RE739434001-Produced Water Injection Pumps
RE739434001-Produced Water Injection Pumps
RE739434001-Produced Water Injection Pumps
AND DATED
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER; BY MANUFACTURER OF PUMPS OR PUMPS PER 31-SAMSS-004
PURCHASERS REFERENCES SITE CONDITIONS
ISSUED FOR 90% REVIEW
REVISION DESCRIPTION
PUMP MARK NO(S). R83 -G- 1041 A - R83 -G- 1041 B / / RATED SPEED RPM 3560
03/15/20
DATE
R83 -G- 1041 C - -G- / / DRIVER NAME PLATE POWER RATING HP 900*
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
JOB ORDER/EWO NO.
D
/ PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION RPM
I
-G- - -G- FLOW FLOW OF RATED
B
GEAR UNIT DATA SHEET NOT APPLICABLE TOTAL DIFF. HEAD Ft 4780* 4300* 4219* 3875*
LUBE OIL SYST DATA SHEET NOT APPLICABLE EFFICIENCY % 49* 62 * 65.4* 65*
B
SAFETY INSTRUCTION SHEET NOT APPLICABLE REQUIRED POWER HP 374* 553.8* 725.6* 600.5*
BY/DATE
OTHER
R
PUMP FUNCTION PRODUCED WATER AT MAX. IMP. DIAM. Ft 5580*
03/15/20
REVIEW FOR KEY DRAWINGS
REQUIRED (SAUDI ARAMCO)
O
UPSTREAM OF PUMP NO(S) -G- RATIO. END OF CURVE CAPACITY/RATED CAP. 1.368*
-G- MINIMUM CONTINUOUS STABLE FLOW USGPM 187.2*
DOWNSTREAM OF PUMP NO(S) -G- MINIMUM CONTINUOUS THERMAL FLOW USGPM 163.8*
CONST. AGENCY/ DATE
F
-G- MAXIMUM OPERATING TIME AT SHUT-OFF SEC **
FIRST CRIT. SPEED; DRY RPM **
03/15/20
D
MAX. FLOW TEMPERATURE O
F 180 PERFORMANCE WITH MAX. AND
CERTIFIED/DATE
E
IAD
DESIGN CERTIFICATION
U
CHARACTER OF PULPY GRITTY HARD SOFT
SOLIDS: INTERMEDIATE TRANSMISSION
ENGG./DATE
N/A
03/15/20
S
AAN
PRINCIPAL CORROSIVES: SALT, H2S 10 PPM / HYDR. COUPL. SPEED RANGE N/A % N/A % OF DRIVER SPEED
S
CONSTRUCTION DATA
PUMP TYPE
OPERATING CONDITIONS
I
HORIZONTAL (BET. BRGS) / OVERHUNG
/ VERT. IN-LINE INTEGRAL SHAFT
IS COVERED, FOR ALL APPROVAL
Ft
DRAWING COMPLETION CERTIFICATE NO.
PSI
RATED DISCHARGE PRESSURE PSIA 2002.12 / SUCTION 8"* 1500#* RTJ TOP
THIS REVISION NO.
MAX. DISCH. PR. AT RATED CAP. PSIA 2024.46 / DISCHARGE 6"* 1500#* RTJ TOP
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
TOP NOZZLE SIDE NOZZLE END NOZZLE EACH NOZZLE INBOARD / OUTBOARD
D
FIRST FOLLOW
B
I
COOLING WATER ** ** ** MAXIMUM DIAMETER IN 10.62* 10.62*
STUFFING BOX ** ** ** MINIMUM DIAMETER IN 8.5* 8.5*
BY/DATE
OTHER
B
DRAIN & VENT INDIVIDUALLY PIPED WITH BLOCK VALVES TO TERMINATE EYE AREA IMPELLER SQ.IN ** **
O
AT EDGE OF BASE PLATE IN COMMON AREA YES NO VANE ANGLE AT IMP. EXIT ** **
FLANGE RATING ** in CLASS 1500#* NUMBER OF VANES ** **
ACTUAL PERIPHERAL SPEED FT/S 156.6* 156.6*
OPERATIONS/DATE
PATTERN NUMBER
R
MAX. ALLOW.
