Unit I Electrical AND Electronic Systems: Electrical Wiring Systems 10
Unit I Electrical AND Electronic Systems: Electrical Wiring Systems 10
Unit I Electrical AND Electronic Systems: Electrical Wiring Systems 10
OHMS LAW
The current I that flow in a dc circuit is directly proportional to the voltage V and inversely
proportional to the resistance R of the circuit. Expressed as in the equation
I= V/ R or V= IR
“KICHOFF’ S LAWS”
Conductors
An electric current is produced when free electrons move from atom to atom in a material.
Materials that permit many electrons to move freely are called conductors. Copper, silver, gold,
aluminum, zinc, brass, and iron are considered good conductors. Of these materials, copper and
aluminum are the ones most commonly used as conductors.
An electric cable is one example of how conductors and insulators are used. Electrons flow
along a copper or aluminum conductor to provide energy to an electric device such as a radio,
lamp, or a motor. An insulator around the outside of the copper conductor is provided to keep
electrons in the conductor.
Current The flow of free electrons in a material from one atom to the next atom in the same
direction is referred to as current and is designated by the symbol I. The amount of current
flowing is determined by the number of electrons that pass through a cross-section of a
conductor in one second. Current is measured in amperes, often shortened to amps. The letter A
is the symbol for amps.
The following chart shows how selected metric unit prefixes are used to represent large and
small values of voltage.
Resistance
A third factor that plays a role in an electrical circuit is resistance. All material impede
(obstruct) the flow of electrical current to some extent. The amount of resistance depends upon
the composition, length, cross-section and temperature of the resistive material. As a rule of
thumb, the resistance of a conductor increases with an increase of length or a decrease of cross-
section. Resistance is designated by the symbol R. The unit of measurement for resistance is the
ohm (W).
Resistors
These are the devices that manufactured to have a specific resistance and are used in a circuit to
limit current flow and to reduce the voltage applied to other components. In addition to resistors,
The supply of current for electrical devices may come from a direct current (DC) source or an
alternating current (AC) source.
Single-phase electric power refers to the distribution of alternating current electric power using
a system in which all the voltages of the supply vary in unison.
Three-phase Power
The power plant produces three different phases of AC power simultaneously, and the three
phases are offset 120 degrees from each other. There are four wires coming out of every power
plant: the three phases plus a neutral or ground common to all three. It is simply three single
phases synchronized and offset by 120 degrees.
Electrical wiring done in residential and commercial buildings to provide power for lights, fans,
pumps and other domestic appliances is known as domestic wiring. There are several wiring
systems in practice. They can be classified into:
Tree system - In this system branches are tapped from the main circuit at required points.
This involves many joints making the location of the fault point difficult.
Though the method is economical it is visually unappealing with scattered fuses and is
affected by large voltage drops.
Distribution system - This system is more organized in the sense that the main circuit is
drawn to several distribution centers and connected to the distribution boards. Branches are
tapped from these distribution boards. This system of wiring has an aesthetic appeal, as they
are without joints and also makes the location of the fault point easier. All the points are
maintained almost at the same potential. Each circuit is provided with an independent fuse.
Provides flexibility for repair and maintenance. This system is widely preferred for indoor
wiring though expensive.
Types of Wiring
Cleat wiring
CTS wiring or TRS wiring or batten wiring
Metal sheathed wiring or lead sheathed wiring
Casing and capping
Conduit wiring
1. Cleat wiring:
In this type of wiring, insulated conductors (usually VIR, Vulcanized Indian Rubber) are
supported on porcelain or wooden cleats. The cleats have two halves one base and the other cap.
