting
Starting frequency setting
3Hz
Time FWD
5
REV
Output voltage
t
CAUTION
Do not use the inverter brake function If the set frequency is lower than the stop fre-
for mechanical holding. quency, the inverter output is 0Hz.
Otherwise injuries could occur.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
5
11V 100%
0 Output 10V
voltage
Choose among 16 types according 5V 50%
to
to the usage conditions.
1 5
50% 100%
Output/full scale
Data code 0 : 0.75kHz (Low carrier)
1 : 1kHz Note: Output to the FM terminal is pulse out-
2 : 2kHz put with constant frequency and varia-
15 : 15kHz (High carrier, low noise) ble duty.
Fixed to 121.6Hz
F27 Motor sound (sound tone)
Change during
Factory setting
operation
0 Level 0
to
3 Level 3
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
Output f2
frequency f1 f4
This function sets the operation mode of alarm f1: Frequency selected with F01
output for any fault (30Ry). (keypad panel/analog/freq. setting POT )
f2: Frequency selected with C05
F36 Normal operation Tripped f3: Frequency selected with C06
f4: Frequency selected with C07
1 30A 1) 30A
(Normally 30B 30B
excited) 30C 30C
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
5
ON input is assumed when THR is not
selected.
5 Write enable command for keypad
(WE-KP)
Function change from the keypad panel
is disabled when the WE-KP terminal is
disconnected from the P24/CM termi-
nal.
Function change from the keypad panel
is enabled when the WE-KP terminal is
connected to the P24/CM terminal.
ON input is assumed when WE-KP is
not selected.
6 PID control cancel (Hz/PID)
PID control operates when the Hz/PID
terminal is disconnected from the P24/
CM terminal and does not operate
when they are connected.
OFF is assumed when the Hz/PID is
not selected.
Hz/PID is valid only when function
H 2 0 is set to 1 or 2.
(PID control operation).
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
These functions jump frequencies to prevent These functions set a multistep frequency from 0
overlap between the load mechanical resonance to 120Hz in 0.1Hz step (for 99.9 Hz or less) or
point and inverter output frequency. 1Hz step (for 100Hz or more) by switching the
Up to three jump points can be set. external contact signal.
These function do not operate when 0Hz is set. The ON and OFF of terminal function SS1/SS2
(see explanation of E01, E02, and E03) switches
No frequency is jumped during acceleration and
between the frequencies set by these functions
deceleration.
5
Output frequency
P00 Motor characteristics
3Hz
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
This function displays the integration time of This function memorizes the history of the last
power supply applied to the inverter. four protection operations.
0 to 655 are displayed to indicate 0 to 65500 Each data item can be called using the key.
hours. The calling procedure is shown below:
If the integration time exceeds 65500 hours,
65500 is displayed continuously. While the total The contents of a new alarm is stored in the data
of power supply times is less than one hour, the area for the history of the latest alarm. At this
times are not integrated. time, the history of the latest alarm is stored in
the data area for the second latest alarm. The
histories of the second and third latest alarms are
moved in this way and the history of the fourth
latest alarm is deleted.
Stored trip histories are not deleted although
data initialization is executed with H03.
5
Display
No. Procedure Remarks
example
1 Call H 0 2 H 0 2
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
0 X 0
This function initializes data items set with all 0 : ON-OFF No control (always on)
functions to values set in the factory.
to
0 Manually set value 1 : ON-OFF Control
to (The fan is turned off when the inverter
temperature becomes low after opera-
1 Initialized (factory set value) tion is stopped.)
taneously.
Change during
Factory setting
operation
When the key is pressed under this
condition, initial data is written and a frequency 0 X
set by the built-in POT (VR) is displayed auto-
matically. 0 : Inactive
Select a PID
1 : Active (forward)
control operation.
H04 Retry
2 : Active (reverse)
Change during
Factory setting The feedback signal value (%) is displayed by
operation
assuming the full scale to be 100% when a PID
0 control operation is selected.
0 : No retry
to
1 : The retry count is fixed to 5 and retry
starts when 0.5s elapses after tripping.
Retry is attempted only for an overcurrent/over-
voltage trip that occurs during operation.
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
5
operation
Change during 0.5s
Factory setting
operation
Change during
Factory setting
operation
0.0s
0. 0 : No integration
0. 1 to 9 9 9 : Integral time 0.1 to 999s
(in 0.1s step for 99.9s or less, 1s step for 100s or
more)
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
PID control
In PID control, an output frequency is adjusted to
a feedback value.
