4 Overall Mass and Energy Balance: Table 4.1 Assay Percent (Volume) Temperature (C)

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Overall Mass and Energy Balance 10

CHAPTER
4
Overall Mass
and Energy
Balance

Material and energy balance are the primary parameters for the design of any system. As far our
project is concerned, first we take the ASTM D-86 analysis of the waste oil blend which is given
below:

Table 4.1

Assay Percent (Volume) Temperature (C)

0 130

10 232

50 404

90 516

98 550

On the basis of that oil blend the distribution plot is obtained from HYSIS which is given below:
Overall Mass and Energy Balance 11

Fig 4.1

On the basis of this distribution plot the feed analysis of the given waste oil blend is given as:

Table 4.2

Component Mass %

Gasoline 2.88

Diesel 6.817

Residue 3.837

Lube Oil 75.266

Water 10

Sulfur Compounds 1.2


Overall Mass and Energy Balance 12

The overall mass balance of the process is given below:

Table 4.3

Stream Mass in (kg/hr) Mass out (kg/hr)

Light fuel 0 748.4

Heavy fuel 0 274

heavy resdiue 0 359.308

hydrogen feed 253 0

HP seprator gases 0 193.06

H2S gas 0 81.676

Product 0 3736.556

Feed 5140 0

Utility(steam) 1191 1191

Total 6584 6584

The overall energy balance of the process by considering both thermal and flow energies and
reference conditions are 25°C temperature and 101.3 KPa pressure.

Table 4.4

Stream Heat in(kj/hr) Heat out(kj/hr)

Light fuel 1280754.36 0

Heavy fuel 0 155503.67

heavy resdiue 0 -7631.569

hydrogen feed 0 316821.6255

HP seprator gases 0 0
Overall Mass and Energy Balance 13

H2S gas 0 0

Product 0 2407.518

Feed 0 185074.925

Utility(steam) 353414.958 820202.635

Total 1,634,169.32 1472378.805

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