MORGA, Maria Bianca S.

CE522- M01

III. MASONRY
Filler:
Using 4” CHB:
Consider 1 hole: Consider 1 corner:

A4sp = 0.05365 in2(4 corners) A1sp = ASQ- AQC

A = (½” x ½”) - π r2
A4sp = 0.2146 in2 1sp
4
1 2
A 1hole = (2” x 3”) – 0.2146

A 1hole = 5.7846 in2

A1sp = ¼ in2 –
π (

A1sp = 0.05365 in2

4
2
)
[ ]
A 4hole = (5.7846 in2) (4)
A 4hole = 23.1416 in2 Vol. of 4 holes = 23.1416 in2 x 8 in
Vol. of 4 holes = 185.1327 in3 (1ft/12in)3 (0.0283m3/ft3)
Vol. of 4 holes = 0.003 cu. m.
Setting:
Using 4” CHB:
Vol. of setting for 1pc of 4” CHB = 0.40m. x 0.10m. x 0.025m.
Vol. of setting for 1pc of 4” CHB = 0.001 cu. m.

Total Volume of filler and setting for 1pc – 4” CHB:

= 0.003 cu. m. + 0.001 cu. m.
= 0.004 cu. m.

Using 4” CHB = 0.004 cu. m.

Using 6” CHB = 0.0077 cu. m.

Given:
4” CHB = PHP 15.00/pc W1 = 0.60m x 1.20m (2 sets)
6” CHB = PHP 18.00/pc W2A = 1.20m x 1.20m (4 sets)
Cement = PHP 250.00/bag W2B = 1.20m x 0.50m (4 sets)
Sand = PHP 1,600.00/cu. m. W3 = 1.80m x 1.20m (8 sets)
Water = PHP 175.00/cu. m. W4 = 2.40m x 1.20m (5 sets)
Mason = PHP 380.00/day D1 = 1.00m x 2.10m (2 sets)
Laborer = PHP 366.00/day D2 = 0.80m x 2.10m (9 sets)
Mark – up = 40% D3 = 0.70m x 2.10m (5 sets)
D4 = 1.00m x 2.10m (1 set)

Net area to be provided with CHB = A GROSS - AOPENING

A1= (Length of WF-1 @ porch) x ht
= 7.0m x 0.50m = 3.5 sq. m.
A2= (Length of WF-1 @ carport) x ht
 = 7.0m x 0.40m = 2.8 sq. m.
A3= (Length of WF-1 w/ full ht) x ht
= (37.50m x 6.60m) + (12.0m x 3.30m)= 287.1 sq. m.
A4 = (Length of WF-2) x ht
= (18.0m x 6.60m) + (27.0m x 3.30m) = 207.90 sq. m.

AGROSS= A1 + A2 + A3 + A4
= 3.5 m2 + 2.8 m2 + 287.1 m2 + 207.90 m2
AGROSS= 501.3 sq. m.

AOPENING= ADOORS + AWINDOWS

= [(1.00m x 2.10m)(2 sets) + (0.80m x 2.10m)(9 sets) + (0.70m x 2.10m)(5 sets) + (1.00m x 2.10m )(1 set)]
+ [(0.60m x 1.20m)(2 sets) + (1.20m x 1.20m)(4 sets) + (1.20m x 0.50m)(4 sets) + (1.80m x 1.20)(8 sets)
+(2.40m x 1.20m)(5 sets) ]
AOPENING= 70.05 sq. m.

Net Area to be provided with CHB = 501.3 m 2 -70.05 m2 = 431.25 sq. m.

Required no. of 4” CHB= Net Area to be provided with CHB
Area of 1 pc. CHB
= 431.25 m2__
(0.20)(0.40)m2
= 5,390.63 pcs.
= 5,391 pcs of 4” CHB (Actual)
No. of 4” CHB to be purchased (5% Waste Factor)
= 5,391 pcs (1.05)
= 5,660.55 pcs ; say ≈ 5,661 pcs of 4” CHB
Total Volume of Filler and Setting
= (Actual Requirement of 4” CHB)(Vol. of filler and setting per 1 pc of CHB)
= 5,391 pcs. (0.004 cu. m./1 pc.)
= 21.564 cu. m.

*Using Mixture 1 : 5 for filler and setting:

c : w = 5 gallons = 19 Liters
( Cement Ratio ) ( Density of Cement )
Volume of Cement =
( Specific Gravity of Cement ) ( Density of Water)
1 ft 3 ( 0.0283 m3 / ft 3 ) (1411kg /m3 )
=
( 3.14 )( 1000 kg/m 3)
Volume of Cement = 0.0127 cu. m.