Feedback value
(sensor)
FVR-C11S-EN
5
Kp : P-gain
Td : Derivative time
Ti : Integral time
Forward Reverse
operation operation
Deviation Deviation
Change during
Factory setting
operation
0 : Option inactive
1 : Option active
Change during operation: X = impossible, = possible (enabled by using ), = possible (enabled by using )
6 Protective Function
6-1 List of protec- When the protective function is activated, inverter output is instantly cut
off (while the motor coasts until it is stopped), and an alarm is issued,
tive functions and the details of the alarm are displayed on the keypad panel.
Keypad
Alarm Name panel Contents of operation
display
During
OC1
acceleration If the inverter output current momentarily ex-
ceeds the overcurrent detection level because of
During
Overcurrent OC2 an overcurrent in the motor or the short-circuit in
deceleration
the output circuit, the output is shut down, an
While running at alarm is issued, and the inverter is tripped.
OC3
constant speed
During If the DC voltage of the main circuit exceeds the
OU1
acceleration overvoltage detection level because of an in-
crease in the regenerating current from the mo-
During
Overvoltage OU2 tor, etc., output is shut down, an alarm is issued,
deceleration
and the inverter is tripped. However, protection
6
While running at against inadvertent overvoltage loading (e.g.
OU3 high-voltage line) might not be provided.
constant speed
If the DC voltage of the main circuit falls below the undervoltage de-
tection level because of a lowered power supply, output is shut down
to protect the inverter. If the restart function after momentary power
failure is not activated, an alarm is issued and the inverter is tripped.
Undervoltage LU
If the restart function is activated, the inverter restarts automatically
with no alarm.
For further details of the protective function, refer to the descriptions
of Function F14.
If the temperature of the heat sink used for cooling the rectifier diodes
Overheating of and IGBTs rises because of cooling fan failure, etc., protective func-
OH1
heat sink tion is activated to stop operation, an alarm is issued, and the inverter
is tripped.
Keypad
Alarm Name panel Contents of operation
display
If the control circuit terminal THR (functional change of X1 to X3 ter-
External Alarm OH2
minals) is set to OFF, an alarm is issued and the inverter is tripped.
If the motor current exceeds the operating level set by the electronic
Motor
OL thermal O/L relay, output is shut down to protect the motor, an alarm
overload
is issued, and the inverter is tripped.
Inverter If the output current exceeds the inverter rated overload current, out-
OLU
overload put is shut down, an alarm is issued, and the inverter is tripped.
If memory error occurs, such as a missing or invalid data, output is
Memory Error Er1
shut down, an alarm is issued , and the inverter is tripped.
If CPU error occurs because of noise, etc., output is shut down, an
CPU Error Er3
alarm is issued , and the inverter is tripped.
RS485 If an error occurs in serial communication via the RS485, output is
Communica- shut down, an alarm is issued , and the inverter is tripped. For further
Er8
tion details, refer to the instruction manual for RS485 communication
Error cards.
6
6-2 Alarm Reset To release the trip status, enter the reset command by pressing the re-
set key or from terminal (RST) after removing the cause of the trip.
Since the reset command is an edge operation, be sure to input a com-
mand string such as OFF 씯 ON 씯 OFF as shown in Figure 6-2-1.
When releasing the trip status, set the operation command to OFF.
When the operation command is set to ON, check that operation starts
after resetting.
If the cause of tripping is Er1, reset the error and initialize data. If the
inverter is not reset, contact Fuji Electric.
10ms or more
OFF ON OFF
Reset command
Trip
6
If alarm reset is activated with operation signal ON, the inverter sud-
denly restarts which may be hazardous. Be sure to disable the oper-
WARNING ating signal when releasing the trip status:
Otherwise fire could occur.
7 Troubleshooting
7-1 In case of In the event the inverter tripping, diagnose by the help of the alarm dis-
play as shown below.
tripping
1) Overcurrent (OC)
Yes Remove
Are the motor connecting terminal (U,V,W)
short-circuited or grounded? short-circuit
or ground.
No No No
Reduce load
Load excessive?
Yes or expand
inverter
capacity.
No No No
Deceleration
Can torque No
Torque time setting No
No boost amount be boost amount too short com-
reduced? correct? pared Faulty invert-
with load? er or error
7
7-1 7 Troubleshooting
FVR-C11S-EN
2) Overvoltage(OU)
z Eliminate sud-
den change of
Yes load.
