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    Manufacturing Inspection Test Plan: 1. Fabrication & Pre Requisites

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    Alesol Equipment
    This document outlines a manufacturing inspection test plan for an equipment project. It lists 16 inspection points covering fabrication, material inspection, in-process checks, final inspection, and dispatch. Key steps include reviewing drawings and qualifications, inspecting raw materials and welds, conducting pressure and water tests, measuring final dimensions, and preparing quality documentation for handover. The plan specifies the inspection activities, acceptance criteria based on records and specifications, and controls to be applied by the client, company, and third-party inspector at each stage of production.

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    Manufacturing Inspection Test Plan: 1. Fabrication & Pre Requisites

    Uploaded by

    Alesol Equipment
    107 views1 page
    This document outlines a manufacturing inspection test plan for an equipment project. It lists 16 inspection points covering fabrication, material inspection, in-process checks, final inspection, and dispatch. Key steps include reviewing drawings and qualifications, inspecting raw materials and welds, conducting pressure and water tests, measuring final dimensions, and preparing quality documentation for handover. The plan specifies the inspection activities, acceptance criteria based on records and specifications, and controls to be applied by the client, company, and third-party inspector at each stage of production.

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    QAP_Storage Tanks_Format.xlsx

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    This document outlines a manufacturing inspection test plan for an equipment project. It lists 16 inspection points covering fabrication, material inspection, in-process checks, final inspection, and dispatch. Key steps include reviewing drawings and qualifications, inspecting raw materials and welds, conducting pressure and water tests, measuring final dimensions, and preparing quality documentation for handover. The plan specifies the inspection activities, acceptance criteria based on records and specifications, and controls to be applied by the client, company, and third-party inspector at each stage of production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    107 views1 page

    Manufacturing Inspection Test Plan: 1. Fabrication & Pre Requisites

    Uploaded by

    Alesol Equipment
    This document outlines a manufacturing inspection test plan for an equipment project. It lists 16 inspection points covering fabrication, material inspection, in-process checks, final inspection, and dispatch. Key steps include reviewing drawings and qualifications, inspecting raw materials and welds, conducting pressure and water tests, measuring final dimensions, and preparing quality documentation for handover. The plan specifies the inspection activities, acceptance criteria based on records and specifications, and controls to be applied by the client, company, and third-party inspector at each stage of production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 1

    Company Logo

    DOCUMENT NO:

    REV. NO.: 0
    MANUFACTURING INSPECTION TEST PLAN W.E.F.:

    CLIENT: PUCHASE ORDER NO:

    PROJECT / PROJECT NO: EQUIPMENT:

    S.O. NO.: SUBMITTED DRG. NO.:

    CONTROL BY
    INSPECTION ACTIVITY / RECORD / SPECIFICATION /
    SR NO DESCRIPTION REFERNCE DOCUMENTS /
    CHARACTERISTIC ACCEPTANCE CRITERIA Company Name CLIENT TPI

    1. FABRICATION & PRE REQUISITES


    Contract & Client Specification
    1 Approved by client Purchase Order & Specification - A -
    Review

    2 Assembly Drawings, GA Drawings Approved by client Drawings / BOM P A -

    3 WPS / PQR / WPQ As per ASME section-IX Write-ups and Qualifications P R -

    2. MATERIAL INSPECTION
    Material Inspection as per approved
    4 Raw Material Inspection Drg.,Corelation with MTC, Dimension, MTC / Check Test P R -
    Visual Inspection

    3. IN PROCESS INSPECTION
    Dimension, Template/Profile, Visual &
    5 Cone / Roof Forming Inspection Ovality IR / Approved Drawing P R -

    Profile, Circumference, Length, Joint


    6 SHELL L-Seam & C-Seam Set-ups Preperation, Weld Joint, Ovality, IR / Approved Drawing P R -
    Misalignment etc.
    Visual inspection of critical weld
    7 joints and NDT - LPT (L-Seam & C- Visual (External & Internal welding, IR / LPT report / Approved Drawing P R -
    damage, surface etc.)
    seam -Butt Joint)

    Verify Elevation, Projection, Orientation &


    8 Nozzle set-ups Joint preperation as per approved drg. IR / Approved Drawing P R -

    4. FINAL INSPECTION

    Leak detection check by shop solution at


    9 R.F. pad Pneumatic Test Test report / Approved Drawing P R -
    1.25 kg/cm2 (g) pressure

    CRITICAL dimension check as per approved


    drg, 100% visual inspection and W
    10 Final Dimension & Visual Inspection workmanship IR, Approved drawings P -
    Name Plate Verification & Stamping R

    11 Water fill-up test Full of water IR, Approved drawings P W -

    Painting of CS surfaces (Surface check, DFt


    12 Painting Inspection ( For External check, visual check, shade verification, Painting Inspection report P W -
    Surface Only)
    Paint TC and batch no verification

    13 Spares / Loose Items Identification, proper tagging & packing of Packing List / Approved Drawing P W -
    spares

    5. DISPATCH
    14 Close out of all NCR if any - NCR / DCR P H -

    Completion of all manufacturing activities,


    QC documentation & Issued of
    15 Inspection Release Note ( IRN) Review of Quality Dossier, Final Inspection IRN & QC Sossier P H -
    Release Note (IRN)
    Packing of equipment as per packing
    16 Packing Packing List P R -
    instruction

    Abbreviation for the type of inspection Point: H- HOLD POINT, P- PERFORMANCE, A- APPROVED, W- WITNESS POINT, R- REVIEW POINT

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