Journal of Molecular Catalysis A: Chemical: Mostafa Feyzi, Esmaeil Shahbazi
Journal of Molecular Catalysis A: Chemical: Mostafa Feyzi, Esmaeil Shahbazi
Journal of Molecular Catalysis A: Chemical: Mostafa Feyzi, Esmaeil Shahbazi
a r t i c l e i n f o a b s t r a c t
Article history: In this research work, the transestrification (biodiesel production) of blend refined vegetable oil over
Received 26 January 2015 novel promoted Cs–Ca/TiO2 –SiO2 nanocatalysts was investigated. The effects of different mass ratios of
Received in revised form 23 April 2015 Ca/TiO2 –SiO2 , loading of Cs as a promoter, calcination conditions and different operational conditions on
Accepted 24 April 2015
the catalytic performance of Cs–Ca/TiO2 –SiO2 nanocatalysts were studied. The best operational condi-
Available online 27 April 2015
tions were the methanol/oil = 12/1 at 60 ◦ C with mechanical stirring of 500 rpm for 2 h. Characterization of
catalysts was carried out by using scanning electron microscopy (SEM), Transmission electron microscopy
Keywords:
(TEM), X-ray diffraction (XRD), temperature programmed desorption (TPD), Fourier transform-infrared
Nanocatalyst
Biodiesel
spectroscopy (FT-IR) and N2 adsorption–desorption measurements methods. The maximum biodiesel
Transesterification yield of 98% was obtained by using the optimal Cs–Ca/TiO2 –SiO2 nanocatalyst.
Characterization © 2015 Elsevier B.V. All rights reserved.
Operational conditions
1. Introduction and metal catalysts have been synthesized for biodiesel production
[10–13]. Researches have focused on finding a suitable heteroge-
Nowadays, The increasing oil demands have created a renewed neous catalyst that can be easily separated and give a high yield
interest in alternative fuels of biological origin. Alternative fuels, and conversion without compromise [14]. Since the catalytic activ-
such as biodiesel have been focused universally because of recent ity of basic catalysts is higher than that of acid solids, they have
energy crisis [1,2]. Biodiesel is long chain alkyl esters which can been preferably studied. Alkaline earth metal oxides such as cal-
be produced from renewable sources [3]. It is derived from the cium oxide [15,16] and calcium methoxide [17] have been shown
transesterification of triglycerides such as animal fats and vegetable to have excellent catalytic activity and stability for the production
oil with simple alcohols (methanol or ethanol) in the presence of biodiesel [18]. Moreover, biodiesel is a liquid fuel similar to petro-
of acid, base or enzyme catalyst [4–6]. Alkali-catalyzed (NaOH, diesel fuel in combustion properties, but free of sulfur [19]. It is an
KOH) reaction is much faster than acid-catalyzed (H2 SO4 , HCl) environmentally friendly fuel, biodegradable, renewable and non-
reaction, so it is used commercially. The homogeneous catalysts toxic [20]. Biodiesel is a biodegradable fuel, but showing a slight
have some serious disadvantages such as: low rate of reaction (the increase in NOx emissions by using biodiesel fuel was reported
contact time of reaction mixture is quite long), reactor material [21]. Nevertheless, todays many countries such as United States,
corrosion and also separation of products is more difficult. The Germany, Brazil and Eastern Asia countries used biodiesel blends
performance of heterogeneous catalysts is generally lower than for their vehicles [22]. It has been reported that the concentration
the commonly used homogeneous catalysts [7,8]. Heterogeneous of active sites and specific surface are influences in transesterifica-
catalysts are easy separation from the biodiesel product. In com- tion. Thus, it is interesting to correlate the effects of these characters
parison with homogeneous catalysts, the heterogeneous catalysts on the catalysts activity. The sulfated titania catalyst that pre-
with strong basicity have similar activity, selectivity and long life- pared using sol–gel method has the highest catalytic activity in the
times, so people prefer to use a heterogeneous catalyst system [9]. methanolysis of soybean and castor oils was that which displayed
Yearly a huge amount of heterogeneous catalysts such as zeolites the highest specific surface area [23]. Despite of these apprecia-
ble works on TiO2 and SiO2 as commercial catalysts support for
biodiesel production, the Cs–Ca/TiO2 –SiO2 has high specific surface
and strong basicity, so it was chosen for this study.
∗ Corresponding author at: Faculty of Chemistry, Razi University, P. O. Box:
In the present work, the Cs–Ca/TiO2 –SiO2 catalysts were pre-
6714967346, Kermanshah, Iran. Tel.: +98 833 4274559; fax: +98 833 4274559.
pared using a combination of sol–gel and impregnation method.