( Sand Ratio ) ( Density of Sand)

Volume of Sand =
( Specific Gravity of Sand ) (Density of Water)
5 ft 3 ( 0.0283 m3 / ft 3 ) (1684 kg /m 3)
=
( 2.65 ) (1000 kg /m3 )
Volume of Sand= 0.0889 cu. m.

( Water Ratio ) ( Density of Water)

Volume of Water=
( Specific Gravity of Water ) ( Density of Water)
Water Ratio
Volume of Water=
1.0
1.0 m3
19 Liters x
= 1000 Liters
1.0
Volume of Water= 0.019 cu. m.

Volume of mortar / batch= 0.0127 cu. m. +0.0889 cu. m. + 0.019 cu. m.

Volume of mortar / batch= 0.1216 cu. m.

Determine the number of Batches:

Total Volume of filler ∧setting
No. of Batches =
Volume of Mortar per Batch
21.56 4 cu . m .
=
0.1216 cu . m./batch
No. of Batches = 177.334 Batches

MATERIALS:
No. of bags of cement = (No .of Batches) x (Cement Ratio / batch)
= (177.334 batches) x 1bag / batch
= 177.30 bags≈ say 178 bags
Req’d Volume of Sand = (No .of Batches) x (Sand Ratio / batch)
= (177.334 batches) x (5ft 3) x (0.0283m3/ft3) x 1.10
= 27.60 cu. m.≈ say 28.0 cu. m.
Req’d Volume of Water = (No .of Batches) x (Water Ratio/batch)
= (177.334 batches) x (19L/batch) x (1m 3/1000L)
= 3.37 cu. m. ≈ say 3.50 cu. m.

A. MATERIAL COST:
4” CHB = 5,661 pcs x PHP 15.00 / pc = PHP 84,915.00
Cement = 178 bags x PHP 250.00/bag = PHP 44,500.00
Sand = 28.0 cu. m. x PHP 1,600.00/cu. m. = PHP 44,800.00
Water = 3.50 cu. m. x PHP 175.00/cu. m. = PHP 612.50
Total Material Cost = PHP 174,827.50

MANPOWER CAPABILITY:
1 Masonry crew (1 Mason & 1 Helper) can install 75 pcs of 4” CHB per day
Using 5 crew:
Accomplishment / day = (Capability of 1 crew per day)x(Number of crew)
= (75 pcs /day /1 crew) x (5 crew)
= 375 pcs /day
Actual CHB Requirement
Number of days=
accomplishment per day
5 , 391 pcs
=
375 pcs /day
= 14.38 days ≈ say 14.5 days

B. MANPOWER COST:
5 Masons at PHP 380.00/day for 14.5 days = PHP 27,550.00
5 Laborers at PHP 366.00/day for 14.5 days = PHP 26,535.00
Total Manpower Cost = PHP 54,085.00

Total Direct Cost = Material Cost + Manpower Cost

Total Direct Cost = PHP 228,912.50
Total Direct Cost
Direct Unit Cost = be provided with CHB ¿
Net Area ¿
PHP 228,912.50
=
431.25 sq . m .
Direct Unit Cost = PHP 530.81 per sq. m.

Adjusted Unit Cost (40% Mark – up)= Direct Unit Cost + 40% (Direct Unit Cost)
= PHP 530.81 per sq. m. x 1.40
 = PHP 743.13 per sq. m.

Total Adjusted Cost = Adjusted Unit Cost x Net Area to be provided w/ CHB
= (PHP 743.13/sq. m.) x (431.25 sq. m.)
Total Adjusted Cost = PHP 320,474.81

FOR SEPTIC TANK: (6” CHB)

A= (Length) x (ht)
A= (11.20m x 1.40m) = 15.68 sq. m.
¿
Required no. of 6” CHB= Area¿ be provided with CHB Area of 1 pc . CHB
15.68 m²
=
( 0.20 ) ( 0.40 ) m²
= 196 pcs
= 196 pcs of 6” CHB (Actual)
No. of 6” CHB to be purchased (5% Waste Factor)
= 196 pcs (1.05)
= 205.8 pcs ; say ≈ 206 pcs of 6” CHB

Total Volume of Filler and Setting

= (Actual Requirement of 6” CHB)(Vol. of filler and setting per 1 pc of 6”CHB)
= 196 pcs. (0.0077 cu. m./1 pc.)
= 1.509 cu. m.

*Using Mixture 1 : 5 for filler and setting:

c : w = 5 gallons = 19 Liters

( Cement Ratio ) ( Density of Cement )

Volume of Cement=
( Specific Gravity of Cement ) ( Density of Water)
1 ft 3 ( 0.0283 m3 / ft 3 ) (1141 kg /m3 )
=
( 3.14 )( 1000 kg/m 3)
Volume of Cement= 0.0127 cu. m.

