®

Pyrolite 15

Selection & Specification Data Substrates & Surface Preparation

Generic Type A gypsum based, Spray applied Fire Resistive be applied prior to completion of concrete work on
Material (SFRM) designed for the fire protection of steel floor decking.
interior structural steel. Painted/Primed Apply to painted/primed steel decking only if permitted
Description A 15 lbs./ft³ density SFRM intended for the fire Steel Decks by the UL design. If the painted/primed deck is not an
protection of interior structural columns, beams, approved substrate, metal lath must first be secured
joists, decks, walls, roofs, girders, floors and pre- to the deck surfaces in accordance with the UL
cast concrete units. It is tested and certified for fire requirements.
resistance ratings up to 4 hours. Painted/Primed Painted steel joists do not require adhesive, lath or
Features • Durable cementitious formulation Steel Joists fastening devices. It is acceptable to apply directly to
• Noncombustible steel joists.
• Can be injected with Accelerator A-20 for fast set Painted/Primed Painted/primed structural steel is generally not
and increased yield (optional) Structural Steel approved by UL as an acceptable substrate for
• Asbestos-free – complies with EPA and OSHA SFRMs unless the paint or primer was included in
regulations. the fire test and/or UL listed for SFRM applications
• Mineral Wool free – no airborne fibers. to structural steel. UL has established conditions that
• Styrene free – no toxic decomposition gases. must be satisfied for application to primed or painted
• Economical – Maintains project on budget. structural steel, including: minimum bond strength
• Design flexibility with over 40 UL designs. criteria; dimensional limitations for the structural
Color Non-Uniform Tan members; use of a bonding agent or adhesive such
Finish Textured as Pyroprime 775 WB; use of metal lath to provide
a mechanical bond; or, use of mechanical breaks of
Primer Primers are not required or recommended. If a primer metal lath strips or steel pins and disks. Refer to the
is specified, or steel is primed, bond strength must UL Fire Resistance Directory-Volume 1 for details or
meet minimum UL criteria. Pyroprime 775 WB is used contact Carboline Technical Service before applying to
as a primer/bonding agent to meet this requirement any painted/primed steel beams or columns.
where specified. Southwest Type DK3 spatter coat
must be used as a primer/bonding agent on cellular
decks and roof decks per UL design requirements. Performance Data
Contact Carboline Technical Service for further
Test Method Results
information. Pyrolite fireproofing materials neither
ASTM C177 Insulation K Factor 0.73 BTU in/hr ft²-°F @ 75°F
promote nor prevent corrosion. Fireproofing should not
be considered part of the corrosion protection system. ASTM E136 Combustibility Passed (non-combustible)
1 15 pcf (240 kg/m³)
Fireproofing Generally not required. In severely corrosive ASTM E605 Density
average
Topcoats atmospheres, consult Carboline Technical Service for
ASTM E736 Cohesion/Adhesion 515 psf (24.6 kPa)
selection of coating most suitable for the operating
ASTM E759 Deflection Passed
environment.
ASTM E760 Impact Passed
Film Build 1/2" - 5/8" (12.7 - 15.9 mm) on initial pass ASTM E761 Compresive Strength 6,019 psf (288 kPa)
Limitations Not intended for permanent direct exposure to ASTM E84 Surface Burning Flame Spread: 10
weather or excessive physical abuse beyond normal Smoke Development: 0
construction cycles. Not recommended for use as ASTM E859 Air Erosion 0.00 g/ft² (0.00 g/m²)
refractory cement or where operating temperatures ASTM E937 Corrosion Passed
exceed 200°F (93°C).
ASTM G21 Fungi Resistance Passed (no growth)
Specific Heat 0.37 BTU/lb°F
Substrates & Surface Preparation 1
Air dry at ambient conditions to constant weight. Do not force cure. Use ASTM E605 Positive Bead
Displacement method utilizing #8 lead shot. Test density in accordance with AWCI Technical Manual
General Prior to application, all substrates must be clean and 12-A (Standard Practice for the Testing and Inspection of Field Applied Sprayed Fire-Resistive
free of loose scale, dirt, oil, grease, condensation, Materials, an Annotated Guide).
or any other substance that would impair adhesion. All values derived under controlled laboratory conditions.
Test reports and additional data available upon written request.
Contact Carboline Technical Service for further
information. Fireproofing shall be applied to the
underside of roof deck assemblies only after all roofing
work has been completed, and all roof traffic has
Mixing & Thinning
ceased. When applying to flexible roof systems it is Mixer 1. Use a minimum 12 to 16 cubic foot heavy-duty
required that Southwest Type DK3 spattercoat is used. mortar mixer capable of rotating at 40 rpm with rubber
Also be sure that all roof work is completed and water tipped blades that wipe the sides.
tight before commencing installation of fire protection. 2. Use continuous feed mixer. Contact Carboline
Roof traffic shall be limited to maintenance after fire Technical Service for recommendation. Densities may
protection is applied and cured. No fireproofing shall vary when using this type of mixing equipment.