The cables are placed in the grooves provided in the base and then the cap is placed. Both are
Advantages:
1. Easy installation
2. Materials can be retrieved for reuse
3. Flexibility provided for inspection, modifications and expansion.
4. Relatively economical
5. Skilled manpower not required.
Disadvantages:
1. Appearance is not good
2. Open system of wiring requiring regular cleaning.
3. Higher risk of mechanical injury.
In this wiring system, wires sheathed in tough rubber are used which are quite flexible. They are
clipped on wooden battens with brass clips (link or joint) and fixed on to the walls or ceilings by
flat head screws. These cables are moisture and chemical proof. They are suitable for damp
climate but not suitable for outdoor use in sunlight. TRS wiring is suitable for lighting in low
voltage installations
Disadvantages:
1. Danger of mechanical injury.
2. Danger of fire hazard.
3. Should not be exposed to direct sunlight.
4. Skilled workmen are required.
3. Metal Sheathed or Lead Sheathed wiring :
The wiring is similar to that of CTS but the conductors (two or three) are individually insulated
and covered with a common outer lead-aluminum alloy sheath. The sheath protects the cable
against dampness, atmospheric extremities and mechanical damages. The sheath is earthed at
every junction to provide a path to ground for the leakage current. They are fixed by means of
metal clips on wooden battens. The wiring system is very expensive. It is suitable for low voltage
installations.
Disadvantages:
1. Requires skilled labor
2. Very expensive
3. Unsuitable for chemical industries
4. Casing and Capping:
It consists of insulated conductors laid inside rectangular, teakwood or PVC boxes having
grooves inside it. A rectangular strip of wood called capping having same width as that of casing
is fixed over it. Both the casing and the capping are screwed together at every 15 cms. Casing is
attached to the wall. Two or more wires of same polarity are drawn through different grooves.
The system is suitable for indoor and domestic installations.
Advantages:
1. Cheaper than lead sheathed and conduit wiring.
2. Provides good isolation as the conductors are placed apart reducing the risk of short
circuit.
3. Easily accessible for inspection and repairs.
4. Since the wires are not exposed to atmosphere, insulation is less affected by dust, dirt and
climatic variations.
Disadvantages:
1. Highly inflammable.
2. Usage of unseasoned wood gets damaged by termites.
3. Skilled workmanship required.
5. Conduit wiring:
In this system PVC (polyvinyl chloride) or VIR cables are run through metallic or PVC pipes
providing good protection against mechanical injury and fire due to short circuit. They are either
embedded inside the walls or supported over the walls, and are known as concealed wiring or
surface conduit wiring (open conduit) respectively. The conduits are buried inside the walls on
Advantages:
1. No risk of fire and good protection against mechanical injury.
2. The lead and return wires can be carried in the same tube.
3. Earthing and continuity is assured.
4. Waterproof and trouble shooting is easy.
5. Shock- proof with proper earthing and bonding
6. Durable and maintenance free
7. Aesthetic in appearance
Disadvantages:
1. Very expensive system of wiring.
2. Requires good skilled workmanship.
3. Erection is quiet complicated and is time consuming.
4. Risk of short circuit under wet conditions (due to condensation of water in tubes).
Aluminium conduit
Advantages:
1. It is widely used because of its less weight
2. Corrosion resistance
3. It is nonsparkling
Disadvantages:
1. Its major drawback is its deterious effect on many types of concrete, causing spalling and
cracking when embedded
2. Its cannot be buried in the earth
Flexible metal conduit
Advantages:
1. flame- retardant,
2. tough and
3. resistant to heat distortion
Disadvantages:
1. Plastic conduit has temperature limitation
2. Asbestos- cement has considerable physical strength limitation
FACTORS AFFECTING THE CHOICE OF WIRING SYSTEM:
The choice of wiring system for a particular installation depends on technical factors and
economic viability.
1. Durability: Type of wiring selected should conform to standard specifications, so that it
is durable i.e. without being affected by the weather conditions, fumes etc.
2. Safety: The wiring must provide safety against leakage, shock and fire hazards for the
operating personnel.
3. Appearance: Electrical wiring should give an aesthetic appeal to the interiors.
4. Cost: It should not be prohibitively expensive.
5. Accessibility: The switches and plug points provided should be easily accessible. There
must be provision for further extension of the wiring system, if necessary.
5. Maintenance Cost: The maintenance cost should be a minimum
7. Mechanical safety: The wiring must be protected against any mechanical damage
EARTHING
Earth electrode made of a GI (galvanized) iron pipe of 38mm in diameter and length of 2m
(depending on the current) with 12mm holes on the surface is placed upright at a depth of 4.75m
in a permanently wet ground. To keep the value of the earth resistance at the desired level, the
area (15 cms) surrounding the GI pipe is filled with a mixture of salt and coal.. The efficiency of
the earthing system is improved by pouring water through the funnel periodically. The GI earth
wires of sufficient cross- sectional area are run through a 12.7mm diameter pipe (at 60cms
below) from the 19mm diameter pipe and secured tightly at the top as shown in the following
figure.