E-mail addresses: [email protected], [email protected] (M. Feyzi).
http://dx.doi.org/10.1016/j.molcata.2015.04.018
1381-1169/© 2015 Elsevier B.V. All rights reserved.
132 M. Feyzi, E. Shahbazi / Journal of Molecular Catalysis A: Chemical 404 (2015) 131–138
Table 1
2.3. Catalyst characterization Composition and characterization of used vegetable oil.
Table 2
Effect of wt.% CaO on the catalytic performance of CaO/TiO2 –SiO2 and physical
properties of biodiesel.
Table 3
N2 adsorption–desorption measurements of nanocatalysts with different calcina-
tion temperatures (◦ C).
Fig. 4. Effect of calcination temperature on the catalytic performance of Previous researchers had reported that activity of catalyst
Cs–Ca/TiO2 –SiO2 nanocatalyst at reaction conditions: methanol/oil = 12/1, T = 60 ◦ C, depended on BET surface area, pore diameter and pore volume
reaction time = 2 h and the stirring rate of 500 rpm. [30,31]. Jacobson et al. [32] reported that the pore structure was
a primary requirement for an ideal solid catalyst for biodiesel pro-
duction since a typical triglyceride molecule has a pore diameter of
3.3. Effect of calcination temperature 58 Å, approximately. The larger average pore diameter and larger
interconnected pores would minimize diffusion limitations of reac-
Calcination temperature plays an important role in physical and tant molecules. Consequently, the reactants easily diffuse into the
chemical properties of catalyst and also catalytic performance. In interior of the catalyst and encounter in contact with the active
order to investigate the effect of this parameter, 5 samples of the sites as the catalyst has better catalytic activity. Besides, all of the
optimal Cs–Ca/TiO2 –SiO2 catalyst precursor were heated for 6 h catalyst could be defined as mesoporous catalyst since the pore
(air atmosphere and heating rate of 5 ◦ C/min) at 500, 550, 600, diameter of each catalyst was in intermediate range between 2 nm
650 and 700 ◦ C, separately. Then, these calcined catalysts were (micropore) and 50 nm (macropore).
tested at the same reaction conditions (methanol/oil = 12/1, cata- The mesoporous catalyst has been widely used for biodiesel pro-
lyst dosage 2 wt.% of oil, reaction temperature 60 ◦ C, the stirring rate duction in previous studies [32–35]. In addition, the specific pore
of 500 rpm and reaction time of 2 h). According to the results are volume which represents the total internal volume per unit mass
shown in Fig. 4, increasing calcination temperature increased the of catalyst would facilitate the reaction by amplifying the reac-
biodiesel yield at first, and decreasing was observed above 700 ◦ C. tion surface. The N2 absorption–desorption data were shown that
Hence, for the catalyst was calcined at 650 ◦ C the biodiesel yield was the catalyst was calcined in 650 ◦ C has the higher specific surface
higher than the other calcined catalysts under the same reaction area, pore volume and pore diameter than the other calcined cata-
conditions. In high calcination temperature, the suitable phases lysts. Also, the catalyst was calcined at 650 ◦ C had a larger average
was formed [29]. In this condition, it is suggested that a sufficient pore diameter (51 Å) than the other calcined catalysts. According
amount of active CaO (cubic) phase has been generated. to Table 3, pore volume for the optimal catalyst was larger than
The XRD patterns for the precursor and calcined catalyst are the other prepared catalysts, significantly. This phenomenon is very
shown in Fig. 5. The precursor were largely found to be amorphous interesting and this might be reasons for the catalyst was calcined at
and silicate phases. These amorphous phases make the other phases 650 ◦ C shows a better catalytic performance than the other calcined
undetectable. In contrast, the calcined catalysts contain mainly the catalysts.
CaTi(SiO4 )O (monoclinic) and Cs2 O (hexagonal) and space group of The SEM images of both precursor and calcined Cs–Ca/TiO2 –SiO2
P21/a (14), P63/mcm (193), respectively. catalyst are displayed in Fig. 6. SEM observations have shown dif-
The physical characterizes such as; specific surface area, pore ferences in morphology of precursor and calcined catalysts. The
volume and pore diameter of the catalysts are given in Table 3. obtained image of catalyst precursor depicts several larger agglom-
According to the obtained results, the specific surface area of cat- erations of particles (Fig. 6a) and shows that this material has a less
alysts are depend on the calcination temperature. It can be clearly dense and homogeneous morphology. When the calcination con-
illustrated for calcined catalysts, with increasing the temperature dition reached above of the 650 ◦ C, 6 h and heating rate of 5 ◦ C/min,
at first, these entire physical characteristic feature were increased the morphological features are different with the precursor sample
then decreased. and shows that the agglomerate size is reduced compared to the
precursor (Fig. 6b), greatly. It is obvious in Fig. 5b that the crys-
tal sizes were between 40 and 50 nm. The particle size could be
calculated by Scherer-equation [35].
