en Service manual

Travel drive
FAT 325P113
Item code: 9020 0375
 Manufacturer:
Liebherr-Components Biberach GmbH
Hans-Liebherr-Strasse 45
88400 Biberach
Federal Republic of Germany

Product ID
Product type: Travel drive
Product designation: FAT 325P113

Document ID
Author: TB-AT Wenzel
Version: 000
Issued: 04.14

Revision history
Version Documents Article code Index Edition Comment
100 67 113 3000 00 1 rv.4 90200375 01 04.14 First Version
67 113 3000 00 1 2.1
67 113 3000 99 1 0.5

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 Fundamental notes

Observe the maintenance instructions

These maintenance instructions include important information regarding safe, correct and economical
operation of the drive components. Your consideration helps to prevent dangers and damage, repair
costs and down times and will increase the reliability and life-expectancy of the drive components.
Please note also the notes on the enclosed sectional drawing and installation drawing.
The maintenance instruction does not replace datas, details and technical interrelationships, shown
on the sectional drawing and installation drawing. It is primarily made to support the disassembling
and assembling procedure.
The maintenance instructions for the drive components must be on-hand at all times and must be
read and applied by all persons contracted with maintenance tasks.
Note also the regulations and guidelines regarding accident-prevention and environmental-protection
applicable for the building site.
Should you receive further information from us regarding the drive components, e. g. in the form of
technical information letters, these notes must also be observed and supplemented to the operating
instructions.

Designation of safety advices

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

The safety alert symbol appears always together with one of the following signal words
DANGER
WARNING
CAUTION

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result

in minor or moderate injury.
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NOTICE indicates a hazardous situation which, if not avoided, could result

in property damages.

Other designations

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Fundamental notes Service manual

Symbol Meaning
Note indicates helpful advices and tips.

– This symbol signifies a numeration.

This symbol means: „Execute task“.

This symbol means: „Prerequisite must be met“.

This symbol means: „Consequence of a task“.

Contact
If you need further information about this drive component, please contact:
Liebherr-Components Biberach GmbH
Postfach 1664
88386 Biberach an der Riß
Phone: (07351) 41-0
Fax: (07351) 41-2225
e-mail: [email protected]
http://www.liebherr.com

Copyright
Circulation or duplication of these maintenance instructions is prohibited, unless expressly permitted.
Contravention hereof shall give rise to a claim for damages. All rights, in compliance with the laws of
copyright, remain reserved.

COB//000/00/04.14/en

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 Contents

1 Product description 7
1.1 Travel drive FAT 325P113 8
1.1.1 Constructional design 8
1.1.2 Technical data 8

2 Safety instructions 9
2.1 Intending usage 10
2.2 Maintenance safety instructions 10
2.3 Particular danger areas during handling 10

3 Maintenance 13
3.1 Maintenance tasks 14
3.1.1 Check oil level and leakage 14
3.1.2 Change oil 15
3.1.3 Check fastening screws 16
3.1.4 Summary of maintenance intervals 17
3.2 Lubricants 18

4 Adjustment values 19
4.1 Tightening torques for screws 20

5 Appendix 21
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Contents Service manual

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 1 Product description

Contents
1.1 Travel drive FAT 325P113 8
1.1.1 Constructional design 8
1.1.2 Technical data 8
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Product description Service manual
Travel drive FAT 325P113

1.1 Travel drive FAT 325P113

1.1.1 Constructional design

The component is essentially constructed:
– with three planet layers.
– equipped with a motor flange at drive side.
– equipped with a mounting possibility for Turas segments
– for drive motor CMVE 85

1.1.2 Technical data

Description Unit Value

Maximum drive speed layer 1 min-1 1480
Maximum drive speed layer 2 min-1 2510
Transmission i 74.13
Maximum output speed layer 1 min-1 20.00
Maximum output speed layer 2 min-1 33.9
Output torque Nm 30300
Absorption volume layer 1 ccm/U 85.2
Absorption volume layer 2 ccm/U 50.25
Primary pressure bar 350
Braking torque (dyn.) Nm 43740
Braking torque (stat.) Nm 43740
Braking torque / brake (dyn.) Nm 590
Braking torque / brake (stat.) Nm 590
Oil filling gear API-GL-5 SAE 75W90, SAE
85W90
Oil quantity gear US gal. / L 0.88 / 4
Dynamic radial load rating kN 353
Static radial load rating kN 576
Weight Lbs. / kg 432.105 / 196

A) for further technical informations see installation drawing

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 2 Safety instructions

Contents
2.1 Intending usage 10
2.2 Maintenance safety instructions 10
2.3 Particular danger areas during handling 10
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Safety instructions Service manual
Particular danger areas during handling

2.1 Intending usage

The travel drive FAT 325P113 is intended for mounting as drive component.
The product may only be used for the prescribed, technically construed purpose. The product may
not be operated with outputs, torques, speeds or external forces which exceed the structural design
(see technical data, as well as the data represented on the installation drawing). Installation and
start-up may only be carried out by, qualified, specialist personnel.