Strip or Wire Earthing – In this system strip electrodes of cross section not less than 25 mm x
1.6 mm of copper and 25 mm x 3 mm if of galvanized iron or steel are builed in horizontal
trenches of minimum depth 0.5 metre. It round conductors are used, their cross sectional area
shall not be smaller then 3 mm2 in case of 6 mm2 in case of galvanized iron or steel. The length
of buried conductor shall be sufficient to give the required earth resistance. Its shall however be
not less than 15 meters. The electrodes shall be as widely distributed as possible, preferably in a
single straight or circular trench or in a number of trenches reradiating from a point, If condition
This type of ear thing is used at places which have rockey soil earth bed because at such places
excavation work for plate ear thing is difficult.
Rod Earthing – In this system of earthing 12.5 mm diameter solid rods of copper or 16 mm
diameter solid rods of galvanized iron steel or hollow section 25 mm G.I. pipes of length not
less than 2.5 metres are driven vertically into the earth. This system of ear thing is suitable for
areas which are sandy in character.
For smaller installations G.I. pipe earthing is used and for larger installations and transmission
lines where the fault current is likely to be high, plate earthing is to be used. Under no
circumstances gas pipe be used for the purpose of earthing of electrical equipment.
The wire or strip which connects earth electrode to any ear thing is known as ear thing lead. The
cross section of the earthing lead, as a general rule, should not be less than half of the section of
the main supply conductor feeding the installation.
In small instruction, G.I. or copper wire of 8 SWG should be run from earth electrode to main
distribution board and to sub main distribution board. From sub main to the distribution board
copper wire of 14 SWG should be run to three pin sockets and other ear thing points.
In large installations the cross section of ear thing lead should not be less than 161.1 mm2 for
main connections and 64.5 mm2 for branch connection.
Copper strip of 25.4 mm x 3.18 mm or 6.35 mm are usually employed as a main for connecting
all the electrical apparatus to the earth.
Protection for electrical installation must be provided in the event of faults such as short
circuit, overload and earth faults. The protective circuit or device must be fast acting and
isolate the faulty part of the circuit immediately. It also helps in isolating only required part
of the circuit without affecting the remaining circuit during maintenance. The following
devices are usually used to provide the necessary protection:
Fuses
Relays
Miniature circuit breakers (MCB)
Earth leakage circuit breakers (ELCB)
FUSE
The electrical equipments are designed to carry a particular rated value of current under normal
circumstances. Under abnormal conditions such as short circuit, overload or any fault the current
raises above this value, damaging the equipment and sometimes resulting in fire hazard. Fuses
are pressed into operation under such situations. Fuse is a safety device used in any electrical
installation, which forms the weakest link between the supply and the load. It is a short length of
wire made of lead / tin /alloy of lead and tin/ zinc having a low melting point. Under normal
operating conditions it is designed to carry the full load current. If the current increases beyond
this designed value due any of the reasons mentioned above, the fuse melts isolating the power
supply from the load.
Different types of fuses:
Re-wirable or kit -kat fuses: These fuses are simple in construction, cheap and available
up-to a current rating of 200A. They are erratic in operation and their performance
deteriorates with time.
Plug fuse: The fuse carrier is provided with a glass window for visual inspection of the
fuse wire.
Cartridge fuse: Fuse wire usually an alloy of lead is enclosed in a strong fiber casing.
The fuse element is fastened to copper caps at the ends of the casing. They are available
There are two types of circuit we can make, called series and parallel.
Series circuits
In a television series, you get several episodes, one after the other. A series circuit is similar. You
get several components one after the other.
If you follow the circuit diagram from one side of the cell to the other, you should pass through
all the different components, one after the other, without any branches.
In a series circuit, if a lamp breaks or a component is disconnected, the circuit is broken and all
the components stop working.
Series circuits are useful if you want a warning that one of the components in the circuit has
failed. They also use less wiring than parallel circuits.