It is clear that the catalyst particle size was in nano dimen-
sion (45 nm). The calcined Cs–Ca/TiO2 –SiO2 was characterized with
TEM (Fig. 7). According to this figure, the crystal sizes were between
45 and 50 nm. This result confirmed the obtained results by using
the Scherrer equation and SEM.
In order to get detailed information about the surface structure
through the modes of vibration offered by different species on the
surface of catalyst, FT-IR spectroscopic analysis of Ca–Cs/TiO2 –SiO2
sample and results are displayed in Fig. 8. The IR bands at 1031.79
and 457.98 cm−1 correspond to asymmetric stretching and bend-
ing modes of Si O Si linkage in nano catalyst [35,36]. The Ti O Si
infrared vibration is generally observed between 910 and 960 cm−1
[37,38] with the exact band position depending on the chemi-
Fig. 5. X-ray diffraction pattern of Cs–Ca/SiO2 –TiO2 nano catalyst (precursor and cal composition of the sample, calibration and resolution of the
calcined catalyst). instrument. The intensity of this IR band has been used to eval-
M. Feyzi, E. Shahbazi / Journal of Molecular Catalysis A: Chemical 404 (2015) 131–138 135
Fig. 6. The SEM image of catalyst, (a) precursor and (b) calcined nano catalyst.
Table 5 Table 6
Effect of reaction temperature on the catalytic performance of Cs–Ca/TiO2 –SiO2 and Effect of reaction time on the catalytic performance of Cs–Ca/TiO2 –SiO2 and physical
physical properties of biodiesel. properties of biodiesel.
MG + CH3 OH ↔ G + ME (3)
3.6. Effects of reaction time
After 2 h, the yield was decreased. Probably, the reverse reaction
A series of experiments were carried out to investigate the of biodiesel (ME) with glycerol prevails at this stage, enabling the
performance of optimal Cs–Ca/TiO2 –SiO2 nanocatalyst with the decrease in reaction yield of ME.
variation in reaction time in the range of 1–4 h, at the optimal reac-
tion conditions (methanol/oil = 12/1, T = 60 ◦ C and the stirring rate 3.7. Effect of methanol/oil molar ratio
of 500 rpm) and 2 wt.% of catalyst. As shown in Table 6, increas-
ing the reaction time has influence on the biodiesel yield. Hence, Methanol to oil molar ratio (feed molar ratio) is an important
the reaction time of 2 h is considered as the optimal reaction factor which affects the yield of biodiesel [48,45]. To fully per-
time for the biodiesel production. Reaction time plays an impor- ceive the factors affecting the catalytic performance of optimal
tant role in transesterification reaction, especially the reactions Cs–Ca/TiO2 –SiO2 catalyst, a series of experiments were carried out
Fig. 8. FT-IR spectra of Cs–Ca/SiO2 –TiO2 nano catalyst at calcination temperature 650 ◦ C and time = 6 h.
M. Feyzi, E. Shahbazi / Journal of Molecular Catalysis A: Chemical 404 (2015) 131–138 137
Fig. 9. Effect of methanol/oil on the catalytic performance of Cs–Ca/TiO2 –SiO2 nanocatalyst at reaction conditions: T = 60 ◦ C, reaction time = 2 h and the stirring rate of 500 rpm.
at different methanol/oil molar ratios from 6/1 to 24/1 under the morphology and texture of the catalysts. The physical characteris-
reaction conditions (T = 60 ◦ C, the stirring rate of 500 rpm and reac- tic such as: viscosity, density and refractive index decreases by the
tion time of 2 h). The results are presented in the Fig. 9. According to increase of biodiesel yield. Viscosity and refractive index are rec-
the results, the highest biodiesel yield was achieved at the methanol ommended as reliable physical properties to estimate of biodiesel
to oil molar ratio of 12/1. The biodiesel yield percents are varied by yield and reduce analysis cost.
increasing methanol to oil ratio. It was found that, the feed ratio
and mixing of feed play an important role in transesterification of
Acknowledgement
oils.
When the optimal Cs–Ca/TiO2 –SiO2 catalyst was added to the
We are grateful to the Iran Nanotechnology Initiative Council
reactants, small bubbles were formed, as reported by Kim et al. [48].
(INIC) for their partial support on this project.
It was necessary to stir the mixture to enhance the contact between
reactants and active sites of the catalyst. According to the chemical
dynamics, the transesterification could be accelerated by increasing References
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