16s221 Ahelical Teetha PDF
16s221 Ahelical Teetha PDF
16s221 Ahelical Teetha PDF
195
ZF
EcoSplit
Models
16S151 - 16S181
16S221 - 16S251
Planetary Gear with HELICAL TEETH
Date
04/2008
File
ZFE0008.Pdf
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
Tutti i nostri particolari non sono originali ma con essi intercambiabili. I riferimenti originali, le figure, i modelli sono esposti a semplice titolo indicativo. La nostra produzione riporta il nostro marchio.
RVI
DAF
MAN
16S251
16S221
16S181
16S151
IVECO
VOLVO
A
MERCEDES
From 16S1
B
(1315)
6S15
1
Ratios
ECO III
C
suitable to :
(1316)
Z.F.
Application
Technical Data
EcoSplit III
(1316)
51 to 16S25
Planetary Gear with HELICAL TEETH
1
6S251
(1316)
03 /
Table
16S151 16S181 16S221 16S251
2006
008 /
ECO III
From 16S151
To 16S251
2
Gearbox Models
Input Shaft 7
11
WITHOUT Oil Pump
integrated in the
1 Front Cover
4
2 3
Gasket Kit
77 WITH Oil Pump 8
integrated in the 10
Front Cover 9
5
6 12 3 5 6
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
Oil Seal Kit
76 21
22 24
Tutti i nostri particolari non sono originali ma con essi intercambiabili. I riferimenti originali, le figure, i modelli sono esposti a semplice titolo indicativo. La nostra produzione riporta il nostro marchio.
Old New
Only with WSK400 Type Type 23
19 HELICAL TEETH
H
15
Const
L
20
14 19 3rd
18 33
17 21 34 41
16 22 RG
40
60 62
34 39
33
13 1st 61
36
4th 56
35 59
Main Shaft 58
57
28 30
55
30 31 54
29 Old
Type
New
Type
(#)
27 21
26 22
Double Cone
Synchronization 49 43
2nd (Except 16S251) 48
Springs & 46
Slides Kits 44
45 45
x3
46
x3
47 (@)
Kit 40 42 21
75
Single Cone
99 22 Synchronization
44 Only Latest Models
(#) 43
Synchro Rebuilt Kit 50 1st
RG
4th / 3rd 51 2nd
Fig. 33/34/35/36/21/22 53
69
52 3rd
78
51 4th
50 68
(@) Const 74
Synchro Rebuilt Kit 73
1st / 2nd 63 RG
67
Fig. 50/51/52/53/21/22
66 70
Countershaft & 65 72
79 Reverse Shaft 64 71
Ratios
16S151 A :13,74-0,84 B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S181 A :- B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S221 A :13,74-0,84 B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S251 A :-- B : 13,80 - 0,84 C : -- D :-- E:--
3
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
1 1315 302 013 81 38521 0002 Cover 1 z z
2 1315 202 014 81 33208 0023 Rotor 1 z z
3 1315 303 027 81 33223 0010 Oil Pump Housing 1 z z z z
4 1315 302 057 81 32240 0035 Front Cover 1 z z
5 0730 260 398 81 93021 0330 Bush 4 z z z z
6 0501 312 738 81 96503 0293 Oil Seal 30x37x4 4 z z z z
7 1315 302 045 81 32240 0012 Front Cover 1 z z
7 1315 302 047 Front Cover 1 z z
8 1315 302 120 81 38521 0004 Cover 1 z z z z
9 1315 302 121 81 38520 0003 Housing 1 z z z z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
22 156.140 0732 040 409 81 97601 0895 Spring D.6,50x23,50 3 z z z z
23 154.135 1310 304 202 81 32402 0197 Sliding Sleeve 1 z z z z
24 109.133 1312 304 056 81 32425 0093 Synchronizer Cone 1 z z z z
26 137.150 0750 117 232 81 93501 0080 Roller Cage D.42x40,30 1 z z z z
27 1315 304 048 81 32313 0302 Ring 1 S.8,00 mm z z z z
27 1315 304 043 81 32313 0263 Ring 1 S.7,50 mm z z z z
28 169.776 0750 101 158 81 32313 0322 Thrust Washer 81,5x5 2 z z z z
29 117.321 0750 119 125 81 37260 0007 Bush D.67x77x54,1 1 z
29 117.320 0750 119 124 81 37260 0006 Bush D.67x77x66,10 1 z z z
30 137.164 0750 115 534 81 93404 0062 Roller Cage 77x101x29 2 z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
49 156.176 1312 304 159 81 38108 0005 Pad 3 z z z
50 109.132 1313 304 009 81 32425 0094 Synchronizer Cone 2 (*) z z z z
50 109.386 1316 304 156 Synchronizer Cone 2 (@) z z z z
51 119.122 1297 304 401 81 32420 0148 Synchronizer Ring 2 (*) Old Type z z z z
51 119.166 1297 304 485 81 32420 0241 Synchronizer Ring 2 (*) New Type z z z z
51 119.218 1316 304 150 Synchronizer Ring 2 (@) z z z z
52 157.189 1313 304 008 81 32420 0149 Synchronizer Hub 1 (*) z z z z
52 157.228 1316 304 163 Synchronizer Hub 1 (@) z z z z
53 154.202 1316 304 078 81 32402 0189 Sliding Sleeve 1 (*) z z z z
53 154.358 1315 304 136 Sliding Sleeve 1 (@) z z z z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
66 146.474 1315 303 050 81 32302 0054 Gear 4th Speed 35 T 1 BC z
66 146.399 1316 303 063 81 32302 0077 Gear 4th Speed 35 T 1 BC z
66 146.408 1316 303 004 81 32301 0866 Gear 4th Speed 39 T 1 A z
66 146.426 1316 303 065 81 32302 0033 Gear 4th Speed 35 T 1 BC z z
67 146.368 1315 303 010 81 32301 0855 Gear 3rd Speed 28 T 1 A z
67 146.365 1315 303 004 81 32302 0052 Gear 3rd Speed 26 T 1 BC z
67 146.400 1316 303 058 81 32302 0069 Gear 3rd Speed 26 T 1 BC z
67 146.409 1316 303 006 81 32301 0867 Gear 3rd Speed 28 T 1 A z
67 146.391 1316 303 005 81 32302 0078 Gear 3rd Speed 26 T 1 BC z
67 146.470 1316 303 040 81 32301 0997 Gear 3rd Speed 26 T 1 B z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
Notes Date
(1) Only for Input S. 1315 202 048-1316 202 033 (2) Only for Input S. 1315 221 002-1316 221 017 03 / 2006
(3) Old Type. Replaced by 1 pc. fig. 73 + 1 pc. fig. 74
(*) New Models only. Do NO MIX Single Cone Synchron. with Double Cone Synchron. Table
(#) Latest Synchro gen. DO NO MIX the two different version. To update the previous one use
the synchro rebuilt kit fig. 79
(@) Latest Synchro gen. DO NO MIX the two different version. To update the previous one use
the synchro rebuilt kit fig. 80
008 / A
7
Gearbox Models
16 18
Only 19
16S251
6 18
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
7 5 17
3 12
5 6 14 15
4 13
Tutti i nostri particolari non sono originali ma con essi intercambiabili. I riferimenti originali, le figure, i modelli sono esposti a semplice titolo indicativo. La nostra produzione riporta il nostro marchio.