TBD
TEST PRESS
O
PRESSURES AT 180 F CUT WATER DIAMETER IN ** **
CASE PSIG 3000* 4500* SPECIFIC SPEED 931* 931*
JACKETS PSIG N/A N/A SUCTION SPECIFIC SPEED AT 3% DH 10400* 10400*
O
COILS PSIG N/A N/A WIDTH. IMPELLER DISCH. IN ** **
CONST. AGENCY/DATE
F
03/15/20
IMPELLER YES NO
TBD
D
STATIC SHAFT DEFLECTION IN **
03/15/20
IAD
DESIGN CERTIFICATION
SHAFT SEALING
(DESIGN AGENCY)
E
PACKED STUFFING BOX PACKING MAT'L. NOT APPLICABLE
PROVIDED WITH LANTERN RING: YES NO
SEALING ARRANGEMENT THROUGH SEALING
DEAD ENDED
ENGG./DATE
U
ap
03/15/20
S
MAKE **
MANUFACTURER MAT'L CODE **
S
MODEL **
API CODE MAT'L 3RD LETTER **
IS COVERED, FOR ALL APPROVAL AND
I
Dh1
Dh2
4TH LETTER **
Dsl
Dp
CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER DRAWING
5TH LETTER **
PIPING FOR PRIMARY SEAL API FIG. D-2 PLAN NOT APPLICABLE Dp = ** IN
COOLING WATER PIPING, API FIG. D-4 PLAN NOT APPLICABLE Dh2 = ** IN
CYCLONE SEPARATOR YES NO d = ** IN
FLOW ORIFICE IN SEAL FLUSH SUPPLY LINE YES NO ap = ** DEGREES
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
DATED
BEARINGS AND LUBRICATION COUPLING
BEARING TYPE RADIAL THRUST MAKE ** MODEL ** SIZE **
ISSUED FOR 90% REVIEW
REVISION DESCRIPTION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ANTI-FRICTION TYPE
TILTING PAD DIAPHRAGM DISC PACK
LUBRICATION METHOD RADIAL THRUST RIGID ADJUSTABLE
GREASE CLOSE COUPLED
RING-OIL CONSTANT LEVEL ELASTOMERIC
LUBRICATOR, MAKE ** HYDRAULIC FIT KEYED
OIL BATH WITH EXT'L CIRCULATION SPACER: YES, ** IN NO
BI-10-01868-0001
D
DATE
I
FROM BEARINGS YES NO DRIVER HALF YES NO. IF SHIPPED TO DRIVER SUPPLIER
LUBE OIL PIPING UP TO L.O. SYSTEM YES NO PILOT BORED COMPLETELY MACHINED
REV. NO.
B
CONNECTIONS AT RADIAL COUPLING BASE PLATE
PLANE YES NO
SIGHT FLOW INDICATOR IN EACH BASE PLATE OIL FIELD SKID
BY/DATE
OTHER
R
DESIGN AXIAL FORCE: ** N DESIGNED FOR INSTALLATION ON:
OPERATIONS/DATE
TBD
O
FLOW OR SUPPLY HEAT MAX. OIL MATERIALS OF CONSTRUCTION
CAPACITY PRESSURE REMOVAL OUTL. TP. MATERIALS TO BE IN ACC. WITH CODE HSZ (NOTE 7)
O
GPM/USGAL PSIG BTU/MIN OF STD. DRAWING AC-036821
CONST. AGENCY/DATE
F
INB. BRG. N/A N/A N/A N/A VENDOR TO COMPLETE FOLLOWING MAT'L LISTING
N/A N/A N/A N/A **
03/15/20
D
LUBE OIL SYSTEM SUPPLIED BY: PUMP VENDOR 6 SHAFT SLEEVES ASTM **
CERTIFIED/DATE
E
IAD
DESIGN CERTIFICATION
U
BEARING COOLING 13 1 NON-WETTED STUDS / NUTS ASTM **
NON-CIRCULATING SYSTEM BY: 2 WETTED FASTENERS ASTM **
ENGG./DATE
**
03/15/20
SHAFT MOUNTED FAN JACKETED BEARING HOUSING 14 PIPING: PIPE / FITTINGS ASTM
S
AAN
S
EXTERNAL CIRCULATING SYSTEM 17 MECH. SEAL OTHER METAL PARTS ASTM **
OIL COOLING BY: 18 INNER CASING ASTM **
I
LIQ. PUMPED FOREIGN LIQ. AIR NONE 19 ASTM
STUFFING BOX COOLING YES NO
PEDESTAL COOLING YES NO NOISE SPECIFICATION
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
IS COVERED, FOR ALL APPROVAL
O
TEMP. OUTLET F N/A N/A N/A N/A
THIS REVISION NO.
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
03/15/20 ISSUED FOR 90% REVIEW NOTE: D BY MANUFACTURER OF PUMPS PER ASME B 73.1 OR B 73.2
REVISION DESCRIPTION
OBSER'D
CERT'D
WITN'D
NONE
ELECTRIC POWER AVAILABLE VENDOR'S STANDARD SHOP TEST
AC PHASE AS FOLLOWS
VOLTS
DC HZ HYDROSTATIC TEST
MAIN ELECTRIC DRIVER AC 4160 3/60 WATER KEROSENE
CONTROLS AND PROTECTION AC 120 1/60 RUNNING TEST
BI-10-01868-0001
PERFORMANCE TEST
DATE
D
RADIOGRAPHIC INSPECTION IMPELLER
REV. NO.
