Carbomastic 615 HS

Selection & Specification Data Substrates & Surface Preparation

Generic Phenalkamine epoxy General Remove any oil or grease from surface to be
Type coated with clean rags soaked in Carboline
Description High performance epoxy that has excellent Thinner #2, or toluol.
resistance to fresh and salt water exposures. Concrete Do not apply coating unless
This coating exhibits outstanding moisture, concrete has cured at least 28 days @ 70°F
and surface tolerance during application, low (21°C) and 50% RH or equivalent.
temperature cure capability, and very fast
cure response for quick return to service. It Substrates Steel:
contains an inert flake reinforcement Immersion: SSPC-SP10
(micaceous iron oxide) to enhance film Non-Immersion: SSPC-SP3 or SSPC2
strength and performance. Surface Profile: 1.5-3.0 mils (38-75 microns)

Features ƒ High solids, low VOC Concrete: Clean and dry. Remove all loose,
ƒ Low temperature cure unsound concrete. Consult Carboline
ƒ Excellent wetting properties Technical Service for more specific
ƒ Excellent surface tolerance recommendations.
ƒ Excellent moisture tolerance (application)
ƒ Fast cure response
Ordering Information
Gloss Semi-gloss Prices may be obtained from Carboline Sales Representative or
Main Office. Terms – Net 30 days.
Color Tan, Gray
Primers Self-Priming 1 Gal. Kit 5 Gal. Kit
Topcoats Epoxies, polyurethanes Shipping 615 HS 15.8 lbs. 79 lbs.
Weight
Dry Film For most applications: 5-10 mils (125-250
Thickness microns)
Application Equipment
Solids Theoretical solids of mixed material by Listed below are the general equipment guidelines for the
Content volume: 80 +/- 2% application of this product. Job site conditions may require
modifications to these guidelines to achieve the desired results.
Theoretical 1283 mil ft² ( 32 m²/l at 25 microns)
Coverage 256 sq. ft. at 5 mils (6.4 sq. m/l @ 125 Spray Hold gun 12-14 inches from the surface
Rates microns) NOTE: Material losses during Application and at a right angle to the surface.
mixing and applications will vary and must Airless Spray Pump Ratio: 30:1 (min.)
be taken into consideration when Volume 9.5 l/min min.
estimating job requirements. Output: (2.5gpm min.)
Material Hose: 9.5mm min.
Dry Temp. Continuous: 200°F (93°C) (3/8” I.D. min.)
Resistance Non-Continuous: 250°F (121°C) Tip Size: 0.43-0.53mm
(0.017-0.021”)
Wet Temp. Immersion temperature resistance depends Output 140-175kg/cm²
Resistance upon exposure. Consult Carboline Technical Pressure: (2000-2500 psi)
Service for specific information. It is Use a 1/2” minimum I.D. material hose
recommended that metal tanks operating The following spray equipment has been
above 140°F (60°C) be insulated. found suitable and is available from
manufacturers such as Binks, DeVilbiss
VOC Values As supplied: 1.42 lbs/gal (170 g/l) mixed and Graco.
(calculated) Thinned:16* oz/gal w/ #2: 2.06 lbs/gal (248 Mfr. & Gun Pump*
g/l) Use either model below: Huskie
These are nominal values and may vary with Graco 207-300 (DeVilbiss)
color. Binks Model 520 Bulldog 45:1
Jupiter 8D
Limitations Epoxies lose gloss, discolor and eventually *Teflon packings are recommended and
chalk in sunlight exposure. Discoloration is available from pump manufacturer.
more pronounced with Carbomastic 615 HS.