2.2 Maintenance safety instructions

Maintenance tasks may only be carried out by, qualified, specialist personnel.
Maintenance intervals must be maintained.
Utilisation of one of the work-related workshop tools is absolutely necessary for carrying out the
maintenance measures.
Tasks on the electrical equipment of the machine may only be carried out by an electrical specialist
or by persons who have received instructions and are working under the supervision of an electrical
specialist, in accordance with the electro-technical regulations.
The drive components, and in particular the threaded unions and filler holes, must be cleaned of oil,
fuels, contamination and care products before commencing any maintenance tasks. Aggressive
cleaning agents are absolutely not to be used. Use fibre-free cleaning cloths.
Used oils must be collected in a suitable container and disposed of in an environmentally-friendly
manner.
When taking samples for oil analyses, the drained oil must be collected in a clean container, and
carefully stirred before taking a sample.

2.3 Particular danger areas during handling

Safe handling can be guaranteed by using the lifting lugs, or lifting pegs or threaded bores. Otherwise,
the components must be properly secured with a suitable lifting gear. Lifting lugs and similar devices
fitted to the drive components are designed only to take the weight of the drive component. They may
not be used for lifting accessories, etc. Use only suitable and technically-sound lifting gear, as well
as load carrying equipment (e. g. ropes, eye bolts, etc.) featuring sufficient lifting capacity. See weight
specifications in the technical data or on the installation drawing.

WARNING
Risk of crushing and danger from falling loads.
COB//000/00/04.14/en

u Do not stand or work beneath suspended loads!

u Observe the weight specifications (see installation drawing)!
u Only carry out handling tasks using suitable lifting gear.

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 Service manual Safety instructions
Particular danger areas during handling

WARNING
Danger of burns or corrosion as a result of hot components or hot oil.
Following extended operation, lubricants and surfaces of the drive component can reach tempera-
tures which can lead to skin burns.
u Only carry out handling and transport of the component in a vertical position.
u Only touch the component during, and shortly after operation, wearing appropriate protective
clothing.

WARNING
Danger of cuts.
u Beware of sharp edges at the component. Wear protective clothing.
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Safety instructions Service manual
Particular danger areas during handling

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 3 Maintenance

Contents
3.1 Maintenance tasks 14
3.1.1 Check oil level and leakage 14
3.1.2 Change oil 15
3.1.3 Check fastening screws 16
3.1.4 Summary of maintenance intervals 17
3.2 Lubricants 18
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Maintenance Service manual
Maintenance tasks

3.1 Maintenance tasks

Ensure that the following prerequisites have been fulfilled:

q No danger should be presented from moving and rotating parts.
q A protective guard must be fitted.
q Do not approach the machine in dangerous predicaments.
q The machine must be secured against unintentional restart.

3.1.1 Check oil level and leakage

Interval: 50 hours or weekly by maintenance personnel

Tab. 2 Check oil level and leakage

Note
The operating hours relate to the operating hours of the machine.
u Observe the operating hours.

Fig. 1 Check oil level

A/B Oil filling / oil level gear

u Check the oil level when the oil is cool.

u Screw out the screw plugs A/B and check the oil level.
u Fill in oil A/B up to the oil level control bore A/B if necessary.
u Screw in the screw plugs A/B and tighten.
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Note
u The “Marking” for the ideal oil level is located in the middle of the oil inspection glass.
u Respective markings are featured on the oil dipsticks.

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 Service manual Maintenance
Maintenance tasks

3.1.2 Change oil

First-time: 500 hours by maintenance personnel

Interval: 2000 hours by maintenance personnel

Tab. 3 Change oil

WARNING
Following extended operation, lubricants and surfaces of the drive component can reach tempera-
tures which can ledd to skin burns.
u Use suitable container for the oil change.
u Avoid direct contact with the oil.
u Wear appropriate protective clothing when carrying out tasks on hot parts.

NOTICE
Lower oil level lead to damages ot f the component
u Fill in oil up to the oil level control bore before commissioning
u Actuate a short run of the compact rope winch
u Check oil level again and refill as required

NOTICE
Unsuitable types of oil limit the life-expectancy of the component.
u Use only prescribed types of oil.
u Under no circumstances should different types of lubricant , for example mineral oil, synthetic oil
or grease, be mixed together.

