Characteristics and Ratings of Electrical Cables

Every electrical cable has particular characteristics that distinguish it from other types
of cable, for example, the type of conducting material that it's made of, the type of
insulation that surrounds it and of course, the size of the actual cable.
Each type of cable also has a rating. These ratings are specified by the manufacturer
or an authority such as the Australian Communications Industry Forum.
A rating is a value that must not be exceeded during normal service. The following
terms are used to describe the most common characteristics or ratings of electrical
cables:
 Cores and strands  Cable colours

 Size  Insulation
 Current rating  Sheathing
 Voltage rating  Shielding
 Temperature rating
Cores and strands

The core of a cable is the conducting material that carries the current, and includes the
surrounding insulation. A cable can be single core or it can have two or more cores
(multi-core cable). Each core consists of one or more strands of conducting material.
Size
The size of a cable is usually known as the total cross sectional area (CSA) of the
conducting material in each core and is expressed in square millimetres.
The size of the cable can also be referred to as the number of strands followed by the
diameter of each strand (i.e. number of strands/diameter of each strand (in mm)).
A typical three core flexible cord used in portable appliances (such as a kettle or
toaster) has three insulated cores.
The total nominal cross sectional area of each core is 1 square mm, so the 'size' of the
cable is 1 square mm.
Each core consists of 32 strands of 0.02 mm diameter copper wire. Therefore the size
of the cable could also be written as (32/0.02).
Current rating
The current rating of a cable refers to the maximum current it is permitted to have
flowing through it under normal operating conditions. This rating is usually expressed
in amps.
The Electrical Wiring Rule AS/NZS 3008.1.1 states the current rating
of a specific cable under defined installation conditions.
If the current rating of a cable is exceeded, the cable may overheat and burn out.
Voltage rating
The voltage rating of a cable refers to the maximum voltage to which it may be
connected (and have running through it).
If the voltage rating is exceeded, the insulation between cable cores, or between a
cable core and earth, may break down and cause a short circuit or a fire.
A typical voltage rating is 0.6/1 kV. This means

that a cable with this rating is capable of
withstanding a voltage of 0.6 kV (600 volts rms)
between the conductor and earth, and 1 kV
(1000 V rms) between adjacent conductors.
The voltage rating of a particular cable can

usually be found on the cable reel or drum.
Temperature rating
The temperature rating of a cable is the maximum temperature at which it may be
operated without damaging the insulation.
A typical temperature rating for general wiring in a domestic installation is 75 oC.
There are special cables available that have insulation capable of withstanding higher
temperatures. For example, V105 PVC cable has a maximum temperature rating of
105 oC.
Cable colours
The colour of a cable is the colour of the insulation. Where colours are required to be
used to identify different cables such as positive, negative and earth, there are specific
colours for specific purposes.
Cables used for typical installations are

available in a variety of different colours.
For example,
 black for negative

 red for positive and
 green/yellow for earth.
Electrical cable should not be coloured green or yellow as this is the

colour of the earthing cable.
However, the colour code used for fixed wiring in Australia is NOT
the same as the international colour code for flexible cords (see
AS/NZS 3000 Clause 3.8.1), nor is the same fixed wiring colour code
used in all countries.
Insulation
All cable wiring, including the earth wire, is required to be insulated.
The type of insulation usually determines the maximum temperature and voltage
rating of the cable. The insulation on typical domestic building wire (V75) is made of
PVC and has a temperature rating of 75 oC with a voltage rating of 0.6/1kV.
You can determine the voltage rating of a cable by examining the drum or reel that the
cable comes on. Some PVC insulated cables are designed for extra low voltages.
Sheathing
The primary layer of insulation on a cable core is known as the functional insulation.
Some types of cable have an additional layer of protective insulation over the
functional insulation, to provide double insulation and additional mechanical strength.
The outer protective insulation is known as sheathing. The sheathing is usually

provided in a form that results in either a flat or circular sheathed cable.
Shielding
Single or multi-core cables are required to be protected against electronic noise or
interference and have an outer layer of braided tinned or bare copper known as the
shielding or screening.
Shielding from the effects of electrical interference is achieved by earthing the outer
metallic braiding. Shielded cables have a particular value of voltage per unit length
and are designed for low frequency applications such as those used in CCTV and
sound systems.

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Every electrical cable has particular characteristics that distinguish it from other types

 Cores and strands  Cable colours

Cores and strands

A typical voltage rating is 0.6/1 kV. This means

The voltage rating of a particular cable can

Cables used for typical installations are

 black for negative

Electrical cable should not be coloured green or yellow as this is the

The outer protective insulation is known as sheathing. The sheathing is usually

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