May 2005 replaces January 2005

To the best of our knowledge the Technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline
Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE
BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Carboline® and Carboxane® are registered trademarks of Carboline Company.
Carbomastic 615 HS
Conventional Pressure pot equipped with dual regulators, 3/8”
Spray I.D. minimum material hose, .070” I.D. fluid tip Application Conditions
and appropriate air cap.
Condition Material Substrate Ambient RH
Brush or Not recommended for tank lining applications 60°F– 75°F 60°F-75°F 60°F-75°F
Optimum 30-70%
Roller except when striping welds. For non-immersion (16°C–24°C) (16°C-24°C) (16°C-24°C)
applications over damp surfaces, brush and Minimum 45°F (7°C) 20°F (-7°C) 20°F (-7°C) 0%
roller is the preferred method. Multiple coats
may be required to obtain desired appearance, Maximum 90°F (32°C) 120°F (50°C) 100°F (35°C) 95%
recommended dry film thickness and adequate Industry standards are for substrate temperatures to be above the
hiding. Avoid excessive re-brushing or re-rolling. dew point. For immersion conditions it is recommended to follow this
For best results, tie-in within 10 minutes at 75°F procedure. For non-immersion conditions Carbomastic 615 HS can
(24°C). Thin up to 11% by volume per gallon tolerate damp substrates. See Brush or Roller above. Special thinning
with Carboline #2. Use a short-nap synthetic and application techniques may be required above or below normal
roller cover with phenolic core conditions. For temperatures below freezing, check to make sure
there is no ice present prior to coating.
Mixing & Thinning Curing Schedule
Mixing Mix separately, then combine and mix in the Surface Dry to Minimum cure
following proportions: Temperature topcoat for immersion Maximum
1 Gal. Kit 5 Gal. Kit @ 50% RH minimum service recoat time
Part A .2 gallon 1 gallon 20°F (-7°C) 72 hours 45 days 90 days
Part B .8 gallon 4 gallon 35°F (2°C) 17 hours 30 days 90 days
Thin up to 12% by volume with Carboline 60°F (14°C) 8 hours 14 days 60 days
Thinner #2. 75°F (24°C) 2 hours 7 days 30 days
90°F (32°F) 1.5 hours 6 days 30 days
Pot Life 1½ hours at 75°F (24°C) and less at higher
temperatures. Pot life ends when coating These times above are based on a 5.0-10.0 mil (125-250 micron) dry
becomes too viscous to use. film thickness per coat. Higher film thickness, insufficient ventilation or
cooler temperatures will require longer cure times and could result in
solvent entrapment and premature failure. Excessive humidity or
Cleanup & Safety condensation on the surface during curing can interfere with the cure,
can cause discoloration and may result in a surface haze. Any haze or
Cleanup Use Thinner #2 or Acetone. In case of spillage, blush must be removed by water washing before recoating. If the
absorb and dispose of in accordance with local maximum recoat times have been exceeded, the surface must be
applicable regulations. abraded by sweep blasting or sanding prior to the application of
Safety Read and follow all caution statements on this additional coats. For force curing, contact Carboline Technical Service for
product data sheet and on the MSDS for this specific requirements.
product. Employ normal workmanlike safety *Do not apply to substrates with ice or ice crystal formation. Dehumidify or
precautions. Hypersensitive persons should wear raise the temperature to eliminate ice on the substrate.
protective clothing, gloves and use protective cream
on face, hands and all exposed areas.
Packaging, Handling & Storage
Ventilation When used as a tank lining or in enclosed areas,
thorough air circulation must be used during and Flash Point Part A: >300°F (63°C)
after application until the coating is cured. The (Setaflash) Part B: 45 °F (7°C)
ventilation system should be capable of preventing Thinner 2 23°F (-5°C)
the solvent vapor concentration from reaching the
lower explosion limit for the solvents used. User Storage (General) Store Indoors. KEEP DRY
should test and monitor exposure levels to insure all
Storage 40 -100°F (4°C-38°C)
personnel are below guidelines. If not sure or if not
Temperature 0-95% Relative Humidity
able to monitor levels, use MSHA/NIOSH approved
& Humidity
supplied air respirator.
Shelf Life Part A: 24 months at 76°F (24°C)
Caution This product contains flammable solvents. Keep Part B: 24 months at 76°F (24°C)
away from sparks and open flames. All electrical
equipment and installations should be made and
*Shelf Life: (actual stated shelf life) when kept at recommended
grounded in accordance with the National Electric storage conditions and in original unopened containers.
Code. In areas where explosion hazards exist,
workmen should be required to use non-ferrous
tools and wear conductive and non-sparking shoes.

May 2005 replaces January 2005

To the best of our knowledge the Technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and
Carboxane® are registered trademarks of Carboline Company.