7 11
2
10
9
26
1
28
29
24
27
Splitter (GV)
W/Retarder
23 36
35
Shifting Forks 40
25 34 Standard
39
Springs & Slides Kits 37
4th/3rd
40
Extended
x3 x6 x9
x3 x6 x9
x3 x6 x9
31 38 39
Kit Kit Kit Range (GP) 43
99
50 99
51 52 30
2nd/1st
30 42
32 41 49
Kits
Latest
Gasket Kit 48 46
R.G.
54 47
33 Standard
Ratios
16S151 A :13,74-0,84 B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S181 A :- B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S221 A :13,74-0,84 B : 13,80 - 0,84 C : 16,41 - 1,00 D :-- E:--
16S251 A :-- B : 13,80 - 0,84 C : -- D :-- E:--
8
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
1 190.394 1315 232 016 81 32403 0107 Planetary Carrier 1 z
1 190.325 1316 232 019 81 37501 0041 Planetary Carrier 1 z
1 190.394 1315 232 016 81 32403 0107 Planetary Carrier 1 (4) z
1 190.325 1316 232 019 81 37501 0041 Planetary Carrier 1 z
1 1316 232 021 81 37501 0042 Planetary Carrier 1 z
2 107.159 1315 332 053 81 32523 0205 Planet Shaft 5 z
2 107.204 1316 332 096 81 32523 0210 Planet Shaft 5 z
2 107.159 1315 332 053 81 32523 0205 Planet Shaft 5 (4) z
2 107.204 1316 332 096 81 32523 0210 Planet Shaft 5 z
2 1316 332 097 82 32523 0011 Planet Shaft 5 z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
008 / B
9
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
23 154.098 1296 333 023 81 32402 0111 Sliding Sleeve 1 z z z z
24 109.175 1316 233 015 81 32425 0132 Synchronizer Cone (44 Spl.) 1 z z z z
25 196.270 1316 233 014 81 32425 0136 Synchronizer Cone 59 T (44 Spl) 1 With Retarder z z z
26 130.245 0750 116 002 81 93410 0046 Bearing D.90x160x30 1 z z z z
27 1315 231 004 Cover 1 z z z z
28 0750 111 341 81 96503 0236 Oil Seal 105x130x12 1 z z z z
29 1297 333 110 81 39115 0289 Output Flange 1 D.180-4 H. z z z z
29 1316 232 028 Output Flange 1 D.222-4 H. z
29 1316 338 002 81 39115 0381 Output Flange 1 D.180-4 H. z
30 141.163 1297 306 120 81 32526 0031 Slide 2 Old Type z z z z
From 16S151
To 16S251
ECO III
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
008 / B
10
16S 81 ( 1 3 )
16S 21 ( 1 3 )
251 1 6 )
)
15
16
316
16S 51 ( 1 3
(1
O.E.M. Reference
1
1
2
16S
Fig. CEI no. ZF no. M.A.N. no. Description Q.ty Note Ratio
40 1316 312 015 81 32638 0037 Cylinder 1 z z z
41 141.085 1296 334 004 81 32526 0026 Bronze Slide 2 z z z z
42 1315 334 039 81 32515 0098 Fork 1 z z z z
43 1315 334 058 81 32518 0250 Rod 1 z
43 1316 334 010 81 32518 0218 Rod 1 z z
43 1316 334 011 Rod 1 z
44 139.331 0750 112 034 81 96401 0148 Cap Collar D.25x38x14,2 1 Standard Type z z
45 189.422 1296 334 039 81 32639 0019 Piston 1 Standard Type z z
46 1315 334 021 81 32638 0024 Cylinder 1 Standard Type z z
47 0750 112 131 81 96401 0163 Cap Collar D.25x40x15 1 Latest Type z z z z
From 16S151
To 16S251
ECO III
48 1315 334 034 81 32639 0056
All original equipment manufacturers’numbers, symbols, pictures, models and description used in this catalogue are for refecence only, and it is not implied that any part listed is the product of these manufactures.
Notes Date
(4) 16S181 Special GP Version. This version use 16S151 GP items. 03 / 2006
For this version use items marked (4) together.
Table
008 / B