I
AVAIL INLET OUTLET REQ'D DYNAMIC BALANCE IMPELLER(S)
PSIG O O O
AVAIL COOLING F F F DYNAMIC BALANCE ROTOR
WATER DYNAMIC BALANCE COUPLING
BY/DATE
OTHER
VIBRATION, MEASUREMENTS
B
WELL WATER TREATED WATER SEA WATER TESTS TO BE CARRIED WITH:
ONCE THROUGH SYSTEM CLOSED LOOP SYSTEM ACTUAL DRIVER MANUFACTURER'S DRIVER
AT RATED SPEED DERATED SPEED: RPM
OPERATIONS/DATE
TBD
REQUIRED (SAUDI ARAMCO)
R
TEMPERATURE RADIAL THRUST CASING
MONITORING BEARINGS BEARINGS THERMOWELL MANUFACTURER'S DRAWING OR DOCUMENT
YES REQUIRED
PROVISIONS ONLY YES NO
O
DIMENSIONAL DRAWING OF
CONST. AGENCY/DATE
O
ALARM SETTING F ** ** N/A COMPLETELY ASSEMBLED UNIT
O
SHUTDOWN SETTING F ** ** N/A OPER. & MAINT. INSTRUCTIONS
F
03/15/20
D
PROVISIONS ONLY INSTR. WIRING DIAGRAM
CERTIFIED/DATE
E
DESIGN CERTIFICATION
IAD
U
ELECTRICAL
PROXIMITY PAINTING
ENGG./DATE
S
03/15/20
S
PRESSURE SETTING *SHUTDOWN* ** PSIG
LEVEL SWITCH MAKE N/A MODEL N/A
I
TIME DELAY SETTING N/A CONTR.ORIFICE N/A IN
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
SPECIFICATION
IS COVERED, FOR ALL APPROVAL
31-AMSS-004
PUMP LBS ** ASME B 73.1 ASME B 73.2
DRAWING COMPLETION CERTIFICATE NO.
REVISION VALIDATION
PUMP ROTATING ASSEMBLY LBS ** TECHNICAL SPECIFICATION FOR PWD PUMPS (RE-MEC004)
10-01868-0001-001
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
1 Mechanical seals shall comply with the requirements of 31-SAMSS-012 / API 682. Plan 53B shall be furnish with centralized
fixed make up unit as per AA-036777.001, Rev.1 for new Pumps (R83-G-1041A/B/C) and future Pumps (R83-G-1041 D/E).
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
2 The centralized make up system shall be designed for 5 Pumps (Total ten (10) Plan 53B system)
3 The interconnecting piping between centralized Seal fluid make up skid and Pump skid shall be engineered by others.
4 Pump Tags number ar R83-G-1041A/B/C and R83-G-1041 D/E shall be installed in future.
5
03/15/20
10-01868-0001
D
JOB ORDER/EWO NO.
6 Deleted.
I
7 Vendor shall review and confirm material selection based on liquid characteristic and operating condition. Vendor shall
REV. NO.
B
8 Deleted.
9 Pumps shall be capable of at least a 5 % head increase at rated conditions by replacement of the impeller(s) with one(s) of larger dia.
BY/DATE
OTHER
10 For these pumps the maximum allowable working pressure shall apply to all parts referred to in the definition of pressure
casing, including seal glands and seal chambers.
R
11 Pumps shall have a continuous head rise from the rated head to shutoff. The head rise shall not be less than 10% of the
OPERATIONS/DATE
rated head.
03/15/20
TBD
REVIEW FOR KEY DRAWINGS
REQUIRED (SAUDI ARAMCO)
12 The NPSH3 shall not exceed the specified NPSHA over the range of minimum continuous stable capacity to 120% of the rated
capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a minimum margin of 1 meter (3.3 ft).
O
13 The suction specific speed, based on the NPSH required for 3% first stage head drop at best efficiency capacity, shall
not exceed 12,000 in U.S. units.
CONST. AGENCY/DATE
F
03/15/20
14 For pumps with rated power per stage up to 300 HP, the cut water clearance shall be at least 3% of the rated impeller blade radius
TBD
for diffuser designs and at least 6% of the rated impeller blade radius for volute designs.
