Part.

General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 1/18
Installation manual
Technical Support
Team
Date Dec. 2005

Index

1. Safety activity 2

1.1. Safety sign 2

2. Building structure survey 3

2.1. Machine room 3

2.2. Hoistway 3

2.3. Hall 5

3. Part management 6

3.1. Unloading and stock 6

3.2. Checking of packing list 7

4. Tool & Equipment List 8

4.1. Personal tools 8

4.2. Common tool 10

4.3. Hoisting equipment 11

5. Application of scaffold 12

5.1. Verifying scaffolds & fittings 12

5.2. Construction of scaffold 12

5.3. Overhead protection 18

 Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 2/18
Installation manual
Technical Support
Team
Date Dec. 2005

1. Safety activity
Whenever doing any kind of work, remember that prevention of accidents comes first.
Always follow appropriate local safety regulation and WWJSSS (World Wide Job Site Safety
Standard). Cooperate with others in the building to keep up and improve safety. The
certified safety device and equipment must be always applied to fieldwork.

1.1.Safety sign
We define the following symbols about important items and safety for easy comprehension.

a. Symbols and messages

As the caution and warning
symbol, they were inserted in the
some page to indicate important
item on usage. If anybody does not keep cautious item, elevator shall be break down or
worker may get accident.
b. Image symbols
As the image symbols, they were inserted in the each main phase of installation to inform
workers about general safety activity and alert.

Warning under installation

Warning: Overhead Warning: Electrical shock

lifting

Warning: Falling
objectgoggles

Duty Item that to be followed

Perform fall protection Wearing safety helmet

Wearing safety
Wearing safety shoes gloves (Welding)
 Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 3/18
Installation manual
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Date Dec. 2005

2. Building structure survey

2.1.Machine room
a. Main power & Light power with building power board in M/C room. Pipe
arrangement for main power (3 phases, neutral, earth) and light should
be prepared at machine room.
b. Window for air- ventilating, Main gate and light lamp
c. Hook and its capacity in machine room

Ceiling of M/C room

3 ton

Pic.1-1 Hook in machine room

2.2.Hoistway
a. Hoistway inclination. Consider the real square measure of hoistway that is effected
by hoistway inclination

D6 D7

D1 D2 D3

D4 D5
 Part. General
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No
SIGMA IBD Page 4/18
Installation manual
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Date Dec. 2005

Pic.1-2 Hoistway dimension

Safety

Record each dimension after measurement.

D1 D2 D3 D4 D5 D6 D7

1st floor

2nd floor

3rd floor

4th floor

5th floor

6th floor

……

b. Traveling stroke
c. Piping arrangement and wiring from security room to pit
a) Interphone
0.75mm2 × 7 wires for sigle lift
0.75mm2 × 9 wires for duplex lifts Over
head

d. Overhead, pit depth and waterproofing. As

referring the site drawing, check if the
dimension is enough or not.
e. Overhead, pit depth and waterproofing. As
referring the site drawing, check if the
dimension is enough or not.
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Installation manual
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Date Dec. 2005

Overhead Pit

Measured
dimension

Standard 3800mm 1500mm

dimension

Pic.1-3 Overhead and pit dimension

2.3.Hall
a. Floor finish level at all floors

Floor finish line

Pic.1-4 Checking of finish line

b. Hall entrance and button at all floors

Check entrance height, width and hall button position

Hall Button hole

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New DSS Elevator
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SIGMA IBD Page 6/18
Installation manual
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Date Dec. 2005

Height

Width
Floor finish line

Pic.1-5 Hall entrance checking

3. Part management
3.1.Unloading and stock
a. Unload boxes by using appropriate equipment.

Pic.1-6 Unloading & carrying equipment

b. Place unloaded boxes on safe area.

Contact a builder to be sure the area.
 Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 7/18
Installation manual
Technical Support
Team
Date Dec. 2005

Pic.1-7 Unloading equipment

3.2.Checking of packing list

a. Inventory if boxes & substances are correct according to packing list.
b. Box number & substances may be different according to height of hoistway or other
reason.
c. For further information, see the packing list.
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Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 8/18
Installation manual
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4. Tool & Equipment List

4.1.Personal tools
No Name Figure Specification Remark
1 Tape measure 5m

2 Steel ruler 15~30cm

3 Square 300mm
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SIGMA IBD Page 9/18
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4 Gap gauge 15mm