Parallel circuits
In parallel circuits different components are connected on different branches of the wire. If you
follow the circuit diagram from one side of the cell to the other, you can only pass through all the
different components if you follow all the branches.
Parallel circuits are useful if you want everything to work, even if one component has failed.
This is why our homes are wired up with parallel circuits.
Busbar
Busbars are typically either flat strips or hollow tubes as these shapes allow heat to dissipate
more efficiently due to their high surface area to cross-sectional area ratio
A hollow section has higher stiffness than a solid rod, which allows a greater span between
busbar supports in outdoor switchyards.
A busbar may either be supported on insulators, or else insulation may completely surround it.
Busbars are protected from accidental contact either by a metal enclosure .
Busbars are available in different forms suiting different applications.
• Plain Electrical Busbars
• Punched Electrical Busbars
• Threaded Electrical Busbars
Lighting track
• Track lighting is a method of lighting where light fixtures are attached anywhere on a
continuous track device which contains electrical conductors.
• This is as opposed to the routing of electrical wiring to individual light positions.
• Tracks can be mounted to ceilings or walls, lengthwise down beams, or crosswise across
rafters or joists.
Electrical components
It includes electric power, telephone and communications and electrical specialities.the major
components of electrical power system is shown in fig: 1&2.the components are described in
three major categories
1. wiring including conductors and raceways of all types
2. Power-handling equipment, including transformers, switchboards, panel boards and
circuit breakers.
Wiring of a building
From the main switch the leads known as mains are taken to main distribution board.
From the main distribution board wires are taken to various distribution boards which are
known as sub-boards.
The connection between the main distribution board and sub-boards are known as
circuits.
Various circuits are drawn from the sub boards for connection to various electric load
points. Wiring is done.
Three-phase
In electrical engineering, three-phase electric power systems have at least three
conductors carrying voltage waveforms that are 2π/3 radians (120°,1/3 of a cycle) offset
in time.
WIRING SYSTEMS
There are two types of application
1. wiring to provide power to operate
a. lighting and outlets
b. equipment
2. control wiring to operate equipment
Wiring systems can be of
1. Exposed wiring:- where wires or feeders are installed on the surface of walls,
ceilings,etc
2. concealed wiring : -wires are concealed inside wall surfaces,
Wiring color codes
Cablings
Several types of cabling systems are used in wiring of buildings
1. nonmetallic sheathed cable
2. flexible armored cable
3. underground feeder cable
4. service-entrance cable
5. mineral –insulated metal –sheathed cable
Any channels ,pipes or conduits and dutc which are designed especially to house wires or cables
are called raceways.they are classified into
1. underground raceways
a. which have resistamnce to corrosion are directly buried.
2. exposed and concealed raceways.
a. There are several types used in building types
i. Pipe or conduit
ii. Wireway
iii. Ceiling
iv. Floor
Electric metre
The electric meteres are installed and controlled by the utility company to measure the amount of
electric power used in buildings.
A meter is loicated between the service line and the main switch or panel board with nmain
breakers.
The main metre is insatlalled as folloews
1. outside on the exterior wall of the building
2. inside the building accessible to a meter reader
Panel boards are classified into two catogiries with regard to overcurrent devices:-
1. Circuit breaker
Transmission substation
i. A transmission substation is one whose main purpose is to connect
together various transmission lines.
Distribution substation
i. A distribution substation is one whose main purpose is to transfer power
from the transmission system to the distribution system of some area.
Switch boards
A switch board is an insulated metal cabinet 11/2to41/2 ft .deep with a width and height
dependant on the number of circuits. It contains the following
primary disconnect switches
seconsdary feeder switches
overcurrebt devices,circuit breakers or fuses.
Switchgear
It is a term to describe the switch board when the power which carries an voltage of 600V. It is
located in a room called electrical switch gear room usually in basement.
1. service connections
from the ditrubutor the consumer’s main switches are connected througth service
connections and electric energy metres.
One end of the service connection is connected to the didtributor and the other
end to the meter which is connected to the main switch.
After manin switch,there are wires which convey the electric current to each lamp
and appliance
Electrical Room Space Allocation: