I400 WBF

I400 WBF system Software for continuous dosing

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PC or PLC
I400 G-WBF coupler - Ethernet IP
- Device Net
(option) Application Display
The I400 WBF software is the measuring and control device 5 5
PC or PLC
developed by PRECIA MOLEN for the continuous weigh belt
- Ethernet TCP/Modbus
I400 WBF system terminal feeders. 1
- Profibus
Network option The system equipped with I400 WBF software can also replace 2
PC or PLC any electronics of an existing installation operating with elec-
- Modbus RTU tronic strain gauge load cells. 3
Port S1 and/or S2
RS232 Serial USB Its software allows measuring and controlling a continuous 4

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Ticket printer
RS232/485 USB key product flow on doser type:
USB key for backup ; Weighbeltfeeder belt, with mechanicla lever and pivot points
and virtual printer or, fully electronic.
5 Single channel view
Port S1 to S6 ; Screwfeeder screw. 6
Remote display unit
Analogue Output 4-20 mA
It meets all the requirements of this application domain: 1. Stop of cycle.
Digital Inputs / Outputs External electric
contacts 2. Start of cycle.
Weighing function
DSD interface 3. Access to metrological data display.
• Weight and speed measurement,
Remote display unit • Automatic or manual zero request, 4. Choice of access levels.
• Instant flow rate calculation, 5. Multifunction keys F1 to F10 and SF1 to SF4 defined in the
External electric
contacts • Average flow rate with adjustable time-constant, application and represented by an icon on screen.
• Partial or global totalizer, 6. Validation bar.
• Minimum/maximum threshold management;
Up to 5 feeders can be supervised via the I400 terminal graphic
I400 TB IO WBF transmitter
Load pre-selection function display.
Analogue Output 4-20 mA • Empty belt or loaded belt weighfeeder start up,
Digital Inputs / Outputs The F5 and F10 function keys allow selecting the data to be
• A product quantity loading pre-selection manual entry or displayed in each column.
via the communication protocol,
Speed pickup interface
• Data backup in a DSD (Data Storage Device).
Weight measuring interface
Dosing function
• Flow rate control according to a set-point coming from the
PLC or tabulated on the terminal keyboard,
• Simple regulation mode and dual regulation mode,
I400 TB IO WBF transmitter
• Multi-channel dosing : up to 5 weighfeeders per controller,
• Mixture control. This function allows composing and
producing a recipe with variable ingredients proportion,
• Doser interlock control, Multi-channel view
• Alarm management,
• Gravimetric or volumetric mode, Example of a multi-channel display containing 5 dosers used for
I400 TB IO WBF transmitter
producing a mixture according to a recipe entered by keyboard
• Auto / Manual and restricted mode management. or sent by a computer communication.

Printing function
Up to 5 dosers
• Company name on ticket header. Communication
• Manual or automatic printing at programmable time
interval, Serial link
Options and accessories • Automatic printing when reaching the weight set-point. A PLC or a supervision system can be connected to the I400
WBF indicator by using the protocol:
Rack mounting terminal Accessory modules USB key
• Modbus RTU through RS232 or RS485 serial link.
Stainless steel housing terminal External coupler and communication interfaces • Configurable virtual printing to USB key.
• Backup / restore metrological parameters and feeder
Remote display unit Power box
adjustment. Field bus
Printer Local control box with display unit

04-32-83-1 FT A - 03/2013
The same systems can be connected to the native CAN OPEN
Your specialist Illustrations are not binding. Precia-Molen reserves the right to modify at any time, the characteristics of the equipment described interface used by PRECIAMOLEN via one of the following proto-
in this brochure. cols:
Head Office & Factory PRECIA-MOLEN • Ethernet TCP/Modbus
BP 106 - 07000 Privas - France • PROFIBUS-DP
Tel. 33 (0) 475 664 600
Fax 33 (0) 475 664 330 • EtherNet/IP via external PRECIA MOLEN coupler
E-MAIL [email protected] • DeviceNET
RCS: 386 620 165 RCS Aubenas
Communication protocol Alarm description Description of inputs / outputs
Addresses Variables Comments
Output* / dosing channel data Digital output assignments per dosing channel Digital input assignments per dosing channel
b0 1: YES / 0: NO Transmitter fault
Data access b1 1: YES / 0: NO Regulator fault Function Description Func- Description Detail
tion
Average flow rate L b2 1: YES / 0: NO Loaded total reset fault 1 Zero in progress (BS)
101 Forcing operation in volumetric fault
Alarm status L b3 1: YES / 0: NO Batch reset fault 2 Zero OK (BS)
b1 b0
Status L b4 1: YES / 0: NO Belt On fault 3 Scale On (BS)
0 0 Slave
General appearance L b5 1: YES / 0: NO Belt position fault 4 Extractor On (BS) 102 Operating mode selection b0
0 1 Manual
Regulator setting L b6 1: YES / 0: NO Decentred belt fault 5 Maximum load fault (BS) 103 Operating mode selection b1
1 0 Local
Partial total L b7 1: YES / 0: NO Material fault 6 Minimum load fault (BS)
1 1 Local
L: Reading b8 1: YES / 0: NO Average flow rate fault 7 Zero fault (BS)
* PLC input 104 Material coefficient selection b0
8 Batch reset fault (BS)