( Sand Ratio ) ( Density of Sand)

Volume of Sand =
( Specific Gravity of Sand ) (Density of Water)
5 ft 3 ( 0.0283 m3 / ft 3 ) (1684 kg /m 3)
=
( 2.65 ) (1000 kg /m3 )
Volume of Sand = 0.0889 cu. m.

( Water Ratio ) ( Density of Water)

Volume of Water=
( Specific Gravity of Water ) ( Density of Water)
Water Ratio
Volume of Water =
1.0
1.0 m3
19 Liters x
= 1000 Liters
1.0
Volume of Water= 0.019 cu. m.

Volume of mortar / batch = 0.0127 cu. m. +0.0889 cu. m. + 0.019 cu. m.

= 0.1216 cu. m.

Determine the number of Batches:

 Total Volume of filler ∧setting
No. of Batches =
Volume of Mortar per Batch
1.509 cu . m.
=
0.1216 cu . m./batch
No. of Batches = 12.410 Batches

MATERIALS:
No. of bags of cement = (No .of Batches) x (Cement Ratio / batch)
= (12.410 batches) x 1bag / batch
= 12.41 bags ≈ say 13 bags
Req’d Volume of Sand = (No .of Batches) x (Sand Ratio / batch)
= (12.410 batches) x (5ft 3) x (0.0283m3/ft3) x 1.10
= 1.93 cu. m. ≈ say 2.0 cu. m.

Req’d Volume of Water = (No .of Batches) x (Water Ratio/batch)

= (12.410 batches) x (19L/batch) x (1m 3/1000L)
= 0.24 cu. m. ≈ say 0.50 cu. m.

A. MATERIAL COST:
6” CHB = 206 pcs x PHP 18.00 / pc = PHP 3,708.00
Cement = 13 bags x PHP 250.00/bag = PHP 3,250.00
Sand = 2.0 cu. m. x PHP 1,600.00/cu. m. = PHP 3,200.00
Water= 0.50 cu. m. x PHP 175.00/cu. m. = PHP 87.50___
Total Material Cost = PHP 10,245.50

MANPOWER CAPABILITY:
1 Masonry crew (1 Mason & 1 Helper) can install 50 pcs of 6” CHB per day
Using 2 crew:
Accomplishment / day = (Capability of 1 crew per day) x (Number of crew)
= (50 pcs /day /1 crew) x (2 crew)
= 100 pcs /day
Actual CHB Requirement
Number of days=
accomplishment per day
19 6 pcs
=
100 pcs / day
= 1.96 days ≈ say 2.0 days

B. MANPOWER COST:
2 Masons at PHP 380.00/day for 2.0 days = PHP 1,520.00
2 Laborers at PHP 366.00/day for 2.0 days = PHP 1,464.00
Total Manpower Cost = PHP 2,984.00

Total Direct Cost = Material Cost + Manpower Cost

Total Direct Cost = PHP 13,229.50

Total Direct Cost

Direct Unit Cost = be provided with CHB ¿
Net Area¿
PHP 13 , 229 .50
= .
15.68 sq . m.
Direct Unit Cost = PHP 843.72 per sq. m.

Adjusted Unit Cost (40% Mark – up)= Direct Unit Cost + 40% (Direct Unit Cost)
= PHP 843.72 per sq. m. x 1.40
= PHP 1,181.21 per sq. m.
Total Adjusted Cost = Adjusted Unit Cost x Net Area to be provided w/ CHB
= (PHP 1,181.21/sq. m.) x (15.68 sq. m.)
Total Adjusted Cost = PHP 18,521.37
PLASTERING:
Standard Thickness of Plaster = 20mm
Area to be Plastered = (Net Area to be Provided w/ CHB)(2 Faces) – (Embedded Area) + (Additive Area)

WF-1 @ Carport:
A1 = (Length of WF-1) x (ht)
A1 = (7.0m x 0.40m) + (7.0m x 0.30m) = 4.90 sq. m.
WF-1 @ Porch & Terrace:
A2 = (Length of WF-1) x (ht)
A2 = (9.50m x 0.50m) + (9.50m x 0.30m) = 7.60 sq. m.
WF-1 @ Porch & Carport:
A3 = (Length of WF-1) x (ht)
A3 = (1.50m x 0.40m) + (1.50m x 0.30m) = 1.05 sq. m.
WF-1 @ Porch & Terrace with full ht:
A4 = (Length of WF-1) x (ht)
A4 = (8.0m x 0.60m) + (8.0m x 0.50m) = 8.80 sq. m.
WF-1 @ Carport with full ht:
A5 = (Length of WF-1) x (ht)
A5 = (7.0m x 0.60m) + (7.0m x 0.40m) = 7.0 sq. m.
WF-1 @ T&B:
A7 = (Length of WF-1) x (ht)
A7 = (11.0m x 0.6m) = 6.6 sq. m.
WF-1 @ with full ht:
A8 = (Length of WF-1) x (ht)
A8 = (21.0m x 0.60m) + (21.0m x 0.30m) = 18.90 sq. m.
Total Embedded Area = 54.85 sq. m.

Additive Area @ T&B:

A = (Length) x (ht)
A = (18.0m x 0.05m) = 0.9 sq. m.
Area to be plastered @ Septic Tank:
A = (Length) x (ht)
A = (11.20m x 1.50m) = 16.80 sq. m.

Area to be plastered= (431.25m2 x 2 faces) – (54.85m2) + (0.9m2) + (16.8m2)

= 825.35 sq. m.

Volume of Plaster = (Area to be Plastered) (Thickness of Plaster)

= 825.35 sq. m. (0.02 m.)
= 16.507 cu. m.

*Using Mixture 1 : 2 for Mortar:

c : w = 1 bag = 8 Liters

( Cement Ratio ) ( Density of Cement )

Volume of Cement=
( Specific Gravity of Cement ) ( Density of Water)
1 ft 3 ( 0.0283 m3 / ft 3 ) (1411 kg /m3 )
=
( 3.14 )( 1000 kg/m 3)
Volume of Cement= 0.0127 cu. m.
( Sand Ratio ) ( Density of Sand)
Volume of Sand =
( Specific Gravity of Sand ) (Density of Water)
2 ft 3 ( 0.0283 m3 / ft 3 ) (1684 kg /m3 )
=
( 2.65 ) (1000 kg /m3 )
Volume of Sand = 0.0359 cu. m.
( Water Ratio ) ( Density of Water)
Volume of Water=
( Specific Gravity of Water ) ( Density of Water)
 Water Ratio
Volume of Water=
1.0
1.0 m3
8 Liters x
= 1000 Liters
1.0
Volume of Water= 0.008 cu. m.
Volume of mortar / batch = 0.0127 cu. m. +0.0359 cu. m. + 0.008 cu. m.
Volume of mortar / batch = 0.0566 cu. m.

Determine the number of Batches:

Volume of Plaster
No. of Batches =
Volume of Mortar per Batch
16.507 cu . m.
=
0.0566 cu . m./batch
No. of Batches = 291.643 Batches

MATERIALS:
No. of bags of cement = (No .of Batches) x (Cement Ratio / batch)
= (291.643 batches) x 1bag / batch
= 291.643 bags ≈ say 292 bags

Req’d Volume of Sand = (No .of Batches) x (Sand Ratio / batch)

= (291.643 batches) x (2ft 3) x (0.0283m3/ft3) x 1.10
= 18.16 cu. m. ≈ say 18.5 cu. m.
Req’d Volume of Water = (No .of Batches) x (Water Ratio/batch)
= (291.643 batches) x (8L/batch) x (1m 3/1000L)
= 2.33 cu. m. ≈ say 2.50 cu. m.

A. MATERIAL COST:
Cement = 292 bags x PHP 250.00/bag = PHP 73,000.00
Sand = 18.5 cu. m. x PHP 1600.00/cu. m. = PHP 29,600.00
Water = 2.50 cu. m. x PHP 175.00/cu. m. = PHP 437.50
Total Material Cost = PHP 103,037.50

MANPOWER CAPABILITY:
1 Masonry crew can plaster 6.0 sq. m. per day
Using 5 Masonry crew:
Accomplishment / day = (Capability of 1 crew per day)x(Number of crew)
= (6.0m2 /day /1 crew) x (5 crew)
= 30.0m2 /day
¿
Number of days = Area¿ be Plastered accomplishment per day
825.35 sq . m.
=
30 sq . m ./day
= 27.5 days ≈ say 28.0 days

B. MANPOWER COST:
5 Masons at PHP 380.00/day for 28.0 days = PHP 53,200.00
5 Laborers at PHP 366.00/day for 28.0 days = PHP 51,240.00
Total Manpower Cost = PHP 104,440.00

Total Direct Cost = Material Cost + Manpower Cost

Total Direct Cost = PHP 207,477.50

Total Direct Cost

Direct Unit Cost = be Plastered ¿
Area¿
PHP 207,477.50
=
825.35 sq . m .
Direct Unit Cost = PHP 251.38 per sq. m.

Adjusted Unit Cost (40% Mark – up) = Direct Unit Cost + 40% (Direct Unit Cost)
= PHP 251.38 per sq. m. x 1.40
= PHP 351.93 per sq. m.

Total Adjusted Cost = Adjusted Unit Cost x Net Area to be provided w/ CHB
= (PHP 351.93/sq. m.) x (825.35 sq. m.)
Total Adjusted Cost = PHP 290,465.43