Does OU activate when load is removed suddenly.
z Consider in-
creasing inverter
capacity.
No No No
Faulty inverter or
error because of No
noise. Contact Fuji Main circuit DC voltage exceeds protection level?
Electric.
Yes Yes Yes
No Occurs on
Can decelerating Yes Prolong decelerat-
completion of steep time be prolonged? ing time.
7
acceleration?
Yes No
7 Troubleshooting 7-2
FVR-C11S-EN
7-3 7 Troubleshooting
FVR-C11S-EN
OLU OL
Yes
Remove the cause of
alarm function
activation. Probably faulty
inverter or error
Load excessive?
No because of
noise, etc.
Contact
Fuji Electric.
Yes
Reduce load or
increase inverter
capacity
7 Troubleshooting 7-4
FVR-C11S-EN
7-5 7 Troubleshooting
FVR-C11S-EN
Communication
Error Er8
No
Probably faulty
o00 is set to 1? inverter.
Contact Fuji Electric.
Yes
Set o00 to 0.
7 Troubleshooting 7-6
FVR-C11S-EN
No Yes Yes
No
(Continued)
7-7 7 Troubleshooting
FVR-C11S-EN
(Continued)
Yes Yes
No Yes
Yes No
Load excessive? Motor wiring correct? Remedy wiring error.
Yes
7
The motor does not rotate if the following com-
mands are given.
1. An operation command is given while
coast-to-stop command is output to the
control terminals.
2. Both operation command FWD and REV
are input.
7 Troubleshooting 7-8
FVR-C11S-EN
frequency
External wiring External wiring
connections between
control terminals
No
Remedy wiring error.
No connections between
control terminals
X1,X2,X3 - P24/CM
connected correctly? 13,12,C1 - 11 correct?
Yes Yes
Yes
Replace faulty
Setting of Probably faulty frequency setting
acceleration/ No inverter or error POT(VR) or signal
deceleration time because of noise, etc. converter as
excessively long? Contact Fuji Electric. appropriate.
Yes
Change setting to
correct acceleration/
deceleration time for load.
7-9 7 Troubleshooting
FVR-C11S-EN
7
or increase
inverter capacity.
Torque of load No
Setting of torque No Increase torque
excessive? boost amount boost amount.
correct?
Yes Yes
Probably faulty
Reduce torque of inverter or error
load or increase because of noise,
inverter capacity. etc. Contact
Fuji Electric.
7 Troubleshooting 7-10
FVR-C11S-EN
Motor been
continuously operated Yes Use motor exclusive to
at extremely low inverter.
speed?
No
7-11 7 Troubleshooting
FVR-C11S-EN
Function change is
disabled.
Short-circuit between
Any of E01, E02, E03 Yes
terminals X1,X2,X3
corresponding to
set to 5? function set to 5 and
P24/CM terminal.
No
No
F00 set to 0? Set F00 to 0.
Yes
Attempt made to
change an Yes Change function after
unchangeable function stopping inverter.
during operation?
No
Function to be changed
7
F02? Yes Open FWD and REV
FWD or REV
command.
terminal connected to
P24/CM terminal?
No
7 Troubleshooting 7-12
FVR-C11S-EN
8 Maintenance
and Inspection WARNING
Execute the daily inspection and periodic in-
1. Start inspection five minutes or more after
spection for preventing a fault and ensuring
turning off the power supply. (Check that
long-term reliability.
the charge lamp (CRG) goes off, and
Note the following regarding the work. check the voltage is 25V DC or below be-
tween terminals P(+) and N(-).
There is danger of electric shock.
8-1 Daily Inspection
2. Only the designated person can perform
During the operation and conduction, the visual the maintenance and replace components.
inspection for abnormal operation is executed (Take off any metal objects such as a
from the outside without removing the covers. watch or ring.)
Inspections are usually done to check the follow- (Use insulated tools.)
ing: 3. Never modify the inverter.
1. The expected performance (satisfying the There is danger of electric shock or in-
standard specification) is obtained. jury.
2. The environment satisfies the standard spec-
ification.
3. The keypad panel display is normal.
4. There are no abnormal sound, vibrations or
unpleasant odors.
5. There are no overheating marks or discolora-
tion.