15 The pump efficiency at rated point shall not be less than the efficiency value ( Pɳ ) calculated as per the following equation;
CERTIFIED/DATE
D
03/15/20
IAD
DESIGN CERTIFICATION
(DESIGN AGENCY)
E
ENGG./DATE
03/15/20
AAN
S U
S
IS COVERED, FOR ALL APPROVAL
I
16 Pump shall have a preferred operating region of 70 % to 120 % of best efficiency point flow rate of the pump as furnished.
The normal operating flow rate shall be within the region of 80% and 100% of the pump best efficiency point flow rate
REVISION VALIDATION
10-01868-0001-001
of the pump as furnished. The flow rate at the end of the curve shall not be less than 120% of the rated flow rate. The
DRAWING COMPLETION CERTIFICATE NO.
minimum continuous stable flow rate shall not exceed 50% of the rated flow rate for pumps.
17 Electric motor shall be sized for 110% of pump rated power and power required at end of curve operation including losses
in coupling/s and gear box.
B
18 Pump, coupling and driver train shall be designed so that first lateral and torsional critical speeds occur above the maximum
THIS REVISION NO.
operating speed.
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
19 Pump should be dismantled if one of the test is failed, to investigate the cause of any unsatisfactory performance, NPSH or
running test.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
20 The speed, head per stage and power per stage shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
respectively
21 The suction and Discharge Nozzle shall be designed for 2 times API 610 table 5 values.
22 Vendor to provide vibration probes complying to BN3500 by considering distance of approx. 700m between machine and VMS rack.
03/15/20
Vendor to inform, if reliable measurement is not possible due to any distance or noise or specified .
DATE
10-01868-0001
D
JOB ORDER/EWO NO.
23 Water Analysis
I
REV. NO.
B
BY/DATE
OTHER
R
OPERATIONS/DATE
03/15/20
TBD
REVIEW FOR KEY DRAWINGS
REQUIRED (SAUDI ARAMCO)
O
CONST. AGENCY/DATE
F
03/15/20
TBD
CERTIFIED/DATE
D
03/15/20
IAD
DESIGN CERTIFICATION
(DESIGN AGENCY)
E
24 Maximum data provided by vendor has been filled based on TBE stage. "* / **" data shall be confirmed/filled after receipt of NMRs
90% Package is issuing without vendor inputs as per PMT instructions.
Legends
ENGG./DATE
03/15/20
* Vendor to confirm
AAN
U
** Vendor to advise
N/A Not applicable
SS
IS COVERED, FOR ALL APPROVAL
I
REVISION VALIDATION
10-01868-0001-001
DRAWING COMPLETION CERTIFICATE NO.
B THIS REVISION NO.
DATA SHEET FOR PWD PUMPS (R83-G-1041A/B/C) DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
GENERAL INFORMATION
Project Designation: UPGRADE ETHANE FACILITY – JU’AYMAH NGL Inquiry/Purchase Order No.: TO BE ADVISED
Location: JU’AYMAH, SAUDI ARABIA Manufacturer: SULZER
Equipment Type: PRODUCED WATER DISPOSAL PUMPS Model No.: CP 4x6x9
Equipment Serial No.: VTA
BI-10-01868-0001
03/15/20
DATE
PURCHASER'S REQUIREMENTS
D
REV. NO.
This form shall be completed for each piece of equipment (or integrated unit) that is likely to generate noise in excess of 85
I
B
dBA at a distance of one meter. If the noise level is greater than 90 dBA, the cost of special design and/or acoustic
treatment should be supplied. Measurements are to be made in accordance with ANSI S1.13 and at full design load, unless
otherwise indicated. For rotating electric machinery, use points defined in IEEE Standard 85.
B
BY/DATE
OTHER
OPERATIONS/DATE
R
Also measure at: 50% load VTA 120% load VTA Other load VTA
03/15/20
REVIEW FOR KEY DRAWINGS
TBD
REQUIRED (SAUDI ARAMCO)
O
Standard Design: ≤90 Special Design: VTA With Acoustic Treatment: VTA
CONST. AGENCY/DATE
F
03/15/20
TBD
D
Octave Band
(Hz) Design Design Treatment
CERTIFIED/DATE
(Hz)
DESIGN CERTIFICATION
03/15/20
E
20 - 75 63 VTA VTA VTA
(DESIGN AGENCY)
IAD
U
300 - 600 500 VTA VTA VTA
ENGG./DATE
03/15/20
S
1200 - 2400 2000 VTA VTA VTA
S
4800 - 9600 8000 VTA VTA VTA
IS COVERED, FOR ALL APPROVAL
I
Description of Special Design: VTA Added Cost: VTA
REVISION VALIDATION
10-01868-0001-001
"VTA" data shall be filled after receiving NMR documents. 90% Package is issuing without vendor inputs as per PMT instructions.
NOISE DATA FOR PRODUCED WATER PUMPS R83-G-1041-A/B/C DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.