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b9 1: YES / 0: NO Max. load fault
105 Material coefficient selection b1
Input* / dosing channel data b10 1: YES / 0: NO Max. threshold fault 9 Belt fault (BS)
106 Fault acknowledgement
b11 1: YES / 0: NO Min. threshold fault 11 Flow rate fault (BS)
Data access 107 Proportion increment
b12 1: YES / 0: NO instantaneous flow rate fault 12 Weigher On (BS)
General appearance** R/W 108 Proportion decrement
b13 1: YES / 0: NO Speed fault 13 Extractor On (BS)
Recipe code** R/W 109 Doser selection
b14 1: YES / 0: NO Min. load fault 24 Transmitter fault (BS)
Pre-selection** R/W 110 Belt centring fault
b15 1: YES / 0: NO Converter fault 25 Converter fault (BS)
Proportion** R/W 111 Belt position fault
b16 1: YES / 0: NO Parameter fault 26 Parameter fault (BS)
Command** R/W 112 Product presence
b17 1: YES / 0: NO Sliding fault 27 Belt sliding fault (BS)
R/W: Read/Write 113 Start
* PLC output b18 1: YES / 0: NO Segmented tare fault 28 Segmented tare fault (BS)
** common outputs for all channels 114 Stop
b19 1: YES / 0: NO Zero fault 29 Zero out-of-range (BS)
115 Batch reset
Status description b30 1: YES / 0: NO Grouped alarms 30 Local operation (WBF)
116 Regulator fault
b31 1: YES / 0: NO Emergency stop state 31 Manual operation (WBF)
Local mode Weigher On 117 Backup mode
32 Slave operation (WBF)
Manual mode Extractor ON
Slave mode Command Monitoring program 33 Maximum load fault (WBF) Common digital input assignments to all channels
34 Minimum load fault (WBF)
Control in progress HS command ; Monitoring a production batch. Description
35 Belt acceleration (WBF)
Volumetric mode in progress : Material coeff. b0 ; Display the batch start date/time. Global line set-point
36 Belt deceleration (WBF)
Pre-selection in progress Material coeff. b1 ; Batch totalling. Global line set-point
37 Extractor acceleration (WBF)
Vibrator in operation Unit Pre-selection start
38 Extractor deceleration (WBF)
Zero in progress Active recipe Pre-selection stop
39 Vibrator (WBF)
Zero OK Backup mode Emergency stop.
40 Speed fault (WBF)
Print request
Command 41 Average flow rate fault (WBF)
42 Control in progress (WBF) 4-20 mA analog input or output assignments per
Command Action performed
43 Volumetric operation (WBF) dosing channel
0 Command acknowledgement
44 Material fault (WBF)
1 Doser in operation Outputs Inputs
45 Belt centring fault (WBF)
2 Doser stopped Func- Func-
Description Description
46 Belt position fault (WBF) tion tion
3 Pre-selection start up
47 Regulator fault (WBF) 151 Belt regulator 201 Proportion
4 Pre-selection stopped
48 Emergency stop 152 Extractor regulator 202 Maximum flow rate
5 Switching to Manual mode
49 Doser ready 153 Average flow rate
6 Switching to Local mode
154 Instant flow rate
7 Switching to Slave mode
155 Speed
8 Fault acknowledgement
9 Erasing the current recipe Assignment for a common 4-20 mA analog input
10 Partial total reset for all channels
Description
Global line set-point