8
age, and discoloration by inspection
Note: A discolored
Comon overheating and deteriora-
short-circuiting
tion in the equipment and
bar does not
the insulation?
indicate a
3. Stains and dust? problem.
block
1. Electrolyte leakage, discol- 1., 2. Visual 1., 2. Not abnormal.
oration, crazing, and swell- inspection
ing of a case? 3. The capacitance is
Smooth- 3. Measure using initial value x 0.85 or
2. Is a safety valve not out,
ing the capacitance more.
and are any valves protrud-
capacitor measuring
ing excessively?
instrument (Note)
3. Measure the capacitance if
necessary
1. Unpleasant smell and craz- 1. Olfactory and vis- 1. Not abnormal.
ing of the insulation by over- ual inspection
heating 2. Less than about
2. Visual inspection ±10% of the indicat-
Resistor 2. No open circuit? or use a multime- ed resistance value
ter by removing a
connection on
Main circuit
one side.
Trans- Abnormal buzzing or Aural, olfactory, and Not abnormal.
former unpleasant smell? visual inspection
and
reactor
8
Note: Use a capacitance measuring instru- Remark: If the equipment is stained, wipe it with
ment available on the market which is a cleaning cloth, which is chemically
easy to use. neutral.
Vacuum-clean the dust.
8-3 Electrical The indicated values depend on the meter types because of harmonic
components included in the voltage and current of the main power sup-
measure- ply (input) and the output (motor) side of the inverter. Therefore, when
ments in the measuring with a meter for the commercial power frequency, use the
Main Circuit meters shown in Table 8-3-1.
Single-phase
DC
Meter Ammeter Voltmeter Wattmeter Ammeter Voltmeter Wattmeter
voltmeter
name AR VR WR AU,V,W VU,V,W WU,W V
Rectifier
8
Symbol - -
1) When measuring the output voltage by rectifier type meter, an error may occur.
Use a digital AC power meter for good accuracy.
Power supply
P(+) N(-)
AR WR L1/L U AU WU
Motor
VR VU
M
Inverter
L2/N V AV
3
Inverter VV
W AW WW
FM 11 VW
V —
+
8-4 Insulation As much as possible, do not test the inverter with a megger because an
insulation test was done at shipping from the factory. If a megger test
Test must be done, test as described below. If the test method is incorrect,
there is a possibility of damaging the product. Incorrect use of test spec-
ifications for the dielectric strength test may damage products like meg-
ger test. If the dielectric strength test must be conducted, contact your
local distributor or nearest Fuji’s sales office.
8
in Figure 8-4-1
4. Execute a megger test only between the common wire connected
to the main circuit and the ground (terminal G).
5. If the megger indicates 5MΩ or more, it is normal.
(This is the value measured with an inverter only.)
G Inverter
G
L1/L L2/N P1 P(+) P(+) N(-) U V W
Megger
2) Insulation test in the control circuit 8-6 Inquiries about the Product
The megger test and the dielectric strength test and Guarantee of the product
must not be executed in the control circuit be-
cause those parts will be damaged and cannot 1) For inquiries
be repaired. If there is damage, a fault in the product, or a
Use a high-resistance multimeter for the control question about the product, provide the following
circuit. information to your local distributor or nearest
1. Remove all external wiring from the control Fuji’s sales office:
circuit terminals. a) Inverter type
2. Execute a continuity test between b) SER. No. (equipment serial number)
grounds. If the result is 1MΩ or more, it is c) Purchasing date
normal.
d) Inquiry contents (e.g., damaged part and
the extent of damage, questions, phenom-
3) External main circuit and sequence control enon, and status of a fault)
circuit
Remove wiring from all the terminals of the in- 2) Guarantee of the product
verter in order not to apply the test voltage to
The product guarantee term is one year after
the inverter.
purchase or 18 months from the year and month
of manufacture on the nameplate, whichever ex-
pires first.
8-5 Parts Replacement However, the product will not be repaired free of
charge in the following cases, even if the guar-
The life expectancy of a part depends on the antee term has not expired:
type of the part and the environment and the us- 1. The cause is incorrect use or inappropriate
age conditions. Parts should be replaced as repairing and modification.
shown in Table 8-5-1. 2. The product is used outside the standard
For spare parts, please contact Fuji distributor. specified range.
3. The cause is dropping after purchasing or
damage during transport.
Standard
4. The cause is earthquake, fire, storm or
Part name term for Comments
flood damage, lightening, abnormal volt-
8
replacement
age, or other natural calamities and sec-
Exchange for a new ondary disasters.