Note
Complete replace of old oil must be warranted.
u Change gear oil only in warm operating condition.
u Rinse highly polluted oil in the drive component only with the same lubricant.
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Maintenance Service manual
Maintenance tasks

Fig. 2 Change oil

A/B Screw plug oil filling / oil level gear C Screw plug oil drain gear

Practice oil change according to the following items:

u Place a suitable container under the screw plug oil drain gear C.
u Remove the screw plugs oil filling / oil level gear A/B.
u Remove the screw plug oil drain gear C.
u Discharge the oil.
u Check the seals of the screw plug oil drain gear C and replace the screws or the sealing rings if
necessary.
u Screw in and tighten the screw plug oil drain gear C. Refer to section “Tightening torques”.
u Fill in new oil A/B. Refer to section “Lubricants”.
u Check the sealing rings of the screw plugs oil filling / oil level gear A/B and replace if necessary.
u Insert the screw plugs oil filling / oil level gear A/B.
u Lock the gear.

3.1.3 Check fastening screws

Interval: 1000 hours by maintenance personnel

Tab. 4 Check fastening screws

For tightening torques refer to chapter 4.1 “tightening torques.

u Check fastening screws of the gear.
u Check fastening screws of the motor.
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 Service manual Maintenance
Maintenance tasks

3.1.4 Summary of maintenance intervals

Task Initial mainte- Regular maintenance every

nance
Check leakage 50 hours or weekly
Check oil level (gear) 50 hours or weekly
Check fastening screws 1000 hours
Change gear oil 500 hours 2000 hours

Tab. 5 Summary of maintenance intervals

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Maintenance Service manual
Lubricants

3.2 Lubricants

Component Medium Specification Viscosity Quantity

Gear Lube oil API-GL-5 SAE75W90, 4l
SAE85W90

Tab. 6 Lubricants

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 4 Adjustment values

Contents
4.1 Tightening torques for screws 20
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FAT 325P113 / 9020 0375 19

Adjustment values Service manual
Tightening torques for screws

4.1 Tightening torques for screws

Summary of tightening torques for fastening screws, for µges=0,140

Screw size Strength rating Tightening torque [Nm]
M5 8.8 / 10.9 6 / 8.5
M6 8.8 / 10.9 10 / 14
M8 8.8 / 10.9 25 / 35
M10 8.8 / 10.9 49 / 69
M12 8.8 / 10.9 86 / 120
M16 8.8 / 10.9 210 / 295
M20 10.9 580
M24 10.9 1000
M30 10.9 2000

Tab. 7 Summary of tightening torques for fastening screws

Summary of tightening torques for screw plugs (VSTI), for µges=0,140

Screw size Width across flat Tightening torque [Nm]
M 10 x 1 5 10
M 12 x 1.5 6 20
M 14 x 1.5 6 40
M 16 x 1.5 8 40
M 18 x 1.5 8 40
M 20 x 1.5 10 50
M 22 x 1.5 10 80
M 26 x 1.5 12 80
M 27 x 2 12 90
M 33 x 2 17 165
M 42 x 2 22 240

Tab. 8 Summary of tightening torques for screw plugs

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 5 Appendix

The following technical documents are attached (optional):

– Spare parts list
– Drawings
– Supplier documentations
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Appendix Service manual

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22 FAT 325P113 / 9020 0375

 Catalog
Katalog
TRACTION DRIVE
FAHRANTRIEB
90200375
 Pos. Item Quantity Description Bezeichnung Serie
1 90200375 1 TRACTION DRIVE FAT 325P113 FAHRANTRIEB
 5

24.4.2014 rv.4 TRACTION DRIVE 3

FAHRANTRIEB

.
 Pos. Item Quantity Description Bezeichnung Serie
1 90023558 1 TRACTION DRIVE FAT 325P113 FAHRANTRIEB
 6
5 10142717 1 HYDRAULIC INSTALLATION MOTOR HYDRAULIKEINBAUMOTOR
6 4635183 4 HEX SCREW ISO 4014 M12X115 10.9 A3C SECHSKANTSCHRAUBE
7 10190098 1 ADHESIVE LABEL KLEBEETIKETT
900 90023559 1 TRACTION DRIVE ET-FAT 325P113 FAHRANTRIEB
 8