5 Spanner (Wrench) 7, 10, 13, 17, Set

19, 24, 30mm

6 Adjustable spanner 12 Inch

7 Ratchet wrench 10-13, 17-19,

24,-30mm

8 Hexagon key wrench Set

9 Screw driver +, - Set

10 Hammer

11 Nipper

12 Long nose pliers

13 Snap ring pliers

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SIGMA IBD Page 10/18
Installation manual
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14 Pliers

15 Level 0.5/1000mm

16 Vice pliers

17 Multi meter

18 Plumb

4.2.Common tool
1 Straight edge 500~1000mm
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2 Hammer drill With bit

3 Drill With bit

4 Welding machine 7.5 kW Inverter

5 Crimping pliers 1.25~8 SQ

6 Adjustable spanner 15 Inch

7 Hand grinder

8 Cable cutter

4.3.Hoisting equipment
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SIGMA IBD Page 12/18
Installation manual
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Date Dec. 2005

1 Winch 500 Kg or
(With scaffold higher
method)

2 Hook For rope of

winch

3 Double saddle clip For rope of

winch

4 Chain block 1 ton

5 Shackle

6 Tackle For rope of

winch

7 Trolley For 500 Kg

weight

8 Sling Rope or web

 Part. General
New DSS Elevator
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SIGMA IBD Page 13/18
Installation manual
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Date Dec. 2005

5. Application of scaffold
Description on page 10~18 is basic requirement according to safety regulation of
SIGMA.
In case the proper regulation for local state is available, follow local regulation.

This instruction is made for the safe method of scaffold application and safe
work.

5.1.Verifying scaffolds & fittings

a. All scaffolds & fittings must be recognized by approved grading standard. If
such standards are not available, a qualified engineering authority must
approve them.
b. Prior to use, all scaffolds must be constructed according to
recommendations of manufacturer.
c. Responsible person for safety must inspect proper application & defect of
scaffolds, any noted problems must be corrected prior to use.
d. All scaffolds & fittings must be able to support at least 4 times the
maximum intended load.

5.2.Construction of scaffold
a. Prior to construction
a) Inspect if scaffolds and fittings are not damaged and rusted before
construction.
b) Any inappropriate items must be removed from a job site.
b. Construction

a) All post scaffolds must be

erected. (90°)

b) Scaffolds must be fixed to

construction of building for
stability

c) Distance between each post

scaffold must be less than
2.5m.
 Part. General
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No
SIGMA IBD Page 14/18
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d) Construct post scaffold on

steel plate.

c. Preparing platform or safety footstool

b) Apply working platform or safety footstool close to wall of hoistway as
much as it can.
c) In working level, below protections must be provided:
- 100mm-height toe-board.
- Guardrail at 900mm~1100mm height from working level
- Mid-rail between toe-board and guardrail

Guardrail

Post

Mid-rail
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Footstool

Pic.1-9 platform (safety footstool)

d) If guardrail is not available, below alternate means of protection must be

provided.
- Safety net
- Full body harness, shock-absorbing lanyard, & lifeline secured above the
work level
- Block all cutouts and opening of hoistway

Distance between each safety net must

be less than 8m.

8m or less
 Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 16/18
Installation manual
Technical Support
Team
Date Dec. 2005

Pic.1-10 Application of safety net

Pic.1-11 Full body harness & lanyard

Lifeline
(1.4 ton or more)
 Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
No
SIGMA IBD Page 17/18
Installation manual
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Date Dec. 2005

d) All planks of platform must be overlapped more than 300mm or must be

measured against moving.

Pic.1-13 Overlapped plank

 Plank
Part. General
New DSS Elevator
Ctrl. NDSS-IM-SS
Scaffold
No
SIGMA IBD Page 18/18
Installation manual
Technical Support
Team
Date Dec. 2005
Fix footstool by
using steel wire

Fix footstool by its hook

< Hook type >

Scaffold

< Flank type >

Pic.1-14 Footstools

f) Planks must extend 150~300mm over their end to support.

Plank (Footstool) Support (Scaffold)

Pic.1-15 Plank fixing

g) Ladder or stairway must be provided to access to working level from

 Part. General
New DSS Elevator
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No
SIGMA IBD Page 19/18
Installation manual
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Date Dec. 2005

landing in case the height between working level and landing is higher
than 1m.
- Ladder or stairway must be secured against moving.
- Safety belt must be applied during assessment.

Pic.1-16 Ladder application 1

Working platform
or footstool
 Part. General
New DSS Elevator
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Ladder

Pic.1-17 Ladder application 2

5.3.Overhead protection
Block all cutouts and opening of hoistway or install overhead protection
above working level.

Overhead
protection

Block cutout of hoistway Working level

Pic.1-18 Protection