Cooling fan 3 years
part
Exchange for a new
Smoothing part
5 years
capacitor (Decide after a
check)
Aluminum
Exchange for a new
electrolytic
part
capacitor 7 years
(Decide after a
on the PC
check)
board.
Other parts - Decide after a check
9 Specifications
9-1 Standard Specifications
Item Specifications
Inverter type FV R 0.1C 11S -7 FV R 0.2C 11S -7 FV R 0.4C 11S -7 FV R 0.75C 11S -7 FV R 1.5C 11S -7 FV R 2.2C 11S -7
Nominal applied
0.1 0.2 0.4 0.75 1.5 2.2
motor 1) [kW]
Rated output
0.26 0.53 0.95 1.5 2.6 3.8
capacity 2) [kVA]
Output ratings
z When the input voltage drops 165V or more, the inverter can be operated
Capability for
continuously. When the input voltage drops below 165V from rated volt-
voltage dip 3)
age, the inverter can be operated for 15ms.
Rated input
current 6) [A] 1.2 2.0 3.5 6.5 11.8 17.7
(with DCR)
(without DCR) 2.3 3.9 6.4 11.4 19.8 28.5
9
Required power
supply capacity 4) 0.3 0.4 0.7 1.3 2.4 3.6
[kVA]
9 Specifications 9-1
FVR-C11S-EN
Item Specifications
Braking torque 5)
150 100 50 30
Braking
[%]
DC injection z Starting frequency: 3Hz (fixed), Braking current (0 to 100%),
braking Braking time ( 0.0 to 30.0s)
Protective structure
z Closed type IP20
(IEC60529)
Cooling method z Self-cooling z Fan cooling
Mass [kg] 0.6 0.6 0.7 0.9 1.6 2.2
Notes:
1) A 4-pole standard motor is assumed as a nominal
applied motor.
2) Inverter output capacity (kVA) at 220V.
3) When a momentary power failure occurs, while rated
voltage is applied 85% of load of nominal motor is
given.
4) When an optional power-factor correcting DC reactor is
used.
5) Average braking torque where an unloaded motor
decelerates and stops from 60Hz operation. (Varies
according to the motor efficiency)
6) The specification is calculated on assumption that the
inverter is connected to a 500 kVA-equivalent power
transformer.
frequency
Starting
Setting
9-2 9 Specifications
FVR-C11S-EN
Accuracy
z Keypad panel setting: 0.01% of maximum
frequency (at -10 to +50°C)
z Analog setting: 1/256 of Maximum frequency
Setting resolution z Keypad panel setting: 0.1Hz (99.9Hz or less),
1Hz (100Hz or more)
Voltage/freq. z Output voltage proportional to input voltage.
Characteristic Base frequency adjustable from 50 to 120Hz.
z Manual setting by code 0 to 31.
Torque boost
(setting for variable torque load available)
Starting torque z 150% or more (at 6Hz)
z Sinusoidal PWM control
Control method
(with simplified current-vibration suppression)
9
external signal by terminal function selection
(Linked operation)
z Setting by RS485 serial communication (Option)
z 0.01 to 60.0s
Acceleration/
(Independently adjustable acceleration and
deceleration time
deceleration)
9 Specifications 9-3
FVR-C11S-EN
9-4 9 Specifications
FVR-C11S-EN
Tripped
z LU (Undervoltage)
z OH1 (Overheating: Heat sink)
z OH2 (Overheating: External alarm)
z OL (Overload: Motor)
z OLU (Overload: Inverter)
z Er1 (Memory error)
z Er3 (CPU error)
z Er8 (RS485 communication error)
z Lin (Input phase failure)
9
z Detect the DC link circuit undervoltage to stop in-
Undervoltage
verter
z Detects the cooling fan fault or abnormal tempera-
Overheating
ture rise of inverter to protect inverter.
z Detect overcurrent due to short-circuit on inverter
Short-circuit
output side to protect inverter.