August 2015 0149

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
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Pyrolite 15
Mixing & Thinning Application Procedures
Mixing Always mix with clean potable water. The mixer General Thicknesses of 1/2" - 5/8" (12.7 mm - 15.9 mm) or
shall be kept clean and free of any previously mixed less can be applied in one pass. When additional
materials which may cause premature setting of coats are required to reach specified thickness, apply
product. A 2 bag mix is recommended for paddle type subsequent coats after prior coat has set. If preceding
mixers. Mix time should be approximately 2 minutes coat has dried, dampen the surface with water prior to
per bag at 52 rpm. Do not over mix. The material application of additional coats. Material can be injected
volume should not go over center bar of mixer. Use 10 with Accelerator A-20 solution to increase set time
¾ ± 1 ½ gallons (40.6 ± 5.6 liters) of water per 45 lb. and yield. Type DK3 (Spatter Coat) shall be applied
(20.4 kg) bag. Add water to the mixer first with blades to all cellular floor units and to all roof deck systems
stopped. With mixer turned on, add material to the where indicated by the UL design. Contact Carboline
water and begin mixing. Fireproofing Technical Service for further information.
Pot Life 2 hours at 70°F (21°C) and less at higher Field Tests Test for thickness and density in accordance with the
temperatures. Pot life ends when the material thickens applicable building code, AWCI Technical Manual 12-
and becomes unusable. A (Standard Practice for the Testing and Inspection
Density For information and recommendations obtaining the of Field Applied Sprayed Fire-Resistive Materials, an
proper density and yield, contact the local Carboline Annotated Guide), and ASTM E605 (Standard Test
representative or Carboline Fireproofing Technical Methods for Thickness and Density of Sprayed Fire-
Service. Resistive Materials Applied to Structural Members).
Finishing Normally left as a sprayed texture finish.
Application Equipment Guidelines
Listed below are general equipment guidelines for the application of this product. Job site conditions
Application Conditions
may require modifications to these guidelines to achieve the desired results.
Condition Material Surface Ambient Humidity
Pump This material can be pumped with a wide range of Minimum 40 °F (4 °C) 40 °F (4 °C) 40 °F (4 °C) 0%
piston, rotor stator and squeeze pumps designed to Maximum 100 °F (38 °C) 125 °F (52 °C) 110 °F (43 °C) 95%
pump cement & plaster materials including: Air and substrate temperatures shall be maintained 24 hours before, during and 24 hours after
Essick - model# FM9/FM5E (Rotor Stator/2L4) application. Gypsum based products are susceptible to water and must be protected accordingly.
Putzmeister - model# S5EV(Rotor Stator/2L6) Contact Carboline Fireproofing Technical Service for recommendations.
Hy-Flex - model# HZ-30E(Rotor Stator/2L6)
Hy-Flex - model# H320E (Piston)
Strong Mfg. - model# Spraymate 60 (Rotor Stator/2L6)
Curing Schedule
Airtech - model# Swinger (Piston) Surface Temp. & 50% Dry to Recoat
Mayco - model# PF30 (Dual Piston) Relative Humidity
Thomsen - model# PTV 700 (Dual Piston) 77 °F (25 °C) 4 Hours
Marvel kit must be removed from piston pumps.
Recoat times will vary based upon ambient conditions and air movement. Material can be injected
with Accelerator A-20 for fast set time and increased yield.
Ball Valves Ball valves should be located at the manifold and at
the end of the surge hose to facilitate cleaning.
Material Hose Use 15 to 25 feet (4.5 m to 7.6 m) of 3” (76 mm) I.D. Cleanup & Safety
or larger surge hose from the manifold. Follow with a
Cleanup Pump, mixer and hoses should be cleaned with
16” (406 mm) tapered fitting to a 2” (50 mm) I.D. hose
potable water. Sponges should be run through the
to the spray area. Taper to 15 to 20 feet (4.5 m to 6 m)
hoses to remove any material remaining in the hoses.
of minimum 1-1/4” or 1” (25 mm) whip hose.
Wet overspray must be cleaned up with clean, potable
Standpipe Use 3” (76 mm) I.D. aluminum tubing with quick water. Cured overspray material may be difficult to
external disconnections. Elbows should be 3” (76 mm) remove and may require chipping or scraping to
I.D. with minimum 36” (0.9 m). remove.
Nozzle/Gun Use a minimum 1” (25 mm) I.D. plaster type nozzle Safety Follow all safety precautions on the Material Safety
with shut off valve, swivel and air shut off valve. Data Sheet. It is recommended that personal
Orifice Size and 9/16 to 5/8” (9.5 mm - 15.9 mm) I.D. “blow-off” tips protective equipment be worn, including spray suits,
Shields (mini shields optional) gloves, eye protection and respirators.
Compressor Compressor on pump must be capable of maintaining Overspray Adjacent surfaces shall be protected from damage
minimum 30 psi (206 kPa) and 9 to 11 cfm at the and overspray. Sprayed fireproofing materials may
nozzle. be difficult to remove from surfaces and may cause
damage to architectural finishes.
Air Line Use 5/8” (15.9 mm) I.D. hose with a minimum bursting
pressure of 100 psi (689 kPa). Ventilation In enclosed areas, ventilation shall not be less than 4
complete air exchanges per hour until the material is
dry.

August 2015 0149

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
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Pyrolite 15
Testing / Certification / Listing
Underwriters Tested in accordance with ASTM E119/UL 263 at
Laboratories, Inc. Underwriter’s Laboratories, Inc. and listed by UL in the
following designs:
Columns:
Y707, Y708
Roof Assembly:
P734, P735, P736, P737, P738, P739, P926, P927,
P928, P929
Roof Beams:
S731, S732, S733
Beams:
N771, N772, N773, N774, N775
Floor/Ceiling Assembly (Restrained/Unrestrained):
D767, D768, D769, D770, D771, D772, D773, D774,
D775, D776, D777, D927, D928
Walls:
U704
Pre-cast Concrete & Steel Joists:
G706, G707, G708, J713, J714, J715, J716
City of New York MEA No. 147-95-M (Floor/Ceiling)
MEA No. 148-95-M (Beam)
MEA No. 149-95-M (Floor/Ceiling)
MEA No. 150-95-M (Roof/Ceiling)
MEA No. 151-95-M (Column)
MEA No. 152-95-M (Wall)
MEA No. 153-95-M (Beam for Roof Covering)
MEA No. 154-95-M (Floor/Ceiling)
MEA No. 155-95-M (Roof/Ceiling)
MEA No. 156-95-M (Floor/Ceiling)

Packaging, Handling & Storage

Shelf Life 12 months
Shipping Weight 45 lb. (20.4 kg)
(Approximate)
Storage Store indoors in a dry environment between
32°F - 125°F (0°C - 52°C)
Material must be kept dry or clumping of material may occur.

Packaging 45 lb. (20.4 kg) bags

August 2015 0149

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
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