24.4.2014 rv.4 TRACTION DRIVE 5

FAHRANTRIEB
TRACTION DRIVE FAT 325P113
FAHRANTRIEB FAT 325P113 90 20 037 5
 Pos. Item Quantity Description Bezeichnung Serie
1 90204938 1 CONNECTION CARRIER ANSCHLUSSTRAEGER
3 90024982 1 RETAINING DISK 85X47X5 HALTESCHEIBE
5 90204951 5 PLANET WHEEL M=3,25 Z=27 PLANETENRAD
6 428012101 5 LOCKING RING DIN 471 45X2,5 SICHERUNGSRING
7 90204953 5 DISTANCE WASHER 68X47X7 DISTANZSCHEIBE
10 90024979 1 INNER WHEEL M=3,25 Z=78 INNENRAD
11 747001801 24 STEEL BALL STAHLKUGEL
12 980800001 1 NUR KUGELN GLEICHER SORT
15 90024980 1 SUN WHEEL M=3,25 Z=22 SONNENRAD
20 90024981 1 PLANETARY CARRIER PLANETENTRAEGER
22 90024983 3 PLANET WHEEL PLANETENRAD
23 10171581 3 LOCKING RING DIN 47140 SICHERUNGSRING
25 90024985 1 SUN WHEEL M=3,25 Z=27 SONNENRAD
30 90026801 1 PLANETARY CARRIER PLANETENTRAEGER
31 944300903 1 RETAINING DISK 100X40X4 HALTESCHEIBE
32 90026802 3 PLANET WHEEL Z=27 M=3.25 PLANETENRAD
33 10171575 3 LOCKING RING DIN 47125 SICHERUNGSRING
35 90026804 1 DRIVE SHAFT M=3,25 Z=24 ANTRIEBSWELLE
36 4001862 1 SNAP RING DIN 7993A32 SPRENGRING
38 944321603 12 BALL CAGE KUGELKAEFIG
40 90023885 1 END COVER VERSCHLUSSDECKEL
41 944303303 1 RETAINING DISK 50X4 HALTESCHEIBE
42 429612001 1 L RING JL50 L-RING
45 10018274 1 O-RING 250X3 O-RING
46 4043082 12 SOCKET HEAD SCREW ISO 4762 M8X20 10.9 A2 ZYLINDERSCHRAUBE
48 7361961 3 SCREW PLUG VSTI M22X1,5 VERSCHLUSSSCHRAUBE
55 90016278 1 COUPLING FERRULE KUPPLUNGSHUELSE
70 710925601 1 AXIAL FACE SEAL GLEITRINGDICHTUNG
500 90028420 1 ASSEMBLY SET MONTAGESATZ

 7

24.4.2014 rv.5 TRACTION DRIVE 6

FAHRANTRIEB
TRACTION DRIVE FAT 325P113
FAHRANTRIEB FAT 325P113 90 02 355 8
 Pos. Item Quantity Description Bezeichnung Serie
3 90024982 2 RETAINING DISK 85X47X5 HALTESCHEIBE
5 90204951 5 PLANET WHEEL M=3,25 Z=27 PLANETENRAD
6 428012101 5 LOCKING RING DIN 471 45X2,5 SICHERUNGSRING
7 90204953 5 DISTANCE WASHER 68X47X7 DISTANZSCHEIBE
15 90024980 1 SUN WHEEL M=3,25 Z=22 SONNENRAD
20 90024981 1 PLANETARY CARRIER PLANETENTRAEGER
22 90024983 3 PLANET WHEEL PLANETENRAD
23 10171581 3 LOCKING RING DIN 47140 SICHERUNGSRING
25 90024985 1 SUN WHEEL M=3,25 Z=27 SONNENRAD
30 90026801 1 PLANETARY CARRIER PLANETENTRAEGER
31 944300903 1 RETAINING DISK 100X40X4 HALTESCHEIBE
32 90026802 3 PLANET WHEEL Z=27 M=3.25 PLANETENRAD
33 10171575 3 LOCKING RING DIN 47125 SICHERUNGSRING
35 90026804 1 DRIVE SHAFT M=3,25 Z=24 ANTRIEBSWELLE
36 4001862 1 SNAP RING DIN 7993A32 SPRENGRING
55 90016278 1 COUPLING FERRULE KUPPLUNGSHUELSE

24.4.2014 rv.3 TRACTION DRIVE 7

FAHRANTRIEB
ASSEMBLY SET
MONTAGESATZ 90 02 842 0
 Pos. Item Quantity Description Bezeichnung Serie
1 90023558 1 TRACTION DRIVE FAT 325P113 FAHRANTRIEB
 6
5 10190098 1 ADHESIVE LABEL KLEBEETIKETT
7 944254203 1 MOUNTING LABELLER MONTAGEAUFKLEBER
10 90203609 1 COVER 4XD248 DECKEL
15 90203610 1 GASKET AND SEAL 2XD248 DICHTUNG
16 4900120 4 HEX SCREW ISO 4017 M12X20 8.8 A3C SECHSKANTSCHRAUBE

24.4.2014 rv.5 TRACTION DRIVE 8

FAHRANTRIEB
TRACTION DRIVE ET-FAT 325P113
FAHRANTRIEB ET-FAT 325P113 90 02 355 9