9 Specifications 9-5
FVR-C11S-EN
Ambient
9
z -10 to +50°C
temperature
Ambient
z 5 to 95% RH (No condensation)
humidity
Altitude z 1000 m or less
9-6 9 Specifications
FVR-C11S-EN
Vibration
z 2m/s2: 20 to less than 55 Hz
z 1m/s2: 55 to less than 200 Hz
Storage temperature z -25 to +65°C
Storage humidity z 5 to 95% RH (No condensation)
Higher harmonics z Terminal for connecting power-factor correcting P1, P(+)
current suppression DC reactor (DCR) is provided as standard. terminal
Others
9 Specifications 9-7
FVR-C11S-EN
9-3 Dimensions
Terminal 2
4 - 5 x 6 holes
Terminal 3
Terminal 1
4 - 5 x 6 holes
P24/
TERMINAL 1 30A 30B 30C FM X1 X2 X3 FWD REV 11 12 13 C1
CM
9-8 9 Specifications
FVR-C11S-EN
Terminal 2
Terminal 1
Terminal 3
9
P24/
TERMINAL 1 30A 30B 30C FM X1 X2 X3 FWD REV 11 12 13 C1
CM
9 Specifications 9-9
FVR-C11S-EN
Terminal 2
Terminal 1
Terminal 3
2.2C11S
Layout of mounting hole
9
P24/
TERMINAL 1 30A 30B 30C FM X1 X2 X3 FWD REV 11 12 13 C1
CM
9-10 9 Specifications
FVR-C11S-EN
contactor (MC)
(MCCB)
Power supply voltage
Output circuit 2)
Control wiring
200V 200V
DCR circuit 2)
[P1][P(+)]
(ELCB or RCD) [U,V,W]
Inverter type [L1/L, L2/N] [L1/L, L2/N]
[U,V,W]
rated current (A)
Not Not Not
Using using Using using Using using
with with with with with with
DCR. reactor. DCR. reactor. DCR. reactor.
3) 3) 3)
0.1 FVR0.1C11S-7EN
6
0.2 FVR0.2C11S-7EN 6 4)
Single-phase 200V
1) The frame size and the series for the applicable molded-case circuit breaker
(MCCB) and earth-leakage circuit breaker (ELCB or RCD) differ according to the
capacity of transformer in the facility. Refer to each technical document for details.
2) The recommended wire size in the main circuit is for when the ambient
temperature is 40°C and conforming to LVD requirements. The wire size in ( ) is
minimum size for IV wire when no necessary of conforming to LVD.
3) Power supply impedance without a reactor must be 0.1% or equivalent by
9
converting to the inverter capacity. Based on the voltage imbalance, a current
imbalance of 10% is expected.
4) Crimp terminals up to 7.4mm in width (including tolerance) can be used.
5) Crimp terminals up to 9.5mm in width (including tolerance) can be used.
9 Specifications 9-11
FVR-C11S-EN
10 Options
10-1 Built-in There is an optional built-in card for RS485 serial communication.
Ask at the inverter distributor for details.
Options
Molded case circuit The molded case circuit breaker (MCCB) is connected for protecting the
breaker main circuit wiring to the inverter and for turning power on and off.
The rated current or the rated interrupting capacity varies according to the
power supply specifications.
For input power-factor This is connected in the following cases.
correcting 1. When the power transformer capacity is more than 500 kVA
AC reactor (ACR)
DC reactor (DCR) 2. To reduce input harmonic current
The input power factor is improved to 0.75 to 0.85 (ACR).
The input power factor is improved to 0.9 to 0.95 (DCR).
3. If there is a thyristor load in the same power supply, if the capacitor for
power-factor correcting is turned on or off, or if the surge voltage in the
power supply is large (ACR only)
* The DC reactor is unnecessary when the AC reactor is used.
Magnetic contactor The inverter can be operated without connecting the magnetic contactor.
(MC) When the inverter protective function is activated, this should be connect-
ed to turn off the power for safety.
Surge absorber This is connected to suppress the surge generated by the exciting coil
when switching on or off the magnetic contactor and the control relay.
S2-A-0 (for magnetic contactor), S1-B-0 (for mini control relay)
Frequency This is connected when the frequency is set from the control circuit termi-
setting POT nal using inverter power.
(VR)
10-1 10 Options
FVR-C11S-EN
11 Applicable reactors
Applicable inverter type Input power-factor correcting DC reactor (DCR)
FVR0.1C11S-7EN DCR2-0.2
FVR0.2C11S-7EN DCR2-0.4
FVR0.4C11S-7EN DCR2-0.75
FVR0.75C11S-7EN DCR2-1.5
FVR1.5C11S-7EN DCR2-2.2
FVR2.2C11S-7EN DCR2-3.7
Connection method
Power
supply Motor
L1/L U
M
V 3
L2/N W
G G
Input power-
factor correct- P1 P1
ing DC reactor
G P(+) P(+)
12-1-1 General
The UL standards stand for Underwriters Labo-
ratories Inc. and they are safety standards aim-
ing at prevention of fire and other accidents in
the United States, thereby providing protection
[THR] [CM]
for operators, service personnel and other per-
sons. P(+) N(-) U V W G
The cUL standards are established by UL in the
view of compliance with the CSA standards. The
effect of products certified for the cUL standards
is equal to that of products certified for the CSA
standards. THRMAL
M OL RY
3~
Applicable standards
Immunity: EN 61800-3
Emission: EN 61800-3
Max. Mount
Applied Rated Dimensions Wiring Total1) Inverter
Filter Type Rated Dims Y x X Fig.
Inverter Current LxWxH [mm] L’ [mm] Weight [kg] Fixings
Voltage [mm]
FVR0.1C11S-7EN M4 x 12 Fig.
EFL-0.2C11-7 4A 180x86x38 155.5x60 125 Approx. 0.7
FVR0.2C11S-7EN (4) 13-2-1
FVR0.4C11S-7EN M4 x 12 Fig.
EFL-0.75C11-7 12A 180x86x38 155.5x60 125 Approx. 0.7
FVR0.75C11S-7EN 1ph (4) 13-2-1
240Vac M4 x 16 Fig.
FVR1.5C11S-7EN EFL-1.5C11-7 20A 190x117x46 165x89 140 Approx. 1.2
(4) 13-2-2
M4 x 16 Fig.
FVR2.2C11S-7EN EFL-2.2C11-7 29A 240x148x46 216x118 150 Approx. 1.5
(4) 13-2-2
Note: For detail, refer to the instruction manual Remark: To minimize the conducted radio dis-
that came with the RFI filters. turbance in the power distribution sys-
tem, the length of motor cable should
Remark: The EMC compliance tests have been be as short as possible. And it is user’s
carried out on the basis of the responsibility to confirm that the appa-
EN61800-3. Measurements were ratus, which the inverters installed in,
done with 50m motor cable (EN55011/ conforms to EMC directive when long-
class A) and 10m motor cable er motor cable is used or other installa-
(EN55011/ class B). tion conditions are different from those
described in this manual.
Load wiring to
Load wiring to
inverter input
inverter input
LOAD LOAD
Inverter
fixing
Inverter positions
fixing
positions LINE LINE
Earth Earth
Mains Stud
Stud Mains
input
input
terminals
terminals
RFI
RCD or filter Inverter
Screened Motor Cable Motor
MCCB
L L L1/L U
V M
N N L2/N W 3
Power supply
1-phase
200 to 240V P1 P(+) P(+) N(-)
RFI Filter
50/60Hz Motor
L L L1/L U
V M
3
N N L2/N W
G G
11 Analog
monitor
Frequency setting current
C1 FM
input (+4 to +20mADC)
X2
X3
P24/CM
Fig. 13-3-2 Recommended installation detail inside the enclosure (SW7 set to P24)
13
European headquarter
Fuji Electric FA Europe GmbH
Goethering 58
D-63067 Offenbach/Main
Tel.: +49-69-66 90 29-0
Fax: +49-69-66 90 29-58
[email protected]
http://www.fujielectric.de
Germany
Fuji Electric FA Europe GmbH Fuji Electric FA Europe GmbH
Vertriebsgebiet South Vertriebsgebiet North
Drosselweg 3 Friedrich-Ebert-Str. 19
72666 Neckartailfingen 35325 Muecke
Tel.: +49-71 27-92 28 00 Tel.: +49-64 00-95 18 14
Fax: +49-71 27-92 28 01 Fax: +49-64 00-95 18-22
[email protected] [email protected]
Schwitzerland Spain
Fuji Electric FA Europe GmbH Fuji Electric FA Espana
Zweigniederlassung Ronda Can Fatjó 5, Edifici D, Local B
Altenrhein Parc Tecnològic del Vallès
IG-Park 08290 Cerdanyola,
9423 Altenrhein Barcelona
Tel.: +41-71-8 58 29 49 Tel.: +34-93-58 24-3 33/5
Fax: +41-71-8 58 29 40 Fax: +34-93-58 24-3 44
[email protected] droyfujielectric.de
Distributor:
MGB-C11EN99.09